Professional Documents
Culture Documents
WHEEL LOADER
9020
9020
SPARE PARTS MANUAL
LARSEN & TOUBRO
FOREWORD
It is a great pleasure, presenting you this edition of Spare Parts Manual for Larsen & Toubro (L&T) – Wheel Loader – 10T.
When ordering spare parts ensure that the part number and the part description of the spare parts are correctly mentioned in
your order, so that order can be processed correctly and faster.
Ongoing efforts are put to improve upon the performance of the machine by improvements and up gradations of
specifications. This may result certain changes on illustrations and part numbers without any prior notice. Please contact L&T
regional marketing offices for latest revisions of this parts manual.
REVISED AS ON --
WARNING
Reproduction or translation in whole or part of this parts manual without written permission is not permitted.
CONTENTS
The parts given in this manual are arranged in grouping manner for easy identification. The index column lists numbers of
major & sub system, where as the chapter column lists name of the major & sub systems. And page number column is for
appropriate pages for quick retrievals of a sub system.
PARTS ILLUSTRATIONS
All the parts in a sub system are exploded and identified with a reference number in a circle. The circled numbers are related
to the numbers found under the column “ITEM NO”. Certain sub systems which are not exploded have to be ordered as a
whole.
PART NO
This gives the unique part number of the particular spare part for ordering and procuring without any ambiguities.
The names of all parts are listed under the column “DESCRIPTION”. The quantity used is listed under the column “QTY”.
Under the QTY column, “UQN” stands for “Unit Quantity as Needed”. That is, quantity of that particular spare part depends on
the assembly requirement.
ORDERING A PART
All orders for parts must show clearly the following information
For any clarification or further information, please contact your authorized L&T representatives.
Contents
* THIS MACHINE IS EQUIPPED WITH ASHOK LEYLAND DIESEL ENGINE. BY MUTUAL AGREEMENT
WITH THE ENGINE MANUFACTURER, WE DO NOT SELL ENGINE PART(S). ENGINE PART(S)
SHOULD BE PROCURED FROM THE NEAREST APPROPRIATE SALES AND SERVICE OUTLETS
OF ASHOK LEYLAND. FOR DETAILS OF THE ENGINE SPARE PARTS, REFER THE SPARE PARTS
MANUAL OF THE ENGINE MANUFACTURER.
9020 3 L&T
ENGINE & DRIVE LINE ELEMENTS
9020 2 L&T
ENGINE & DRIVE LINE ELEMENTS
5
3
3
4
10
5
9
3
3
8
7
8
11
3
12
3
21
23
2
23
2
16
22
17
21
13
15
14
2
18
20
19
9020 4 L&T
ENGINE & DRIVE LINE ELEMENTS
9020 5 L&T
ENGINE & DRIVE LINE ELEMENTS
5
4
5
3
2
6
1
7
9020 6 L&T
ENGINE & DRIVE LINE ELEMENTS
9020 7 L&T
ENGINE & DRIVE LINE ELEMENTS
14
10 14
14 10 14
10
13
10
3
12
2
2
11 3
3
4
10 5
3
6
7
3
9
8
9020 8 L&T
ENGINE & DRIVE LINE ELEMENTS
9020 9 L&T
ENGINE & DRIVE LINE ELEMENTS
11
10
9
7
12
8
10
5
5
7
6
8
4
3
2
1
15
13
14
9020 10 L&T
ENGINE & DRIVE LINE ELEMENTS
9020 11 L&T
ENGINE & DRIVE LINE ELEMENTS
9020 12 L&T
ENGINE & DRIVE LINE ELEMENTS
9020 13 L&T
ENGINE & DRIVE LINE ELEMENTS
7
8
6
7
4
6
3
3
2
9
1
14
6
13
7
12
10
11
8
6
7
9020 14 L&T
ENGINE & DRIVE LINE ELEMENTS
9020 15 L&T
ENGINE & DRIVE LINE ELEMENTS
7
6
5
2
4
1
12
13
9
6
7
11
10
9020 16 L&T
ENGINE & DRIVE LINE ELEMENTS
9020 17 L&T
ENGINE & DRIVE LINE ELEMENTS
4
5
3
2 2
2
2 6
6 7
1
1 7
9
10
8
13
12 10
11 9
9020 18 L&T
ENGINE & DRIVE LINE ELEMENTS
9020 19 L&T
ENGINE & DRIVE LINE ELEMENTS
8
3
6
7
2
25
29
17
1
18
26
27
9
28
17
18
24
26
27
23
21
22
2
9020 20 L&T
ENGINE & DRIVE LINE ELEMENTS
9020 21 L&T
ENGINE & DRIVE LINE ELEMENTS
8
7
7
14
8
8
7
11
9
13 10
12
4
1
9
3
6
2
7
8
2
1
9020 22 L&T
ENGINE & DRIVE LINE ELEMENTS
9020 23 L&T
ENGINE & DRIVE LINE ELEMENTS
9020 24 L&T
ENGINE & DRIVE LINE ELEMENTS
9020 25 L&T
ENGINE & DRIVE LINE ELEMENTS
9020 26 L&T
ENGINE & DRIVE LINE ELEMENTS
9020 27 L&T
ENGINE & DRIVE LINE ELEMENTS
9020 28 L&T
ENGINE & DRIVE LINE ELEMENTS
9020 29 L&T
ENGINE & DRIVE LINE ELEMENTS
1.15 WHEEL
9020 30 L&T
ENGINE & DRIVE LINE ELEMENTS
1.15 WHEEL
ITEM
PART NO QTY DESCRIPTION
NO
1 01 0350 1 TYRE
2 01 0351 1 TUBE WITH VALVE
3 W001 0001 1 RIM BASE
4 01 0352 1 TUBE FLAP
5 W001 0003 1 FLANGE
6 W001 0002 1 LOCKRING
7 W001 0004 1 DRIVER KEY
9020 31 L&T
ENGINE & DRIVE LINE ELEMENTS
1.16 AXLES
9020 32 L&T
ENGINE & DRIVE LINE ELEMENTS
1.16 AXLES
ITEM
PART NO QTY DESCRIPTION
NO
1 01 2797 1 FRONT AXLE (REFER CHAPTER NO: 1.17 TO 1.20)
2 01 2654 32 WASHER
3 01 0402 8 BOLT
4 01 0401 8 BOLT
5 S220A AN 02008 16 NUT
6 01 0397 4 PAD
7 01 2798 1 REAR AXLE (REFER CHAPTER NO: 1.21 TO 1.24)
9020 33 L&T
ENGINE & DRIVE LINE ELEMENTS
5
10
3
3
9
2
8
7
6
3
1
5
2
3
9020 34 L&T
ENGINE & DRIVE LINE ELEMENTS
9020 35 L&T
ENGINE & DRIVE LINE ELEMENTS
9
8
7
10
11
1
2
4
3
5
4
3
12
2
13
14
22
15
21
1
16
12
23
8
20
17
9
19
11
10
18
9020 36 L&T
ENGINE & DRIVE LINE ELEMENTS
9020 37 L&T
ENGINE & DRIVE LINE ELEMENTS
10
9
8
6
7
6
4
12
11
3
2
13
14
1
15
27
16
17
26
21
18
22
23
24
19
25
20
26
11
9020 38 L&T
ENGINE & DRIVE LINE ELEMENTS
9020 39 L&T
ENGINE & DRIVE LINE ELEMENTS
7
6
5
4
8
3
9
2
10
1
18
17
11
16
12
15
14
13
9020 40 L&T
ENGINE & DRIVE LINE ELEMENTS
9020 41 L&T
ENGINE & DRIVE LINE ELEMENTS
10
3
11
9
8
7
1
6
5
4
3
9020 42 L&T
ENGINE & DRIVE LINE ELEMENTS
9020 43 L&T
ENGINE & DRIVE LINE ELEMENTS
2
11
3
4
6
8
1
9
7
10
9
9
8
8
7
6
12
5
22
13
14
4
21
15
1
3
2
20
16
19
17
18
9020 44 L&T
ENGINE & DRIVE LINE ELEMENTS
9020 45 L&T
ENGINE & DRIVE LINE ELEMENTS
6
10
9
8
7
4
6
5
13
12
3
2
14
15
1
16
11
26
17
20
25
21
22
18
24
23
19
25
12
9020 46 L&T
ENGINE & DRIVE LINE ELEMENTS
9020 47 L&T
ENGINE & DRIVE LINE ELEMENTS
18
17
16
15
14
13
12
10
11
9
8
7
1
6
2
3
4
5
9020 48 L&T
ENGINE & DRIVE LINE ELEMENTS
9020 49 L&T
ENGINE & DRIVE LINE ELEMENTS
6
5
6
5
6
3
5
3
4
2
7
1
9
7
8
20
3
27
21
24
25
12
10
25
26
13
11
8
3
22
24
23
19
14
21
8
20
18
16
15
17
9020 50 L&T
ENGINE & DRIVE LINE ELEMENTS
9020 51 L&T
9020
1
2
2
29 3 2
30
2 27 16
7
2
32
29 14
3 4
20 19
26
20 6
4 30 5
52
20
7 2
19 24 16 2
3 7
31 19 9
3 16 8
2 4
22
27 23 10
19 20 17 15
22
ENGINE & DRIVE LINE ELEMENTS
9
20 8
25 2 4 8
28 3 18 11
15 14 2 13 12
20
2
1.26 ENGINE HOOD RIGHT SIDE COVERS
26 19
20
22 21
L&T
ENGINE & DRIVE LINE ELEMENTS
9020 53 L&T
9020
32
2
1 31
6
2
2
2
7 32
2
32
3
29 14 20
4
19
27
14 4
5 2 6
15
54
6 28
29 2
30
2 17 18
2
7 23
20 22
10 9
11 8 27 24 25
19
ENGINE & DRIVE LINE ELEMENTS
9 23
20
19
4 26
12 16 20
6
22
1.27 ENGINE HOOD LEFT SIDE COVERS
13 2
2 27
14 15 4
2 7
21
19 22
L&T
ENGINE & DRIVE LINE ELEMENTS
9020 55 L&T
ENGINE & DRIVE LINE ELEMENTS
3
2
4
3
2
3
3
5
2
3
6
7
9020 56 L&T
ENGINE & DRIVE LINE ELEMENTS
9020 57 L&T
ENGINE & DRIVE LINE ELEMENTS
3
4
9020 58 L&T
ENGINE & DRIVE LINE ELEMENTS
9020 59 L&T
ENGINE & DRIVE LINE ELEMENTS
9020 60 L&T
ENGINE & DRIVE LINE ELEMENTS
9020 61 L&T
ENGINE & DRIVE LINE ELEMENTS
9020 62 L&T
2 HYDRAULIC CIRCUITS
HYDRAULIC CIRCUITS
9020 64 L&T
HYDRAULIC CIRCUITS
9020 65 L&T
HYDRAULIC CIRCUITS
9020 66 L&T
HYDRAULIC CIRCUITS
9020 67 L&T
9020
21
23 18
24
22 25
21
20 2
18 30
18 19
27
2 26 28 28
16 29
28 31
11
5 21
68
17 15 18
2 14 24
23
9
3
11 31 25
5 14 16
5 11 2
1 12 11 32
HYDRAULIC CIRCUITS
11 9
2.3 LIFT CIRCUIT
20 21
12 13 7 33
26 18 22
10 3
9 6
3 5
8
4 2
17
2 2
7
2
6 3 19
5 1
4 3
L&T
HYDRAULIC CIRCUITS
9020 69 L&T
HYDRAULIC CIRCUITS
9020 70 L&T
HYDRAULIC CIRCUITS
9020 71 L&T
9020
18
22
13
6 29
6 24
18 6
22 23 28
13 13
25
27
15 26
22 16
13 18 17
18
72
8 14
21 1
21 13
20
11 12
6 2
5
HYDRAULIC CIRCUITS
10
8 3
13
6
22 7 2
2.5 STEERING CIRCUIT
6
19 9
6
18 5
8
8
5 4
20
L&T
HYDRAULIC CIRCUITS
9020 73 L&T
HYDRAULIC CIRCUITS
5 11
6
2 5
11
5
4
2 2
3
2
1
7
9
8
5
11
2
5
11
2 10
9020 74 L&T
HYDRAULIC CIRCUITS
9020 75 L&T
9020
3 4
1 2
4 4 25
2
24
2
24
2
18
23 9 5
2
20 8
10 6
10
7
22 9 2
2 2
76
21
16 12 11
20
19 17 13 15
2 13
2 14
2
HYDRAULIC CIRCUITS
19
16
2.7 BRAKE CIRCUIT
2
18 17
16
5
17 6
7 2
L&T
HYDRAULIC CIRCUITS
9020 77 L&T
HYDRAULIC CIRCUITS
8
5
11
6
10
14
12
9
12
5
13
2
3
1
4
9020 78 L&T
HYDRAULIC CIRCUITS
9020 79 L&T
9020
2 3
1
4 4
33
9
2 7 8
40
6
39 5
10
38 36 11
37 23
22
12
36
29 24
35 13
36 35
34
80
17
28 29 16 16
14
HYDRAULIC CIRCUITS
8
25
2.9 TANK CIRCUIT
30 26 24 15
31
2 23
27 27
32
29 28 22
17
6
21 18
4 4
20
33
19
L&T
HYDRAULIC CIRCUITS
9020 81 L&T
HYDRAULIC CIRCUITS
9020 82 L&T
3 HYDRAULICS COMPONENTS
9020
19
12
14
8
20 16
11 6
7
13 15
18
6 21
6 6 5 22
6 16 17
12 10
11
11
10
2
2 23
3
84
26
9 4
11
6
24
8 7 5
HYDRAULIC COMPONENTS
5 12
3
2
3.1 HYDRAULIC ACCESSORIES - REAR
2
1
3 25 11
3
2
L&T
HYDRAULIC COMPONENTS
9020 85 L&T
HYDRAULIC COMPONENTS
2 3 4
1
3
10
5
6
7 5
8
6
9020 86 L&T
HYDRAULIC COMPONENTS
9020 87 L&T
HYDRAULIC COMPONENTS
13
6
12
9
8 11
7 3
10
14
5 15
3 1
4 7
9020 88 L&T
HYDRAULIC COMPONENTS
9020 89 L&T
HYDRAULIC COMPONENTS
9020 90 L&T
HYDRAULIC COMPONENTS
9020 91 L&T
HYDRAULIC COMPONENTS
5
4
1
2
3
9020 92 L&T
HYDRAULIC COMPONENTS
9020 93 L&T
HYDRAULIC COMPONENTS
13
14 15
16
12
11
1
10
2
9
3
8
7
2 4
2
5
2
6
9020 94 L&T
HYDRAULIC COMPONENTS
9020 95 L&T
HYDRAULIC COMPONENTS
9020 96 L&T
HYDRAULIC COMPONENTS
9020 97 L&T
HYDRAULIC COMPONENTS
14
13
10
2
11
9
12
1
4
4
6
3
5
2
7
8
9020 98 L&T
HYDRAULIC COMPONENTS
9020 99 L&T
HYDRAULIC COMPONENTS
5
6
5
2
2
1
2
7
2
8
2
2
9
5
9 10
8 11
5
7
5
3
4
5
9 10
8 11
5
7
5
3
4
5
9 10
8 11
5
7
5
3
4
4
3
5
2
2
2
3.14 JOYSTICK
3.14 JOYSTICK
ITEM
PART NO QTY DESCRIPTION
NO
1 H001 0017 3 ELECTRICAL DETENT COIL
2 H001 0007 1 SEAL KIT
2
6
2
2
5
2
2
2
2
4
3
2
2
1
2
2
24
10
23 27
28
14 16
24
3 9 15 5
9
3
10 10 30
10 3 9 13
3 24
120
8 11 12 3 4
9
10
3
ELECTRICAL SYSTEM
20 19 18
10 17
3 9
4.1 REAR FRAME ELECTRICAL
5
4
2
3 31
2
7
1
L&T
ELECTRICAL SYSTEM
4.2 BATTERY
11 9
10
19
7
9 5
5 4
7
8
4
2
7
6
3
20 1
12
13 14
1
18
22
17
21 7
15
16
4.2 BATTERY
ITEM
PART NO QTY DESCRIPTION
NO
1 E0127 2 BATTERY
2 01 0559 3 ROD
3 E0070 1 CABLE
4 S260A AQ 01004 3 WASHER
5 S220A AN 02003 3 NUT
6 01 1589 1 MOUNTING
7 S260A AQ 01003 8 WASHER
8 S230A AC 22042 6 SCREW
9 01 0739 UQN BEADING
10 01 2972 2 SCREW
11 01 1590 1 COVER
12 S230A AC 22023 2 SCREW
13 S260A AQ 01006 2 WASHER
14 01 3055 1 BRACKET
15 S210A AC 00014 2 BOLT
16 S230A AA 22061 1 SCREW
17 01 2117 1 PLATE
18 E0121 1 SWITCH
19 E0071 1 CABLE
20 E0103 1 CABLE
21 E0072 1 CABLE
22 01 3471 1 RUBBER PAD
8 15 4
17
7 8 3
5 8
7 18 7
6 8 19
1 18
1
31
124
3 20
17
ELECTRICAL SYSTEM
27 29
22 6
26 28 3
30 31
4.3 FRONT FRAME ELECTRICAL
10
25 22 7
8 18
7
7 8
6 21
23
6
24
L&T
ELECTRICAL SYSTEM
1 4
23
5 1
6
20
12 12
19
2
11 1
10
126
18
11
16
17
21
ELECTRICAL SYSTEM
12 VIEW - A
11
4.4 CABIN ELECTRICAL
15 13 7
10 21
15 11 9
14
16 11
10 12
11
10
22 8
L&T
ELECTRICAL SYSTEM
4.5 DASHBOARD
4
5
1
2
3
8
6 7
3
4
33
9
10
12
11
30 31 32
5A 5A
5A 10A
15A 5A
5A 5A
5A 10A
20A 10A
20A 15A
14 13
23
15 24
20 26
22 5A
10A
27
15A
28
25 20A
16 29
21
20
19
17
18
4.5 DASHBOARD
ITEM
PART NO QTY DESCRIPTION
NO
1 E0077 1 CLUSTER
2 E0326 1 INDICATOR
3 S230E A2 22540 6 SCREW
4 S200A AQ 01003 6 WASHER
5 01 3224 1 PLATE
6 S230E A2 22511 4 SCREW
7 S260A AQ 01002 2 WASHER
8 01 3022 1 GAUGE
9 S230E A2 22511 2 SCREW
10 S230E A2 22503 2 SCREW
11 E0079 1 FNR SHIFTER
12 E0080 1 COMBINATION SWITCH
13 E0010 1 IGNITION KEY
14 E0018 6 SWITCH
15 E0323 1 SWITCH
16 01 3024 4 NUT
17 E0129 1 POWER TERMINAL
18 S230D AQ 22001 4 SCREW
19 E0011 1 FLASHER
20 S230E A2 22525 3 SCREW
21 E0017 5 RELAY
22 E0339 1 SWITCH
23 E0015 1 SWITCH
24 E0128 1 POWER SOCKET
25 E0096 1 FUSE BOX
26 E0370 7 FUSE
27 E0371 3 FUSE
28 E0372 2 FUSE
29 E0373 2 FUSE
30 01 3024 2 NUT
31 01 3364 1 PLATE
32 E0359 1 BUZZER
33 E0344 1 DELAY BOX
1
2
5
1
4
3 2
8 7
9
10
11
12 13 5
4 4
5
12
11 10
9 8
3
1
4
5
22
14
21
14
8 7 25
17 16
15
18
20 11 8
136
9
11
10
STRUCTURES
12
19 13 3
4
1
5 6 5
5.2 REAR FRAME AND TRUNNION
2 3
6
4 4
5 9 10
11
3 8 4
13 3
7 12
L&T
STRUCTURES
12
13
12
13
7
3
4 11
8 2
9
8
3
7 3
3 5
4 9
6
16
10 3
17
9
2 3
5 6
3
15 14
6 14 7
22
6
19 8 21
9 2 8
9 18 19 23
18 6 7
7
3
6 8 3
3 9 8
5 20
21
140
8 16 2
3 16 17
7 15 1
3
STRUCTURES
2
4
5
6
14 9
6
25
2 9 7
5.4 FRONT FRAME AND LIFT ARM
10
8
3
13
24
12
11
L&T
STRUCTURES
10
13 11 9
11
8
14
12
11
10
7
8 8
9 9
10
4
6
5
5.6 LINK
9
2
5
8
3
4
2
6
5
5
1
6
7
8
6
8
5
6
5
1
4
3
2
5.6 LINK
ITEM
PART NO QTY DESCRIPTION
NO
1 01 3236 3 PIN
2 S340D AQ 33302 4 GREASE NIPPLE
3 S230A AC 22123 4 SCREW
4 S260A A1 01007 4 WASHER
5 01 0407 UQN SHIM – 1.0 THICK
6 01 2637 8 DUST SEAL
7 01 2197 1 LINK
8 01 2014 4 BUSH
9 01 2037 1 PIN
7
6
9
8
5
1
2
3
4
8
4 3
6
5
7
10
9
1
8
5
7
6
10
8
4 3
6
5
7
10
8
1
7
5
10
8
4 3
6
5
7
3
2
1
6
4
5
2
7
2
7
3 4
2
3 2
7 1 5 6 9
8 10
7 18 6 7
6
11
7
6
6
5 6
7
14 13
6
12 7
10 14
7 6 7
6 6
15 7
17 10
14
17 2
16 10
15
2
2
16
17
16 18
15 7
20 19
14
21
13
3
12
3 22
12
3
11 10
3 23
24
10 4
3
25
26 1
4 2
4 25 4
8 9 5 6
8
5
7
2
4
4
3
7 3
8
3
1 7
9
4
2
4
3
6 3
2 7
5 10
3 11
2 12
35
3
13
34 3
14
12
17 11
3
33
18
32 19
19 20
31 21
29
30 11
28
22 17
27 16 15
26 23
21
25 24
21
11
17
17 16
17
16
16
17
16
13
1
3
12
14
15
4
6
5
8
10 9
11
1 2 3 4
5 6
1 2 3 4
5 6 7 8
2
22 ENGINE WATER PUMP BEARING G -- APPLY GREASE 1
23 AXLE PLANETARY OIL AO -- CHECK LEVEL/ADD 4
DRAIN & REFILL
12
24
ENGINE CRANKCASE OIL
ENGINE OIL FILTER
EO 16.5 L
-- -- CHANGE
1
1
250H
25 13
25 23 28 23 33 25 AXLE CENTRAL HOUSING OIL AO -- CHECK LEVEL/ADD 2
26 OPERATOR SEAT SLIDE RAILS -- APPLY GREASE 1
29 TRANSMISSION OIL FILTER
G
-- -- CHANGE 1
19 WATER SEPERATOR -- -- CLEAN 1
500H
8.1 FLANGE
8.1 FLANGE
ITEM
PART NO QTY DESCRIPTION
NO
1 A001 0022 2 NUT
2 A001 0023 2 WASHER
3 A001 0024 2 O-RING
4 A001 0025 1 FLANGE (C)
5 A001 0026 1 FLANGE (D)
Seal and Gasket kit for transmission (Full assembly) Part No:- A001 0019
3 4