Component Location Wire Description

SENR1418-01
Component Identifiers (CID) List
Component
Schematic Machine
Component
Schematic Machine
Wire
Number
Wire
Color
Description
Wire
Number
Wire
Color
Description
August 1996 Electrical Schematic Symbols And Definitions
Location Location Location Location Power Circuits Control Circuits (Continued)
CID No. Component Acc Outlet B-10 1 Sensor - Brake Air Pressure C-15 D9 101 RD Bat(+) 710 GN XMSN Speed Pickup Signal
102 BU Hd Lmp 711 BR XMSN Lever Code 1
Engine Control MID 36 Acc Outlet D-8 B Sensor - Brake Oil Temp A-10 26
103 YL Aux Ckt 712 WH XMSN Lever Code 2
001 Cylinder 1 Injector Solenoid Alarm - Action C-4 C Sensor - Coolant Temp C-3 24 105 BR Key Sw 713 OR XMSN Lever Code 3
002 Cylinder 2 Injector Solenoid Alternator A-5 2 Sensor - Engine Oil Pressure B-3 26 109 OR Alt Output (+) Term. 714 YL XMSN Lever Code 4

003 Cylinder 3 Injector Solenoid Battery A-7 3 Sensor - Engine Oil Temp B-3 26
112 PU Main Power RIy Output 715 GN XMSN Lever Code 5
113 OR Opr Mon Panel VMIS B+ Switched 716 BU XMSN Lever Code 6
004 Cylinder 4 Injector Solenoid T
Breaker - A/C (15A) D-6 B Sensor - Fan Speed A-5 24 121 YL Bckp Alarm to Lamp 720 PU XMSN Brake Sw
005 Cylinder 5 Injector Solenoid
006 Cylinder 6 Injector Solenoid
Breaker - Alternator (105A) C-6 B Sensor - Fuel Temp B-3 27 122
123
BU
WH
Aux Ckt
Aux Ckt
721
722
BR
WH
XMSN Gear Code 1
XMSN Gear Code 2
Pressure Temperature Level Flow
007 Cylinder 7 Injector Solenoid
Breaker - Dome Lamp (15A) C-6 B Sensor - Primary Cam S/T C-3 24 124 GN A/C 723 OR XMSN Gear Code 3 Symbol Symbol Symbol Symbol
Breaker - Engine ECM (15A) D-5 B Sensor - Rail Pressure C-3 26 126 PK XMSN Ctrl 724 YL XMSN Gear Code 4
008 Cylinder 8 Injector Solenoid
129 BU Aux Ckt 725 GN XMSN Gear Code 5
Breaker - Head Lamp (15A) D-5 B Sensor - Shift Lever Position D-11 C
009 Cylinder 9 Injector Solenoid 132 PK AETA CtrI 726 BU XMSN Gear Code 6

010 Cylinder 10 Injector Solenoid Breaker - Key (10A) D-6 B Sensor - Strut Left Front B-5 28 135 BU Aux Ckt 727 GN Suppl Ster Motor Relay

011 Cylinder 11 Injector Solenoid Breaker- Secondary Steering (10A) D-6 B Sensor - Strut Left Rear B-14 29 136 GN Suppl Ster 728 BU Suppl Ster Cont Sw
137 OR Suppl Ster Motor Fuse 767 WH AETA Pickup Power
012 Cylinder 12 Injector Solenoid Breaker - Turn Lamp (15A) D-5 B Sensor - Strut Right Front A-5 30
138 GN Auto Lube Pump to Payload Mon 768 OR AETA Pickup XMSN
042 Rail Control Valve Caterpillar Monitoring System E-1 A Sensor - Strut Right Rear B-14 31 140 BU Aux Ckt 769 BU Wheel Speed Pickup Left
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
091 Throttle Position Sensor Cigar Lighter C-3 A Sensor - Torque Converter Temp B-8 32 141 PK AuxCkt 770 GN Wheel Speed Pickup Right
150 OR Bat(+) 772 BR AETA Retarder Sw
094 Filtered Fuel Pressure Control - Arc D-13 D5 Sensor - Throttle Position C-6 C 173 YL Aux Ckt 773 GY AETA Servovalve
100 Engine Oil Pressure Sensor Control - Oil Burn C-15 40 Sensor - Turbo (RH) Inlet Pressure A-5 30
101 Crankcase Pressure
176 OR Aux Ckt
Ground Circuits
774
775
YL
BR
AETA Sol - Left
AETA Sol - Right
Normally open switch that is closed due to an applied condition, and will open again with a
Control - Payload Monitor C-14 D5 Sensor - Turbo Outlet Pressure B-3 26
110 Coolant Temperature Sensor 200 BK Main Chassis 794 YL Payload Mon XMSN Speed specific decrease in that condition.
Control - Secondary Steering F-15 D6 Sensor - Wheel Speed A-15 33 201 BK Opr Mon Panel VMIS CMS 799 WH Sensor Power
161 Timing Calibration
Control - Traction Aid E-15 D5 Sensor - Wheel Speed B-15 34 202 BK XMSN Ctrl A700 OR Digital Sensor Power (+8V) (PIN 35) Engine ECM
164 Rail Pressure Reading 213 BK AETA Coding Pin 17 A701 GY Injector #1 Engine ECM
Control - XMSN D-13 D5 Solenoid - A/C Clutch A-5 2
168 Electrical System Voltage 215 BK AETA Coding Pin 19 A702 PU Injector #2 Engine ECM

174 Fuel Temperature Converter - 24V/i 2V C-4 D7 Solenoid - Downshift A-13 35 216 BK AETA Coding Pin 20 A703 BR Injector #3 Engine ECM
Normally closed switch that will open with an increase of a specific condition.
217 BK XMSNIdCode2 A704 GN Injector #4 Engine ECM
175 Engine Oil Temperature Distributor - XMSN Speed E-15 D6 Solenoid - Engine Cyl Head (1, 3, 5, 7, 9, 11) C-2 26

773D Truck & 775D Quary Truck

218 BK XMSN Id Code 1 A705 BU Injector #5 Engine ECM
190 Engine RPM Sensor Dryer - Air A-9 4 Solenoid- Engine Cyl Head (2,4,6,8, 10, 12) B-2 26 219 BK XMSN Id Code 0 A706 GY Injector #6 Engine ECM
248 CAT Data Link Engine ECM A-3 8 Solenoid - Fan Clutch B-6 24 227 BK XMSN Id Code 3 A707 PU Injector #7 Engine ECM
Normally closed switch that is open due to an applied condition, and will close again

Electrical System
229 BK Bat (-) A708 BR Injector #8 Engine ECM
253 Personality Module Mismatch Flasher C-15 D7 Solenoid - Four Way A-14 36
231 BK XMSN Sw A709 OR Injector #9 Engine ECM with a specific decrease in that condition.
254 Internal ECM Failure Fuses D-6 B Solenoid-Lockup A-13 18 250 BK Payload Mon - Customer Gnd A710 GY Injector #10 Engine ECM
261 Timing Calibration Gauge Module F-1 A Solenoid - Proportional A-14 36 251 BK Payload Mon - System Gnd A711 PU Injector #11 Engine ECM

262 Analog Sensor Power Supply 280 BK XMSN Ctrl Ident Code 4 A712 BR Injector #12 Engine ECM
Lamp - Action Monitor F-2 A Solenoid-SmokeBox B-12 19
263 Digital Sensor Power Supply
Lamp - Body Up F-2 A Solenoid - Start Aid A-6 37
290
291
BK
BK
CMS Service
CMS Clear
A746
A747
PK
GY
Turbo Outlet Pressure (Pin 23) Engine ECM
Atmospheric Pressure (Pin 20) Engine ECM
773D: 775D: The circle indicates that the component has screw terminals and a wire can be disconnected
264 Shutdown/Decelerator Inputs from it.
266 Crank w/o Injector Inputs
Lamp - Lever Position D-11 A Solenoid - Up Shift A-14 35 A215
A216
BK
BK
Auto Retarder Ctrl Harness Code 0
Auto Retarder Ctrl Harness Code 1
A751
E707
YL
GN
After Cooler Temp (Pin 15) Engine ECM)
VMIS Display +V
7ER1-UP 6KR1-UP
Lamp - Payload Monitor (Green) D-1 10 Speedo/Tach F-1 A
267 Shutdown Inputs A217 BK Auto Retarder Ctrl Harness Code 2 E708 PK VMIS Display Clock
Lamp - Payload Monitor (Green) A-5 11 Starter A-6 17 A218 BK Auto Retarder Ctrl Harness Code 3 E735 PU Smart EMS Tack/Serv Mtr/Odometer Select
268 Programmed Parameter Fault
No circle indicates that the wire cannot be disconnected from the component.
A231 BK Auto Retarder Ctrl Harness Code 4 E750 PU Body Position Sensor Signal TIm
273 Turbo Outlet Pressure Calibration Lamp - Payload Monitor (Red) A-5 11 Starter A-7 17
A234 BK J1939 Shield Gnd (Engine ECM) E793 BU ATA Data Link - (Pin 1) Engine ECM
274 Atmospheric Pressure Calibration Lamp - Payload Monitor (Red) D-1 10 Switch - A/C D-2 A Basic Machine Circuits E794 YL ATA Data Link + (Pin 7) Engine ECM

275 Turbocharger Pressure (Right) Lamp - Retarder F-2 A Switch - A/C Fan Pressure B-6 2 304 WH Starter Rly No. 1 Output E795 YL Crankcase Press (Pin 31) Engine ECM
306 GN Starter Rly Coil to Neut Start Sw or Key Sw E796 GN Oil Press (Unfiltered) (Pin 37) Engine ECM
276 Turbocharger Pressure (Left) Lamp - Secondary Steering F-2 A Switch - A/C Refrigerant Pressure B-7 2
307 OR Key Sw to Neut Start Sw or VMIS Sensor Module E797 WH PWM #3 Return (Pin 35) Engine ECM
277 Timing Calibration Light Dimmer F-14 D8 Switch - Auto Retard Pressure D-12 38 308 YL Main Power Rly Coil E798 PK PWM #3 (Pin 29) Engine ECM
279 Water Temperature Aftercooler Module - Stop/Tail Lamp B-14 12 Switch - Auto Retarder D-3 A 315 GN Start Aid Brkr to Start Aid Rly E799 BR PWM #1 and #2 Return (Pin 7) Engine ECM
This indicates that the component has a wire connected to it that is connected to ground.
281 Engine Lamp Motor - Blower E-10 C Switch - Blower D-2 A
317 YL Start Aid Rly to Start Aid Sol F700 BU PWM #1 Out (3.5A) (Pin 19) Engine ECM
321 BR Bckp Alarm Lamp Travel Alarm F701 BR PWM #2 Out (3.5A) (Pin 13) Engine ECM
284 EMS Engine On
Motor - Prelube A-7 ?15 Switch-Body Raise C-11 B 337 WH Prelube Pushbutton Sw to Prelube Timer F702 GN Throttle (Pin 24) Engine ECM
285 EMS Coolant Lamp Monitoring Circuits F703 GY LH Turbine Inlet Exh Temp (Pin 25) Engine ECM
Motor - Secondary Steering A-7 18 Switch - Brake Master Cylinder Overstroke A-10 39
286 EMS Oil Lamp 403 GN Alternator (R) Term. F704 OR RH Turbine Inlet Exh Temp (Pin 1) Engine ECM
Payload Monitor Operator Display C-7 C Switch - Caterpillar Monitoring System Clear E-5 B 408 WH Opr Mon System Air Press. F705 PK Dout 6 (Pin 21) Engine ECM
289 Unfiltered Fuel Pressure This indicates that the component does not have a wire connected to ground. It is grounded
Receptacle - Aux Start A-6 13 Switch - Caterpillar Monitoring System Service E-5 B 410 WH Opr Mon Fault Alarm F706 PU Dout 5 Pin 27) Engine ECM
291 Engine Fan Valve
Relay - Backup C-15 D6 Switch - Coolant Flow C-3 26
411 PK Opr Mon Master Fault Lamp F707 WH Start Aid Current Level RIy (Pin 22) Engine ECM by being fastened to the machine.
298 Invalid Service Brake Switch 412 BU Opr Mon Cool Flow/ds2 (Pin 26) Engine ECM F708 YL Dout 3 (Pin 28) Engine ECM
336 Engine Control Switch Relay - Headlamp C-7 D14 Switch - Disconnect A-7 40 417 GY Primary Ster Sw F709 BU Dout 2 (Pin 34) Engine ECM

337 E-Stop Switch Relay - Main Power (Front) D-6 D13 Switch - Door Courtesy Lamp C-5 41 426 BR Opr Mon Power Train Oil Filter F710 BR Start Aid on Relay (Pin 40) Engine ECM
446 PU Brake Oil Temp Gauge F711 GN CAN Link + Engine ECM
338 Prelubrication Relay Relay - Main Power (Mid) C-6 D13 Switch - Exhaust Diverter E-5 20
447 PK Fuel Level Gauge F712 GY CAN Link - Engine ECM
342 Loss Of Sec Engine RPM Signal Relay - Main Power (Rear) C-6 D13 Switch - Head Lamp Dimmer D-5 C 450 YL Tach Sender (+) F713 OR Left Turbo Inlet Press (Pin 14) Engine ECM

363 Ride Control Relay - Prelube A-6 16 Switch - Key Start E-3 A 452 PU Torque Converter F714 PK Right Turbo Inlet Press (Pin 2) Engine ECM
454 GN Retarder lidicator Lamp F715 PU Shutdown (NO) (Pin 2) Engine ECM
444 Starting Motor Relay - Prelube C-6 D14 Switch - Retarder Brake F-15 C 462 YL Suppi Ster Motor Indicator F716 WH Shutdown (NC) (Pin 8) Engine ECM
542 Unfiltered Oil Pressure
Relay - Start A-7 17 Switch - Running Lamp E-3 A 472 OR Parking Brake Sw to Overstroke Sw F717 YL Sw 4 (Pin 14) Engine ECM
544 Engine Fan Speed 481 GN Converter Temp Sw to Brake Oil Temp Sw F718 BU Sw 5 (Pin 20) Engine ECM
Relay - Start B-6 17 Switch - Secondary Brake F-15 9
544 Engine Fan Speed C413 YL VMIS Display Data F719 BR Sw 6/1 (Pin 24) Engine ECM
Relay - Start Aid Hold C-15 D14 Switch - Service Brake E-15 D9 C414 BU VMIS Display Load F720 GN Sw 8/3 (Pin 25) Engine ECM
545 Ether Inject Control Relay
Relay - Start Aid On B-15 D14 Switch - Start Aid E-1 C Accessory Circuits F721 GY Sw 9/4 (Pin 19) Engine ECM
548 Throttle Lock Lamp 508 PU Radio Speaker - Left F722 OR Sw 10/5 (Pin 13) Engine ECM
Relay - Steering Motor A-7 17 Switch - Steering A-8 4
601 Brake Air Pressure Sensor 509 WH Radio Speaker - Left (Common) F723 PK TBC Probe + (Pin 18) Engine ECM

680 Ride Control Switch Relay - Stoplamp D-7 D14 Switch - Stop Lamp F-15 D9 511 BR Radio Speaker - Right F724 PU TOG Probe - (Pin 12) Engine ECM © 1996 Caterpillar Printed in U.S.A.
827 Turbocharger Exhaust Temp (Left) Resistor - Blower Speed E-10 C Switch - Supp Steer F-3 A 512
513
GN
OR
Radio Speaker - Right (Common)
A/C Compressor/Refrigerant Press. Sw
F725
F726
WH
YL
Fuel Press (Pin 24) Engine ECM
Injector Common 1 & 3 Engine ECM
All Rights Reserved
828 Turbocharger Exhaust Temp (Right) Resistor - Engine Speed A-6 19 Switch - Throttle Backup E-2 C 515 GY Blower Motor (Hi) F727 BU Injector Common 2 & 4 Engine ECM
Resistor - Exhaust Diverter B-14 D7 Switch - Traction Aid Test D-3 A 516 GN Blower Motor (Medium) F728 BR Injector Common 5 & 7 Engine ECM
Transmission Control MID 27 517 BU Blower Motor (Lo) F729 GN Injector Common 6 & 8 Engine ECM
Resistor- Oil Burn B-14 ?? Switch - Transmission A-13 35
168 Electrical System Voltage 518 OR Hazard Flasher to Sw F730 GY Injector Common 9 & 11 Engine ECM

190 Engine Speed Sensor Resistor - Start Aid B-15 D10 Switch - Turn Signal D-5 C 520 WH Opr A/C Sw to Thermostat/Fuse F731 OR Injector Common 10 & 12 Engine ECM
Backup Camshaft Spr/Tmg (Marine)
248 CAT Data Link Sender - Fuel Level A-11 21 Switch - XMSN Filter A-9 42 521 YL A/C Sw to Refrigerant Sw F732 PK
(Pin 39) Engine ECM

Harness And Wire Electrical Schematic Symbols

269 Sensor Supply Voltage Sender-XMSN Speed A-13 22 Thermostat E-11 C 522 WH A/C Clutch to Thermostat Sw F737 YL Analog Sensor Input 6 Engine ECM
537 GN Turn Signal Sw to Flasher 818 BR Serial Data (Transmit)
571 Forward Elevator Solenoid Sensor - Atmospheric Pressure B-3 23 Valve - Arc Control E-12 9
539 BU Turn Signal Indicator Basic/Right 819 GY Serial Data (Receive)
572 Reverse Elevator Solenoid Sensor - Backup Cam S/T C-3 24 Valve - Arc Supply E-12 9 540 WH Turn Signal Indicator Left 820 BU Transmit Key
575 Elevator Level Sensor Sensor - Body Up B-14 25 Valve - Rail Pressure Control C-3 26 A513 PK DC/DC Converter Memory Output 858 GY Payload Mon Right Front Sensor
Lighting Circuits 859 YL Payload Mon Left Front Sensor A AA 1 1
627 Secondary Brake Pressure Switch
Machine location are repeated for components located close together.
650 Harness Code
602 WH Dome Lamp 860 PK Paylaod Mon Right Rear Sensor
1 2 2
A = Operator Compartment - Front Dash C = Operator Compartment 604 OR Stop Lamp 861 PU Payload Mon Left Rear Sensor
672 Torque Convertor Output
B = Operator Compartment - Rear Console D = Operator Compartment - Behind Operator Compartment
604 OR Stop Lamp 863 BU Payload Mon Transmit LCD Out
Typical representation of a Typical representation of a
700 Transmission Gear Switch 605 YL Turn Lamp - Left 864 BR Payload Mon Clock LCD Out
606 GY Turn Lamp - Right 865 GY Payload Mon Latch LCD Out
11 Deutsch connector. The Sure-Seal connector. The
701 Transmission Output Speed Sensor
3 21 Plug Receptacle plug contains all sockets plugand receptacle contain
610 OR Head Lamp Basic 866 PK Payload Mon Test/Set
702 Shift Lever Switch and the receptacle contains both pins and sockets.
611 PU Head Lamp Hi 867 PU Paylaod Mon Mode
704 Service Brake Pressure Switch all pins.
612 GY Backup Lamp 891 BU Neut Start Cont to Payload Mon System 2
Connector Location¹
VMIS Start Mod Right (-) Port/CAT
614 PU Park/Tail/Dash Lamp 892 BR
Automatic Retarder Control MID 83 DATA LINK (-)
VMIS Start Mod Right (+) Port/CAT
091 Throttle Position Sensor Schematic Machine 619 GN Head Lamp Lo 893 GN
DATA LINK (+) 1
Connector Number 37 27 30
168 Electrical System Voltage Location Location 635 BU Payload Mon Red Lamp 956 BR Relay Logic Large Pump 40 42
34
Pin or Socket
36 31
190 Engine RPM Sensor CONN 1 D-15 D45
636 GN Payload Mon Green Lamp 958 YL Relay Logic
Number
639 WH Left Hand Stop/Tail Lamp 987 WH Diverter Sol 25
CONN 2 D-15 D45 18
248 CAT Data Link 640 GN Right Hand Stop/Tail Lamp 993 BR Analog Sensor Common (Pin 30) Engine ECM

627 Parking Brake Switch CONN 3 A-14 32 661 GN Tachometer Lamp - Smart EMS 994 GY Oil Pressure (Filtered) 24 26 23 32 22 35 12 Wire, Cable, or Harness Component
15
CONN 4 B-14 32 662 YL Speedometer Lamp - Smart EMS 995 BU Coolant Temperature Assembly Identification Part Number
650 Harness Code 19
CONN 5 E-14 D44
663 GY Gauge Lamps - Smart EMS Control Circuits 996 GN Engine Speed/Timing Sensor Power
Single Wire
700 Actual Gear Switch
CONN 6 A-13 35
Control Circuits 997 OR
Analog Sensor Power (+ 5V) (Pin 36)
Engine ECM 33
Connector
702 Shift Lever Switch 17 29
700 PK AETA Test Sw 998 BR Digital Sensor Return (Pin 29) Engine ECM 16 28 39
710 ARC Supply Solenoid
CONN 7 B-13 1
Primary Camshaft Speed/Timing (Pin 38) 38 2 4 C A A AA 9X-1123
703 BU XMSN Up Sol 999 WH
CONN 8 F-13 D44 Engine ECM
711 ARC Control Solenoid 704 GY XMSN Down Sol E986 YL Continuous Oil Injector Solenoid 325-PK-14 1 325-PK-14
CONN 9 B-13 1
712 Retarder Lamp 705 PK XMSN Lockup Clutch Sol Basic J992 YL Misc Switch #1
CONN 10 C-12 1 C
Wire
713 ARC On/Off Switch 706 BR XMSN Retarder Sw K972 BR EPTC-ll Start Relay Return A B D Pin Socket
CONN 11 D-12 D45 707 PU XMSN Bed Raise Sw K984 GY Start Aid Timer Output Color
714 Auto Retarder Pressure Switch
CONN 12 D-12 D45 709 OR Sensor Power Supply K985 BR Auto Retard On Sw
715 Retarder Pressure Switch K986 PK Auto Retard Off Sw
CONN 13 D-12 D45 41
K988 WH Auto Retard Air Cont Valve 10
13
CONN 14 C-11 1 K989 BU Auto Retard Air Supply Valve 2 200-BK-14
CONN 15 E-12 B K991 OR Auto Retard Press Sw
K992 PU Auto Retard Manual Retard Sw 43 5
CONN 16 D-10 D44 5 14
14 43
44 Circuit Number Wire
CONN 17 C-10 1 44 45 45 Identification Gauge
Failure Mode Identifiers (FMI)¹ CONN 18 E-10 C Resistor, Sender and Solenoid Specifications 8
CONN 19 C-9 1 Part No. Component Description Resistance (Ohms)¹ 8
FMI No. Failure Description 6 9
6
9
CONN 20 D-9 C 125-9740 Resistor - Blower Motor Overall 2.6 ± 0.12 7 7
0 Data valid but above normal operational range.
CONN 21 C-8 1 124-6704 Resistor - Exhaust Diverter, Oil Burn,Start Aid Overall 20 ± 0.2
20 Electrical Schematic Symbols And Definitions
1 Data valid but below normal operational range. 20
D D
CONN 22 B-5 1 3E-1906 Solenoid - A/C Clutch 17.6 ± 0.6
2 Data erratic, intermittent, or incorrect.
CONN 23 B-5 43 Rear Compartment Right Side Wall FUSE - A component in an electrical circuit that will open the circuit if too much current flows
3 Voltage above normal or shorted high. 7X-1120 Solenoid - Downshift,Upshift,Lockup 33.7
CONN 24 E-5 44 Of Rear Compartment through it.
4 Voltage below normal or shorted low. 131-3098 Solenoid - Engine Cyl Head (1-12) 2.1 ± 0.2
CONN 25 A-4 26
5 Current below normal or open circuit. 105-3025 Solenoid - Fan Clutch 4.3 41
CONN 26 E-4 C REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
6 Current above normal or grounded circuit. 9G-9988 Solenoid - Four Way 24.9
7 Mechanical system not responding properly.
CONN 27 E-4 C
C
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
CONN 28 E-2 C 3T-0062 Solenoid - Proportional 16.0
8 Abnormal frequency, pulse width, or period. A
¹ The connectors shown in this chart are for harness to harness 101-3430 Solenoid - Smoke Box 31.1 ± 2.4 B
9 Abnormal update. D
connectors with a minimum of four contacts and other special 3E-6333 Solenoid - Start Aid 6.0 1
10 Abnormal rate of change. connectors. Connectors that join a harness to a component are 38 SENDER - A component that is used with a temperature or pressure gauge. The sender
¹ At room temperature. 11 42 measures the temperature or pressure. Its resistance changes to give an indication to the
11 Failure mode not identifiable. generally located at or near the component. See the Component 26 3 10
25
12 Bad device or component. Location Chart. 37 40 18 29 T gauge of the temperature or pressure.
28 30 12
13 Out of calibration. Off Machine Switch Specification 23
19 31
24 2 17 35
Part No. Function Actuate Deactuate Contact Position 21 36
39
22
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
45.0 kPa Max 5 kPa MIN 4 32 It has a coil that makes an electromagnet when current flows through it. The electromagnet
Related Service Manuals 2M-9346 Stop Lamp Pressure
(6.5 psi MAX) (0.5 psi MIN)
Normally Open
13 27 can open or close the switch part of the relay.
33
Title Form No. 640 kPa 530 ±40 kPa
3E-2033 Secondary Brake Air Pressure (Trans) Normally Open 34
(92.0 psi) (77.0 ± 6.0 psi) 16 15
Arc Control SENR5683
3E-2034
Service Brake Air Pressure (Tractn) 80 kPa 55 ± 20 kPa
Normally Closed CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
Alternator 100-5047 SENR2082 Service Brake Air Pressure (Trans) (12.0 psi) (8.0 ± 3.0 psi)
4 grams 1.5 grams
much current flows through it. This does not destroy the circuit breaker and it can be reset to
Caterpillar Monitoring System SENR6717 3E-6429 Steering Normally Open become part of the circuit again.
(.14 oz) (.05 oz)
Engine Control SENR1037 12.23 ± 5.56 N -
7V-5647 Brake Master Cylinder Overstroke Normally Closed
(2.75 ± 1.25 lb) -
Payload Monitor SENR4733 210 ± 70 kPa -
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
9X-7781 Power Train Filter Pressure (EMS) Normally Open that makes an electromagnet when current flows through it. The electromagnet can open or
Starting And Charging Systems SENR2947 (30 ± 10 psi) -
103-4977 Retarder Brake Pressure 60.0 kPa (8.7 psi)
-
Normally Open
close a valve or move a piece of metal that can do work.
Machine Harness And Connector Locations
Starting Motor 6V-0890 SENR3860 -
Traction Aid Control SENR2986 1585 kPa ± 103 kPa 1275 kPa ± 103kPa
111-9560 A/C Fan Pressure Normally Closed MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
(230 psi ± 14.9 psi) (185 psi ± 14.9 psi)
Transmission Control SENR9122
111-9563 Auto Retarder Pressure
80.0 kPa MAX 55.0 ± 20.0 kPa
NormallyClosed activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
(11.6 psi MAX) (8.0 ± 2.9 psi) that make electromagnet when current flows through them. It also has an internal switch that places
275 to 1750 kPa -
114-5333 Refrigerant Pressure (AC)
(40 to 255 psi) -
Normally Open the latch coil circuit open at the time the coil latches.
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
23
LIGHT DIMMER A 21 E750-PU 200-BK-18
103-5526 CONN8 G LEFT
A LIGHTS ON 2 614-PU 24 E750-PU 540-WH-18 540-WH-18 663-YL-18
BR-18 6 3 113-OR 408-WH L43 200-BK-18 G TURN 200-BK-18
+ BATTERY 22 L43 L43 L22
SUPPLEMENTAL OR-18 3 1 200-BK 661-GN L36 L36 L22 E750-PU-18 E750-PU-18 G P P P P
GROUND 13 L49 L28 G BODY UP GAGE
STEERING CONT PK-18 9 GAGE LAMPS 6 663-YL 663-YL 15 L49 L28 L28 123-WH-18 GAGE MODULE
3E-5184 L92 L49 L49 L35 G HIGH LAMPS (4) 100-4984
GROUND PU-18 5 200-BK TACH LAMP 5 661-GN 403-GN 662-YL 14 L92 L49 E735-PU L35 611-PU 611-PU 7N-5876
L92 L92 L33 L33 G BEAM LAMP
GROUND BK-18 8 200-BK SPEEDO LAMP 4 662-YL L60 481-PK 7 728-BU L92 411-PK L33 200-BK-18
KEY SW YL-18 2 308-YL 403-GN 6 454-GN L48 L48 L48 410-WH L36 454-GN-18 G 110-2079 201-BK-18 2 BK-18 GROUND
L94 L36
STER SW BU-18 4 728-BU 200-BK E735-PU 20 L94 308-YL 728-BU L25 L25 123-WH-18 G RETARDER C413-YL-18 4 WH-18 MODULE DATA
L92 L92 308-YL L41 L41 L24 L24 G
+ BATTERY RD-18 1 136-GN 200-BK 200-BK 410-WH 8 L41 L24 LAMPS (7) E707-GN-18 1 OR-18 MODULE +V
ALTERNATOR WH-18 7 403-GN 411-PK 958-YL 307-OR
200-BK 200-BK L79 9 L25 307-OR
L34 L34 L33 E750-PU G MONITOR 107-1983 E708-PK-18 3 GN-18 MODULE CLOCK
200-BK 200-BK 417-GY 11 L25 L25 L34 E735-PU 411-PK-18 411-PK-18 C414-BU-18 5 YL-18 MODULE LOAD
L48 L79 L79 G ACTION
MAG SW GN-18 1 727-GN 200-BK 290-BK 4 L48 L96 200-BK 411-PK 201-BK-18 201-BK-18 6 BU-18 HARNESS CODE
L38 L96 L96 L79 L23 G SUPP
OPR PANEL GY-18 2 417-GY 200-BK 291-BK 5 L38 L96 201-BK 200-BK 518-OR 462-YL-18 462-YL-18 P
10 L38 124-GN-14 200-BK-18 G STEER 201-BK-18 2 BK-18 GROUND
A L38 L38 201-BK L54
F ARC SUPPRESSOR A L54 G G
F

L36
200-BK 200-BK 2 614-PU L54 521-YL-14 200-BK-18 612-GY-18 612-GY-18 C413-YL-18 4 WH-18 MODULE DATA
106-8704 L35 L35 A G REVERSE
1 308-YL 200-BK 201-BK 3 614-PU 614-PU 1 140-BU-14 L38 L99 515-GY-14 200-BK-18 E707-GN-18 1 OR-18 MODULE +V
L36 L99 L21 614-PU-18 G
2 200-BK 200-BK L50 113-OR 1 614-PU 2 L99 516-GN B 539-BU-18 539-BU-18 E708-PK-18 3 GN-18 MODULE CLOCK
200-BK 893-GN L41 517-BU 614-PU-18 200-BK-18 G RIGHT C414-BU-18 5 YL-18
A 200-BK L93 17 614-PU L41 308-YL G 2 G MODULE LOAD
728-BU 200-BK L93 892-BR 201-BK A L41 727-GN-18 TURN 6 BU-18
16 L96 L96 L40 L40 308-YL L34 727-GN CONN27 3 G HARNESS CODE
STOP 200-BK 308-YL F975-OR 12 201-BK 1 141-PK-14 L40 454-GN 462-YL G 123-WH-18 E735-PU
C CONN28 P
RETARDER LAMP SW A A 308-YL
L94 18 201-BK 201-BK 201-BK 2 958-YL 200-BK A G 727-GN-18 408-WH
P SPEEDO/TACH

123-WH-18
2M-9346 454-GN 19 201-BK 201-BK 201-BK 612-GY 612-GY E750-PU 26 E750-PU-18 200-BK-18 892-BR F

123-WH-18
123-WH-18
BRAKE SW L94 A F 125-6806
103-4977 958-YL 958-YL 123-WH 123-WH 123-WH 123-WH 540-WH 15 540-WH-18 200-BK-18 G D 661-GN 201-BK 3 201-BK-18 P P P P

L22
A 123-WH 105-BR 201-BK 611-PU-14 18 611-PU SUPPL 663-YL 661-GN 17 661-GN-18 661-GN-18
BK-18 1 454-GN L42 L42 L42 103-YL-14 308-YL 612-GY 17 612-GY-18 STER SW 200-BK 663-YL 19 663-YL-18 200-BK-18
2 200-BK 136-GN L60 L60 454-GN 411-PK-18 662-YL 200-BK 200-BK-18 200-BK-18
200-BK L60 L42 103-YL-14 L40 411-PK 10 127-4986 2
L42 L79 L79

L35
132-PK 200-BK 200-BK L42 L42 767-WH 201-BK 7 201-BK-18 481-PK 662-YL 18 662-YL-18 662-YL-18
L93 L35 L35 CATERPILLAR MONITORING

105-BR
BK-18 200-BK L35 200-BK 700-PK 462-YL 13 462-YL-18 403-GN 10

201-BK-18
201-BK-18
L93 L62 L62 L23 KEY SYSTEM

L23
201-BK 200-BK L44 L44 L44 L39 537-GN 539-BU 14 539-BU-18 410-WH 13
A L38 L38 L50 L50 A L39 START SW 100-5778

201-BK-18
BK-18 L39 307-OR 38 411-PK E735-PU 23 E735-PU-18 P

L25
SECONDARY

L79
L25

L79
AUTO 110-7887

L91
BRAKE SW 1 720-PU 767-WH 1 138-GN 138-GN 138-GN 614-PU 614-PU F717-YL 22 F717-YL-18 113-OR 408-WH 24 408-WH-18 C414-BU-18 15 MODULE LOAD

L60
L91 L94 L60 LUBE L36 L50
3E-2033 BK-18 2 202-BK 700-PK L35 200-BK 2 135-BU 614-PU 998-BR 40 998-BR-18 G R 291-BK 893-GN 21 893-GN-18 E708-PK-18 25 MODULE CLOCK
537-GN L35 126-PK 105-BR F720-GN 30 F720-GN-18 308-YL-18 1 YL 893-GN 892-BR 20 892-BR-18 E707-GN-18 34 MODULE +V
A 113-OR L46 L46 113-OR 103-YL-14 308-YL 9 308-YL-18 2 PU 417-GY 291-BK 5 291-BK-18 C413-YL-18 35 MODULE DATA
L46 C OFF

L92

200-BK-18
L92
BK-18 2 202-BK 202-BK 113-OR 200-BK-14 129-PU 102-BU 102-BU-14 307-OR 8 307-OR-18 307-OR-18 3 OR 290-BK 481-PK 7 481-PK-18 201-BK-18 2 GROUND
1 706-BR 202-BK L37 539-BU 105-BR 4 105-BR-18 105-BR-18 4 BR S ON F975-OR 403-GN 6 403-GN-18 8
L37

200-BK-18
L89 L37 L55 L55 B ST

200-BK-18
200-BK-18
L45

L44

L40

L39

L21
L44
L89 202-BK 202-BK 202-BK 176-OR L44 L45 540-WH 727-GN 24 727-GN-18 201-BK 410-WH 8 410-WH-18 10
BK-18 202-BK 614-PU 124-GN-14 L45 122-BU 610-OR-14 123-WH 5 123-WH-18 411-PK 9 411-PK-18 408-WH-18 37 BRAKE AIR PRESS
L45

L42

L38
A 202-BK 202-BK 521-YL-14 521-YL-14 L62 129-PU 29 L50 201-BK 113-OR 1 113-OR-18 426-BR-18 27 TRANS FILTER SW
202-BK

L50 L21 L24 L24

SPEED GY-18 7 121-YL 611-PU-14 200-BK 6 200-BK-18 614-PU-18 F975-OR F975-OR 22 F975-OR-18 446-PU-18 7 BK OIL TEMP SENSOR

124-GN-14

150-RD-14
150-RD-14
L54

102-BU-14

140-BU-14

610-OR-14
619-GN-14
141-PK-14
SERVICE L49 L61

103-YL-14
L49 L21

121-YL-18
+ BATTERY WH-18 1 123-WH 522-WH-14 892-BR 892-BR K985-BR 518-OR 23 518-OR-18 614-PU-18 417-GY 11 417-GY-18 447-PK-18 9 FUEL LEVEL SENDER

E750-PU
F709-BU
BRAKE SW L49 L98 L98

J992-YL
L54

123-WH

337-WH
L49

113-OR
L61

315-GN

138-GN

176-OR

136-GN

604-OR
L99 893-GN

129-PU

105-BR
122-BU

135-BU
200-BK
202-BK

PYLD MNTR YL-18 794-YL

126-PK
132-PK

200-BK
290-BK

201-BK
892-BR K986-PK 124-GN-14 31 124-GN-14 290-BK 4 290-BK-18 481-PK-18 17 T/C TEMP SENSOR

291-BK
121-YL

173-YL

308-YL

958-YL
3E-2034 3 A A L50

998-BR

201-BK-18
201-BK-18
201-BK-18
201-BK-18
PK-18 5 202-BK 794-YL 200-BK 200-BK-8 L99 L50 892-BR 892-BR L43 F720-GN 515-GY-14 32 515-GY-18 L98 426-BR 12 426-BR-18 403-GN-18 30 ALTERNATOR
L89 L48 L50 893-GN L98
GROUND BK-18 2 202-BK 707-PU 251-BK 522-WH-14 892-BR F717-YL 521-YL-14 20 521-YL-14 446-PU 14 446-PU-18 410-WH-18 4 ACTION ALARM
SERVICE GN-18 710-GN L48 CAB GND NNN 200-BK-14 F975-OR 998-BR 516-GN-18 447-PK 447-PK-18 411-PK-18 13
SPEED IN 6 891-BU L99 892-BR 516-GN 34 200-BK-18 15 ACTION LAMP

522-WH-14
BRAKE SW L99

515-GY-14

200-BK-18
TRACTN AID OR-18 768-OR 126-PK 892-BR 129-PU 517-BU 35 517-BU-18 472-OR 16 472-OR-18 113-OR-18 1 + BATTERY

200-BK-18
200-BK-18
3E-2034 4 N N L51

200-BK-18
124-GN-14
521-YL-14
307-OR 893-GN

516-GN
518-OR
892-BR 36 417-GY-18 40 SUPPL STER

517-BU
SEMS SERVICE SW
L102

XMSN SPEED CONN24 F

DISTRIBUTOR 306-GN L51 893-GN 893-GN 6T-6066 K985-BR 27 K985-BR-18 200-BK-18 SEMS F975-OR-18 24 +8V SENSOR SUPPLY
L77 L53 A L18 GROUND
E 3T-5438 L103 L103 L77 892-BR 893-GN Q Q K986-PK 28 K986-PK-18 290-BK-18 23 SERVICE E

16
29

13
14
34
28
18
15

21
19

10
11
20
22
23
38
12

36
37
35
39
17

33
40
25
26
24

27
30
31
32
L77 L53 L18

9
6
8

4
3

1
A L 893-GN 893-GN 290-BK 201-BK 37 291-BK-18 33 CLEAR
129-PU

THERMOSTAT A 893-GN Q G PANEL

BK-18 767-WH 306-GN 1 BU-18 START RELAY 892-BR 614-PU 19 614-PU-18 200-BK-18 472-OR-18 19 BRAKE OVERSTROKE SW

200-BK-18
1

200-BK-18
L58 L58

200-BK-18
200-BK-18
L90 L90 3E-5464

123-WH

337-WH
LAMP

E750-PU
315-GN
176-OR
138-GN

113-OR

136-GN
5
2
4
3
6
1

F709-BU
893-GN 893-GN SEMS CLEAR SW

129-PU

105-BR

998-BR
135-BU

122-BU
BK-18 2 321-BR 2 1

200-BK

126-PK

132-PK

201-BK
290-BK
291-BK
772-BR GN-18 BU ALARM BU-18 3 103-YL 614-PU-18 893-GN-18 5 CAT DATA LINK +

124-GN-14

619-GN-14

604-OR-14
UNUSED 103-YL-14

150-RD-14
150-RD-14
121-YL

308-YL

173-YL
610-OR-14

J992-YL
140-BU-14

102-BU-14
141-PK-14

958-YL

103-YL-14
A 105-BR N 6T-6066 Q L50 L50 G 110-2079
SERVICE/RETARDER 3 BR-18 NEUTRAL EMS UNUSED GN-18 2 L57 L57 892-BR 102-BU-14 1 102-BU 892-BR-18 14 CAT DATA LINK -
B 893-GN Q
891-BU 4 RD-18 NEUTRAL PMC BR-18 3 201-BK 291-BK 201-BK 610-OR-14 16 610-OR E735-PU-18 18 OPERATOR SW

200-BK-18
UNUSED

522-WH-14

200-BK-18
518-OR-14
G

998-BR
516-GN-14
BRAKE TEE

517-BU-14

140-BU-14
L83

200-BK-14

515-GY-14
6 307-OR 5 PU-18 START SW UNUSED RD-18 4 UUU ARC C BK-14 F975-OR 33 200-BK-18 PANEL 20
CONTROL CONN18

L37
7 6 PK-18 SERVICE UNUSED PU-18 5 K988-WH 1 GN D 893-GN 201-BK 129-PU 2 129-PU-18 614-PU-18 LAMP 201-BK-18 31 HARNESS CODE 0
VALVE L51 L37 G 110-2079
3 7 CLEAR PK-18 6 202-BK 2 GN E 892-BR E735-PU 39 E735-PU-18 3

L31
WH-18 UNUSED ECAP 2 1 G B
4 8 BK-18 DRIVE RET. WH-18 7 3E-8691 F J992-YL E750-PU 700-PK 21 700-PK-18 200-BK-18 201-BK-18 12 HARNESS CODE 2

200-BK-18
200-BK-18
UNUSED MOTOR
L103

K972-BR L54 3 RUNNING

L87

L87 L49 614-PU-18 G A

L29
N

200-BK-18
5 893-GN 9 OR-18 DATA + UNUSED BK-18 8 G L54 EXHAUST DIVERTER SW 200-BK 767-WH 25 767-WH-18 201-BK-18 22 HARNESS CODE 3

L55
LAMP SW
BRAKE 1 772-BR 892-BR 10 YL-18 DATA - DATA LINK + OR-18 9 893-GN UUU H E793-BU 200-BK-14 1 AUTO MUFFLER 454-GN 12 454-GN-18 201-BK-18 16 HARNESS CODE 4

L27
ARC L52 L29 2 3E-2210
TEST 2 700-PK DATA LINK - YL-18 10 892-BR K989-BU 1 GN J E794-YL 515-GY-14 2 WH/RD-14 L29 6T-3991 11 103-YL-18 START 6
A GN SUPPLY L31 L31 L30 L30 G 3 G 614-PU-18
10 892-BR 202-BK UUU 202-BK 2 VALVE A (SHOWN IN AUTO MODE) AID SW 29
13
11

14

19

10
12
16
15
17
18

20
21
22
23
24
BLOWER L32
1
5

2
8

4
6
7
9

9 893-GN 711-BR 11 LEVER 1 UNUSED 31 L32 E750-PU 614-PU-18 THROTTLE BACKUP SW 3E-7176 21

515-GY-14
L 3E-8691 G 5
L91

CONN15
L90

8 712-WH 12 LEVER 2 UNUSED 20 112-9565 BACKUP ALARM 121-YL 200-BK CCC G 102-BU 126-0236 32
L77 6 G (CUSTOMER ATCH)
R TRACTION AID

540-WH
(CUSTOMER ATCH)
K972-BR

E750-PU
710-GN

306-GN
307-OR

893-GN

713-OR 13 LEVER 3 UNUSED 7 TRANS 126-PK 454-GN 1 454-GN-18 610-OR 11

539-BU
706-BR

720-PU
129-PU
321-BR

452-PU
707-PU

892-BR

614-PU
891-BU
126-PK
202-BK

200-BK

450-YL

34 CONTROL CONN5 714-YL 14 LEVER 4 AIR CONTROL VALVE 3 K988-WH CIGAR LIGHTER 129-PU 2 454-GN-18 614-PU-18 26
G A

200-BK-18
128-0869 N 1 4 G A
767-WH
767-WH

6 715-GN 15 LEVER 5 AIR SUPPLY VALVE 4 K989-BU START AID 315-GN 123-WH 3 123-WH-18 200-BK-18 28
772-BR
700-PK

RESISTOR G G
7 716-BU 16 GND VERIFY UNUSED 22 125-9740 ARC 176-OR 537-GN 1 4 123-WH-18 614-PU-18 B 614-PU-18 B 36
CONN13 N N Q

L28
8 L97 L97 706-BR 6 RETARDER UNUSED 23 UUU L51 PAY MON 138-GN 604-OR 4 NOTE F 614-PU-18 614-PU-18 38
G 2 G 2
GROUND 2 202-BK 720-PU 20 BRAKE UNUSED 24 1 L77 SPARE 141-PK-14 606-GY 5 CONN26 F717-YL-18 G 39

10A
L30 TURN SW 5 L28 G
ID CODE 2 17 202-BK R A 450-YL 29 ENG SPEED UNUSED 25 3 L77 L51 L24 TCS 132-PK 605-YL 6 M
L51 6 3 3

L50
454-GN TO RETARDER L24 9G-5589 AUTO RETARDER ABBREV COLOR

L50
XMSN SP 10 768-OR 2 215-BK 452-PU 30 T/C OUT SP AUTO RETARD LAMP 5 454-GN 2 GAGE 123-WH 539-BU 2 539-BU 508-PU + G A
LAMP L53 W - LH SPEAKER OFF/ON SW
E750-PU

K972-BR

1 132-PK 1 132-PK 202-BK 540-WH

710-GN

306-GN
307-OR

893-GN

+ BATTERY 27 BODY UP SW 4 OIL BURN RELAY 140-BU-14 540-WH 3 509-WH 200-BK-18 998-BR-18 998-BR-18
129-PU

E750-PU UNUSED 32
614-PU

707-PU

892-BR

321-BR
706-BR
720-PU
452-PU
891-BU
200-BK

202-BK

126-PK

450-YL

L52

202-BK
L52 G

202-BK
6T-7695 125-2076 RD RED

L53
11 3 700-PK 8 UNUSED 33 SEMS 113-OR S A M 614-PU-18 F720-GN-18
L58 B

L46
L58 2

101-RD-10
14 8 772-BR 31 UNUSED 34 UUU AIR DRYER 122-BU 614-PU-18 WH WHITE
202-BK BK-18 3 G 2 1 G K986-PK-18 G OR ORANGE
12 12 893-GN 32 UNUSED 6 2 Q Q Q Q Q Q Q Q Q Q Q FUSES 200-BK-18 200-BK-18
3 L18 A YL YELLOW
13 5 892-BR 33 AUTO RETARD PRESS SW 16 K991-OR K991-OR 1 BK-18 3K-8782 C
K985-BR-18 200-BK-18 G
+10V 9 767-WH 4 767-WH 34 MANUAL RETARD PRESS SW 21 K992-PU 6 202-BK 619-GN-14 V 123-WH-18 G 614-PU-18 A/C ON SW PK PINK

113-OR
113-OR
AUTO RETARD LEVER L27

113-OR

10A

10A

10A

10A

10A

10A

10A

10A

10A

10A
L27 B
19 6 769-BU L97 35 UNUSED 27 1 FUSE HOLDERS 619-GN-14 M ANTENNA K985-BR-18 G D 614-PU-18 125-9257 BK BLACK
L78

PRESSURE SW POSITION ZZ G 2

CONNECT WIRE AS. EEE

4K-5122

W/O PAYLOAD MONITOR

ARC 101-RD-10 GY GRAY
767-WH

15 7 770-GN 28 UNUSED 28 111-9563 3 202-BK LAMP 614-PU 2 614-PU Q Q Q Q Q Q Q Q 511-BR 8 GY/VI RIGHT SPKR + 520-WH-18 PAYLOAD
CODE L78 Q Q Q TURN LAMP K985-BR-18 3 G PU PURPLE
LEFT SP 29 769-BU 11 775-BR L81 707-PU 7 BED RAISE UNUSED 29 2 202-BK 110-2079 200-BK 3 200-BK 512-GN 7 GY/BK,VI/BK RIGHT SPKR - G C 521-YL-14 MONITOR

200-BK
RIGHT SP 30 770-GN 10 774-YL 202-BK 2 GROUND UNUSED 30 K992-PU 1 4 202-BK ZZ 6 129-PU-18 1 129-PU BREAKER 200-BK 3 BK GROUND 200-BK-18 PAYLOAD BR BROWN
RED

112-PU-12

112-PU-12

112-PU-12

112-PU-12

112-PU-12

112-PU-12

112-PU-12

112-PU-12

112-PU-12

112-PU-12

112-PU-12
TO MANUAL 6N-8589 MONITOR GN GREEN

101-RD-10
RIGHT SOL 4 775-BR 9 773-GY 126-PK 1 + BATTERY 202-BK 2 5 202-BK 7 12 2 WH/GN LEFT SPKR + K985-BR-18 521-YL-14
D UNUSED 35 508-PU
D

202-BK
202-BK

LAMP
CONN20 GD

619-GN-14
Q

112-PU-12
RETARD PRESS SW GREEN BU BLUE

TO HARNESS A
3 774-YL 280-BK 36 ID CODE 4 10 11 113-OR 173-YL 611-PU-14 1 WH/BK,BN/BK LEFT SPKR -

RD

RD
LEFT SOL UNUSED 13 UUU NOTE C 509-WH 521-YL-14

WITH TCS AND

BK

BK
UUU VVV 8T-9683
767-WH

L48

619-GN-14
W 15A Q

540-WH
CONN2 L83 UUU A G LAMP

614-PU
539-BU
PROP SOL 5 773-GY 218-BK 18 ID CODE 1 UNUSED 12 GROUND 2 202-BK-18 4 202-BK 15A 124-GN-14 611-PU-14 135-BU 6 RD + BATTERY (12V) 200-BK-18 A BULB
SHIFT Q HEAD LAMP 8T-9684

101-RD-10
16 R A 219-BK 19 ID CODE 0 UNUSED 15 2 202-BK GND VERIFY 1 716-BU-18 10 716-BU A513-PK 5 YL +B MEMORY 200-BK-18

103-YL-14
A HEAD LAMP L26 G 8T-9749 SYMBOL DESCRIPTION
LEVER POS AIR CONDITIONER BREAKER BULB

410-WH

2
1

2
1
113-OR
ID CODE 3 37 215-BK 768-OR 202-BK 703-BU 3 UP SOL 10 450-YL 4 892-BR LEVER 5 9 715-GN-18 9 715-GN 113-OR 4 BU +BATTERY (24V) 614-PU-18

135-BU
200-BK
1 ENGINE SPEED

201-BK

121-YL
L53 L53 DIMMER SW B 1 G G B NNN NNN
SENSOR BREAKER 3T-2662 8T-9749 BLADE, SPADE, RING,

L77

2
1
4
5
3
6
20 3 202-BK 202-BK 704-GY 4 DOWN SOL + BATTERY 1 176-OR 5 893-GN LEVER 4 8 714-YL-18 8 714-YL 2H-1855 RADIO 614-PU-18 201-BK-18 520-WH-18
126-7896 L77 NNN 6N-8589 2 OR SCREW TERMINAL

604-BR-14
ID CODE 1 18 213-BK 213-BK 202-BK 705-PK 5 LKUP SOL 11 K985-BR 3 LEVER 3 5 713-OR-18 7 713-OR 102-BU-14 E735-PU-18

103-YL-14

103-YL-14
2 AUTO RETARD ON CONN12 3E-7140/3E-7141
202-BK

L84 W 15A L27 G 3 TRACTION AID TEST/ 6

L14
36 216-BK 216-BK 202-BK 709-OR 9 +V 26 K986-PK 1 4 712-WH-18 6 712-WH

138-GN
ID CODE 4 AUTO RETARD OFF 176-OR LEVER 2 102-BU-14 515-GY-18
E750-PU

707-PU
891-BU
4

794-YL
Q A G5

958-YL
103-YL
SUPP 4 OPERATOR MODE SW CIRCUIT CONNECTED
202-BK
707-PU

614-PU
M

113-OR
21 K972-BR 721-BR 21 GEAR 1 7 K985-BR 3 711-BR-18 5 711-BR 516-GN-18

201-BK
LEVER 1

612-GY
102-BU
UNUSED 9

126-PK

998-BR
122-BU
CONN1 L82 L54 L54 STER G 5 125-2063 G 4 BLOWER SW

799-WH

799-WH
4

3
5

2
1
6
22 202-BK 893-GN 722-WH 22 GEAR 2 8 K986-PK 767-WH-18 517-BU-18

636-GN
L16
UNUSED 8 L32 511-BR

635-BU
L102

ZZ ZZ L Q +

L37
L102 ACCESSORY 6 G 3

L32
L61

L52

L28
L43

L39

L57
L62
BREAKER RH SPEAKER 123-6389 CIRCUIT NOT CONNECTED

L34
23 200-BK 892-BR 723-OR 23 GEAR 3 UNUSED 14 6 450-YL 135-BU 30 112-PU-12 150-RD-14 A 512-GN - G 700-PK-18 518-OR-18
L58 CONN16 EEE OUTLET Q 30 9G-9487 6T-7695 C G L98
M

BK
24 724-YL 24 GEAR 4 GROUND 2 202-BK 6 202-BK L60 117-2311 200-BK 86 86 150-RD-14 200-BK-18 G 2
L58 L78 L78 W 15A Q G ELECTRICAL CONNECTION

L31
25 725-GN 25 GEAR 5 HARNESS CODE 0 19 A215-BK 1 202-BK 308-YL MAIN POWER 112-PU-12 136-GN 614-PU-18 124-GN-14

L47
L54 Q Q
L74 ARC L54 Q Q 10A Q ADEM D TO MACHINE STRUCTURE

101-RD-10
26 W/PAYLOAD BK 1 768-OR 726-BU 26 GND VERIFY HARNESS CODE 2 17 A217-BK 3 202-BK 200-BK RELAY (FRONT) 614-PU-18
W/O CODE L53 L53 85 85 W BREAKER
27 3 202-BK 215-BK 217-BK 17 ID CODE 2 HARNESS CODE 1 18 A216-BK 2 202-BK 3E-5239 101-RD-10 521-YL-14 INTERNAL ELECTRICAL
28 TRACTION 2 213-BK 987-WH 227-BK 37 ID CODE 3 HARNESS CODE 3 37 A218-BK 4 202-BK
L78 L78 L100 L100 87 Q 87a 87 Q 87a
109-OR-12 6N-8589 L15
L15 CONNECTION TO SURFACE
L14

135-BU
200-BK
200-BK
35 AID USE 4 216-BK 710-GN 10 XMSN SPEED HARNESS CODE 4 36 A231-BK 5 202-BK 604-OR STOPLAMP 101-RD-10 105-BR OF COMPONENT
33 WIRE AS. FFF FFF A 710-GN L XMSN CONTROL NOTE B 251-BK RELAY W 10A Q L14 L8 L8
ARC CONTROL UUU UUU VVV KEY BREAKER CONNECTOR
31 3E-5390 CONN11 3E-5239 112-PU-12 MONITOR CIGAR PARK-TURN
L78 3E-3663 L78 L47 L47 30 9G-9487 ACTION G CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD LAMP
32 L78 126-PK 126-PK 126-PK 86 410-WH 1 RD 129-PU-18 LIGHTER T ATCH WIRE, CABLE,
L82 L13 G
L87

A L84 L82 452-PU L75 135-BU 308-YL MAIN POWER 201-BK 2 BK ALARM 200-BK-18 9W-0335 SOL 1 SOL 3 SOL 5 SOL 7 SOL 9 SOL 11 P 129-5688
L103 L103 L75 L75 Q L13 L26 L26 COMPONENT
VS RD-18 A 121-YL L87 L103 450-YL 317-YL L47 200-BK 200-BK RELAY (MID) 101-RD-10 M 3E-6328
Q L15 L15

WH-18
CIRCUIT GROUPING

RD-18
BK-18
GROUND BK-18 B 201-BK 998-BR 998-BR 200-BK 85 3E-5239 101-RD-10 103-YL-14 200-BK 3 GROUND LOW BEAM L#
L76 Q 87a W 15A DESIGNATION

308-YL
SIGNAL YL-18 C 408-WH L58 450-YL L76 L76 337-WH 109-OR-12 103-YL-14 200-BK 6 GROUND HEAD LAMP

L8
L81

200-BK
L81 L58 L16 L100

109-OR-12
122-BU L39 604-OR L37 L100 DOME & STOP 121-YL 1 +24 V BATTERY IN 9X-7169

200-BK
BRAKE AIR L45 LAMP L8 RRR RRR RRR RRR RRR RRR

138-GN
L45 L45 F709-BU 102-BU-14 30 112-PU-12 113-OR 2 +24 V SWITCHED IN 619-GN-14

707-PU
891-BU
251-BK

794-YL
PRESS SENSOR L45 L101 Q 30 BREAKER T

OPERATOR STATION
L57 L57 XXX

799-WH

2
1
3
L101 JJJ XXX

138-GN
A513-PK 4 +12 V MEMORY OUT

865-GY
728-BU L26

864-BR

867-PU
863-BU

866-PK

251-BK
9X-5272 L29 86 HEADLAMP 86 MAIN POWER 6N-8589 T
E986-YL 317-YL 450-YL 610-OR-14 L32 308-YL 135-BU 5 +12 V SWITCHED OUT E798-PK 2 E798-PK-18 E798-PK-18 A
L45 Q RELAY (REAR)

WH

WH

WH
L101 Q

OR

OR

OR
GY

GY

GY
OIL BURN NNN RELAY ALT BREAKER

PU

PU

PU
LINK GND 5 250-BK 250-BK F707-WH 452-PU 200-BK 200-BK M E797-WH 1 E797-WH-18 E797-WH-18 B 200-BK-14
CONTROL L59 L59 3E-5239 85 3E-5239 Q 3E-7294 A 101-RD-4 24V-12V CONVERTER
13 818-BR 818-BR 799-WH E F710-BR 707-PU 85 JJJ

540-WH
TX OUT L59

L34
A T
87 Q 87a 87 Q 87a 109-OR-12

614-PU
Q

308-YL
117-9364 L76 L76 L34 A DOOR 119-1733 RRR RRR RRR
J992-YL

TX KEY OUT 14 820-BU 820-BU 818-BR D F705-PK L34 891-BU 109-OR-6 101-RD-10 412-BU 412-BU 1 BK-18 611-PU-14
315-GN

FLASHER
173-YL

121-YL
121-YL-18

A 105A W 101-RD-10 COURTESY RAIL PRESSURE IDENT PART NO. CHG LOC NOTE

L28

1
2
4
3

1
2
4
3

1
2
4
3
108-0358 RX IN 15 819-GY 819-GY 819-GY C E986-YL 794-YL 619-GN-14 109-OR-4 998-BR 2 BK-18
L100 LAMP SW CONTROL VALVE JJJ JJJ JJJ HARNESS AS.
1 799-WH 799-WH 250-BK B L28 635-BU 635-BU 635-BU 101-RD-4 POWER BOSS 997-OR
SOL 1 OUT

SOL 2 OUT

A A +24V (IN) L28 L15 6T-6117

L87

L61

A709-OR
L15

A701-GY

A703-BR

A707-PU

F730-GY
F730-GY
A711-PU
A705-BU
107-0677 A 116-9308 05 C-9

F728-BR
F728-BR
GROUND

F726-YL
F726-YL
173-YL 537-GN BED RAISE 20 707-PU 820-BU A 614-PU L61 636-GN 636-GN 636-GN 9G-8451 M 997-OR 200-BK-14
SW 2 IN
SW 1 IN

RED LAMP 3 635-BU F708-YL 799-WH 799-WH 799-WH M 103-YL-14 A RD COOLANT FLOW SW T C 127-8864 03 B-9
+BATT

PAYLOAD MONITOR
C GREEN LAMP 4 636-GN
L62
L17
799-WH 799-WH 799-WH OPERATOR DISPLAY
L100 103-YL-14
M
602-WH C WH 3E-6428 INJECTOR HI BEAM D 127-8862 01 B-10 C
XMSN SPD 6 794-YL 612-GY-14 612-GY 863-BU 200-BK B BK JJJ SOLENOIDS HEAD LAMP E 127-8866 01 B-15

998-BR
998-BR
998-BR
L17 L75 9X-6847

799-WH
636-GN
635-BU
RAIL

251-BK
7 859-YL 864-BR NNN 997-OR A OR-18 A701-GY 131-3098 9X-7170 F 116-9304 01 F-2
K972-BR

L FRONT PR E750-PU E750-PU +5V

F707-WH

200-BK-14
200-BK-14
200-BK-14
200-BK
200-BK
PRESS SENSOR
OR
321-BR

RD

GY

M DOME BULB G 116-9305 04 E-3

BR
BK

A
YL
315-GN

R FRONT PR 8 858-GY E750-PU L74 E750-PU 865-GY 138-GN 1 GN-18 + BATTERY 140-BU-14 993-BR B YL-18 GROUND F726-YL

200-BK
200-BK
200-BK
Q 30 6V-2485
315-GN
315-GN

LAMP 7N-9943 H 127-8863 01 B-11

612-GY-14

L32
9 861-PU L75 707-PU 866-PK 799-WH 3 WH-18 +24V (OUT) 4 121-YL E796-GN E796-GN C GN-18 A703-BR

A700-OR
L REAR PR SIGNAL

F702-GN
86

998-BR
L32 CONN23

L15
START AID R REAR PR 10 860-PK L75 202-BK 867-PU 251-BK 2 BK-18 GROUND F709-BU PRELUBE 5 135-BU 8C-9678 JJJ A705-BU J 127-8860 02 B-12
L74 Q L15 PRIMARY
HOLD RELAY RELAY L 116-9307 02 D-13
1
2
3
4
5
6

A A TX LCD OUT 11 863-BU L74 893-GN L74 858-GY 863-BU 4 BU-18 TX LCD OUT 998-BR 121-YL 7 410-WH 996-GN 996-GN A OR-18 +12V CAM S/T F728-BR
3E-5239 A L58 L58 L 85 3E-5239 L13 M 116-9306 04 C-4

L61
85 86 86 85 LCD CLOCK 12 864-BR 892-BR 612-GY 859-YL 864-BR 5 BR-18 LCD CLOCK 135-BU 6 201-BK 998-BR 998-BR B BK-18 GROUND SENSOR A707-PU
L81 L81 87 Q 87a L107
F705-PK

L59

L57

L39
L52
N 118-8580 00 E-10

2
1

4
251-BK
315-GN

16 891-BU 202-BK 251-BK 865-GY 6 GY-18 LCD LATCH 337-WH 410-WH 3 113-OR 998-BR 999-WH C WH-18 SIGNAL A709-OR
956-BR

NEUTRAL
200-BK

87 A A 87 L84 L82 L24 L43 127-1008

L60
L76
612-GY
K984-GY-14 315-GN-12 LCD LATCH 17 865-GY BODY 861-PU 866-PK 7 PK-18 TEST/SET 201-BK 2 200-BK 999-WH JJJ F730-GY 200-BK-14 P 116-9303 03 D-1
A L81 L16 L16

L34
A 30 30 RAISE SW Q 116-2654 05 E-5

727-GN
18 866-PK 860-PK 867-PU 8 PU-18 MODE 113-OR 11 997-OR A OR-18 COOLANT A711-PU

PU
PU
BU
+5V 540-WH

BK
TEST/SET

25 522-WH-14

998-BR
87a 8C-5681 ANTENNA R 126-8865 01 D-15 ATCH

200-BK
87a

35 521-YL-14
102-BU
315-GN 19 867-PU 12 993-BR B BK-18 TEMP SENSOR A712-BR

1 150-RD-14
3 150-RD-14
MODE 200-BK GROUND 614-PU

23 F707-WH

L8
8 A700-OR
F975-OR

37 F720-GN

10 F702-GN
K972-BR

34 E793-BU
14 F710-BR

12 F709-BU
20 F705-PK

33 E794-YL

31 E986-YL
17 F975-OR
29 F708-YL

40 F717-YL
A THROTTLE 9W-3072 S 6G-9462 02 D-5

F708-YL
722-WH

L100
2 251-BK 103-YL-14 103-YL-14 102-2240
709-OR
710-GN

723-OR

725-GN

472-OR

26 113-OR

36 403-GN

7 893-GN
BACKUP 1 995-BU 995-BU C WH-18 F731-OR
704-GY

998-BR
SIGNAL 619-GN-14
721-BR

446-PU
426-BR

4 452-PU

6 892-BR

9 998-BR
726-BU

703-BU

GROUND
202-BK

705-PK

219-BK
218-BK
217-BK
280-BK
227-BK

202-BK

213-BK
216-BK
215-BK

201-BK

447-PK

2 201-BK

18 200-BK

22 481-PK
BBB
724-YL

15 317-YL

27 450-YL
L17 L17

L28
315-GN-12 RELAY NNN 4 24V A700-OR A RD-18 +V POSITION 10 V JJJ A710-GY 611-PU-14 T 126-8860 00 B-1

200-BK-14
200-BK-14
200-BK-14
PAYLOAD 799-WH CONN17 998-BR B BK-18 SENSOR 8 996-GN A OR-18 BACKUP A708-BR X 127-8870 01 A-15 ATCH
3E-5239 CONN14 ACCESSORY GROUND +12V 539-BU
MONITOR CONN7 CONN10 A A F702-GN C WH-18 SIGNAL 3E-7700 9 998-BR B BK-18 CAM S/T F729-GN Y 127-8861 02 B-13
L101 L A A F OUTLET A CONN21 L15 L15 GROUND
CONTROL 9R-7941 NNN L15 F732-PK F732-PK C WH-18 SIGNAL SENSOR A706-GY Z 120-9288 01 A-13
L101

16
20
24
21
12
13
14
15
16
17
18
19
11
10

22
23

14
17
18
19
23
20
24
11

12
13

16

10
15
21

22

24
12

15
16
22
14

17

11

25
13
18
21
10

23
20
19

10
12
13
14
15
16
17
18
19

11

20
21
22
23
24

19
21
24

32

11

30
28

38

39

13

10
11
12
5
START AID 9X-6846 127-1008 FF XXX-XXXX XX A-6 ATCH K
1
2

6
5
4
8
7

6
8
5
7

1
2

8
3
9
2

2
4
6
8

7
5
1
3

4
3
2
9
8
6
5
1
OPERATOR STATION OPERATOR STATION JJJ A704-GN
F710-BR

RESISTOR A Y J H D C SS B C 200-BK 6 200-BK-14 997-OR A OR-18 +5V F727-BU RR 127-8867 00 B-13 NOTE B
998-BR

LEFT REAR NOTE G TURBO OUTLET

124-6704 A A/C FAN RR 127-8868 01 B-13 NOTE C
722-WH

767-WH
767-WH

987-WH

337-WH

799-WH
E750-PU
956-BR 1 RD C
709-OR
710-GN

723-OR

725-GN

770-GN

604-OR

306-GN

727-GN

636-GN
1 F722-OR 3 611-PU-14 993-BR B YL-18 A702-PU
704-GY

773-GY

612-GY

606-GY

858-GY

619-GN-14
GROUND
721-BR

775-BR

614-PU

861-PU

614-PU
726-BU

703-BU

769-BU

122-BU
728-BU

635-BU

539-BU
109-OR-4
202-BK

705-PK

231-BK

202-BK

202-BK

126-PK

860-PK

251-BK
101-RD-4

611-PU-14
K972-BR

PRESS SENSOR
724-YL

774-YL

605-YL

462-YL

859-YL
L106

200-BK-8
K984-GY-14 1 RD E986-YL 2 RD STRUT SENSOR C PRESSURE SW BK 1 BR 2 998-BR L109 5 540-WH A746-PK A746-PK C GN-18 SS 118-7118 00 B-8 ATCH
124-0328 BBB CONN19 L14 L8 L8 SIGNAL 103-6091
START AID SS 111-9560 XX 133-8368 00 B-6 ATCH J

799-WH
317-YL 2 RD OIL BURN REF: 108-1029 BEACON BK-18 1 521-YL-14 BK 2 1 539-BU JJJ

251-BK
251-BK
HI BEAM

A704-GN
ON RELAY 86 A 85

A706-GY
F729-GN
F729-GN

A710-GY
F731-OR
F731-OR
2 3 L68

A702-PU

A708-BR

A712-BR
F727-BU
F727-BU
ZZ 116-9310 02 D-10

F975-OR

799-WH
F721-GY
522-WH-14

A700-OR
ATMOSPHERIC

201-BK

F720-GN

F702-GN
481-PK

200-BK
RESISTOR 128-6985 BEACON

E793-BU
403-GN

893-GN
F710-BR
OR-18 799-WH

F709-BU
BK-18 2 513-OR-14 4 614-PU 997-OR A OR-18

F705-PK
202-BK

892-BR

998-BR
E794-YL
+5V

251-BK
251-BK
521-YL-14

113-OR
150-RD-14
150-RD-14
1
202-BK

+V

F717-YL
HEAD LAMP
202-BK
202-BK

317-YL
450-YL

799-WH
799-WH
3E-5239 A 124-6704 GROUND BK-18 2 251-BK 9U-7206 FLORESCENT 2 619-GN-14 40 F722-OR F723-PK 993-BR B YL-18 GROUND PRESS SENSOR 9X-7170 CCC 116-9309 01 D-4 NOTE F
A 87 C L104 JJJ 111-3247 06 B-4
315-GN-12 317-YL-12 F705-PK 987-WH 1 RD SIGNAL WH-18 3 861-PU LAMP CONN22 A T 3 F700-BU F724-PU A747-GY A747-GY C GN-18 SIGNAL 103-6093
A A/C REFRIGERANT FAN CLUTCH L109 L109 T NNN 117-2930 00 C-14 ATCH
30 317-YL J992-YL 2 RD OR 1 F700-BU 5 E799-BR F715-PU JJJ

L67
87a L101 RR PRESS SW SOL L11 JJJ JJJ JJJ RRR 107-4891 03 B-2/C-2
F710-BR 521-YL-14
202-BK

202-BK
202-BK

BU 2 E799-BR 998-BR F713-OR F716-WH 997-OR A OR-18 ENGINE OIL

202-BK

EXHAUST DIVERTER RESISTOR L70 L70 19 +5V

STOP/TAIL L64 L42 114-5333 109-3025 TTT 118-0291 01 A-10
5
3
2
1
4
6

1
2
4
3

1
2
4
3

1
2
4
3
F707-WH 522-WH-14 9 998-BR 113-OR 993-BR B YL-18 GROUND PRESS SENSOR
202-BK
202-BK

124-6704 L101 LAMP MODULE Y L11 L11 RRR RRR RRR UUU 117-2929 02 D-13 ATCH
L11 +V OR-18 1 799-WH 23 F708-YL F717-YL 994-GY 994-GY C GN-18 SIGNAL 103-6092 200-BK-14
E 7X-1670 XMSN L70 L4 L11 T VVV 127-8867 00 C-12 ATCH B

WH

WH

WH
OR

OR
GROUND BK-18 2 251-BK F701-BR F718-BU JJJ

OR
GY

GY
L70
4

GY
PU

PU

PU
L110
CODE NOTE C L70 L11 LEFT FRONT
639-WH 3 WH LEFT LAMP SIGNAL WH-18 3 859-YL 2 150-RD-14 F719-BR 997-OR A OR-18 +5V ENGINE OIL VVV 127-8869 00 C-12 ATCH C
Y STRUT SENSOR T T XXX 121-0596 03 C-3
640-GN 4 GN RIGHT LAMP RR NOTE B 1 150-RD-14 A234-BK 993-BR B BK-18 GROUND TEMP SENSOR 619-GN-14
L85

124-0328 SS
YYY 130-6614 00 A-6 ATCH

2
1
3
614-PU 2 PU TAIL IN 280-BK 5 202-BK 109-OR-4 L69 L42 L42 251-BK 6 892-BR F711-GN E795-YL E795-YL C WH-18 SIGNAL 106-0735 RRR RRR RRR RRR
WHEEL SPEED X E 604-OR 1 OR STOP IN 217-BK 3 202-BK 522-WH-14 859-YL 893-GN F712-GY JJJ RRR RRR
L42 7
B SENSOR BODY UP WIRE AS. B

WH-18
767-WH

RD-18
FUEL

BK-18
200-BK-14
E750-PU

769-BU + BATTERY RD-18 1 126-PK 218-BK 2 202-BK

604-OR

770-GN

513-OR-14 251-BK F702-GN E794-YL 997-OR A OR-18

612-GY

606-GY

773-GY

10 +5V
614-PU

775-BR
L86 769-BU

SIGNAL C
126-PK

202-BK

202-BK
605-YL

774-YL
987-WH

3T-2469 SENSOR L69 L42 TEMP T B 128-8479 01 B-6 NOTE G

GROUND B 202-BK SOLENOID PK-18 2 E750-PU 1 126-PK 219-BK 1 202-BK L69 L69 858-GY 12 F704-OR E793-BU L65 993-BR B BK-18 GROUND
3E-0461 L69 L11 SENSOR LOW BEAM K 130-5998 00 A-6 NOTE H
+V A 767-WH GROUND BK-18 3 202-BK 9 E750-PU 227-BK 4 202-BK 513-OR-14 L68 L68 635-BU 13 F705-PK F705-PK A751-YL A751-YL C WH-18 SIGNAL PARK-TURN
3 202-BK 202-BK 6 202-BK 521-YL-14 L68 636-GN 21 F710-BR 892-BR 102-2240 CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD CYL HEAD P LAMP HEAD LAMP U 2W-8662 00 A-5
E L4 9X-7169
LEFT 605-YL 5 605-YL L4 799-WH 22 F709-BU 893-GN SOL 2 SOL 4 SOL 6 SOL 8 SOL 10 SOL 12 T 129-5688 W 116-2655 01 C-5
TURN H H T/C TEMP L4 YY 9F-4337 07 A-6
200-BK 4 604-OR 200-BK-8 200-BK 799-WH 26 113-OR 150-RD-14 993-BR

109-OR-4
CONN9

522-WH-14
LAMP SENSOR BBB 7G-1060 00 C-11

513-0R-14
E 7 612-GY 200-BK-14 200-BK 799-WH 29 F717-YL 150-RD-14 993-BR
108-2315 118-7226 L107 EEE 125-7128 00 D-9

403-GN
XX L107

450-YL
8 614-PU J J C 30 F718-BU F720-GN

200-BK

317-YL
TO STD L106 FFF 125-7129 00 D-15

799-WH
6 606-GY TO F975-OR OR-18 +V 1 200-BK 200-BK 1 31 E794-YL F721-GY L106

858-GY
A

251-BK
L110 START ARC

799-WH
2 200-BK-14 FRAME 201-BK BK-18 GROUND 2 306-GN 306-GN 2

636-GN
B 32 E793-BU F706-PU
E 10 L86 L86 481-PK C WH-18 SIGNAL H XX RELAY SUPPRESSOR 38 F720-GN F707-WH CABLE AS.
STOP/ L67 L67 L110 106-8704 V 117-2932 00 B-4

799-WH
CONN4

306-GN
639-WH 11 J F721-GY F725-WH

200-BK
39

635-BU
SMOKE
TAIL AA 9G-0549 01 A-7
200-BK-14

200-BK 12 987-WH 1 GN 200-BK 200-BK 200-BK 1 BK-18 1 8 A700-OR F708-YL

251-BK

BOX
LAMP E E J 126-PK 2 GN 200-BK 306-GN 2 BK-18 2 37 F737-YL F710-BR BB 130-8078 00 A-6
SOLENOID
200-BK

L86
200-BK

108-1289 L86 799-WH 306-GN START MUR440 17 F711-GN F709-BU CC 5T-2831 02 A-7
101-3430 L67 L67 H C L104 L104
861-PU 101-RD-4 L67 337-WH 200-BK RELAY 998-BR 18 F712-GY F737-YL L104 DD 130-8079 00 A-7

200-BK
450-YL
SS L85 L85 L63 L63 118-3534 SS SS L65 L65 EE 5T-2834 02 A-7
799-WH 727-GN L63 337-WH 337-WH 1 F715-PU 27 F715-PU F702-GN L65
C L105 GG 5T-2832 01 A-7

2
1

2
1
E +V OR-18 1 799-WH 251-BK L64 462-YL 200-BK 2 H F716-WH 28 F716-WH 993-BR L105
BACK-UP L64 YYY H L105 HH 8G-4090 01 A-7

1
2
BK-18 2 200-BK GROUND BK-18 2 251-BK 251-BK L64 YYY L108 997-OR 997-OR F737-YL

200-BK
ALARM H YYY C 14
BK-18 1 612-GY WH-18 3 860-PK 860-PK KK 2G-4177 00 A-6

RD

RD
SIGNAL NN MM 15 993-BR 998-BR F702-GN

BK

BK
123-6449 L86 STEERING MM LL

304-WH-10
L106

101-RD-10
AIR KK 2G-4177 00 A-7 ATCH J

2
1
251-BK BK-00 RD-00 F714-PK A700-OR

GN-14
MOTOR 20

GN-14
MOTOR SUPPLEMENTAL
RIGHT REAR PRELUBE CONDITIONER 16 A234-BK F722-OR 993-BR LL 110-1287 00 A-6 ATCH
200-BK
200-BK

E RELAY
200-BK

WIRES THAT HAVE BATTERY VOLTAGE STEERING L105

612-GY STRUT SENSOR NN MOTOR PRELUBE CLUTCH MM 130-6787 00 A-6 ATCH

WH-18
36 F719-BR F703-GY 997-OR

L104
BACK-UP WHEN THE KEY SWITCH IS OFF. 3E-0154 116-4531

BK-18
RD-00
124-0328 2G-6158 RELAY ENGINE SOLENOID NN 2G-4177 00 A-7 ATCH
767-WH

767-WH

H
770-GN

F703-GY F701-BR 998-BR

773-GY

11
775-BR
769-BU
202-BK

774-YL

LAMP LOCKUP XMSN 3E-0154 SPEED 3E-1906 PP 133-9713 00 A-7 ATCH J

WIRES THAT HAVE BATTERY VOLTAGE H GG HH 25 F706-PU F704-OR
9X-1439 GG
GN-18
GN-18

GN-18
GN-18

GN-18
GN-18

GROUND

200-BK SOLENOID SPEED WHEN THE KEY SWITCH IS ON. 101-RD-4 RD-00 BK-00 RD-00 6V-2455 PAYLOAD PAYLOAD F707-WH F713-OR TT 133-9712 00 A-7 ATCH J
MOTOR 24
SIGNAL

E UP SHIFT DOWN SHIFT 7X-1120 SENDER MONITOR MONITOR L65 JJJ VV 6G-8767 00 A-7 ATCH J
H 33 F725-WH F714-PK TIMING CAL CONNECTOR

109-OR-4
J SOLENOID STARTING CIRCUIT. L71 L71 L63 HH L107
SOLENOID 3E-6955 CC EE GREEN RED YY 116-8892 00 A-6 ATCH J

2
1
CONN3 727-GN 34 F723-PK E799-BR (2 PIN DT PLUG)

200-BK
317-YL
JJJ
+V
10

11
12

STOP/ 7X-1120 7X-1120 G S XX ALTERNATOR LAMP LAMP AAA 4N-6580 02 A-5

3
5
2
6
1
7
8
9

462-YL 10A 137-OR-12

403-GN
E TRACTION AID CONTROL. 35 F724-PU F700-BU
X Y TT

150-RD-14
150-RD-14
TAIL H 100-5047 8T-9684 8T-9683
1
2

1
2

1
2

640-GN H

E797-WH
C JJJ

F707-WH

F725-WH

F716-WH
A704-GN

A709-OR

E796-GN

A700-OR
A701-GY

A706-GY

A710-GY

F729-GN

F731-OR

F704-OR
F713-OR

F702-GN

A747-GY

F722-OR

F720-GN

F711-GN
FUSE

A702-PU
A703-BR

A707-PU
A708-BR

A711-PU
A712-BR

F730-GY

F703-GY

E799-BR

F712-GY

F721-GY
A705-BU

E793-BU
Y Y

F728-BR

F701-BR

E798-PK

A746-PK

F706-PU

F710-BR
F715-PU

F719-BR
A234-BK

F724-PU
F727-BU

F700-BU

F709-BU

F718-BU
VV

RD-00

F714-PK

F732-PK

F705-PK

F723-PK
A751-YL

E795-YL

E794-YL
F726-YL

F737-YL

F708-YL

F717-YL
MONITOR CIRCUIT.
C

LAMP BULB BULB THIS SCHEMATIC IS FOR THE 773D, 775D TRUCK
B

999-WH
200-BK MTR BAT STARTER

996-GN

997-OR

113-OR

893-GN
RD-00

994-GY
447-PK

998-BR

993-BR

892-BR
995-BU

412-BU
Y 3K-8782

RD-00
RD-00
108-1289 E 201-BK L71 6V-0890 START AID PU-18 2 RIGHT FRONT 8T-9749 8T-9749 CONN25 229-BK-14 (113-0745 CHG00)
704-GY
703-BU
202-BK

202-BK

PANEL LAMP CIRCUIT.

RD-00
709-OR 426-BR XX SOLENOID WH-18 1 STRUT SENSOR JJJ 229-BK-14 COMPONENTS ARE SHOWN INSTALLED ON A FULLY
AUTO RETARDER CONTROL. TTT D 201-BK MOTOR H 3E-6333 124-0328 SS OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
710-GN PK-18 201-BK C ALT
C H JJJ
A 705-PK D 472-OR 1 472-OR 201-BK G S VV AND THE XMSN SHIFTER IN NEUTRAL.
A

306-GN
E RD-00 R + WH-18 3 858-GY

200-BK
L73 L73 SIGNAL

11
17
21
27
33

39

25
13

14

19

24

35
23
20

15

32
39
26
29
36
30

13
27
22
21
17
28
33
34
25
40

23
14
20
24
15
16

19
12
18

11
RIGHT HEATER AND AIR CONDITIONER CIRCUIT. CC ENGINE UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE

16
40
26
34
32
28
38
22
37
18
31
12

30

36
10

29

31
37
38

35

10
5

2
7

8
9

1
7
3
9
6
4

5
606-GY 704-GY 447-PK 1 472-OR 201-BK 2 201-BK 472-OR BK-18 2 251-BK

8
KK GROUND

304-WH-10
H

101-RD-10
TURN 200-BK 202-BK L71 201-BK 2 BK-18 201-BK BK-00 MTR BAT FF C OR-18 1 799-WH GROUND NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
D STARTER 1 FF +V

INJECTOR COMMON 9&11

GROUND CIRCUIT. AA FF 2 U

THRT LOCK RH BRK (N/O)

GND LVL SHUTDOWN (N/O)

AA

INJECTOR COMMON 10&12

L72

THRT LOCK RH BRK (N/C)

GND LVL SHUTDOWN (N/C)
TT

THROTTLE LOCK ON/OFF

THROTTLE LOCK RESUME
LAMP PP AAA

DEMAND FAN ACTUATOR

NOTE B: 773D ONLY

RAIL PRESS CTRL VALVE

3.5A PWM DR & SOL RTN
INJECTOR COMMON 1&3
INJECTOR COMMON 2&4
INJECTOR COMMON 5&7
INJECTOR COMMON 6&8
E K972-BR 446-PU 201-BK 426-BR 6V-0890 XX F715-PU A
3

TURBO OUTLET PRESS

J1939 SHIELD GROUND

C

HYD FAN PUMP PRESS

RAIL PRESS CTRL RTN
108-2315 BRAKE MASTER

BK-6
NOTE C: 775D ONLY
775-BR

ANALOG SENSOR RTN

202-BK

202-BK

CON. OIL BURN RELAY

ATMOSPHERIC PRESS
POS NEG POS NEG
774-YL

202-BK F975-OR F716-WH B

773-GY

ANALOG SENSOR +5V

ATA DATA LINK + (DEV)

ENGINE CONTROL CIRCUIT.

RIDE CONTROL SW IN

RIDE CONTROL SW IN
YY
202-BK

DIGITAL SENSOR RTN

XMSN

ATA DATA LINK - (DEV)

NOTE J

THROTTLE LOCK SET

BACKUP S/T SENSOR

DIGITAL SENSOR +8V

SPARE/TDC PROBE +
MOTOR FF 998-BR

BK-00
L73
CYLINDER FAN NOTE F: NOT USED ON MACHINES WITH ARC

SPARE/TDC PROBE -
A700-OR

COOLANT FLOW SW
RIDE CONTROL SOL

SPEED/TIMING +12V
202-BK C OR A

RS232 DATA LINK Rx

BK-00
VS

RS232 DATA LINK Tx

FILTER SW

1
2
L73

RD-00

+BATTERY DIRECT
+BATTERY DIRECT
TURN SIGNAL CIRCUIT. OVERSTROKE SW AUX START SPEED NOTE G: USED ON MACHINES WITHOUT A/C FAN PRESS SW

0.3A HS SW OUT 2
703-BU STEERING SW BK B

ENGINE OIL TEMP

GROUND 998-BR

START AID RELAY

9X-7781 12V BATTERY 12V BATTERY U

RAIL PRESSURE
FUEL LEVEL SENDER 7V-5647 RECEPTACLE GROUND SENSOR NOTE H: USED ON MACHINES WITHOUT GROUND LEVEL

CAT DATA LINK +

COOLANT TEMP
BK-18
BK-18
10 231-BK-18 G 231-BK 3E-6429 WH C

MAIN RELAY ON
GROUND

CAT DATA LINK -

F703-GY

NOT AVAILABLE
X 9X-9731 STD 9X-9731 STD AAA SIGNAL

OIL PRESSURE
L85 PAYLOAD MONITOR CIRCUIT. L72 L72

SPEED/TIMING
X X 115-1782 KK KK LEVEL 119-4166

START AID SW
GND VERIFY 1 726-BU-18 H 726-BU NOTE J RD-00 SHUTDOWN SWITCH
NOTE J

INJECTOR 10
INJECTOR 11
INJECTOR 12
DISCONNECT SW BK-00
3
2
4
1

SHUTDOWN SW NOTE J: USED ONLY ON MACHINES WITH BOTH COLD

3
WH 1
BK 2

YY

INJECTOR 1
INJECTOR 2
INJECTOR 3
INJECTOR 4
INJECTOR 5
INJECTOR 6
INJECTOR 7
INJECTOR 8
INJECTOR 9
+V A 767-WH 9 I BK-00

FUEL TEMP
START AID CIRCUIT.

THROTTLE
D J 7N-0718 TO KK LL AAA 4D-1836 RH TURBO WEATHER START AND ENGINE PRELUBRICATION

-BATTERY
-BATTERY
GROUND B 202-BK GEAR 5 2 725-GN-18 F 725-GN BK-00 RD-00 C
WH-18

WH-18

J AA

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED
UNUSED

UNUSED

UNUSED
EE AA
BK-18

BK-18

SIGNAL C 770-GN GEAR 4 3 724-YL-18 E 724-YL TRANSMISSION CONTROL CIRCUIT. F975-OR A OR-18 +V 122-BU 200-BK 2 BK-18 DD FRAME BK-6 (CUSTOMER ATCH) INLET PRESS +V ANALOG OR-18 A 997-OR NOTE K: HARNESS AS. FOR THE GROUND LEVEL
XX

SPARE
SPARE
BK-18 POS NEG POS NEG PP TO YY SENSOR ANALOG RET YL-18 993-BR SHUTDOWN SW IS A DEALER INSTALLED
GEAR 3 6 723-OR-18 C 723-OR 201-BK B GROUND 728-BU 1 BK-18 BUS BAR B
WHEEL SPEED GEAR 2 7 722-WH-18 B 722-WH L72 446-PU C WH-18 SIGNAL BK-00 BK-00 XX FRAME K C 103-6093 SIGNAL GN-18 C F714-PK CUSTOMER ATCH
TRANSMISSION SW ALL DASHED LINES ARE ATTACHMENTS. 8C-6358
SENSOR 4 WAY GEAR 1 8 721-BR-18 A 721-BR AIR DRYER DD BB TO ENG NOTE J NOTE H A F715-PU
3T-2469 118-8471 BRAKE OIL 2G-2159 12V BATTERY 12V BATTERY BB BLOCK YY L108 L108
PROPORTIONAL SOLENOID 5 D START RELAY B F716-WH
9G-9988 TEMP SENSOR 9X-9731 STD 9X-9731 STD LL VV ENGINE ECM
SOLENOID +BATT 4 308-YL-18 J 709-OR TO 118-3534 RD-00 RD-00 BR C 998-BR D65528
(R) (L) 118-7226 105-6122
3T-0062 Z Z Y CONN6 FRAME NOTE J
S-1 S-2

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1