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A b b e Engineering Co. V
A l s o p Engineering Corp. V
Chemineer, Inc. V V
Cleveland M i x e r Co. V
Denver Equipment Co. V
Eclipse A i r Brush Co.
G a b b Special Products D i v . V
International Engineering, Inc. V V
M i x i n g Equipment Co. V V
M o r e h o u s e - C o w l e s , Inc. V
N e w England Tank & Tower Co. V V
Patterson Foundry & M a c h i n e Co. V V
Pfaudler Co. V V
Philadelphia Gear Works V
Premier M i l l Corp. V V
Η. Ε. Serner Co. V
Struthers Wells Corp. V V
Turbo-Mixer Division,
General A m e r i c a n Transportation Corp. V V
1. N o r m a l or straight p a d d l e .
2. Anchor type.
3. G a t e type.
4. Horseshoe, simple a n d with vertical arms.
5. Combinations of a n y two or m o r e of the above.
Effective ranges are those in which the p a d d l e
covers all, or nearly all, of the tank diameter.
A f i x e d top-entering propeller
mixer b y The Mixing Equip-
ment Co.
TOP MOUNTED
TURBINE MIXERS
These are manufactured in sizes from 1 to 500
hp. and are used in essentially all applications of
fluid mixing. For most mixing jobs, the desired
results can be obtained with many of the several
New
different turbine styles shown below, and the
selection of the style will be that generally sold by
a particular manufacturer. The factors of shear,
turbulence, total liquid pumped, and starting
*:.rque should be considered in the selection of the
type of turbine (3). Baffles, draft tubes, or shrouds
Developments
are necessary to minimize swirl and to obtain
maximum pumping rate for any given impeller
(74).
V A R I A B L E SPEED DRIVES
In many applications where the liquid level or the viscosity of
fluid change during the cycle, there is a need for variable agitation.
Some continuous flow systems must have a reduction in agitation
while the process fluid flow is interrupted. Manufacturers have
recognized the need for a variable agitation and are furnishing
standard designs using belts and variable pitch pulleys, fluid drives,
and variable speed motors. The initial costs, of course, are increased,
but often the variable speed pays good dividends in control of the
process and plant productivity.
CHANGE GEARS
Although many speed reduction units used with agitators will
accommodate different gear ratios, we use the term "change gears"
when the gear ratio can be changed without having to disturb the
speed reducer-agitator shaft assembly. This is particularly advan-
tageous in a new application where the selection of the agitator may
involve some trial and error, or where it is known that the agitator
will be used for alternate applications with different mixing require-
ments. Both Philadelphia Gear Works and Mixing Equipment Co.
offer change gear design as standard equipment.
THE DISPERSATOR
Dispersator Unit pic-
This is a high speed, high intensity mixer utilizing a slotted cone, or
tured is a 4-inch Duplex
cylinder, as an impeller. Radial baffles rotating with the mixer head dis-
type which rotates at
place head contents through peripheral slots at high speed, developing both
3 6 0 0 r.p.m., Premier
mechanical and hydraulic shear. Head sizes are available from approxi-
Mill Corp.
mately 1 to 8V2 inches in diameter, and depending on the drive speed and
characteristics of material to be mixed, power requirements range up to 25
hp. The model shown is of intermediate size, designed for closed system
application at the 3-hp. level. Drive units for closed systems are applicable
to top, side, or bottom mounting and arc fitted with mechanical seals to suit
process conditions. Parts in contact with process material are available in a
variety of materials, including stainless steel and Hastelloys.
SHEAR-FLOW
Shear-flow consists of a vertically mounted, totally enclosed drive unit
having dual sealed impellers which counter rotate with respect to one
another. In contrast to single impeller mixers, it is said, Shear-Flow's
counterrotating impellers induce considerable shearing action, together with
high pumping pressures. This, plus the material's own disintegrating and
abrasive action of particle against particle, results in a more complete reduc-
tion of agglomerates within the mixture. ShearrFlow will handle both low
and high viscosity materials, dispersing, agitating or homogenizing without S h e a r-Flow,
any change of impellers or mixing speed. It is available in horsepower G a b b Special
ratings of s / 4 , 1, l'/s, 2, and 5 for volumes of 5 to 250 gallons. Products Div.
I N T E R N A T I O N A L INJECTION MIXER
The International Injection Mixer consists of a specially designed turbine-
type agitator rotor, overhung and underhung by hollow ring-shaped stators.
The turbine exerts a pumping action on the contents of the mixing vessel,
drawing in through top and bottom impeller inlets and delivering cen-
trifugally over the entire periphery of the turbine. The gas or other treating
agent is fed to the hollow stators through the indicated feed pipes and is
discharged through perforations on the rotor-faced surfaces of the stators.
As the liquid passes between the stators and the rotors it exerts a shearing
action on the gas discharged through the bubble holes. The gas-injected
liquid is then subjected to a direct mechanical shearing between the radial
ribs on the stators and the turbine blades. The combined shearing actions
are said to result in complete and instantaneous gas dispersion. The high
pumping capacity of the rotor ensures rapid recirculation of the tank contents
for continuous reprocessing of the liquid. This is one of the principal factors
in promoting gas-liquid reactions—namely, the development of a high area
of interphase contact between gas and liquid phases.
COWLES DISSOLVER
A Cowles dissolver utilizes a single blade rotating at high speed for effec-
tive results in the dispersion, dissolving, and deagglomeration of materials.
The effectiveness of the unit is due to the rapid movement of the suspension
through itself. The materials discharged from the vanes of the impeller at
high speed impinges on the surrounding slower moving portion. This creates
intense hydraulic shear which does the work. By proper selection and loca-
tion of the impeller, the dissolver will impart the desired amount of work
without splash or dead spots. The units are designed to handle viscosities
in excess of 50,000 centipoises.
Illustrated is a 20-hp. Cowles dissolver mounted with a hydraulic lift for
raising and lowering into position for mixing in portable tanks.
NETTCO FLOMIX
The Nettco Flomix is a unique mixer designed for continuous agitation of
liquids as they pass through a pipeline. The unit has multiple impellers
and baffling in order to impart an extremely intense degree of agitation to
the material in the mixing chamber. It utilizes the mixing effect of fac-
tional flow by repeated separation, reversing, and combining of the entering
flow coupled with a violent mechanical agitation.
It is usually desirable to have the several components to be mixed added
at a given rate to one another on a continuous basis. This allows the several
streams to enter the mixing chamber concurrently and eliminates the neces-
sity for volumetric control in the mixing area. Where this is not possible,
the use of a premix tank is desirable, and its size is determined by the rate of
stream phasing. As the rotation of the agitator impellers is in the direction
of flow, there is little or no frictional loss despite the heavy baffling effect
within the Flomix body.
In general, the Nettco Flomix will combine liquids, gases and liquids,
liquids and solids, that in combination will readily flow through piping.
Flomix, New England Tank and Tower Co.
M U L T I C O M P A R T M E N T CONCURRENT
FLOW BAFFLED M I X E R
This system was first designed and patented by the Turbo-Mixer Corp.
The patent has since expired, but the design continues to be a very impor-
tant tool in continuous mixing operations. The three-stage treater shown is
illustrative of the construction generally used, although there are now many-
variations of the horizontal baffle construction. These would include larger
How areas through the baffles for high viscosity material, as well as replace-
ment of the center partition of the horizontal baffle with a disk mounted on
the shaft, so that the entire assembly may be removed as a unit. It is said
the stator rings around each impeller make for the most perfect circulation
pattern and most complete dispersion of the phases present. In less rigorous Multicompartment concurrent flow
applications, the stator rings are sometimes replaced with vertical wall mixer, Turbo-Mixer Division
baffles. Typical continuous flow applications for the three-stage treater
are doctor treating, solutizer treating of gasoline, asphalt cutback blending,
lube oil blending, continuous chemical reactions requiring a determined
holding time, continuous leaching, etc.
HYDROGENATOR
The Hydrogenator illustrates the use of turbines for the induction and
distribution of gas in a liquid. There are many applications of gas reaction,
of which the illustrated unit is a typical example. In this instance, the
vegetable oil being hydrogenated would be fed a pure hydrogen gas through
the bottom impeller to receive its first scrubbing and absorption. Gas
escaping to the vapor space is then reinduced and distributed scrubbed into
the oil by the top impeller. The vessel operates as a closed system on pure
gas and achieves very rapid hydrogénation time. The impeller, specially
designed to give maximum circulation of a gas-liquid mixture, forces the
mixture under the hood ring where it is distorted by the stationary deflecting
blades and deflected downward into the liquid mass in the vessel. The self-
inducing design can be built in sizes with a capacity up to 160 cubic feet
per minute of gas induced. The pressure fed type is built in a range of sizes
for gas feed capacities up to and exceeding 5000 cubic feet per minute. Turbo-Hydrogenator,
Hydrogenators are manufactured by Turbo-Mixer Division, Patterson Turbo-Mixer Division
Foundry and Machine Co., and the Cleveland Mixer Co.
SUPER A G I T A T O R A N D C O N D I T I O N E R
The Super Agitator and Conditioner manufactured by the Denver
Equipment Co. is used where solids must be suspended in liquid for a
variety of treatments such as aeration, leaching, and absorption. The mix-
ing vessel has a central standpipe and wearing plate directly over the pro-
peller. Pulp entering the standpipe over the adjustable weir collar, or
through the recirculation ports, is given a circular motion, as it nears the
bottom of the standpipe. It is said that mixing of pulp particles and re-
agent is enhanced greatly by the action of the standpipe. All pulp must
pass through the propeller zone for the positive circulation and intimate
mixing. The adjustable standpipe controls the flow and helps confine the
horsepower consumption to that required for effective treatment of the
materials in process. This equipment is available in tank sizes from 200 to
47,000 gallons, requiring drives ranging from l y 2 to 25 hp.
SSSS
MERCURY ACTUATED
course, price. All of these factors chemical corrosion the glass-lined
combined will indicate the cost of the steel equipment made by the Pfaud
agitator during its operating life. ler Co. and the Glascote Co. is avail
RECORDING The manufacturers of agitators have able. Because of problems of coating
THERMOMETERS
listed as materials of construction steel with glass, this equipment does
Twelve inch die-cast essentially all metals and alloys not have the variety of impeller
a l u m i n u m case w i t h which can be cast and fabricated. shapes which are available in metal.
black or white wrinkle
or satin finish. Single These include: Heat treatment of agitator shafts
or multiple pen con and impellers should be considered
struction. Electric or Aluminum Stainless steels for the best chemical resistance and
spring wound clock, Bronze Titanium
24 hour or 7 Day Rev Cast iron Steel clad with various the maximum freedom from fatigue
olution. Flexible Ar
metals failure.
mor and bulb of stain
less steel. Ranges —40 Hastelloys Lead-covered steel
+ 950°F or Equivalent Monel Rubber-covered steel Acknowledgment
in °C. Nickel Glass-lined steel The authors express their appreci
Steel Plastic and plastic cov ation to the manufacturers of fluid
ered steel mixing equipment, who supplied
The agitator shaft must not only data and pictures of their equipment
INDUSTRIAL for use in this article.
THERMOMETERS have adequate chemical resistance,
but it must have strength and References
Red-Reading Mercury
—Extruded brass case rigidity to run without undue distor
(1) Brumagin, I. S., Chetn. Met. Eng. 53,
— chrome f i n i s h . tion under all conditions of load. 110-14 (1956).
Ranges —40 + 950°F Whenever it is uneconomical or im (2) Lyons, E. J., Chetn. Eng. Progr. 44, No.
or Equivalent in °C. 5, 341-6 (1948).
practical to use a solid shaft, a clad (3) Lyons, E. J., Parker, N . H., Chcm.
shaft is often the best selection. Eng. Progr. (December 1954).
Lead, rubber, and more recently (4) Perry, J. H., "Chemical Engineers'
H a n d b o o k , " 3rd éd., M c G r a w -
RED-READING
some of the plastics are used for Hill, New York, 1900.
MERCURY chemical protection over a steel or (5) Quillen, G. S., Chetn. Eng. 6 1 , 178-224
LABORATORY stainless steel shaft. Where the shaft (1954).
(6) Riegel, E. R., "Chemical Process
THERMOMETERS is subj'ect to wear at the stuffing box, Machinery," 2nd éd., Reinhold,
Thoroughly annealed
particularly when the shaft is soft New York, 1953.
like nickel, a sleeve of Hastelloy or (7) Rushton, J. H . , Can. Chem. Process
for permanent accu
Inds. 30, 55-61 (1946).
racy. Complete l i n e other hardened metal is placed over (8) Rushton, J. H., Chem. Eng. Progr. 47,
A.S.T.M. and fractional
division types.
the shaft at the point of wear. No. 9, 485-8 (1951).
(9) R u s h t o n , J. H., I N D . E N G . C H E M . 44,
The agitator impeller often is sub 2931 (1952).
WRITE FOR CATALOG
INFORMATION
jected to more abrasive wear than (10) Rushton, J. H., Petroleum Refiner
chemical attack, and, therefore, wear 33, No. 8, 101-7 (1954).
(11) Rushton, J. H., Costich, E. W.,
life of the impeller is an important Everett, H . J., Chem. Eng. Progr. 46,
PALMER
consideration. Propellers are stocked 395-404, 467-76 (1950).
by most manufacturers in stainless (12) Rushton, J. H., Oldshue, J. Y.,
Chem. Eng. Progr. Symposium Ser.
steels, but are available in all metals 49, Nos. 4 and 5 (1953).
and alloys which can be cast. Tur (13) Sacks, J. P., Rushton, J. H . , Chem. Eng.
THERMOMETERS, INC. Progr. 50, No. 12, 597-603 (1954).
C . n c i n n o h 12 Oh.ο · M E I . o i . 1500 bine-type impellers are both cast and (14) Weber, A. P., Chem. Eng. 60, No. 10,
fabricated and are available in all 183-7 (1953).
Circle No. 52 A on Readers' Service Card, page 135 A