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AT ONGC ANKLESHWAR
LIVING
ORGANISM
1. E.g. PLANTS AND ANIMALS.
A Rig is a complete Mechanical machine that consist of the structure and the
machines that were used for drilling of oil well.
DRILLING PROCESS
Rig moving / Rig The drilling process
Readying of drilling
building starts that includes
location (surface
If a free rig is there in mud circulation,
leveling, water
nearby area then rig casing, cementation,
sources, pipeline
moving & rig building inert of drill pipes,
setup etc).
else only rig building. fishing etc.
Drilling Cost
It includes:
Diesel cost
Mud cost
Casing Cost
Drill Bit Cost
Out Sourcing Cost
Cementing Cost
Maintenance cost
DIESEL COST
Total available engines at the drilling site:4 nos
• Based on the operational requirement engines are
started. Sometimes operation are carried out with 3 or
4 engines or sometimes by one or two engines
• Diesel consumption is approx. 7000 liters per day (it
includes diesel consumption of all the engines)
• Net diesel consumption is 7000*30*3 (per well) =
630000 liters
• Diesel cost is Rs.58.84 per liter.
• Total diesel cost is 630000*58.84 = Rs.3,70,69,200
2.WELL COST
1. MUD COST
• Mud is the mixture of water, bantonite clay, thinner and lubricating oil.
• Its cost is around Rs.70 per liter.
• And 150000 liters of mud is used for drilling of a well of around 3000 meters depth.
• So total mud cost is 150000*70 = Rs.1, 05, 00,000.
2. CASING COST
• Cost of conductor casing is Rs. 3667.05 per meter.
So total cost of conductor casing is = 3667.05*200 = Rs. 7,33,410
• Cost of intermediate casing is Rs. 2015.31 per meter.
So total cost of intermediate casing is = 2015.31*1600 = Rs. 32,24,494
• Cost of production casing is Rs. 1311.51 per meter.
So total cost of production casing is = 1311.51*3233 = Rs. 42,40,139
• Total casing cost = 81, 98, 043 or approx. 82 lakhs.
3. DRILL BIT COST
Generally two types of drilling bits are used
1. Fixed cutter and tri conical roller
2. PDC (Poly Crystalline Diamond Compact) bit
Cost of fixed cutter and tri conical roller is 15 lakhs per bit.
Cost of PDC is around 50 lakhs per bit.
One well consumes around one TCR and one PDC bit.
Total drill bit cost = Rs. 65 lakhs.
5. CEMENTING COST
PRODUCTION
• From 1 GGS around 1000
m^3/day liquid (oil +water) is
sent to CTF.
• And oil production in CTF from 1
GGS is around 150m^3/day
• LPG production per day is around
10 to 15 tones.
• Naptha production per day is
around 20 tones.
CONCLUSION
After summer training at ONGC ankleshwar,
I have known about the process of oil well drilling
from starting to finish, at the Ankleshwar field
and Gandhar field. We also visited GGS, CTF
and MPH. we also conducted one project work,