s EMERSON. Process Management Regulator Technologies Site Acceptance Test Report Project Name: DRS & MRS For CGD Project of Bangalore Customer : GAIL GAS LTD Project No. 14392 Site Location : BIOCON PARK Skid Sr. No :4392-16-06-278. Date of commissioning: 30/01/18 to 06/02/18. Bee Customer Ref. No.: GGI/BLR/CGD/C&P/ORS&MRS/1531,0T.31/12/2015= . Document No.: Site Acceptance Test | 4392-saT- 001 EMERSON. Rev. No.: 02 Process Management Report Issue Date: 17.06.2017 Regulator Technologies —_ 1. PREFACE 1.1 INTRODUCTION: This document defines procedure for Site Acceptance Test (SAT) to be carried out for GAIL GAS LTD skid. The purpose of carrying out SAT is to check functionality of the entire skid assembly after commissioning. 1.2 SCOPE: ‘The purpose of SAT is to check overall integration and functional tests in sequential manner of the PRVs, SSVs and the CRVs with the overall skid and its control system. All the equipments / instruments / items shall be installed (as far as possible) for integration & functionality check during SAT. In case some of the items cannot be erected / installed during SAT, list of such item along with reason for not installing the same shall be provided before start of SAT. 1.3 REFERENCE DOCUMENTS: All approved documented as suby 1.4 Orientation of Witnesses: All representatives shall be briefed on details after complete modification works in the skid for the project before commencing the SAT. 1.5 Test Certificates: Upon completion of the SAT mentioned in this document, Test Certificates should be filled with the results duly signed / stamped by EPMCPL & Customer. Customer Ref. No.: GGI/aLR/CGD/C&P/DRS&MRS/1531,DT.31/12/2015 Emerson Process Management Chennai Pvt. Ltd. INDIA SKID CENTER24 22 Ba 3.2 Document No.: = i 4392 -SAT-001 EMERSON. Site Acceptance Test Ihaw, Nevae Process Management Report Issue Date: 17.06.2017 Regulator Technologies a VISUAL INSPECTION OF SKID: Skid Review: The skid will be inspected for installation of all the components as per approved ID and apr ot Eosadoof pot PAT metering bypass stream is modi Ne it? GA. Drawing, However as per P.O. NoC2AS/ RPD meter, RTD, FC, Signal 48, Battery J8, Solar Panel with mounting support etc will be installed subsequently. visual inspectios Upon completion of the visual inspection described in this section, the test certificate for visual inspection of skid should be filled & duly signed by EPMCPL & Customer. ‘SITE ACCEPTANCE TEST PNEUMATIC TEST: 1. Keep all valves open and close either inlet or outlet side pipe with blind flange or closed Ball Valve. 2. Pressurize the entire skid by nitrogen / Line gas at 12 kg/cm2 and hold for 30 Minutes. 3. No leakage / drop in pressure are allowed. 4, Check the leakage at all joints and connection by using soap water and LEL meter by GGL 0 & M and found satisfactory. Functional Test of SSV, PCV: 1. Set point of PCV — set the required pressure of PCV as per approved data sheet / approved P & ID by pilot adjusting screw. 2, Set point of SSV ~ Increase the PCV pressure to cross the set point of SSV. The SSV should trip at set pressure value as per approved data sheet / approved P & ID. Record the over pressure shut off value during test. Customer Ref. No.: GGI/aLR/CGD/C&P/DRS&MRS/1531,DT.31/12/2015 Emerson Process Management Chennai Pvt. Ltd. INDIA SKID CENTER ude. ihe pei, Vuze meron (mec)4 Document No.: : | 4392 - SAT- 001 EMERSON Site Acceptance Test hav. Noss Process Management Report Issue Date: 17.06.2017 Regulator Technologies 3. Test report for set pressure of PCV / SSV should be filled & duly signed by DMS & Customer. 3.3. Flow Computer Test Procedure: Provide power supply to the Flow computer and check flow correction performed and the signals received from the transmitters, detectors, switches, Modbus Mapping during the pneumatic test. Power Supply test for all CPU and CPU IO Cards and I Channel testing. 3.4 Solar Panel Power supply test Procedure: Provide power supply to all skid equipments requiring power from solar panel, check for power adequacy by ensuring all equipment’s are functional. SR. ITEM DESCRIPTION LOCAL & Panel REMARKS: tia ininicstion.cureven 1, | FC Solar Panel voltage (19.81V) ‘Accepted 0 Rejected) LEL Solar Panel voltage (19.32V) BArccchted 0 Rejected 3. | FC Battery voltage (12.35V) Bccepted 0 Rejected 4 | LEL Battery voltage (12.41V) Barccepted O Rejected| 5 (aaa controller load voltage Brccéted 0 Rejected 6 LEL Charge controller load voltage Wacceres O Rejected EPMCPL ; GAIL GAS LTD / MECON Laettane Ltd. ag Customer Ref. No.: GGI/aLR/CGD/C&P/DRS&MRS/1531,07.31/12/2015 Emerson Process Management Chennai Pvt. Ltd. INDIA SKID CENTERs Document Ni 4392~SAT- 001 EMERSON. Site Acceptance Test fev Noses Process Management Report Issue Date: 17.06.2017 Regulator Technologies | PRESSURE REGULATION SYSTEM © 2 Feces pact omnes | 2 Fenn lt seGyt | Wacnes ones | smone-s 3. Feit of ream 2 S80 50 Kalo waccerted O Rejected | STREAM-1 4 Patint of Stream — 1 CRV 8.5 Ke/em WAccépted Rejected | sTREAM-1 © FTES Id PO} cs onmncee | ENA? «. epeatitaugenamemerPoV42 acd onaeend_ | seean-2 1 RUSS Plo nna | 3 pecan og = #0 2 em wack pted O Rejected | STREAM-2 EPMCPL GAIL GAS LTD/MECON Ltd. Emerson Process Management Chennai Pvt. Ltd. Customer Ref. No.: GGI/SLR/CGD/C&P/DRS&MRS/1531,0T.31/12/2015 INDIA SKID CENTER+ EMERSON Process Management Report Regulator Technologies Document No.: Site Acceptance Test | 4392-sat-001 Rev. No.: 02 Issue Date: 17.06.2017 SAT CHECK LIST PNEUMATIC TEST OF SKID Sr. No . POINTINSPECTED == STE TRUNS, 1 _| Leakage test at flange joints and other connections ye5/ NO VISUAL INSEPCTION “Sr.No POINT Reo ae 1__| Skid checked as per P & ID and GA drawing ives / NO 2__| Process Parameter in name plate LES /NO 3_| Lifting hook ES /NO 4 | Copper jumper forall flanges ‘yes /NO 5 _| Earthing provision at base frame cXES/ NO 6 _| Insulation for Metering system edES / NOINA 7 _ | Instrumentation cable connection, cable dressing and | veg pg JB mounting installation etc. asper wiring diagram | LY®S/ Identification Tags for cable and all Instruments ‘SES / NO 9__| Painting color of pipe line (Golden Yellow) ES NO 10 _| Spares as per PO requirement ES /NO 11_| Foundation bott and Matting flanges ES / NO 12 _ | Support for all the equipment’ Instruments, Pipes |, YES/NO For Emerson For GAIL Gas / Mecon wey 15 bed ne ingcee! Customer Ref. No.: GGI/aLR/CGD/C&P/ORS&MRS/1531,DT.31/12/2015 Emerson Process Management Chennai Pvt. Ltd. INDIA SKID CENTER& Document No.: : Site Acceptance Test | 4382-sat-oo1 EMERSON. P Rev. No.: 02 Process Management Report Issue Date: 17.06.2017 Regulator Technologies ECK LI. FIELD TRANSMITTER 'SR.No.] | __ LOCAL & Panel INDICATION REMARKS 1 & IECKED Hf 1, _| Pressure Transmitter PTO101 (Inlet) Packepted 0 Rejected FC-101 2. | Diff Pressure Transmitter DPT-0101(Inlet)| | Accepted 0 Rejected FC-101 FA 3. _| Diff Pressure Transmitter DPT-0102(Inlet) PAccepted 0 Rejected FC-101 4 _ | Temperature Transmitter TT- 0101(Inlet) Bactéptea Rejected Fc-101 Resistance Temperature Detector RTD- a 5 | (Metering), BAccepted 0 Rejected FC-101 6 _ | Metering Pressure transducer Waccepted 0 Rejected FC-101 GAIL GAS LTD / MECON Ltd. EPMCPL ede % Customer Ref. No.: GGI/BLR/C6D/C&P/DRS&MRS/1531,07.31/12/2015, Emerson Process Management Chennai Pvt. Ltd. INDIA SKID CENTERDocument No. 4392 SAT - 001 s EMERSON. Process Management Report Regulator Technologies Site Acceptance Test SAT CHECK LIST Flow Computer FC-101 Sr.No Description Remarks ~ 1 | Check Volumetric Flow rate (SCMH) WO.k.0 Noro.k 7 3 | Check Pipe Line Pressure Kg/Cma2g / Bar(g) WO. Noro. A 4 | Check for Configuration, parameter settings WO.K.ONoro.k 5 _| Check for functionality of RPD Meter and pulse output as well. WO.k.CNor 0k ‘Check for process values of all the instruments I.e PT-0101,1T-0101,DPT- w 6 | 0101 & 102,ZSC/ZSO 0101 & 102, LEL HCD-101 & HCD-102, Metering WO.k. 0 Nor o.k RTD & Metering PT and Interfacing with flow computer FC-101. For, EPMCPL For, GAIL GAS LTD / MECON LTD. ene ig, ee, tes a Customer Ref. No.: GGI/8LR/CGD/C&P/DRS&MRS/1531,07.31/12/2015 Emerson Process Management Chennai Pvt. Ltd. INDIA SKID CENTERs . EMEESON. Site Acceptance Test Process Management Report Regulator Technologies POINTS TO NOT! Following to be attended by Emerson: Document No.: 4392 -SAT- 001 Rev. No.: 02 Issue Date: 17.06.2017 1, 01 nos Copper Jumper is missing stream-01, Filter vent line. = entry. w computer Earthing’s lugs to be provided in the power JB. > Cable entry in MRS Canopy to be sealed / closed suitably to prevent rodent . Missing cable tags to be installed in signal JB, Battery JB, LEL power cable, flow 5 Ere the outteb of svi onano Blind Flange ta nuiscing (4"( #4150) Above punch points will be attended by Emerson within 2 weeks from date of commissioning. 8) The Peifrmonce of WE Ags, working Macaig Ader flare ta widow Clserrebon , ca ca Customer Ref. No.: G6i/BLR/CGD/C&P/DRS&MRS/1531,DT.31/12/2015 Emerson Process Management Chennai Pvt. Ltd, INDIA SKID CENTER \ \