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Autosampler Thermostat
User Manual
1200 Series AT User Manual
Agilent Technologies
Notices
© Agilent Technologies, Inc. 2007, 2008 Warranty receive no greater than Restricted Rights as
defined in FAR 52.227-19(c)(1-2) (June
No part of this manual may be reproduced
The material contained in this docu- 1987). U.S. Government users will receive
in any form or by any means (including elec-
ment is provided “as is,” and is sub- no greater than Limited Rights as defined in
tronic storage and retrieval or translation
into a foreign language) without prior agree-
ject to being changed, without notice, FAR 52.227-14 (June 1987) or DFAR
ment and written consent from Agilent in future editions. Further, to the max- 252.227-7015 (b)(2) (November 1995), as
Technologies, Inc. as governed by United imum extent permitted by applicable applicable in any technical data.
States and international copyright laws. law, Agilent disclaims all warranties,
either express or implied, with regard Safety Notices
Manual Part Number to this manual and any information
contained herein, including but not CAUTION
G1330-90011 limited to the implied warranties of
merchantability and fitness for a par- A CAUTION notice denotes a
Edition ticular purpose. Agilent shall not be hazard. It calls attention to an
11/08 liable for errors or for incidental or
consequential damages in connection
operating procedure, practice, or
Printed in Germany the like that, if not correctly per-
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Hewlett-Packard-Strasse 8 information contained herein. Should result in damage to the product
76337 Waldbronn Agilent and the user have a separate
written agreement with warranty
or loss of important data. Do not
Research Use Only terms covering the material in this proceed beyond a CAUTION
Not for use in Diagnostic Procedures. document that conflict with these notice until the indicated condi-
terms, the warranty terms in the sep- tions are fully understood and
arate agreement shall control.
met.
Technology Licenses
The hardware and/or software described in WA R N I N G
this document are furnished under a license
and may be used or copied only in accor- A WARNING notice denotes a
dance with the terms of such license. hazard. It calls attention to an
Restricted Rights Legend operating procedure, practice,
If software is for use in the performance of a
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U.S. Government prime contract or subcon- performed or adhered to, could
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death. Do not proceed beyond a
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or contract clause. Use, duplication or dis-
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Contents
1 Introduction 5
Introduction to the Thermostatted Autosampler 6
Autosampler Thermostat Operation 8
Electrical Connections 10
4 Optimizing Performance 43
Controller Requirements 44
5 Maintenance 45
Introduction into Repairing the Thermostat 46
7 Cable Overview 61
Cable Overview 62
Analog Cables 64
Remote Cables 67
BCD Cables 72
Auxiliary Cable 74
CAN/LAN Cables 75
External Contact Cable 76
RS-232 Cables 77
8 Appendix 79
General Safety Information 80
The Waste Electrical and Electronic Equipment (WEEE) Directive
(2002/96/EC) 83
Radio Interference 84
Sound Emission 85
Agilent Technologies on Internet 86
1
Introduction
Introduction to the Thermostatted Autosampler 6
Autosampler Thermostat Operation 8
Electrical Connections 10
Agilent Technologies 5
1 Introduction
Introduction to the Thermostatted Autosampler
The Agilent 1200 Series autosampler is designed for use with other modules of
the Agilent 1200 Series LC system or with other LC systems if adequate
remote control inputs and outputs are available. The autosampler is controlled
from the Agilent 1200 Series control module or from the Agilent ChemStation
for LC systems.
The specially-designed thermostattable sample trays holds either 100 × 1.8 ml
vials or two wellplates and 10 × 1.8 ml vials.
The autosampler thermostat contains Peltier-controlled heat exchangers. A
fan draws air from the area above the sample vial tray of the autosampler and
is then blown through the fins of the cooling/heating module. There it is cooled
or heated according to the temperature setting. The thermostatted air enters
the autosampler through a recess underneath the specially-designed sample
tray. The air is then distributed evenly through the sample tray ensuring
effective temperature control, regardless of how many vials are in the tray.
In cooling mode condensation is generated on the cooled side of the Peltier
elements. This condensed water is safely guided into the leak system.
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• The CAN bus is a serial bus with high-speed data transfer. The two
connectors for the CAN bus are used for internal Agilent 1200 Series
module data transfer and synchronization.
• The REMOTE connector may be used in combination with other analytical
instruments from Agilent Technologies if you want to use features such as
common shut down, prepare, and so on.
• The RS-232 connector may be used to control the autosampler from a
computer through an RS-232 connection, using appropriate software. This
connector needs to be activated by the configuration switch module next to
the GPIB connector. The software needs the appropriate drivers to support
this communication. See your software documentation for further
information.
• The Thermostat-Autosampler connection is used for control signal transfer
and synchronization of the two modules. The cable must be installed for
operation of the autosampler thermostat.
• The power input socket accepts a line voltage of 100–120 or
220–240 volts AC ± 10 % with a line frequency of 50 or 60 Hz. Maximum
power consumption of the autosampler module is 300 Watts (Volt-Amps).
Maximum power consumption of the autosampler thermostat module is
260 Watts (Volt-Amps). There are no voltage selectors on your autosampler
because the power supplies have automatic selection capability. The
autosampler module has no externally accessible fuses, because automatic
electronic fuses are implemented in the power supply. The power supply of
the autosampler thermostat has two externally accessible fuses. The
security lever at the power input socket prevents removal of the
autosampler cover when line power is still connected.
• The interface board slot is used for external contacts, BCD output and for
future use.
2
Site Requirements and Specifications
Site Requirements 14
Power Consideration 14
Power Cords 15
Bench Space 16
Environment 16
Physical Specifications 17
Performance Specifications 18
Agilent Technologies 13
2 Site Requirements and Specifications
Site Requirements
Site Requirements
Power Consideration
The autosamplers comprises two modules, the autosampler module (G1329A,
G1389A, G1367A, or G2260A) and the thermostat module (G1330B Therm).
Both modules have a separate power supply and a power plug for the line
connections. The two modules are connected by a control cable and both are
turned on by the autosampler module.
The autosampler power supplies have automatic voltage selectors (see Table 1
on page 17). Consequently there are no voltage selectors in the rear of the two
autosampler modules. The autosampler module has no externally accessible
fuses, because automatic electronic fuses are implemented in its power
supply. The autosampler thermostat power supply has two externally
accessible fuses.
Power Cords
Different power cords are offered as options with the module. The female end
of all power cords is identical. It plugs into the power-input socket at the rear
of the module. The male end of each power cord is different and designed to
match the wall socket of a particular country or region.
The absence of ground connection and the use of an unspecified power cord can
WA R N I N G
lead to electric shock or short circuit.
Electric Shock
➔ Never operate your instrumentation from a power outlet that has no ground
connection.
➔ Never use a power cord other than the Agilent Technologies power cord designed
for your region.
Bench Space
The autosampler dimensions and weight (see Table 1 on page 17) allow the
instrument to be placed on almost any laboratory bench. The instrument
requires an additional 25 cm (10 inches) of space on either side for the
circulation of air, and approximately 8 cm (3.1 inches) at the rear for electrical
connections. Ensure the autosampler is installed in a level position.
If a complete Agilent 1200 Series system is to be installed on the bench, make
sure that the bench is designed to carry the weight of all the modules. For a
complete system including the thermostatted autosampler it is recommended
to position the modules in two stacks, see “Optimizing the Stack
Configuration” on page 22. Make sure that in this configuration there is 25 cm
(10 inches) space on either side of the thermostatted autosampler for the
circulation of air.
Environment
Your autosampler modules will work at ambient temperatures and relative
humidity as described in Table 1 on page 17.
Physical Specifications
Safety standards: IEC, CSA, Installation Category II, Pollution For indoor use only. Research
UL Degree 2 Use Only. Not for use in
Diagnostic Procedures.
Performance Specifications
Type Specification
3
Installing the G1330B Thermostat
Unpacking the Autosampler 20
Damaged Packaging 20
Delivery Checklist 20
Optimizing the Stack Configuration 22
Installing the G1330B Thermostat 24
Stage 1: Preparing the Autosampler Thermostat and Autosampler 26
Stage 2: Power Cable and Interface Cable Connection 30
Stage 3: Flow Connections 33
Stage 4: Installing the Sample Tray 34
Stage 5: Installing Tray Cover and Front Cover 37
Stage 6: Turning on the Thermostatted Autosampler 38
Stage 7: Update of Control Module Firmware 38
Stage 8: Update of the Agilent ChemStation Software 39
Transporting the Thermostatted Autosampler 41
Agilent Technologies 19
3 Installing the G1330B Thermostat
Unpacking the Autosampler
Damaged Packaging
The two modules of the autosampler are shipped in separate boxes. Upon
receipt of your autosampler, inspect the shipping containers for any signs of
damage. If the containers or cushioning material are damaged, save them until
the contents have been checked for completeness and the autosampler has
been mechanically and electrically checked. If the shipping container or
cushioning material is damaged, notify the carrier and save the shipping
material for the carriers inspection.
Delivery Checklist
Unpack the two boxes of the autosampler. Ensure all parts and materials have
been delivered with the autosampler and the autosampler thermostat. The
delivery checklist are shown in Table 3 on page 21. Please report missing or
damaged parts to your local Agilent Technologies sales and service office.
If the thermostatted autosampler was ordered as an upgrade (G1395A) to an
existing autosampler, the shipment will also contain the required software
upgrades for your Agilent ChemStation.
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Personal injury
WA R N I N G
To avoid personal injury, keep fingers away from the needle area during autosampler
operation.
➔ Do not bend the safety flap away from its position, or attempt to remove the safety
cover (see Figure 6 on page 25).
➔ Do not attempt to insert or remove a vial from the gripper when the gripper is
positioned below the needle.
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Even under average humidity conditions, a significant amount of condensed water gathers
NOTE every day. A suitable container must be provided and emptied regularly in order to avoid
overflow.
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4 Connect the condensation leak tube to the main waste exit of the
autosampler thermostat and place into an appropriate vessel. It is possible
to either let the condensation leak tubing exit the module at the front or at
the left side of the module. Make sure that the leak tube is fully fixed on the
outlet.
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1 Ensure the power switch on the front of the autosampler is OFF and the
power cables are disconnected.
2 Connect the cable between the autosampler and the autosampler
thermostat, see Figure 10 on page 31.
3 Move the safety lever at the rear of the two modules to the right position,
see Figure 10 on page 31.
4 Connect the power cables to the power connectors.
5 Connect the CAN interface cables to other modules in the system (see
Figure 5 on page 23 and Figure 11 on page 32).
6 If required, connect additional interface and control cables to the
autosampler (see Figure 5 on page 23 and Figure 11 on page 32). Refer to
the documentation of the Agilent 1200 Series control module or
ChemStation for LC for more information.
In an Agilent 1200 Series system, the individual modules are connected by a CAN cable.
NOTE The Agilent 1200 Series control module can be connected to the CAN bus at any of the
modules in the system. The Agilent Chemstation can be connected to the system by one
GPIB cable at any of the modules, however, it is recommended to connect the GPIB cable to
the detector. For more information about connecting the control module or ChemStation
refer to the respective user manual. For connecting the Agilent 1200 Series equipment to
non-Agilent 1200 Series equipment, see Autosampler manual).
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Half-Tray Combinations
In the autosampler only the 100 vial tray is supported for temperature control of the vials.
NOTE Nevertheless the half trays of the standard autosampler (G1313A) can be used in the
thermostatted autosampler as well. However when these trays are installed cooling or
heating of the vials in the tray will not work.
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Figure 14 Numbering of Tray Positions.
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The power switch stays depressed (1) and a green indicator lamp in the power switch is on
NOTE when the autosampler is turned on. When the line power switch stands out (Ø) and the
green light is off, the autosampler is turned off.
When moving the autosampler around the laboratory, make sure that any
condensed water inside the thermostat is removed. Tilt the module to the
front, so that the water inside the thermostat can safely flow into the leak
funnel. Otherwise no special precautions are needed for the modules.
The autosampler thermostat is heavy (20.7 kg, 45.6 lbs). Carry the module by putting your
NOTE hands under the side covers in a central position of the unit.
4
Optimizing Performance
Controller Requirements 44
Agilent Technologies 43
4 Optimizing Performance
Controller Requirements
Controller Requirements
Agilent 1200 Series control module and Agilent ChemStation must have the
latest revision firmware/software loaded to allow optimum operation with the
thermostattable autosamplers. Older revisions might not recognize or have full
functionality with the thermostattable autosampler.
5
Maintenance
Introduction into Repairing the Thermostat 46
Simple Repairs - Maintenance 46
Exchanging Internal Parts - Repairs 46
Warnings and Cautions 47
Using the ESD Strap 48
Cleaning the Thermostat 48
Exchanging the Power Supply Fuses 49
Removing the Top Cover and Foam 51
Assembling the Main Cover 53
Agilent Technologies 45
5 Maintenance
Introduction into Repairing the Thermostat
Damaged electronics
WA R N I N G
Disconnecting or reconnecting the autosampler to autosampler thermostat cable
when the power cords are connected to either of the two modules will damage the
electronics of the modules. In such a case, mainboards of both instruments must be
exchanged, otherwise they can damage the other instrument.
➔ Make sure the power cords are unplugged before disconnecting or reconnecting the
autosampler to autosampler thermostat cable.
Damaged electronics
WA R N I N G
Disconnecting or reconnecting the autosampler to autosampler thermostat cable
when the power cords are connected to either of the two modules will damage the
electronics of the modules. In such a case, mainboards of both instruments must be
exchanged, otherwise they can damage the other instrument.
➔ Make sure the power cords are unplugged before disconnecting or reconnecting the
autosampler to autosampler thermostat cable.
1 Switch OFF the power switch at the front of the thermostatted autosampler.
2 Remove the power cable from the two modules.
3 Insert the flat head screwdriver in the fuse holder, slightly press and turn
counter clockwise to release the fuse holder from the socket.
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Preparations • Switch off autosampler at the main power switch. Disconnect autosampler and autosampler
thermostat power cords. Remove autosampler to autosampler thermostat cable, and remove
thermostat from stack.
Damaged electronics
WA R N I N G
Disconnecting or reconnecting the autosampler to autosampler thermostat cable
when the power cords are connected to either of the two modules will damage the
electronics of the modules. In such a case, mainboards of both instruments must be
exchanged, otherwise they can damage the other instrument.
➔ Make sure the power cords are unplugged before disconnecting or reconnecting the
autosampler to autosampler thermostat cable.
1 Remove the front cover by pressing the both clip 2 Move the lever towards the power socket.
fasteners on both sides of the cover.
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3 Lift the clips on both sides of the top cover (1). Remove 4 Unscrew the screws on the top plate and remove the
the top cover (2). plate by lifting its back first and then sliding to the front.
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5 Unplug all wires at the TCA Board and remove them from 6 Remove the top foam.
top foam.
Wrong assembly
WA R N I N G
You may not be able to remove the side from the top part.
➔ Make sure to install the side parts in the right direction.
1 Place the top part on the bench and insert the left and 2 Replace the cover.
right side into the top part.
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Next Steps:
3 Replace the ALS thermostat into the stack and reconnect the cables and capillaries.
4 Turn ON the ALS thermostat.
6
Parts and Materials for Maintenance
Main Assemblies (External Parts) 56
Accessory Kit G1330-68705 57
Foam Parts 58
Plastic Parts 59
Agilent Technologies 55
6 Parts and Materials for Maintenance
Main Assemblies (External Parts)
& '
Foam Parts
&
'
Plastic Parts
&
'
7
Cable Overview
Cable Overview 62
Analog Cables 64
Remote Cables 67
BCD Cables 72
Auxiliary Cable 74
CAN/LAN Cables 75
External Contact Cable 76
RS-232 Cables 77
Agilent Technologies 61
7 Cable Overview
Cable Overview
Cable Overview
Never use cables other than the ones supplied by Agilent Technologies to ensure proper
NOTE functionality and compliance with safety or EMC regulations.
LAN cable Twisted pair cross over LAN cable, (shielded 3m long) (for 5023-0203
point to point connection)
Twisted pair cross over LAN cable, (shielded 7m long) (for 5023-0202
point to point connection)
Analog Cables
1 Shield Ground
2 Not connected
3 Center Signal +
4 Connected to pin 6
5 Shield Analog -
6 Connected to pin 4
7 Key
8 Not connected
1 Not connected
2 Shield Analog -
3 Center Analog +
1 Not connected
2 Black Analog -
3 Red Analog +
Remote Cables
START and STOP are connected via diodes to pin 3 of the 3394 connector.
NOTE
BCD Cables
Green 1 BCD 5 20
Violet 2 BCD 7 80
Blue 3 BCD 6 40
Yellow 4 BCD 4 10
Black 5 BCD 0 1
Orange 6 BCD 3 8
Red 7 BCD 2 4
Brown 8 BCD 1 2
not connected 14
1 1 BCD 5 20
2 2 BCD 7 80
3 3 BCD 6 40
4 4 BCD 4 10
5 5 BCD0 1
6 6 BCD 3 8
7 7 BCD 2 4
8 8 BCD 1 2
9 9 Digital ground
NC 15 +5V Low
Auxiliary Cable
White 1 Ground
Green 3
Yellow 4
Grey 5 DC + 5 V IN
Pink 6 Vent
CAN/LAN Cables
Both ends of this cable provide a modular plug to be connected to Agilent 1200
Series module’s CAN or LAN connectors.
CAN Cables
LAN Cables
5 1
10 6
15 11
One end of this cable provides a 15-pin plug to be connected to Agilent 1200
Series module’s interface board. The other end is for general purpose.
White 1 EXT 1
Brown 2 EXT 1
Green 3 EXT 2
Yellow 4 EXT 2
Grey 5 EXT 3
Pink 6 EXT 3
Blue 7 EXT 4
Red 8 EXT 4
RS-232 Cables
RS-232 cable, instrument to PC, 9-to-9 pin (female) This cable 24542U
has special pin-out, and is not compatible with connecting G1530-60600
printers and plotters.
RS-232 cable kit, 9-to-9 pin (female) and one adapter 9-pin 34398A
(male) 25-pin female. Suited for instrument to PC.
Cable Printer Serial & Parallel, is a SUB-D 9 pin female vs. 5181-1529
Centronics connector on the other end (NOT FOR FW
UPDATE).
This kit contains a 9-pin female to 9-pin female Null Modem 34398A
(printer) cable and one adapter. Use the cable and adapter to
connect Agilent Technologies instruments with 9-pin male
RS-232 connectors to most PCs or printers.
8
Appendix
General Safety Information 80
The Waste Electrical and Electronic Equipment (WEEE) Directive
(2002/96/EC) 83
Radio Interference 84
Sound Emission 85
Agilent Technologies on Internet 86
Agilent Technologies 79
8 Appendix
General Safety Information
General
This is a Safety Class I instrument (provided with terminal for protective
earthing) and has been manufactured and tested according to international
safety standards.
Operation
Before applying power, comply with the installation section. Additionally the
following must be observed.
Do not remove instrument covers when operating. Before the instrument is
switched on, all protective earth terminals, extension cords,
auto-transformers, and devices connected to it must be connected to a
protective earth via a ground socket. Any interruption of the protective earth
grounding will cause a potential shock hazard that could result in serious
personal injury. Whenever it is likely that the protection has been impaired,
the instrument must be made inoperative and be secured against any intended
operation.
Make sure that only fuses with the required rated current and of the specified
type (normal blow, time delay, and so on) are used for replacement. The use of
repaired fuses and the short-circuiting of fuse holders must be avoided.
Some adjustments described in the manual, are made with power supplied to
the instrument, and protective covers removed. Energy available at many
points may, if contacted, result in personal injury.
Any adjustment, maintenance, and repair of the opened instrument under
voltage should be avoided as much as possible. When inevitable, this should be
carried out by a skilled person who is aware of the hazard involved. Do not
attempt internal service or adjustment unless another person, capable of
rendering first aid and resuscitation, is present. Do not replace components
with power cable connected.
Do not operate the instrument in the presence of flammable gases or fumes.
Operation of any electrical instrument in such an environment constitutes a
definite safety hazard.
Do not install substitute parts or make any unauthorized modification to the
instrument.
Capacitors inside the instrument may still be charged, even though the
instrument has been disconnected from its source of supply. Dangerous
voltages, capable of causing serious personal injury, are present in this
instrument. Use extreme caution when handling, testing and adjusting.
When working with solvents please observe appropriate safety procedures
(e.g. goggles, safety gloves and protective clothing) as described in the material
handling and safety data sheet by the solvent vendor, especially when toxic or
hazardous solvents are used.
Safety Symbols
Table 9 Safety Symbols
Symbol Description
The apparatus is marked with this symbol when the user should refer to the instruction manual
in order to protect risk of harm to the operator and to protect the apparatus against damage.
Indicates eye damage may result from directly viewing the light produced by the deuterium lamp
used in this product.
The apparatus is marked with this symbol when hot surfaces are available and the user should
not touch it when heated up.
A WARNING
WA R N I N G
alerts you to situations that could cause physical injury or death.
➔ Do not proceed beyond a warning until you have fully understood and met the
indicated conditions.
A CAUTION
CAUTION
alerts you to situations that could cause loss of data, or damage of equipment.
➔ Do not proceed beyond a caution until you have fully understood and met the
indicated conditions.
Abstract
The Waste Electrical and Electronic Equipment (WEEE) Directive
(2002/96/EC), adopted by EU Commission on 13 February 2003, is
introducing producer responsibility on all electric and electronic appliances
starting with 13 August 2005.
This product complies with the WEEE Directive (2002/96/EC) marking requirements. The
NOTE affixed label indicates that you must not discard this electrical/electronic product in
domestic household waste.
Product Category:
With reference to the equipment types in the WEEE Directive Annex I, this product is
classed as a “Monitoring and Control Instrumentation” product.
Radio Interference
Sound Emission
Manufacturer’s Declaration
This statement is provided to comply with the requirements of the German
Sound Emission Directive of 18 January 1991.
This product has a sound pressure emission (at the operator position) < 70 dB.
• Sound Pressure Lp < 70 dB (A)
• At Operator Position
• Normal Operation
• According to ISO 7779:1988/EN 27779/1991 (Type Test)
For the latest information on products and services visit our worldwide web
site on the Internet at:
http://www.agilent.com
Select Products/Chemical Analysis
It will provide also the latest firmware of the Agilent 1200 Series modules for
download.
Index
A condensation 6, 16, 16 I
Agilent injection valve 6
on internet 86
D
installation
air circulation 16 damaged packaging 20, 20 thermostatted autosampler 24
ALS thermostat accessory kit contents 21 delay volume 22 installation
ALS thermostat accessory kit 21 delivery checklist 20, 20 power cords 15
ALS thermostat parts and materials dimensions 17 installing the thermostatted autosampler
accessory kit 57 flow connections 33
main assemblies 56, 57 E peparation 26
ALS thermostat repairs electrical connections power cable and interface cable 30
power supply fuses 49 CAN 10 sample tray 34
ambient operating temperature 17 GPIB 10 tray cover and front cover 37
ambient non-operating temperature 17 Remote 10 turning on the instrument 38
RS-232 10 update of firmware or software 38,
analog cable 62, 64
39
assembling the main cover 53 thermostat - autosampler 10
internet 86
Autosampler Thermostat Operation 8 electrostatic discharge (ESD) 47
introduction to the autosampler 6
auxiliary cable 74 environment 14, 16
auxiliary cable 62 ESD (electrostatic discharge) strap 48
exchanging
L
B internal parts 46 line frequency 17
external contact cable 63 line voltage 17
BCD
cable 62
F M
bench space 16
bench space 16 flow path 22 missing parts 20
frequency range 17 multi-draw option 6
C fuses 14, 49
N
cable
analog 62, 64 G non-operating altitude 17
auxiliary 62, 74 GPIB cable 63 non-operating temperature 17
BCD 62
external contacts 63 H O
GPIB 63 operating Altitude 17
half-tray combinations 35
remote 62, 67 operating temperature 17
humidity 17
cleaning the ALS thermostat 48
S
safety class I 80
safety
general information 80, 80
standards 17
sample tray 6
sample trays
numbering of vial positions 35
security lever 46
shipping 20, 41
simple repairs 46
site requirements 14, 14
In This Book
*G1330-90011*
*G1330-90011*
G1330-90011
Agilent Technologies