Professional Documents
Culture Documents
2014
Rev : 0
NDE TABLE FOR HEADER BOX Prepared by : RS
Approved By : KBS
Sr No WELD JOINT APPLICABLE NDE TO BE PERFORMED SPECIFICATION STANDARD ACCEPTENCE CRITERIA REMARKS
A API 661 AND ASME SEC VIII DIV 1 NDE REQUIRMENTS ( WHEN FULL RADIOGRAPHY IS CONSIDERED IN DESIGN)
1 EXAMINATION OF CUT EDGES OF PLATE 100% PT OF WELD EDGE PREPARATION OF PLATES FOR THICKNESS ASME SEC VIII DIV 1 PARA UG 93 d 3 ASME SEC VIII DIV 1 APP 8
> 13 MM TO FORM CORNER JOINTS
2 NDE OF STAY/PARTITION PLATE TO TUBE & PLUG COMPLETE WELD VISUAL INSPECTION ASME SEC VIII DIV 1 UW35 ~ UW 37 ASME SEC VIII DIV 1 UW‐35 ~ UW‐
SHEETS 37
3 NDE OF TOP & BOTTOM PLATES TO TUBE & PLUG COMPLETE WELD VISUAL INSPECTION ASME SEC VIII DIV 1 UW35 ~ UW 37 ASME SEC VIII DIV 1 UW‐35 ~ UW‐
SHEET 37
100% VISUAL INSPECTION OF BACKSIDE OF ROOT PASS ASME SEC VIII DIV1 APPENDIX 28 COMPLETE FUSION &
PARA 28‐2(c) PENETRATION
100% PT OF PERIPHERAL EDGES OF TUBE & PLUG SHEET ASME SEC VIII DIV 1 PARA UG 93 d 3 ASME SEC VIII DIV 1 APP 8
B API 661 AND ASME SEC VIII DIV 1 NDE REQUIRMENTS ( WHEN SPOT RADIOGRAPHY IS CONSIDERED IN DESIGN)
1 EXAMINATION OF CUT EDGES OF PLATE 100% PT OF WELD EDGE PREPARATION OF PLATES FOR THICKNESS ASME SEC VIII DIV 1 PARA UG 93 d 3 ASME SEC VIII DIV 1 APP 8
> 13 MM TO FORM CORNER JOINTS
2 NDE OF STAY/PARTITION PLATE TO TUBE & PLUG COMPLETE WELD VISUAL INSPECTION ASME SEC VIII DIV 1 UW35 ~ UW 37 ASME SEC VIII DIV 1 UW‐35 ~ UW‐
SHEETS 37
3 NDE OF TOP & BOTTOM PLATES TO TUBE & PLUG COMPLETE WELD VISUAL INSPECTION ASME SEC VIII DIV 1 UW35 ~ UW 37 ASME SEC VIII DIV 1 UW‐35 ~ UW‐
SHEET 37
100% VISUAL INSPECTION OF BACKSIDE OF ROOT PASS ASME SEC VIII DIV1 APPENDIX 28 COMPLETE FUSION &
PARA 28‐2(c) PENETRATION
100% PT OF PERIPHERAL EDGES OF TUBE & PLUG SHEET ASME SEC VIII DIV 1 PARA UG 93 d 3 ASME SEC VIII DIV 1 APP 8
Page 1 of 9
Date : 11.03.2014
Rev : 0
NDE TABLE FOR HEADER BOX Prepared by : RS
Approved By : KBS
Sr No WELD JOINT APPLICABLE NDE TO BE PERFORMED SPECIFICATION STANDARD ACCEPTENCE CRITERIA REMARKS
Note : Supplemental requirements of Sec 12 of API 661 not included
C API 661 AND AS 1210 NDE REQUIRMENTS ( WHEN FULL RADIOGRAPHY IS CONSIDERED IN DESIGN)
1 NDE OF STAY/PARTITION PLATE TO TUBE & PLUG COMPLETE WELD VISUAL INSPECTION AS 4037 PARA 3.2.2 AS 4037 SECTION 8 , TABLE 8.3
SHEETS
Page 2 of 9
Date : 11.03.2014
Rev : 0
NDE TABLE FOR HEADER BOX Prepared by : RS
Approved By : KBS
Sr No WELD JOINT APPLICABLE NDE TO BE PERFORMED SPECIFICATION STANDARD ACCEPTENCE CRITERIA REMARKS
FOR TYPE 1 (BUTT) CORNER JOINT: REFER NOTE 9 : IT ASK FOR PT/MT ON BOTH
(2) FOR 10 <THK<=32 MM: SIDE
FOR CLASS 1H VESSEL : 100% RT OR ( 100% UT + 100% MT)
CLASS 2HA, 2HB, CLASS 1 VESSEL : (10% RT+100% PT/MT) OR
(10% UT + 100% PT/MT) FOR SUBMERGED ARC WELDING AND
(25% RT + 100% PT/MT) OR (25% UT + 100% PT/MT) FOR OTHER
THAN SAW PROCESS MINIMUM SPOT LENGTH SHALL BE 300 MM
CLASS 2A VESSEL: 2% RT OR (2% UT +2% PT/MT) FOR SUBMERGED
ARC WELDING AND 10% RT OR (10% UT + 10% PT/MT) FOR
OTHER THAN SAW PROCESS. MINIMUM SPOT LENGTH SHALL BE
300 MM
Page 3 of 9
Date : 11.03.2014
Rev : 0
NDE TABLE FOR HEADER BOX Prepared by : RS
Approved By : KBS
Sr No WELD JOINT APPLICABLE NDE TO BE PERFORMED SPECIFICATION STANDARD ACCEPTENCE CRITERIA REMARKS
FOR TYPE 1 (BUTT) CORNER JOINT: REFER NOTE 9 : IT ASK FOR PT/MT ON BOTH
(3) FOR 32 <THK <=60 MM: SIDE
FOR CLASS 1H AN CLASS 1 VESSEL : 100% RT OR (100% UT + 100%
MT)
CLASS 2HA, 2HB VESSEL : (10% RT+100% PT/MT) OR (10% UT +
100% PT/MT) FOR SUBMERGED ARC WELDING AND (25% RT +
100% PT/MT) OR (25% UT + 100% PT/MT) FOR OTHER THAN SAW
PROCESS MINIMUM SPOT LENGTH SHALL BE 300 MM
CLASS 2A VESSEL: NDE NOT APPLICABLE
FOR TYPE 1 (BUTT) CORNER JOINT: REFER NOTE 9 : IT ASK FOR PT/MT ON BOTH
(3) FOR THK > 60 MM: SIDE
FOR CLASS 1H AN CLASS 1 VESSEL : 100% RT OR (100% UT + 100%
MT)
CLASS 2HA, 2HB VESSEL : (10% RT+100% PT/MT) OR (10% UT +
100% PT/MT) FOR SUBMERGED ARC WELDING AND (25% RT +
100% PT/MT) OR (25% UT + 100% PT/MT) FOR OTHER THAN SAW
PROCESS MINIMUM SPOT LENGTH SHALL BE 300 MM
CLASS 2A VESSEL: NDE NOT APPLICABLE
Page 4 of 9
Date : 11.03.2014
Rev : 0
NDE TABLE FOR HEADER BOX Prepared by : RS
Approved By : KBS
Sr No WELD JOINT APPLICABLE NDE TO BE PERFORMED SPECIFICATION STANDARD ACCEPTENCE CRITERIA REMARKS
Page 5 of 9
Date : 11.03.2014
Rev : 0
NDE TABLE FOR HEADER BOX Prepared by : RS
Approved By : KBS
Sr No WELD JOINT APPLICABLE NDE TO BE PERFORMED SPECIFICATION STANDARD ACCEPTENCE CRITERIA REMARKS
Note :
A) Supplemental requirements of Sec 12 of API 661 not included
B) As per AS 4037 Table 7.1 following notes applies wrt
Sr No. (6) : NDE may be carried out before PWHT
Sr No. (8) : Area for spot or random examination shall be selected as per Section 7
Sr No. (11) : Where the thickness os any part at the weld exceeds twice the minimum thk requiring PWHT, root run shall be 100% PT / MT
Sr No. (12) : UT is required only for CS and LAS where buttering weld technique is not used to prevent lamellar tearing
Sr No. (14) : Where the thk of shell exceeds 32 mm , set‐in branches made from plate and exceeding 300 mm OD shall be examined ultrasonically for lamellar tearing
Sr No. (15) : For set‐on branch connections , UT is not required where the thk of branch is less than 6 mm , irrespective of "t" thickness
Sr No. (22) : For welds where fluid is leathal or where piping is subject to severe shock, welds shall be examined 100% RT or UT as applicable plus MT or PT (refer section 13)
D API 661 AND AS 1210 NDE REQUIRMENTS ( WHEN SPOT RADIOGRAPHY IS CONSIDERED IN DESIGN)
1 NDE OF STAY/PARTITION PLATE TO TUBE & PLUG COMPLETE WELD VISUAL INSPECTION AS 4037 PARA 3.2.2 AS 4037 SECTION 8 , TABLE 8.3
SHEETS
2 NDE OF TOP & BOTTOM PLATES TO TUBE & PLUG COMPLETE WELD VISUAL INSPECTION AS 4037 PARA 3.2.2 AS 4037 SECTION 8 , TABLE 8.3
SHEET ( Notes : 6,11,12,22)
Page 6 of 9
Date : 11.03.2014
Rev : 0
NDE TABLE FOR HEADER BOX Prepared by : RS
Approved By : KBS
Sr No WELD JOINT APPLICABLE NDE TO BE PERFORMED SPECIFICATION STANDARD ACCEPTENCE CRITERIA REMARKS
FOR TYPE 1 (BUTT) CORNER JOINT: REFER NOTE 9 : IT ASK FOR PT/MT ON BOTH
SIDE
(1) FOR THK <= 10 MM :
CLASS 2HA, 2HB VESSEL : 10% RT + 100% PT/MT FOR SUBMERGED
ARC WELDING AND 25% RT + 100% PT/MT FOR OTHER THAN SAW
PROCESS. MINIMUM SPOT LENGTH SHALL BE 300 MM
CLASS 2A VESSEL: 2% RT FOR SUBMERGED ARC WELDING AND
10% RT FOR OTHER THAN SAW PROCESS. MINIMUM SPOT
LENGTH SHALL BE 300 MM
NOTE: UT MAY BE CARRIED OUT IN PLACE OF RT FOR 10 MM AND
LESS THK PROVIDED THAT THE PROCEDURE DEMONSTRATE THE
ABILITY TO DETECT UNACCEPTABLE IMPERFECTION AS LISTED IN
TABLE 8.1 OR 8.2 AS APPICABLE.
FOR TYPE 1 (BUTT) CORNER JOINT: REFER NOTE 9 : IT ASK FOR PT/MT ON BOTH
(2) FOR 10 <THK<=32 MM: SIDE
CLASS 2HA, 2HB VESSEL : (10% RT+100% PT/MT) OR (10% UT +
100% PT/MT) FOR SUBMERGED ARC WELDING AND (25% RT +
100% PT/MT) OR (25% UT + 100% PT/MT) FOR OTHER THAN SAW
PROCESS MINIMUM SPOT LENGTH SHALL BE 300 MM
CLASS 2A VESSEL: 2% RT OR (2% UT +2% PT/MT) FOR SUBMERGED
ARC WELDING AND 10% RT OR (10% UT + 10% PT/MT) FOR
OTHER THAN SAW PROCESS. MINIMUM SPOT LENGTH SHALL BE
300 MM
FOR TYPE 1 (BUTT) CORNER JOINT: REFER NOTE 9 : IT ASK FOR PT/MT ON BOTH
(3) FOR 32 <THK <=60 MM: SIDE
CLASS 2HA, 2HB VESSEL : (10% RT+100% PT/MT) OR (10% UT +
100% PT/MT) FOR SUBMERGED ARC WELDING AND (25% RT +
100% PT/MT) OR (25% UT + 100% PT/MT) FOR OTHER THAN SAW
PROCESS MINIMUM SPOT LENGTH SHALL BE 300 MM
CLASS 2A VESSEL: NDE NOT APPLICABLE
Page 7 of 9
Date : 11.03.2014
Rev : 0
NDE TABLE FOR HEADER BOX Prepared by : RS
Approved By : KBS
Sr No WELD JOINT APPLICABLE NDE TO BE PERFORMED SPECIFICATION STANDARD ACCEPTENCE CRITERIA REMARKS
FOR TYPE 1 (BUTT) CORNER JOINT: REFER NOTE 9 : IT ASK FOR PT/MT ON BOTH
(3) FOR THK > 60 MM: SIDE
CLASS 2HA, 2HB VESSEL : (10% RT+100% PT/MT) OR (10% UT +
100% PT/MT) FOR SUBMERGED ARC WELDING AND (25% RT +
100% PT/MT) OR (25% UT + 100% PT/MT) FOR OTHER THAN SAW
PROCESS MINIMUM SPOT LENGTH SHALL BE 300 MM
CLASS 2A VESSEL: NDE NOT APPLICABLE
Page 8 of 9
Date : 11.03.2014
Rev : 0
NDE TABLE FOR HEADER BOX Prepared by : RS
Approved By : KBS
Sr No WELD JOINT APPLICABLE NDE TO BE PERFORMED SPECIFICATION STANDARD ACCEPTENCE CRITERIA REMARKS
Page 9 of 9