2

INDEX
Sl.No. Description Page
No.
01 Cover Sheet 01
02 Index 02
03 Preface 03
04 Foreword 04
05 Approval Sheet 05
06 Important Note 06
07 Status of Amendments 07
A-1 Welding - General 08
A-2 Base Materials 15
A-3 Welding Material Specification and Control 24
A-4 Procedure for Welder Qualification 49
A-5 Inspection of Welding 66
A-6 Repair Welding 70
A-7 Safe Practices in Welding 72
Pre-Assembly & Welding of Ceiling Girders 78
B-1 Pre-Assembly of High Crown Plates 94
Erection Welding Practice for SA 335 P91 Material 95
B-2
Argon Purity Level 115
Use of resistance heating for PWHT of P-91 pipes 117
B-3 General Tolerances for welding structures - (Form and position) (Doc. 121
Ref. : AA0621105)
B-4 Welding of pipes and pipes shaped connections in Steam Turbines,
Turbo-Generators and Heat Exchangers (HW0620599) 125
B-5 Instructions for carrying out condenser plate and neck welding 128
B-6 Repair procedure of arresting the leakage of strength welds on tube to 132
tube sheet joints of „U‟ tube HP heater
B-7 Repair procedure of grey cast iron castings 135
B-8 Special Instructions for the repair of Steam Turbine Casings 139
B-9 Gas Metal Arc Welding 146
B-10 Orbital Welding 150
B-11 Edge Preparation Details 161
Erection Procedure for Rear Water box and Rear water Chamber in
B-12 164
condenser
B-13 Welding & HT details of thermo couple pads & clamps for SH & RH 170
B-14 Welding and PWHT sequence for lower ring header 172
B-15 Demagnetization Procedure 174
B-16 Erection Welding Practice for SA 213 T91 Material 175
Selection Chart for Dummy end Covers for Hydraulic test / Nipples
B-17 182
Free end Details (BHEL-Trichy)
B-18 Schedule of Pipes 185