Professional Documents
Culture Documents
regulations, namely :- .
roues
Regplatoi'y Act, 2006 (19 of 2006), the Petroleum and Natural Gas Regulatoi'y Board hereby the following
(1) These regulations may be. caned the Petroleum and Natural Gas Regulatory Board
(Technical Standards and Spectflcatlons Including Safety Standards for City,or Local
Natural Gas Distribution, Networks) Regulations, 2008.
(2}They shall come Into force on the date of their publicatiOn In the OffIcial Gazette..
2. • Definitions.
(a) -Act" means the Petroleum and Natural Gas Regulatory Board Act, 2006;
(b) -actlve regulator- means a regUlator In pressure regUlating station (PRS) that
normally controls ~he outlet pressure;
(d) -city or local natural gas distribution network" (hereinafter referred to as CGO
network) 'means an Interconnected network of gas pipelines and the associated
equlpment8 used for transporting natura! gas from a bulk supply high pressure
transmission main to the medium pressure distribution grid and subsequently to the
service pipes supplying natural gas to domestic, Industrial or commercial premises
and eNG stations situated In a specified geographical area; '\
(1) -creep relief valve" .".ns a retiefvalve installed to relieve over pressure
caused by creep In the downstream system and having maximum 1% flow capacity;
(g) . -city gate station (OOS)- means the .point where custody transfer of natural
gas from natural gas pipeline to the eGO netwot1< takes place and this may also be
referred to as City Gate Measuring and Pressure Regulating Station;
(j) . ,"electro fusion joint" means a joint made in thermo plastic piping by passing
the current through the electrical coil provided in thefrtting and heating the parts
sufficiently to permit adequate flow and fusion of the materials between the two
surfaces put incontaet;
\
(I) "operator" means an entity that operates CGD network with the authorization
of the Board;
(m)
. '
"owner" means an entity that owns the CGD network and has been
authorized by the Board;
, . . ,
, (n) -"primary network" means a part of CGD network that operates at pressure
above 100 psig (7 bar) and below 711 psig (49 bar) and 'pipelines forming part of
this network called Gas Main or Distribution Main or Ring Main shall be designed to
ensure' uninterrupted supply of gas from one or more City Gate Stations to supply,
gas to the secondary gas' distribution network or service lines to bulk customers
throl,Jgh service lines; ,
\0) "Slam Shut Valve" means a valve that is designed to Olo~ quickly in the
event of an abno,lJl1al,pressure ,(whether excess or low) being detected at a selected
point in a gas sYstem; "
(2) Words and expressions used and not defined in these regulations, but defined in the
Act or in the rules or regulations made thereunder, shall have the meanings
respectively assigned to the(Tl in the Act orin the rules or regulations, as the case
may be; , , .
47
3. AppIiCati~.
4. ScOpe.
(d) =rhe CNG Station, eNG Mother Station,CNG On-Line Station and CNG
Daughter Station, shall be designed, operated and maintained in line with the
reqUirements of the Chief Controller of Explosives as detailed in the Gas
Cylinder Rules, 2004 as modified or amended from time to time. This
includes compression, handling and transportation activities of compressed
natural gas. .
(e) These regulations also cover safety aspects of operation and maintenance of
GGO network and the requirements covered herein these regulations are
meant to supplement the safety requirements already covered under ASME
831.8. ' "
5. Intent.
(a) It is intended to CilPPIy these regulations to all new and such aspects of
already existing networks as design, fabrication,' instatlation, testing at ·the
time of construction and commissioning, However, if an entity has laid, built,
constructed or expanded theCGD infrastructure based on. some other
standard or is not meet~ng thestandard$ specified in these regulations, the '
entity needs to carry out a detailed technical audit of its infrastructure
, through aj ~oard authorized or approved third party agency by the Board.
The entity thereafter ~hall submit the recommendations made by the third
party along-With its time-based mitigation, plan and implementation schedule
te> the_Board for authorization within six months from the date of notification
of thes~ regulations. '
(i) The CGD system downstream of city gate station shall have been tested
initially at the time of commissioning hi accordance with ASME 8 31.8.
Chapter IV (with minimum teat preasureof 1.4 times, of MAOP for steel
network and 1.4 time MAQP or 50 PSI whichever is higher for PE network).
The entity should have proper'~ of the same. Such test record shall
have been valid for the currentoperation: Alternatively, if such a record is not
available, the entity should produce in ,service test·' record of the CGO
network having- tested at a pressure of 1.1 time of MAOP as per ASME B.
31.8;
. . '
(ii) The' eGO system has leak detection system in position anens operative. For
pipeline network it shaH be odorisation based and for enclosures such as'
CGS, above ground OPRS, it shall be gas leak detection based.
(iii) The CGo system has in position necessary pressure relief valves; and
(iv) There shall be protection of the system against third party damage. both in
respect to Steel pipe,PE pipe and copper tubing.
Provided that-
(aJ Tne entity shall submit self-certification in suppOrt of meeting the above
requirements within a month 'of notification of these regulations and in
addition the certification by the approved or authorised third party shall be
made available to the Board within six months of notification;
(b) Certifications referred to in para (a) shall be done both for operation and
maintenance and Infrastructure of the entity and shall be submitted to the
Board with mitigation plan and implementation schedule; ,
6. The standard~
Technical standards and specifications inclUding safety standards (hereinafter referred
to as standards) for city or local natural gas distribution networks. are as specified in
Schedule-I which cover material and equipment (Schedule-1A), welding (SchedUle-
18), piping system components and fabrication (Schedule- 1C), design, installation and
testing (Schedultt-1 D), operating and. maintenance procedures (Schedule-1 El,
corrosion control (Schedule-1F) and miscellaneous (Schedule-1G).
/
7. Default and consequences.
(1) There shaUbe a system, for ensuring compliance to the prOVISion of these
regulations through conduct of technical and safety audits during the construction,
commissioning and operation phase, as well as on an on-going basis as may be
specified from time to time.
(2) The Board shall monitor the compliance to Techliical Standards and Specifications
[~I1~~3(i)] ~CfiTmrq;r: ~ 49
including Safety Standards either diroctfY or by accredited third party through
separate regulations on third party conformity assessment.
(3) In case p! any deviation or shortfall, in achieving the targets, for implementing the
'specifieastandards, the entities shall be liable to face the following consequences,
.. .namely:- . .
(i) in case 01 critical aetlvitles~. Apper1dix-l, the entity shall be given a single
notice by the Board Specifying the time limit to remove the specified
short~m~ and ensure compliance and if the entity fails to .comply within the
specified 'f1me limit, irnrnedi.te suspension or termination,' as deemed
appropri~te, of authorization shall be done;
(Ii) in other cases, the Board may issue a notice to defaulting ,entity aHowing it a
reasonable time to remove the specified short coming and ensure compliance
and in case the entity fails to comply within the specified time or in case the
entity . defaultson more than three occasions, its aLlthorization to lay, built,
operate or expand the CGO network shall be liable for . suspension' or
termination' apart from taking legal action under the provision of the Act and
regulations thereunder. .
.
8. Requirements under other statutes.
It shall be necessary to' comply with all statutory rules, regulations and Acts in
, force as applicable and requisite approvals shall be obtained from the relevant
. competent authorities for the CGO network.
9. Miscellaneous.
(1) These standards are intended to ensure uniform application of design principles
and to guide selection and application of materials and components. Though the
standard primarily focuses on safety of employees, public and facilities
associated· with city or local natural gas' distribution networks,' it does not
eliminate the need for a competent designer and good engineering judgment.
(2) If any dispute. arises With, regards to the. interpretation of any of the provisions of
_ct reg::?
these regulations, the decision of the Boarctshalt be final.f=urther, the Board
m~y at ~ny tim: aPPropriate mQdiliCations in theM
"
3225 G1/08-7
50 [PART n-SEC. 3(i)]
: APf:lEND.IX-'·
LIST OF· CRITIC·ALACTIVITIES
In CGDNETWORK
(See regulation 7(3) (i)}
4 Gas detectors shall be installed at critical 1 year Install gas detectors in the CGS
locations and District Pressure Regulating
Station.
5 Pressure reduction for DRS (active I 2 years Modificationl replacement
monitor combination) skid with minimum
50% redundancy including two safety
devices at least one of ttlem shall be a
slam shut· valve for over pressure
protection/under-pressure and inlet and
outlet isolation valves.
6 .Steel reinforced rubber. hose conforming 6 months * Replacement of all rubber hoses
to IS 9573 Type IV J' (Q) fifty thousand per vear .
7 Pipeline test record and joint radiography 3 months Can be submitted in stages
and cover in the form of DtDe book
8 . HSSE Manaaement System 6 months To be imDlemente.d
9 Emergency Response Plan, .,Disaster 6 months To be implemented
,Management Plan and written
emergency procedures., Also, provide for "
an Emergency Control Room, manned
round . the clock and equipped with
effective communication system and
emergency vehicles fitted with
communication facilities, first aid
equipment, fire extinguishers, gas
detectors, repair kits and tools, maps,.
plans, material safety data sheets etc. at
its disposal.
* commencement of implementation
['qflTII-~3(i)]
, ....... ," .. " • 51
Schedule - I
(See regulation 6)
Schedule - 1B WELDING
Schedule - 1F CORROSIONCONT~OL
.
Schedule - .1G M:I'SCELLANEO,US
, (, ....
•
52 • THEGAZSI1'EOFlNDlA: EXTRAORDINARY . (PAi« n-soc. 3(i)]
Schedule - 1A
( .
.MATERIAL SPECIFICATIONS
For pipes having Carbon Content S 0.12% Galvanized Iron (GI) pipes shall be used in
. above ground service 'lines up to consumer
CE(Pcm) =C + Si + M!1. + Cu + Ni + Qr + M9..+ ~ + 58 meter or meter' control valve. The use of
30 20 20 6Q 20 15 10 copper tUbing shall only be after consymer
meter such that this is not accessible to
CE (Pcm) value shall be ~0.25%.
third party. GI pipes and copper tubing shall
conform to the requirements given in
Annexure-IV of this standard. Use of
•
53
PE pipe shall not be used for above ground Reu.. of Ductile Iron Pipes
gas pipes.
Reuse of ductile iron pipes is not permitted.
Tubing I Hose pipe for connecting
consumer meter set assembly and Reuse of Plastic Piping
consumer aP~lance .
Reuse of plastic' pipes is permitted subject
The connection between consumer meter to the follOWing. .
set asSembly.and gas appliance (provided.
by consumer) may be made by' GI 1XPeS or a. . Its original and manufacturing
copper tUbing meeting requirements· given specifications are known and
in Annexure-iV of this standard or steel documented.
reinforced rubber hose. b. .It meets the requirements of new
pipes conforming to its manufacturing
Steel reinforced rubber hose shall· conform specifieation~.
to IS: 9573 Type IV: c. The pipe is free from visible defects. .
d. It is instatled and tested in accordance' .
EQUIPMENT SPECIFICATIONS with rEKIuirements of this standard. All
testing shall be carried .out at
.Equipment used in CGO network recognized independent laboratory
manufactured to .standards listed in and records of the same are
maintained
Schedule- 18
These requirements 'ilpply to atMl pipe All' Non Destructive Testing (NOn including
andcomponenta only. radiosJraphic. .examination shall . be
performed in ac.cordance -with . the
Notches or laminations on pipe ends are rEMluirements of API 1104 except that no
not permitted and must be removed by root crack shall be permitted.
cutting the pipe as a" cylinder andre-.
beveling of pipe. end prior to welding.
/ .
Regardless of operating hoop stress as .well
as IQC8tion class all ~rbon steel butt welds
·QUALIFICATIONAND PROCEDURES OF shall be 100% radiographed. In case
WELDERS radiography is not possible due to safety
'\ reasons, weld shall be examined "by using
Welding procedureS and welders for . ultra sonic t~hniques.
welding of gas pipelin-. shall be qualified
as .per . API 1104. and shall . include ~EPAIR OR REMOVAL OF DEFECTIVE
toughness testing reqUirements as WELDS
applicable for the line pipe.
.
TIlE GAZHITE OF1NDlA: ijX'fRAORDINARY- [PAKf Il--'SFc. 3(i)]
54
Welds having def~sSh~lIbe removed or
Welding procedures and welders, for "ion re~ired in accordanc:e with API 1 ~ 04 or
piping shall be qualified as per ASMEBoiler ASME BPV code Section IX as applicable.
and Pressure Vessel (BPV) Code section Weiders' emplpyed for repairs shall be
IX or API 11 04. qualified in accOrdance with "Qualification
. and Procedures of Welders".
When welders qualified under API 11 04 are
employed for' station piping,. tQeir Weld repair areas shall be subjected to
qualification shall be based on destructIVe additional radiography or ultrasonic testing
m$Chanical testing as per API 1104. after repair.
Schedule - 1C
In addition to standards and specifications All plastic fittings used in CGO networks
covered under ASME B31.8 for various must have been type tested by an
piping components, piping components internationally recognized testing agency
manufactured conforming to standards and prior to their use.
specifications listed 'under Aopexure-I of
this standard shall also be acceptable.'. . Thermoplastic / thermosetting fittings shall
not be used in above ground piping system.
Valves and Pressure Reducing Devices Thermoplastic fittings conforming to 1$0
8085 Part. 3 shall be acceptable and shall
Valves body, bonnet, cover and/or end meet following requirements:
flanges components made of cast iron and /
ductile iron (as per ASTM A 395) shall not a. Polyethylene resin used for.
be used in CGD networks. ' . manufacture of thermoplastic fittings
~. shall . be vir!Jin, cadmium free
Valves used in service lines of size NPS 2 pigmented compound. Anti-oxidant
and below shall conform toBS EN 331. and UV stabilizers used in PE' resin
. shaW not e~ceed 0.3 and 0.5 percent
Flanges respectively. ~eprocessed .~. material
shall not be used. .
Flanges made of cast iron, ductile iron and b. Gra<:ie of PE compound used for the
non-ferrous' materials (braSs or bronze) fittings should not· be less than that of
shall not be used in CGD netWorks. .• PE pipes. In case fittings are of
different .grade than that of pipes,
Use of flanges in natural gas transmissio.r'1 compatibility of the same with pipes
and .distribution' piping, Is not permitteo Shliill be estabUshedprior to their use.
except for station piping e.g. eGS, DRS, ,However, in case of higher grade
MRS etc. fiftjhgsseparate compatibility test shall
not be required. Heating element shall
['lJ1TII-~3(i)] . 'fR6CliT~: ~, 55
For piping class 15G or" above all the . not be exposed and all coils are
flanges shall be with raised face. embedded into the bOdy of the fittings.
c. Colour of fittings shall be yellow or
Bolting black.
d. . e/ectrt>-fu$i~n fittings complying with
All stud bolts and nuts used in· C G O / S O 8085 Rart 3 I EN- 1555 -3 shall
. ne.tworks shall be hot dipped galvanized as. be used for all sizes of PE pipes.
per ASTMA 153 or equiv;i/ent. Fittings fabricated from pipe shall not
be' used. 'Only injection moulded
fittingS are recommended.
e. For fusion fitting upto 63 mm, pipe
fixation device shall be an integral part
Special Fittings
Schedule - 10
"
. ['WI II (gUS 3(i)] 57
Buoyancy control and stability of
pipeline in areas sUbjected to
flooding I sUbmergenc~,
River crossing to· be installed by
trench less techniques, wherever soil
data is favorable for. such
installationS',
• vii} Service Regulators: Usually roca~ed at
Oamagepotential for steel pipeline
customer premises for maintainirtgsupply from hazards associated with
pressure and designed to maintai~. safe . earthquake, if applicabl~.
condition even in the event of rupture In the
regulator downstream section. ~
Layout of Station Faciliti~s
Network Design Requirements The following aspects are. to be considered
in deciding layout of facilities at CGS,
The design. of .CGO Networks and its DPRS, IPRS, etc. .
components shall be such that it ensures:
i. Type and size of equipment.
Supply of gas at constant volume into
ii. P&IOs
a system, which fluctuates in pressure iii. Utility requirement.
between pre-deterl1lllned upper and iv. Venting wherever required.
lower limits in the distrib.ution network, v. Operation' and Maintenance
m' . •philosophy.
Supply of gas at a constant' pressure
at consumer end, and (a) City Gate Station
The design should tecognize the ne:ed .
for safe guard against malfunction of As far as possible the city gate station
I any equipment and .provide sufficient (eGS) shall be insta!led at the periphery of
redundancy to ensure that the supply populated area. The entity st')ould make
is secured against such malfunctions. best endeavor to have more than one CGS
for supply security.
'Facilities forming 'part of eGO networks
shall be designed considering: Inter distance between' various facilities
reqUired at CGS shall be as per Table - 1.
Range of flow rates and pressures
required in various sections' of the .
network Table -·1 : Inter-distance between Facilltles'at eGS
Quality ofgas, including cleanliness in Sr.
From ITo 1 2 3 4 5 - 6
respect .of both solid, and liqUid No.
particles. 1 Compound Wall - 6 6 6 6 6
Metering requirements.
Noise control and Control Room I
Corrosion Protection 2 Office Buil~il1g I 6 \
- 12- 12 2 15 I
.Store .
Pressure
Necessary calculations shall'be carried out 3 Regulation and 6 12 - 2 12 15
to verify structural integrity and stability of i"Or MeterinG .'
the pipeline for the combined effect of Odorant
'4
System
6 12 2 - 12 15
pressure, temperature, bending, soil/pipe
interaction,' externa,l loads. and other 5. Electrical Sub - ,2 12 12 - 15
environmental parameters as. applicabte, Station #
during all phases of work from' installation to Gas fired
6
heaters
6 15 15 15 15 -
operation. Such calculations shall include, -
but not limited to, the following:
3225 G/f08-8
...-
58 THEOAZETrEOFINDIA:'EXTRA.ORDINARY .
[PAKfU-SBC.3(i)] .
NotH : (b) Distribution' Pressure Regulating
Station (DPRS) and Individual Pressure
1. All dlltancel Irtl" met.rt. All dlatancet ahen Regulating Station (lPRS)
be me.lured between tJie neerelt polntl on the
perimeter of each facility.
.DPRS facilities can be located above
2. For all the dl8tance from the compound wall. the ground or below ground.
dl8tance mentioned In thll table and the local .
byelawa, whichever II hlghe~ 18 to be In case DPRS is located below ground, the
conlldered. facilities shall either be inside a enclosed
# AI per State Electricity' Board chamber with a provisions for entry of
recommend_tlonl.' " euthQrized p.rsonnel o[ be a buried
hermetically sealed module type with proper
Properly laid out roads around various cathodic protection.
facilities shall ~ provided within _ the
Installation area for· smooth vehlcul.ar For below ground installations, the vent line
accesa. shall be terminated at a minimum height of
three (3) meters above the ground tevel. .
Facility shall be provided with proper
boundary wall I fencing with gate(s) In line IPRS shall normally be located above
with MHA (Mlniatry of Home Affairs) ground. .
guidelines.,. . .
DPRSIIPRS installed above ground shall be
provided with proper security fencing as per
Burled piping Inside the eGS area shalt requirement of local 'authorltle..l. The
have a. minimum depth of '. cover of 1.2 m. dls~ancebetween fencing and the wall of
Where burled pipes come out of the ground, nearest building J structure shali not be less
the underground coating· on the 'pipe will. than two (2) meters.
continue for a length of at leaat 300 mm
above ground. [NOTE8:
Platformi and croasovers shall be provided I. Tht coneumer, shall be responsible for
for ease of operation and maintenance of ensuring the oparatlon dlstance8 for
equipment and piping where required. custo,mer owned IPR8 . .
In case fired gas' heaters. are Installed for The specification of Electrical
I.
h.ating of gas, all other facllltitts handling equlpments shall be In line with IS -
gas should be located down Wind from 5571 , "Gulde~ for selection of
heaters. Electrical Equipment for Hazardous
Area". .
,
[~II-~ 3(1)] qmr 1fiT 'U'Iq"Jf : ~ . . 59
.'
All electrical equipment, systems,
'Structures and fencing,etc. shall be
suitably earthed in accordance with
alone result. in Location Class 4, the
Location Class 4 ends 200' m from the
nearest bUilding with 4 or more stories
above grol!nd.
IS 3043. The earthing system shall
have an earthing network grid with This standard does· not allow Design of
required number of eleetrod~s. All pipelines and piping a~ per Location Class'
Electrical equipment operating
above 250 volts shall have two
.
1, Location Class 2 and Location class 3.
For the purpose of determining number of In aU existing cases where thickness of pipe
buildings for human. occupancy and is less than 6.4 mm, Quantitative Risk
Location Classes, 1 -mile distance shall be Assessment shall be carried out and the
. replaced by. 1600 m and fractions thereof. risk level shaU be reduced to ALARP (As
low as reasonably possible).
In case' of cluster of buildings, Location
Class 2 or Location Class 3 may be. Oe.lgn Factors Fand Location Classes
terminated a distance of 200 m from the
nearest building in the cluster. Design factor corresponding to Location
Class 4 shall only be used.
Location Class 2 or 3 shall be terminated at
least 200 m from the' end dwelling I.e.
/
(i) THE GAZETTE OFINDIA : EXTRAORDINARY [PAIIT II-8EC. 3(i)]
All exceptions to basic design factors to be with. test connections in the impulse pipe
used, in design formula shall be as per work in such a way as to enable them to be
Table ~ 2 of this standard. set up-and tested in-situ. .
Pipelines or Mains on Bridges (3) '. Over pressure shut-off valve(s) or
Slarri-Shut 'Valve(s) upstream of the
Pipeline on bridges should be avoiJ;ied. . controlling regulators are preferred as
Under unavoidable conditions, pipeline overpressure protective devices instead of,
installed on railroad, vehicular, pedestrian, pressure relief valves. Being ultimate
or other pipeline bridges, a design factor of overpressure protection for the pipeline
0.40 shall be used for Location Class 4. system,' it is essenti~ that the Sfam-Shut
valves are fast closing, highly reliable and
In cities where crossing the river through secure valve. . .
HOD crossing is not possible, pipeline
laying on river bridges is permitted. . (b),'The' isolation valve of the ' .sensing
lines of regulators and slam shut valves
Metering Facilities should have provision for' locking in open
position.
Upstream dry gas filter(s) shall be installed
when rotary or turbine meters are used. (c) Additionally suitable gas heaters
upstream of' regulators I control valves!
PressureI Flow Control Faciliti&$ ,pressure reduction system should ,be
provided in case after pressure let down
(a) Protection against over pressure of operating oonditions would re,sult in low
, pipeline or mains downstream of city gate temperatures beyond design conditions of
station (CGS) shall be provided as follows: . downstream facilities.
(1) The provision ,of Active I Manito, (d) Sound pressure levels shall be limited
Regulator System (Le. monitor regulator in to the values prescribed by Environmental
series with a controlling (active) regulator) Authorities but in no case it shall exceed
shall be the principal method of controlling 110dbA.'
pressure.
Facility
Pipelines . .'
1
0·72
Location CIMs
2*
0.60
3*
0.50
4
0.40
Notes:
1 Higher thickness may be used if required to control stresses or stabiHty during installation
and operation.
2 Thicker pipe in Location Class 1 is required throughout the assembly and for a distance
equal to lesser of 5 diameters or 10 ftin each direction beyond the last fitting.
3 Near concentration in Location Class 1 and 2 means places of public assembly (school,
temple, church, hospital, club, markets places etc.). used by 2G or more people frequently.
* Location CJaas 1, 2 & 3'shall be used for the purpose of recertification of Existing
Installations only. '
•
62 THEOAZETI'B OFINDIA: EXTRAORDINARY [PARI' U-SBC. 3(i)1
(e) Gas velocities in piping up to 20 m/sec - normally under water or sUbject to flooding
before filter and 40 m/sec (120 ft I sec) after (i.e. lakes; bays, or swamps etc.) shall be
filter, at peak flow conditions, may be provided with addition .anti-buoyancy
permitted provided care is taken to .ensure measures such as concrete weight coating,
that allowable sound pressure values are geo-textile bags filled With graded stones .or
not exceeded and materials sele~ed are anchorages, etc. to prevent floatation.
suitable to prevent erosion at such high Minimum specific gravity .oflnstallation shall
velocities. be 1.2 afte[ providing anti-buoyancy
measures.
However, the gas velocity shall not cross
the recommended velocity given by the Cover, Clearance and Casing
Original Equipment Manufacturer" for the Requirements for Burled Steel' Pipelines
equipments used in the PRI. and'Mains . ,
(f) Gas filtration facilities .with 100% Minimum depth of cover for buried steel
redundancy shall be provided to avoid pipelines shall be as per the table given
damage to instrumentation and other below;
facilities. Table-3 : Minimum Cover Requirements
for Steel Pipelines
(g) Immediately downstream of regulators Min. Cove....' j
or control valves, use of conical reducers is Location (m)
recommended. . Normal I rocky terrain 1.0
(h) ·Inorder to prevent over pressurization Minor river I unlined canal I.
nala· crossings, tidal areas 1.5
cif piping downstream of regUlators I control and other watercoursesl21
valves, creep relief valve should be' .'
provided, if required. .Major rivercrossings[2) 2.5
Rivers with rocky bed 1.5
(i) For isolation of the CGS during Lined canals I drains I nalas
1.5
emergency, quick closing .valve (with etc.
remote operation facility in case of Drainage ditches .at 1.0
unmanned station) shall be installed at the roadways and railroads
inlet of CGS. Rocky Areas 1,.0
Cased I uncased road 1.2
Protection of pip..llnes. and mains from . orossingsl31
hazards
Cased railroad qrossingsl3] 1.7
When steel pipelines or mains are installed
in areas that are normally,under water, anti- NOTES:
buoyancy measures adopted shall be such 1; Cover shall be mea$ured ftom the top of
that specific gravity of resulting installation .coated pipe to the top of the undisturbed
is 1.10 or mOre. surface of soil 01' the top· of graded working
strip, whichever is lower. The fill material in
the working strip shall not be cOnsidered in
Pipelines and mains installed on bridges the depth of cover.
and other locations where they are exposed
to accidental damages due to vehicular 2. For river I watercourses th~are prone to
traffic, suitable· barricades I crash guards scour and I or erosion. the specified cover
shall be installed for their protection. shall be measured from the expected lowest
bed profile after scouring I erosion. Where
scour' level cannot be established. an
The pipeline in .close proximity to unstable additional cover of minimum 1 meter shall be
structures, . landfill sites or where provided from the' existing bed of the
construction could lead to damage to riverlwater course.
pipeline, should be avoided. 3 The cover shall be measured from the top of .
; road or top of rail. as the case may be. .
Pipelines and mains 'installed in the areas
63
Whenever the above provisions ()f cover cannot bUilding unless it,is prOVided with at least
be, provided due to site constraints. additional 300 mm .of cover over and 'above'
protection In form of casing! concreting etc. shall
be provided. " minimum cover specified under Table - 3
. - above or, special protective' measures
Clearance between PlpeUnes or Mains such as ,concrete slab, st"1 casing are
and other underground structure. provided. ' .,
(a) yvhen a buried steel pipeline or main Casing Requirements unCl,r Railroads,
has to cross any existing underground Highways, ,Roads or Streets
pipeline, cable, drain, or other services,
the pipeline shan be laid at Jeast 300 mm Steel casing at roadlrailway crossings,
. below from such services. when prOVided to meet statutory
requirements, shall be designed in
,(b) VVhen laid parallel to any existing accordance with APi 1102. Casing pipe
" underground cable, drain or other utilities, djameter shall be minimum two pipe sizes
the pipeline or main shall be laid with a bigger ttian carrier pipe. In case of PE,
clear distance. of at least 300 mm from the casing' can be RCC pipe of min NP3
existing util1ty. class.
,(f) VVhlle laying more than one new Full bore ball valve shall be used when
hydrocarbon pipelines or mains, in the making branch connections using hot taps.
same trench, clear separation of
minimum 500, mm shall be maintained ' Recommendations as per API RP 2201 -
between adjacen~ pipelines. Recommended Practice for Safe Hot
Tapping Practices in the Petroleum and
(g)' No steel pipeline or main should be " Petrochemicals Industry sflall be followed
located within three (3) meters of any , while carrying out hot tapping works.
habitable dwelling or any Industrial'
64 TIlE GAZETTE OF.INDIA': EXfRAORDINARY [PART II-Soc.3(i)]
- "
•
65
The design pr~ssure shall not exceed 100 All fittings used shall be electro fusion type.
psig (7 bar). Othe.r types of fittings are not permitted. All .
PE fittings shall conform to ISO 8085 -Part
Thermoplastic pips, tubing and fittings shall 3. The wall thickness of the ,fittings shall be
not be used where operating temperature of more or equal to the wall thickness of the
the materials will be: pipe jointed.
, Minimum thickness shall not be less than The relative position of eGO network with
. respect to other und~rground utilities shall
.2.3mm.
be as given in Figure 1:
Pipe wall thickness selected shall be such
Where open cut techniques are used, a
· that it corresponds to Standard Dimension
warning tape of Yellow colour shall be laid
· Ratio indicated in Table - 4 below. Pipes
· with non 'standard SDR should not be used.
200 mm above the pipe.
3225 GI/08-9
"
THE GAZEITE OF INDIA: EXTRAORDINARY [PAlU' n-SEC. 3(i»)
Road Benn / Footpath
~--.'"
1 3D
o o
2
When insisted by the authorities
identified locations, a layer of brick -/
concrete or impact resistant tape may be
laid'over pipeline as a protection against
at
• .0
Figure - 2 (a) or (b).
o
Connections
General Provisions'
Installation Provision
...v_--
Use of thermoplastic piping in above ground
"'lM
piping is not permitted, unless the piping is
_f.--
.... .'. v.nI••lI... ,
-\
_e.,.."........ completely protected against deterioration
to be QIven
10 reinfOfC*'l'*d
of vonieal _-..,..~- _.to .-~ .,..of
(e.g. ' higntemperature, ultra violate
degradation) by corrosion protected metallic
. or reinforced concrete' or Glass Reinforced
Figure 2 (b) - Concrete Slab with Plastic (GRP) enclosure.'
supports
67
Direct Burial
Suitable relief valve \setat5% higher than
Directly buried thermoplastic pipe shall test ,pressure shall be fitted at the test
have a minimum thickness of 2.3mm. heads to avoid over pressurization durinq
testing.
Trench width shall be at least 300 mm. ,
Test Requirements for DPRS and iPRS
The bed of the trench shall be free' of sharp Piping
objects" stones etc. In rocky areas trench
shall be padded with soft' soil or sand to DPRS and IPRS piping shall be subjectecj
minimum depth of 150 mm below the pipe. to strength test and leak test, before
commissioning; as given in table-5 below:
Bends and Branches
Table 5 .... Testing Requirements for DPRS and
Branch connections shall be made only by .' IPRS Piping
--
I
socket type electro fusion tees or electro Design Min. Test Test Min. Test
fused Saddle connections. Pressure Pressur~ medium Duration
up to 138
3.45 barg
Hot Taps mbarg Air 2 hours
(50 psig)
(2 Dsia) !
From 138
'Use of special saddle or split tee type mbargto 1.5 times
electro fu~ion fittings for hot tapping is 4.14 barg Design Air 2 hours
permitted. • (2 to 60 Pressure
Dsia)
Testing Plastic Piping after Construction .Above 1.5 times -water
4.14 barg Design 2 hours
(60 Dsia) Pressure I
General Provisions
Acceptance criteria shall be no pressure
Testing equipments I instruments shall be toss after accounting for temperature
properly inspected and, shall have valid variation.
calibration certificates before they are used
for testing. Safety During Testing
Proper communication facilities shall be Relevant Warning Signs shall be displayed
available during testing. along the test section.
Test Requirements The test area should be properly cordoned
to prevent any accidents.
Thermoplastic piping shall not be tested at
material temperature above 120°F (50 A proper Emergency' Respon~e Plan shall
degree centigrade): be in place and emergency contact
numbers of relevant agencies should be
Test me'dium shall be air or nitrogen for test available. . ' ,
pressure up to 100 psig.For test pressure
higher than 100 psig, water shall be used 'CONTROL AND LIMITING OF GAS
as test medium. PRESSURE
Test duration shall be minimum 24 hours for Control and Limiting of Gas Pressure in
plastic distribution mains of length greater High Pressure Steel, Ductile iron, Cast
than 1 km and minimum 4 hours for length Iron or Plastic Distribution system
shorter than 1 km.
Use of automatic shut-offdevice (slam shut
In case water is used as test medium, tett valves) as a means of accidental over-
duration shall start after achieving thermal pressure of high pressure distribution
stabilization. system is preferred' over pressure relit~f
68 THE GAZETfE OF INDIA :EXTRAORDINARY
valves or weight-loaded relief valves or
spring loaded diaphragm type relief valve. . (a) High Pressure Distnbution System:
shall be located such that it causes Wherever the service line riser is installed in
minimum interference I hindrance to the confined ,spaces like basements, .only
tra.ffic·/ pedestrians. welded risers shall be used. The gap
betwe~n riser and wall shall be minimum 25
CUSTOMERS' METERS AND mm to and shall be supported at every 2 m.
REGULATORS .Ventilators shall be provided in confined
space.
Location for Customers" Meter and
Regulator tnstallatlons ' Type of Valves Suitable for Service Line
Copper and Plastic Service Lines' All underground $teel service lines shall be
joined by welding using qualified welding
Service linea shail be' sized for a maximum procedu're and welders.
flow velocity of 15 m /sec.
Installation of Service Lines into or
Installation of Service Lines Under Building
All plastic pipe and fittings shall be laid Use of sleeve for laying steel pipe through
underground an~,shan not be exposed; wall, or under outer wall foundations of
bUilding or under the bUilding is not
The buried service lines shall' be provided recommended. Sucli underground lines
. with, a minimum cover of 1.0 m. Where it shall be protected against corrosion by
is' impractical to provide 1.0 m cover due minimum 400 micron thick 2 pack high build
to physical constraints, additional 'ep9xy coating:.
protective measures· such as concrete
slabs or high impact resistance plastic DI,Jctlle Iron Service Lines
sheets shall be installed at least 300 mm
above the service line. In no case the .Uge of ductile iron service lines is not
depth of cover shall be less than 600mm. permitted.
Schedule 1E
'j
,
71. THE GAZE'ITE OF INDIA : EXTRAORDINARY [PART II-Soc. 3(i)),
• An Operational Health· and Safety updated in GIS witIi geo-referenced
Legal applicability Matrix as well as co-ordinates for better identification.
Operational . Health and Safety C) lmmediate aV~i1abiJity of the new-
(OH&S) Legal Compliance matrix. constructed pipeline locations and
• An Environmental Legislative Register customer ba'se information to the
(ELR) to provide the user a registElrof user groups allowing related
practical implementation in terms of analysis, planning and. future
day-to-day .. activities· with which the projections of new possibilities of
operation ~··"tb comply. Of particular pipelines, customers, gas volumes
relevance are the details of consents I and revenue including jobs to be
permits I authorization or licenses undertaken by third party. .
required for an actiVity and from whom
and how it is obtained. .GIS shall be. used during the entire life cycle
of tt)e asset.
• Additional practices like carrying out ,; .
periodic Work Place Inspection of all Essential Features of the Operating and
Critical Activities by senior Maintenance plan
management team, implementation of
Behavior Based Safety Programs and . Operating and Maintenance procedure
implementation of Safety Intervention $hould also address the following;
System should be. considered to
improve the safety culture of the • Preventive maintenance plan and
organization. procedures required in accordance
_with recommendations of Original
For Safe Control of Operations' (SCO), a Equipment Manufacturer(s) (OEMs).
systematic Management of Change process • A well-designed system of periodic
shall be developed to identify and consider. inspection for all facilities. .
the impact of- changes to pipeline systems • Calibration plan for meters, gauges
and their, integrity. Management of C,hange and other instruments affecting quality
should . address - technical, physical, and safety of system. (
procedural and organizational changes of • Plan for functional testing of pressure
the system, whether' permanent or regUlation and control equipment.
temporary (Active I Monitor Regulator, Slam Shut
Valve, Pressure Relief Valves, control
GIS based asset management syst~m: valves etc.).
The entity operating a CGO network shall • Isolation scheme .(complete with -
put . In -place a .GIS (Geographical drawings showing the. orientation of
Information System) based system with the the facilities,' -location of major
intention' of capturing the entire services, power switches, entry and'
underground . gas network and customer ~mergency exits, fire assembly points
database. This system shall include details etc.). It should cover main
of the e!1tire pipe-network. All the pipelines components, including their
laid shall be identified in GIS through geo- identification number.
referenced co-ordinates. All failures in the • Limits of operating parameters
pipelines shall be' mapped in GIS for (pressure, temperature, flow, levels
investigations. etc.)
• An Alarm Management System to
The system shall include the following monitor, analyze,' segregate and
features:- appropriate action.
A) Entire network' view ability on one • "Work Permit" procedures to .be
platform to manage the huge followed by maintenance personnel
database. for protection ()f property from damage
B) All network extensions and and fIre etc.
expansions to be mapped and
• Procedures to log. operation and
maintenance activities.
. .
['l1JlT II -1Sl'US 3(0] ~ 'fiT ~ : ~ 73
• Personal Protective Equipments .for avoiding recurrence in the format placed
(PPE) to be used by all, operating. at Enclosure-I of Schedule -1 E. The entities
personnel. shall investigate and. report eact) of the
• Do's and Don'ts and safety .above incident/accident to different level as
precautions during operation and spec;ifjed in the above enclosure.
maintenance. .
Notwithstanding anything contained herein
ProviSions of periodic inspections along the under, in cS3se any incident escalates and
route of steel .pipelines or mains' shall ' gets media attention or get~ published in
inClude all sections of pipelines and mains newspapers, the entity shaU proactively
irrespective of operating hoop stress.. inform the Board of the same immediately
wittl preliminary investigation .report.
Essential Features of the Emergency Further, detailed report of the findings shall
Plan· be furnished to the Board within a period, of
. thirty days.
Entities operating CGD Networks ghall
provide for an Emergency Control Room, Written Emergency procedures
manned round the -clock and equipped with
effective communication system and Special attention should also be given to
emergency vehicles fitted with foJlowing while preparing Emergency
, . : communication facilities, first aid procedures:
:..equipment, fire . extinguishers, gas
detectors, . repair kits and tools, maps, • "Do's and Don'ts" during and
plans, material safety data sheets etc. at its emergency' and other safety
· disposal. instructions. \
• Telephone. numbers of emergency
, . The CGD entity shall put :n .place an response team members, emergency
': Emergency' Response Plan, a Disaster services, mutual aid industries, district
· Management Plan and a Pandemic Plan. authorities, law enforcing agencies,
• While preparing these plans the entity shall contractors / vendors, fire services,
take into' confidence the various' loca" , district civic authorities, etc. .
authorities (Le. Jrye Fire aut/1orities,Police • Actions to be taken during an
auth~rities,. Health authoritIes, local emergency including. warning ,I
administration, Disaster Management cordoning .off of affected area and
authorities, Mutual aid,Factory inspector~te informing the civilauthodies and I or '
etc) and clearly elaborate on their role in other utility companies affected by any
case of an incident. emergency.
3225 G1I08-10
74 . THE GAZEITEOF INDIA: EXTRAORDINARY [PART II SEC. 3(i)]
The data from all failure occurrenCes should Markers may' not be installed for service
be analyz~d for trends so that proper pipeline within consumer premises,
• initiatives including· training could Qe taken however, the· Operating; Company shall
to minimize failures. maintain such service pipeline routing
drawings for easy reference. The operating
[ml"f II-~] 'i-'fm'f CfiT ~ : ~ 75
company shall provide minimum safety facilities shall require Work Permit issued
information to the 'consumer/customer by the authorized person. \
before starting the gas supply.
Plastic Pipe ~aintenance
It shall be mandatory for the group housing
societies/cluster of houses etc. which are the following safety precautions shall be
providing the inbuilt facilities for the natural ensured during emergency repairs or
gas connectivity.to each and every.dwell1ng breakdown maintenance of pipelines:
unit in' such buildings· to have the line
diagrams of the connection piping fixed at • All nc,ked flames, sources of' ignition
the main entrance of such premises. and . mobile phones shall not be
allowed in the immediate work area.
Patrolling • Gas level should be monitored during
the repair work -with gas detectors.
Patrolling schedule shall be such that entire The repair shall not be carried out in
I primary network is inspected at least once atmosphere which contains natural
in three (3) month and secondary network is gas.
inspected at' least once every month to • Adequate fire extinguishing equipment
observe surface conditions, . construction ' shall be available during such repair.
activity~ encroachments, soil wash outs and
any other factors that may affect the safety Squeezing-off and reopening of
and operation of the network. Thermoplastic Pipe or Tubing for
Pressure Control .
Leakage Surveys
Location where Squeezing and reopening is
Operating company must have an effective done once shall be marked appropriately to
method to identify and locate leakages in identify that the pipe has been squeez3d
the system. Any one or combination· of and. reopened.
methods described in ASME8 31,8, -.
Appendix Mean be adopted based on their Squeezing of reopened pipe at the same
effectiveness for the specific areas. ·Iocation is not permitted. Minimum distance
between consecutive squeeze-off locations
Highly congested areas shall be surv~yed shall not be less than five (5) meters.
using gas detectors at least once in three
months. Other less congested areas shall Repair of Plastic Pipe or Tubing
be surveyed at least once a year.
Damaged or defective plastic pipe shall be
Leakage Surveys using gas detectors shall cut. and replaced with new pipe.
be . done in accordance with the
requirements of ASME 831.8. Repair of damaged plastic pipe by using
repair patches is not permitted,
Gas detectors, dUly calibrated,· shall be , .
available at all times in- ready Use conditions . Only repair method allowed is use of ·full
for emergency surveys and use. ' encirclement split sleeves which shall be !n
accordance with ASME 8 31.8.
Requirements for Abandoning, )
Reporfmg Forma t
Type-I Type-II Type-III Type-IV Type-V,
I
·Near Without With Loss of fire Explosion
. Miss Loss of Production, /Fire/Gas
Incident Production, Supply or Leakage/other
Supply or Human Life emergencies
I, Human life involving public .
>
...j
Action Take....
Shiftl/C HSE
" ...j
Section I/C
Authority or (O&M) Officer .
/ rO&M)
-internal Head Head Head Head Head of Station
Investigeting (HSE) (HSE) (O&M) (HSE)
Authority
...j
"
External X X ...j
Investigation
!
)
Schedule - 1F
CORROSION CONTROL
Existing Installations
,.
Schedule - 1G
MISCELLANEOUS'
ODOURISATION
extreme ends. If odour level falls below the ASTM A 395 - Valves haVing shell (body,
minimum acceptable level same ,shall have ;bonnet, cover and/or end flanges)
to be intimated to the control room of the I components.madeof cast iron and / ductile
gas supplier and accordingly corrective iron (as per shal[ not be used in CGD
actions are t9 be ta~en. networks).
The odorizing equipment shall be located in BS EN 331 - V~ves used in service Ifnes of
a separ'ate area at CGS. There should be a size NPS 2 and below.
clear safety distance of 1.5 m around the
odorizing and other facilities at the station to ISO 8085 - ~Iectro-fusion. fittings for sizes
facilitate easy maintenance and personnel up to NPS8.
movement.
18-5572 - Electrical area classification of
The odorant unloading should be done in a Installation for selection otE1ectricai
safe way. Precautions for handling odorant . EqUipment
shall be prominently displayed.
18 -' 5571, "GUide for selection of
Odourant absorber like activated' carbon
Electrical \ Equipment for Hazardous
saw dust, dry sand and odorant neutralizer
Area'"
like sodium, hypochlorite for spillage
handling of odourant shall be provided.
18 3043 - For earthing of all electrical
Provisi0l"! should be made forey~ wash or eqUipment, sy&1ems, structures and
emergency shower near odorant handling fencing, etc. ,
and injection systems, in case' ethyl
mercapton is used as odourant. 18:2309 - for tightening protection
)
['1l1tII-lJq3(i)] 81
. ANNEXURE - I
List of Specificatioris of Piping Materials uSftctJn
,CGD.Network
Steel Pipe
API 5L ,Specification for Line pipes
ASTM A 106 Seamless Carbon Steel Pipe for High Temperature S~rvice
ASTM A333 Seamless and Welded Steel Pipe ,for Low-Temperature Service
..
Ga"a"lzed Iron Pipe.
~
IS 1239 (Part-1) Steel Tubes, Tubular and Other Wrought Steel Fittings - Specification -
Part 1 : Steel Tubes
Valve8
API SO Pipeline Valves
· '
ASTMA194 , Standard Specification for Carbon and Alloy Steel Nuts for Bolts for High
Pressure or High Temperature Service, or both.'
ASTMA193 Standard Specification for .Alloy-Steel and Stainless Stee' Bolting
Materials for High Temperature or High Pressure Service and Oth", .
j' Special Purpose Applications , , .
3225 GII08-11.
..
., " '-,,", --,
. [PART U-5EC. 3(i]
ASTMA153 Standard' SpeciftQation for Zinc Coating (Hot-Dip) on Iron and Steel'
Hardware ,'"
ASME 818.2.1 Square and He~ Bolts'and Screws, Inch Sen,s
ASME 818.2.2 Square and Hex Nuts
Gaskets
ASME 816.20 Spiral-wound metal gaskets and metal jacketed gaskets 'for use with
raised face and flat face flanges.'
C~pper Tubes
BS EN 1057 Copper and copper alloy•. Seamless, round copper tubes for water and
gas in sanitary and heating apptications •
,Copper Fittings
8S EN 1254 PART 1 Copper and copper alloys. Plumbing fittings. Fittings with ends for
capillary soldering or capillary brazing to copper tubes
PlastJcP~
I
ISO 4437 ' Buried polyethylene (PE) pipes for the supply of gaseous fuels - Metric
series - Specifications '
IS 14885 Specifications for polYEttl"lylen~ pipes !he supply of Gaseous Fuels
Plastic Valves
ASME 816.40 ManuaU)" Operated Thermoplastic 'Gas Shutoffs "and Valve~ in ,Gas
Distribution Systems -
EN 10204 Excess flow check valve
EN 1555-4 Plastic piping system for supply of gaseous fuels polyetl'lylene - Part 4
Plastic ftttings
I
ISO -8085-3 International Standard for thermoplastic fittings
EN -1555-3 European standard for plastic piping system for supply of gaseous fuels -
, Polyethylene (PE) Part -3 : fittings .
ISOfTC-1381SC4 N 521 & 523 -:-1990 Thermoplastic fitting procurement requirements,
BS EN 331 Manually operated ball valves and closed bottom taper plUg valves for
gasinstall8tions in buildings- .
Brass Fittings
" .
18319 Free Cutting Leaded Brass Bars,Rods and Se~ions - Specification
,-
.
~1fiT~:~ 83·
ANNEXURE- II
'.
List of Specifications for Equipment used in C~D
.. Network
.Pressure Safety Equipm8l1t(Regulators, Slam Shut Valves and Creep Relief Valves)
EN 334 Gas pressure regulators for inlet pressures up to 100·bar .
EN 14382 Safety .devices for gas pressure regulating stations and
installatiofls - Gas safety shut-off devices for inlet pressures up to 100
bar
API 526 Flanged Steel Pressuli ~elief Valves
•
Filters
ASME Section VIlI Boiler and Pressure Vessel Code
. Metering Equipment I.
AGA Report No.3 Orifice Metering of Natural Gas and Oth~r related Hydrocarbon fluids
AGA Report No. 5 Fuel Gas Energy.Metering
AGA Report No.9 Measurement qf Gas by Multi-path Ultrasonic Meters
OIUL R6 I OI~L R31 Diaphr1igm gas meters
BS 1359 I 854161 '. Diaphragm gas meters .
EN 12480 (3as meters - Rotary displacement gas meters
OIML R32 Rotary. pistOn gas meters. and turbine gas meters
AGA Report NO,'7 Measurement of Gas by Turbine Meters .
EN 12261 Gas met~rs - Turbine gas meters
"/
Pressure Measuring fEqulpment
les EN 837-1 . Pressure' gauges - Part 1: Bourdon tube pressure. gauges; dimensions,
metrology, requiremel1ts and testing . _. ..•.•~~
BS EN 837-2. Pressure Gauges',- Part 2: Selection and Installation Recommendations
.for Pressure Gauges '! • .
as EN 837-3 Pressure gauges - Part 3: Diaphragm and capsule pressure gauges;
dimensions, metrology, requirements and testing . '~"~1~"1
Electric Welded pipes shall meet following Minimum values of 'e' shall be as folloWs: '
,requirements.
Grade otSteel Min 'e' value
Reverse Send Tes~
, API5L Gr. B' 0.1425
,Reverse bend tests shall be 'performed on API5LX-42 0.1375
the pipe piece cut from the crop end" API5LX-46 ' 0.1325
selected from the front end of the first AP15L,X-52 0.1275
length and the back end of the las~ngth \ API5LX-60 0.1225
produced from each coil. The specimen
shall be 100mm to 115mm long and shall ProCedure
be reverse bend tested in accordance with , ,
procedure and figure given hereinafter. The 'mandrel is to be plugged into the
specimen, with the weld in contact with
mandrel, to such a depth that the angle of
engagement betWeen,' mandrel' and
II specimen reaches,60° (see Figure). If the
combination of diameter arid wall thickness
• of, pipe, and radius of mandrel is such tHat
the angteof enga~ment does not reach
600 • the mandrel shall be plugged into the
specimen untit .opposite wailS of the
specimen meet.
Acceptance Criteria
, . ,
86 lHEGA.ZE't'l'E OFINuiA. ~xfRAORl
Note :
I .
'Maximumtolerance.on thickness (-) 10%, Tolerance on weight for single tube ± 10% and for
quantities per load of10 tones, ± 7.5%
• Pipes shall be designed to withstand a test pressure of 5 MPa (50 bar), maintained' for at
least 3 second without showing any kind of defects. . .
• Eddy Current test may be done in place of hydrostatic test as per the procedure given 'in
Annex ~ C of IS: 1239 (Part-1) - 1990.
• All Galvanized Tubes shall be Zinc coated by hot dip galvanizing in accordance with IS:
4736-1986 & its relevanlparts. .
• Minimum mass of zinc coating cl&termined as per IS: 6745-1972 shall be 400 gms 1m 2 .
• The zinc coating on external and internal surfac~s shall ·be adherent, smooth and free
from' such imperfections as flux, ash and dross inclusions, bare patches,' black spots,
. pimples, lumpiness, runs, rust stains, bulky white .deposits and blisters. .
• Rejection and acceptance for these· defects shall be as per Appendix-A of IS:' 2629-1985
• The galvanized coating when determined on a 100 mmlong test piece in accordance with
IS: 2633 ~ 1986 shall withstand 4, one - minute dips.
• . lhe adherence !)f zinc coating on tubes above 50mm nominal bore, ~I!att be determined
by the pivoted hammer test given in IS : 2629 - 1985.
Each pipe shall be legibly and durably marked at Intervals of not more than one metre with the
follOWing information (i) Manufacturer's name or trade mark, ~i) Class at Pipe - HEAVY, (iii)
I"dian Standard mark -lSI, (iv) Batch No. of Production, if any.
Fittings conforming to the requirements of IS 1879 : 1987, IS 14329: 1995 are permitted to ,be
used in Tertiary network, operating at pressures 100 mbarg and below :
\
Copper.Tublng
For a copper service in domestic natural g$S installations, materials supplied shall be· in
accordance with BS .EN1057:1996. It has replaced. the copper tube standard BS 2871 Part 1.
BS .EN1057 ensures the quality of the copper product by specifying the pipe in terms of its
chemical composition, mechanical properties e.g. tensile strength, hardness, elongation etc.,
dimension and tolerance, surface quality, freedom tr9lTl defects and SUitability for pipe bending.
Copper pipe work shall be jointed by soldering or brazing, using mechanical compression or
capillary type fittings. Fittings for use in joining copper tube$hall be as per BS EN 1254 Parts 1
'and 2. Fittings- for capillary soldering and brazing are specified in Part 1 and compression
fittings are specified in Part 2. .
Soft soldering utilizes filler metals with melting points at temperatures up to 450°C. Filler metals
shall be as per BS EN 29453:1994 - Soft solders aUoys - ChemicalcompQsitions and forms.
-_Solders for use with copper .tube and fittings generally melt within the temperature range 180°C
to 250°C. Compmssion fittings shall comply with BS 864 pilrt 2 or BS 2051 Part 1.
J Height limit for copper risers: Although there is no:specific guidance regarding maximum height .
of copper risers, IGElUP/2 only allows the use of steel for risers above heights of 15 meter.
Thus, unless local information is' available to the contrary, 15-meter maximum height shall be
considered safe due to weight and mechanical strength of material.
General gUidance'inBS 6891 also states that Copper pipe work is not acceptable inside a
protected shaft. ReqUirements for ventilation and fire stopping shall apply to ducts conveying
copper pipe work. Foran external copper riser system, protection against lightning, conductors
shall be considered.
A copper gas line shall never be used as a ground for an electrical jsystem.
Printed by th(Manager, Gov!. of India Press, Ring Road, Mayapuri, New Delhi-llOO64
and .Published by the Controller of Publications, Delhi-llOO54.
,0
I •
..
.. "'t