SKID & LIFTING LUG

CALCULATION SHEET
Customer : Pertamina EP Region Jawa Revision : A
Project Title : Pembangunan Central Processing Plant (CPP) Date : 9-Feb-2013
Proyek Pengembangan Gas Jawa (PPGJ) Prepared by : MH
Equipment : Make Up Tank and Pump Skid Checked by : BS
Tag No : T-0413 Approved by : BS

Reference : Pressure Vessel Handbook, Eugene F. Megyesy

Material UNP. 100 x 50 x 4.5 x 5 ASTM A-36

Weight Data.
Weight of piping + instrument + Pump FA = 250.00 kg = 551.16 lbs
Weight of Make Up Tank ( Empty) FB = 250.00 kg = 551.15 lbs
Weight of Skid + pipe support FC = 500.00 kg = 1,102.30 lbs
Total weight = 1,000.00 kg = 2,204.61 lbs

Length of Structural Members

Length shown on skid sketch L1 = 1,200.0 mm = 47.24 in
Length shown on skid sketch L2 = 1,950.0 mm = 76.77 in
Length shown on skid sketch L3 = 865.0 mm = 34.06 in
Length shown on skid sketch L4 = 632.0 mm = 24.88 in
Length shown on skid sketch L5 = 452.0 mm = 17.80 in
Length shown on skid sketch L6 = 0.0 mm = 0.00 in
Length shown on skid sketch L7 = 0.0 mm = 0.00 in
Length shown on skid sketch L8 = 0.0 mm = 0.00 in
Length shown on skid sketch L9 = 0.0 mm = 0.00 in
Length shown on skid sketch L10 = 0.0 mm = 0.00 in
Length shown on skid sketch L11 = 0.0 mm = 0.00 in
Length shown on skid sketch L12 = 0.0 mm = 0.00 in

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Length shown on skid sketch LP = 227.0 mm = 8.94 in
Length shown on skid sketch LP1 = 1,200.0 mm = 47.24 in
Length shown on skid sketch LP2 = 748.0 mm = 29.45 in
1. Center of Gravity
1.1 Center of gravity of Piping, Instrument & Pump

R(0,0)

Length of piping + inst + pump (measured) Lpipe = 1,560.0 mm = 61.42 in

Width of piping + inst+PUMP(measured) Wpipe = 1,200.0 mm = 47.24 in

The center of gravity is located on the centerline of symetry of the piping, instrument & pump area.
The center of gravity may be determined by reference of two selected axis (x - y) or R(0,0).

xA = Lpipe/2 = 780.0 mm = 30.71 in

yA = Wpipe/2 = 600.0 mm = 23.62 in
1.2 Center of gravity of make up Tank

R(0,0)
Length of make up Tank Lv = 892.0 mm = 35.12 in

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Width of make up Tank Wv = 892.0 mm = 35.12 in

The center of gravity is located on the centerline of symetry of the make up Tank area. The center of
gravity may be determined by reference of two selected axis (x - y) or R(0,0).
Coordinates of c.o.g of the xB = 446.0 mm = 17.56 in
Make up Tank are measured. yB = 446.0 mm = 17.56 in
1.3 Center of gravity of skid

R(0,0)
Length of skid Ls = L2 = 1,950.0 mm = 76.77 in
Width of skid Ws = L1 = 1,200.0 mm = 47.24 in

The center of gravity is located on the centerline of symetry of the skid area. The center of
gravity may be determined by reference of two selected axis (x - y) or R(0,0).

xC = Ls/2 = 975.0 mm = 38.39 in

yC = Ws/2 = 600.0 mm = 23.62 in

1.4 Center of gravity of all equipment

F = FA+FB+FC = 2,204.61 lbs
x - axis : 1,000.00 kg.
x
FA x A + FB x B + FC xC
x= = 31.26 in
FA + FB + FC = 794.00 mm

F = FA+FB+FC = 2,204.61 lbs

y - axis : = 1,000.00 kg.
y
FA y A + FB y B + f C y C
y= = 22.11 in
FA + FB + FC
561.50 mm
( x y )
Coordinates of the center of gravity ( x,y ) : ( 31.26 22.11 ) in
( 794.00 561.50 ) mm

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2. Structural analysis for lifting condition
F = 2,204.61 lbs
2.1 Along x - axis = 1,000.00 kg.

a b
Lp1

Lp1 = 47.24 in = 1,200 mm

a = x - Lp = 22.323 in = 567.00 mm
b = Lp1 - a = 24.921 in = 633.00 mm
Note :
x : Coordinate of center of gravity
Lp : Length of skid from -x coordinate to length of tank

The maximum bending moment of the skid is equal to either the maximum bending moment at x-axis M m1
or the maximum bending moment at y-axis Mm2, whichever is the greater.

F .a.b
Maximum bending moment along x - axis : M m1 = = 25,960 in-lbs
L p1

2.2 Along y - axis F F = 2,204.61 lbs

a b
L2

L2 = 76.772 in = 1,950.00 mm
a= y = 22.106 in = 561.50 mm
b = L2 − a = 54.665 in = 1,388.50 mm
F .a.b
Maximum bending moment at y - axis : M m2 = = 34,702 in-lbs
L2
Therefore, maximum bending moment of skid at lifting condition : Mmax. = 34,702 in-lbs

3. Bending stress and deflection of skid in lifting condition

d t h

y
s
b

Skid material Chanel UNP. 100 x 50 x 4.5 x 5 = ASTM A-36

Number of parallel beams N = 4
Yield stress Sy = 36,000 psi
Allowablel bending stress Sa = 24,000 psi
M max
Minimum required section modulus Z MIN = = 0.24 in3
Sy N

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 Beam Dimensions : d = 100 mm = 3.937 in.
y = 50 mm = 1.969 in.
t = 4.5 mm = 0.177 in.
b = 50 mm = 1.969 in.
s = 5 mm = 0.197 in.
h = d - 2s h = 90 mm = 3.543 in.

Moment of Inertia Ix =
[bd 3
− h 3 (b − t ) ] = 3.370 in
4
12

Section Moduluis Zx =
[bd 3
− h 3 (b − t )
=
] 1.712 in3
(6d )
Modulus of Elasticity E = 2.90E+07 psi

Area A = bd − [h(b − t )] = 1.403 sq.in.

Bending Stress of Skid in Lifting Condition M max = 5,068.20 psi
Sb =
Zx × N
Sb < Sy
5,068 < 36,000 okay !

4. Deflection of skid in lifting condition. F = 2,204.61 lbs.

a b

R1 R2
Lp2
X - axis L = Lp2 = 29.45 in.
a=x = 22.32 in.
b = Lp2-y = 7.13 in.

Maximum allowable deflection Da =

Fb (L2
− b2 )
3

= 0.02 in.
3EI x L 3

Actual deflection of skid in lifting condition = 0.01 in.

Dd < Da okay !

Y - axis L = L2 = 76.77 in.

a = 22.11 in.
b = 54.67 in.

Maximum allowable deflection Da =

Fb (L 2
− b2 )
3
= 0.484 in.
3EI x L 3

Actual deflection of skid in lifting condition = 0.14 in.

Dd < Da okay !

5. Maximum Compressive Stress in Operating Condition.

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The maximum direct compressive stress may occur on the chanel, which support the tank bottom.

Weight ofmake up Tank in operating condition W = 7,700.000 lbs.

2
Tributary area of loading A = 870.000 in
Width of base plate of skid wv = 27.500 in.
Length of skid base plate (A - B) L = 29.500 in.
Web thickness of beam t = 0.250 in.
Area of web under consideration Aw = 870.000 in
W
Loading distribution Fd = × wv = 243.39 lb/in.
243.39 lb/in. A

A B

Fd
Length of skid base plate Fc = = 8.851 lbs.
L

Concentrated load at mid length of skid base plate

8.851 lbs.

A B

Length of skid base plate

Fc
Compressive stress at web of beam under consideration Fcs = = 0.010 psi.
Aw
Fcs shall be smaller than S y of the chanel material. Fcs < Sy okay !

5. Design of Lifting Lug.

Material ASTM A 36
Minimum yield strength of material Sy = 36,000.00 psi.
Allowable Shear Stress S a = 0 .4 × S y Sa = 14,400.00 psi.

Weight of piping + inst. &pump + Tank (empty) + Skid W = 2,204.61 lbs.

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Number of lugs N = 4.00
Load Factor F = 2.00
Thickness of lifting lug, selected t = 0.50 in.
W ×F
Vertical Load Pv = = 1,102.30 lbs.
N
Angle between Sling Load and Vertical Load α o
15 35 40 45

Pv
Sling Load Ps = lbs. = 1,141.19 1,345.66 1,438.95 1,558.89
cos α
Use the greater value of P s Ps = 1,558.89 lbs.

For 10.000 lbs load, select from Table on page 119 of Pressure Vessel Handbook :

Shackle Pin Diameter for a load of 10.000 lbs. d = 0.380 in.

Lug Hole Diameter D = 0.500 in.
Lug Radius (designed) R = 1.25 in.
Ps
tr =
Required Thickness of Lug
(
2S y R − D
2
) = 0.05 in.

Selected thickness is more than adequate !

5.1 Strength of Fillet Weld of Lifting Lug.

Allowable Concentrated Axial Load P a = Ps Pa = 1,558.89 lbs.

Length of Weld (measures) Aw = 28.60 in.
2
Allowable Load on Weld f = 9.60 kips/in
Pa × F leg area
W =
Load on Fillet Weld Aw × 10 3 = 0.109 kips/lin.in

W
Fillet Weld Leg Dimension w= = 0.011 in.
f

fillet weld Use fillet weld leg w = 0.25 in.

5.2 Check for Bearing Stress.

Allowable Bearing Stress S b = 0.9 × S y = 32,400.00 psi.

Sling Load Ps = 1,558.89 lbs.
Length of Pin Contact l = lug thickness t l = 0.50 in.
Shackle pin diameter d = 0.38 in.
PS
Bearing stress in the lug S bP = = 8,204.69 psi.
l×d
SbP < Sb okay !

5.3 Check for Shear Stress.

Allowable Shear Stress S S = 0.4 × S y = 14,400.00 psi.

Sling Load Ps = 1,558.89 lbs.

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 Lug Radius R = 1.25 in.
Lug Hole Diameter D = 0.500 in.
PS
S SP =
Shear Stress in Lug
(
2t R − D
2
) = 1,558.89 psi.

SSP < SS okay !

5.4 Check for Bending Stress.

Lifting Lug Dimensions a = 3.25 in.

b = 4.3 in.
c = 2 in.
h = 0.5 in.

Bending Load Pb = 5% × PS × F = 155.89 lbs.

Allowable Bending Stress S B = 0.66 × S y = 23,760.00 psi.

Maximum Bending Moment M B max = Pb × a = 506.64 in-lb.

Modulus of Elasticity E = 2.90E+07 psi.

bh 3 4
Moment of Inertia I = = 0.04 in
12
bh 2
Section Modulus Z = = 0.18 in3
6
M B max
Bending Stress S BP = = 2,827.76 psi.
Z
SBP < SB okay !

5.5 Deflection of Lug in Lifting Condition.

a
Maximum Allowable Deflaction δa = = 0.0090 in.
360
(per STAAD pro 2004 manual)
Pb a 3
Deflection of Lug in Lifting Condition δL = = 0.001373 in.
3EI
δL < δa okay !

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