Overall Equipment Effectiveness

Equipment Six big losses Calculation of Overall Equipment Effectivess

1
Equipment scheduled operating time - down time
failure Availability = ---------------------------------------------------------- x 100
scheduled operating time

Scheduled Operating Time 2 (e.g)

Setup, adjustments, 480 min - 60 min
planned downtime, Availability = --------------------------------------- x 100 = 87.5%
breaks 480 min

3
Idling and
Operating Downtime theoretical cycle time x total units produced
minor stoppages
time losses Performance = ------------------------------------------------------------------- x 100
efficiency operating time .

4 Performance 0.5 min / unit x 400 units .

Reduced efficiency = ---------------------------------------------- x 100 = 47.6%
speed 420 mins.
Net
operating Performance
time losses 5
Defects in
total units produced - qty of defects
process
Rate of Quality = --------------------------------------------------------------- x 100
products total units produced .

Valuable Quality 6 Rate of quality 400 units - 8 units .

operating losses Reduced products = ------------------------------------------ x 100 = 98%
time yield 400 units

Overall equipment Performance .

effectiveness (OEE) = Availability x efficiency x Rate of quality products

(e.g.) 0.875 x 0.476 x 0.98 x 100 = 41%

Total Production Ratio

Total Quality Parts x cycle time per part

TPR = --------------------------------------------------------------- x 100
Scheduled Operating Time .

392 parts x .5 min/unit .

TPR = ----------------------------------------------------- x 100 = 41%
480 mins

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Die Cast OEE and TPR
Required for Required for Required for Required for Required for
OEE OEE OEE OEE Calculated OEE Calculated Calculated Calculated Calculated Calculated
Required for Required for Required for Required for Required for
TPR TPR TPR TPR Calculated TPR
Scheduled
Operating Theoretical Total Units Operating Qty of
Time Down Time Cycle Time Produced Time Defects Availability Performance Quality OEE TPR
Minutes Minutes Minutes Quantity Minutes Quantity % % % % %
OEE calculations -
Sample as seen on
tab "OEE and TPR
formulas 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
TPR calculations -
Sample as seen on
tab "OEE and TPR
formulas #DIV/0!

Scheduled
Operating Theoretical Total Units Operating Qty of
Date Time Down Time Cycle Time Produced Time Defects Availability Performance Quality OEE TPR
0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Do not modify blue columns - these have formulas

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