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Motor Protection
and management of medium
and large motors
KEY BENEFITS
• Comprehensive motor protection plus voltage dependant • Reduce troubleshooting time and maintenance costs -
overload curves, torque metering and protection, broken Event reports, waveform capture, data logger
rotor bar protection • Built in simulation functions simplify testing and
• Most advanced thermal model - Including multiple RTD commissioning
inputs for stator thermal protection • Cost Effective Access to information - Through standard
• Minimize replacement time - Draw-out construction RS232 & RS485 serial ports, and optional Ethernet and
• Complete asset monitoring - Temperature, Analog I/O, full DeviceNet Ports
metering including demand & energy • Field upgradable firmware and settings
• Improve uptime of auxiliary equipment - Through I/O • Optional Conformal coating for exposure to chemically
monitoring corrosive or humid environments
APPLICATIONS
• Protection and Management of three phase medium and large horsepower motors and
driven equipment, including high inertia, two speed and reduced-voltage start motors.
FEATURES
Protection and Control Communications
• Thermal model biased with RTD and negative • Multiple Ports - 10baseT Ethernet, RS485, RS232, RS422,
sequence current feedback DeviceNet
• Start supervision and inhibit • Multiple Protocols - Modbus RTU, Modbus TCP/IP, DeviceNet
• Mechanical jam
Monitoring and Metering
• Voltage compensated acceleration • A, V, W, var, VA, PF, Hz, Wh, varh, demand
• Undervoltage, overvoltage • Torque, temperature (12 RTDs)
• Underfrequency • Event recorder
• Stator differential protection • Oscillography & Data Logger (trending)
• Thermal overload • Statistical information & learned motor data
• Overtemperature protection
EnerVistaTM Software
• Phase and ground overcurrent
• State of the art software for configuration and
• Current unbalance
commissioning GE Multilin products
• Power elements
• Document and software archiving toolset to ensure
• Torque protection reference material and device utilities are up-to-date
• Dual overload curves for 2 speed motors • EnerVistaTM Integrator providing easy integration of data
• Reduced voltage starting control in the 469 into new or existing monitoring and control
systems
g Digital Energy
Multilin
397
469 Motor Protection System
of selectively enabled, self contained register which is updated every 0.1 second.
The overload pickup determines where the
2
actually exceed the safe stall time and
1
motor thermal limits. During motor 1
52 50 50G 3
10
BUS 4
5
1.0
2
27 59 47 81 R2
AUXILIARY
METERING
V,A,W,Var,VA,PF,Hz
R3 0.1
TRIP 806803A5.cdr
398 www.GEDigitalEnergy.com
469 Motor Protection System
Unbalance (Negative Sequence reflect the difference. RTD bias thermal capacity used is higher
Current) Biasing The TCU lower limit of the running cool compared to the thermal capacity used
Negative sequence current, which causes down curve is defined by Hot/Cold Safe created by other features of the thermal
rotor heating, is not accounted for in Stall Ratio and level of the motor load. The model, then this value is used from that
the thermal limit curves supplied by the TCU lower limit of the stopped cool down point onward.
motor manufacturer. The 469 measures curve is 0% and corresponds to motor at
ambient temperature. Motor Start Supervision
unbalance as the ratio of negative to
positive sequence current . The thermal Motor Start Supervision consists of the
model is biased to reflect the additional 100 following features: Time-Between-Starts,
heating. Motor derating due to current Start-per-Hour, Restart Time.
unbalance can be selected via the setpoint 75 These elements are intended to guard the
Motor Protection
voltage causes approximately 6 times 50 Iavg @ 100% FLA which is normally defined by the motor
higher level of current unbalance (1% of manufacturer in addition to the thermal
voltage unbalance equal to 6% of current 25
Iavg @ 50% FLA damage curves.
unbalance). Note that the k=8 curve is
Mechanical Jam and Acceleration
almost identical to the NEMA derating 0
0 50 100 150 200 250
Time
curve.
Time in Minutes 806810A3.cdr These two elements are used to prevent
Hot/Cold Safe Stall Ratio Exponential cooldown (hot/cold curve ratio 60% motor damage during abnormal
The Hot/Cold Safe Stall time ratio defines operational conditions such as excessively
Start Inhibit and Emergency Restart long acceleration times or stalled rotor.
the steady state level of thermal capacity
used (TCU) by the motor. This level The Start Inhibit function prevents starting
of a motor when insufficient thermal Phase Differential Protection
corresponds to normal operating
temperature of the fully loaded motor and capacity is available or motor start This function is intended to protect the
will be adjusted proportionally if motor supervision function dictate the start stator windings and supply power
load is lower then rated. inhibit. In case of emergency the thermal cables of large motors. Two types of
The Hot/Cold Safe Stall ratio is used by the capacity used and motor start supervision current transformers connections are
relay to determine the lower limit of the timers can be reset to allow the hot motor supported:
running cool down curve, and also defines starting.
the thermal capacity level of the central • 6 CT’s externally connected in the
RTD Biasing
point in RTD Biasing curve. summing configuration.
The 469 thermal overload curves are
1.00 based solely on measured current , • 3 Flux Balancing CT’s.
0.95 assuming a normal 40°C ambient and Separate trip pickup levels and time
Derating Factor
0.90
k=2
normal motor cooling. The actual delays are provided for motor starting and
0.85
k=4 motor temperature will increase due to running conditions.
0.80
k=6 unusually high ambient temperature, or
RTD Bias Maximum
k=8 motor cooling blockage. Use the RTD bias 100
RTD Thermal Capacity Used (%)
0.75
k= 10
feature to augment the thermal model 90
0.70
0 1 2 3 4 5 calculation of Thermal Capacity Used, 80
Percent Voltage Unbalance 70
if the motor stator has embedded RTDs.
Motor derating factor due to unbalanced voltage 60
The RTD bias feature is feedback of
50
measured stator temperature. This
Motor Cooling Time Constants 40
feedback acts to correct the assumed
When the 469 detects that the motor is 30
thermal model. Since RTDs have a relatively
running at a load lower then overload 20
slow response, RTD biasing is useful for RTD Bias Center
pickup setpoint, or the motor is stopped, 10 RTD Bias Minimum Point
slow motor heating. Other portions of the
it will start reducing the stored TCU 0
thermal model are required during starting -50 0 50 100 150 200 250
value, simulating actual motor cool down Maximum Stator RTD Temperature (C)
and heavy overload conditions when
process. TCU decays exponentially at a RTD Bias curve.
806809A4.cdr
motor heating is relatively fast.
rate dictated by Cooling Time Constants
For RTD temperatures below the RTD
setpoints. Normally the cooling down
BIAS MINIMUM setting, no biasing occurs. Short Circuit Trip
process of the stopped motor is much This function is intended to protect the
For maximum stator RTD temperatures
slower than that of a running motor, thus stator windings of the motors against
above the RTD BIAS MAXIMUM setting,
running and stopped cooling time constants phase-to-phase faults.
the thermal memory is fully biased and
setpoints are provided in the relay to Equipped with an overreach filter, the
forced to 100%. At values in between, if the
www.GEDigitalEnergy.com 399
469 Motor Protection System
469 removes the DC component from the bus that supplies power to the motor • Reduced voltage starting supervision.
the asymmetrical current present at the is de-energized, or under VT fuse failure
• Variable frequency filter allowing
moment a fault occurs or motor starts. conditions.
accurate sensing and calculation of the
A trip backup feature is also available as
analog values in VFD applications.
part of this function, used to issue a second Power Elements
• Analog input differential calculation for
trip if the fault is not cleared within a given The following power elements are
dual drives applications.
time delay. available in 469 relay. The first four
The backup feature can also be assigned elements have blocking provision during • Speed counter trip and alarm.
to an auxiliary contact for annunciation motor starting. • Universal digital counter trip and alarm.
or remote tripping of upstream protection
• Pulsing KWh and Kvarh output.
devices Power Factor
• Trip coil supervision.
This element is used in synchronous motors
Ground Fault • Drawout indicator, Setpoints Access and
Motor Protection
400 www.GEDigitalEnergy.com
469 Motor Protection System
• Remote Trip and Alarm outputs based on any measured analog • Phase-to-ground and Phase-to-phase
• Speed Switch Trip and Tachometer value, or any calculated quantity. voltages, average phase voltage,
system frequency.
• Vibration Switch Trip and Alarm Output Relays
• Real, reactive, apparent power, power
• Pressure Switch Trip and Alarm There are six Form-C output relays factor, watthours, varhours, torque
• Load Shed Trip available in the 469. Four relays are
• Current and power demand.
• Universal Digital Counter always non-failsafe and can be selectively
assigned to perform trip, or alarm • Analog inputs and RTD temperatures.
• External oscillography trigger and
functions. A non-failsafe block start relay • Thermal capacity used, lockout times,
External Relay Fault Simulation
is also provided, controlled by protection motor speed
initiation
functions requiring blocking functionality.
• General Switch with programmable Monitoring
Loss of control power or 469 internal
functions and outputs The 469 is equipped with monitoring tools
Motor Protection
failures are indicated via the failsafe
service relay. The trip and alarm relays to capture data. The following information
Analog Inputs and Outputs can also be configured with latching is presented in a suitable format.
Use the four configurable analog inputs functionality.
available in the 469 to measure motor • Status of inputs, outputs and alarms
operation related quantities fed to the • Last trip data
relay from standard transducers. Each
Monitoring and Metering
• Motor learned parameters: last and
input can be individually set to measure The 469 includes high accuracy metering maximum acceleration times, starting
4-20 mA, 0-20 mA or 0-1 mA transducer and recording for all AC signals. Voltage, currents and starting TCU, average
signals. The 469 can also be set to issue current, RTD and power metering are built currents, RTD maximums, analog inputs
maximums and minimums.
trip or alarm commands based on signal into the relay as a standard feature.
thresholds. • Trip and general counters, motor
Metering running hours and start timers.
Use the four configurable analog outputs
available in the 469 to provide standard The following system values are accurately • Event recorder
transducer signals to local monitoring metered and displayed: • Oscillography
equipment. The desired output signal must
be specified when the relay is ordered, • Phase, differential and ground currents, Event Recorder
either 4-20 mA, or 0-1 mA. The analog average current, motor load, current The event recorder stores motor and
outputs can be configured to provide unbalance. system information with a date and time
User Interface
LARGE DISPLAY
Forty character display for viewing
setpoints and actual value mess-
ages. Diagnostic messages are
displayed when there is a trip or
alarm condition. Default messages
469 STATUS INDICATORS are displayed after a period of
469 status inactivity.
Motor status
Output relays
NUMERIC KEYPAD
Numeric keys allow for simple
entry of setpoint values. Control CONTROL AND
keys allow simple navigation PROGRAMMING KEYS
through setpoint and actual value Menu, Escape, Reset, Enter,
message structures. Help key Menu Up, and Menu Down
provides context sensitive help keys for complete acess
messages without a computer
.
VALUE KEYS
Value Up, and Value Down keys
to change setpoint values DRAWOUT HANDLE
With provision for a wire
lead seal to prevent unauth-
PROGRAM PORT INTERFACE orized removal
RS232 for connection to a
computer, 9600 baud
Programmable baud rate up to 19200
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469 Motor Protection System
stamp each time a system event occurs. User Interfaces EnerVistaTM Software
Up to 256 events are recorded.
The EnerVista™ Suite is an industry leading
Keypad and Display
Oscillography set of software programs that will simplify
The 469 has a keypad and 40 character every aspect of using the 469 relay. Tools to
The 469 records up to 64 cycles with 12
display for local monitoring and relay monitor the status of your motor, maintain
samples per cycle of waveform data for 10
configuration without the need for your relay, and integrate information
waveforms (Ia, Ib, Ic, Ig, Diffa, Diffb, Diffc,
a computer. Up to 20 user-selected measured by the 469 into HMI or SCADA
Va, Vb, Vc) each time a trip occurs. The
default messages can be displayed monitoring systems are available. Also
record is date and time stamped.
when inactive. In the event of a trip, provided are the utilities to analyze the
Advanced Motor Diagnostics alarm, or start block, the display will cause of faults and system disturbances
automatically default to the pertinent using the powerful Waveform and
The Multilin M60 provides advanced motor
message and the Message LED indicator Sequence of Event viewers that come with
Motor Protection
402 www.GEDigitalEnergy.com
469 Motor Protection System
Motor Protection
Create complete settings files for your SR469 in 6 simple steps using the Motor Settings Auto-Configurator.
Typical Wiring A
CIRCUIT
BREAKER
PH ASE A C T GROUND CT
DIF F.
PH ASE A C T
C DIF F.
PH ASE B C T PH ASE B C T
A
B
MOTOR
DIF F.
PH ASE C C T
B PH ASE C C T
469
POWE R
SUPP LY
CAUTIO N
AU TOM ATIC C T
SHO RTING TERMINAL S
G12 G 11 H12 H11 G2 H1 H2 G1 G6 H6 G7 H7 G8 H8 G9 H9 G 10 H10 G3 H3 G4 H4 G5 H5
S AFET Y
GROUND
GROUND
FI LTE R
E12 CO NTRO L
GROUND DR AW OU T
POWE R
BUS INDIC ATOR F12
B1 RTD SHIEL D
g
M OTOR A1 HOT
RTD # 1 TRIP COIL E 11
WINDING A2 COMPEN S ATIO N
1
M OTOR
A3 RTD RETUR N Multilin 469 SUPE RVISIO N F11
A4 COMPEN S ATIO N
WINDING
2 A5 HOT
RTD # 2
Motor Protection System
M OTOR A6 HOT
RTD # 3
S TOP
52a
WINDING A7 COMPEN S ATIO N TRIP
3 E2 COIL
A8 RTD RETUR N
R1 TRIP F1
M OTOR
WINDING A9 COMPEN S ATIO N
RTD # 4 E1
4 A 10 HOT
F2
M OTOR A 11 HOT
RTD # 5 R2 AUXILIA RY E3
WINDING A12 COMPEN S ATIO N
5 F3
A13 RTD RETUR N
M OTOR E5
WINDING A14 COMPEN S ATIO N
RTD # 6 R3 AUXILIA RY F4
6 A15 HOT
E4
M OTOR D1 HOT
RTD # 7 F5
BEARING D2 COMPEN S ATIO N R4 ALARM
1 E6 ALARM ANNUNCI ATOR
D3 RTD RETUR N
F6
M OTOR S TA RT
BEARING D4 COMPEN S ATIO N
RTD # 8 E8 52b
2 D5 HOT R5 B LOC K CLOS E
S TA RT F7 COIL
PUMP D6 HOT
RTD # 9 E7
BEARING D7 COMPEN S ATIO N
1 F8
D8 RTD RETUR N R6 SE RVIC E E9
PUMP
BEARING D9 COMPEN S ATIO N
RTD # 10 F9 SELF TE S T ANNUNCI ATOR
2 D10 HOT
C4 4 4 20
ACCES S SGND 5 5 7 SGND
DCS
6 6 6
ANA LOG I/ O 7 7 4
COMPUTER AUXILIA RY 8 8 5
RS485 RS485 ANA LOG OUTPUT S ANA LOG INPUT S 9 9 22
- + - 1+ +24
4+ SHIELD Vdc 4+ 9 PIN
+ COM COM COM 2+ 3+ 1+ 2+ 3+ COM
CONNEC TOR
D25 D26 D27 B2 B3 B4 A16 A 17 A 18 A 19 A20 A21 A22 A23 A24 A25 A26 A27 25 PIN
CONNEC TOR
120
1nF 1 20
PERSONAL
GROUND 1nF COMPUTER RS232
120 COMMUNIC ATION PO RT S
ON LY AT M AS TER DEVIC E
1nF
HUB Ethernet
Option (T)
www.GEDigitalEnergy.com 403
469 Motor Protection System
Technical Specifications
PROTECTION PROTECTION INPUTS
PHASE SHORT CIRCUIT OVERVOLTAGE PHASE CURRENT INPUTS
Pickup Level: 2.0 to 20.0 x CT primary in steps of Pickup Level: 1.01 to 1.10 x rated in steps of CT Primary: 1 to 5000 A
0.1 of any one phase 0.01 any one phase CT Secondary: 1 A or 5 A (must be specified
Time Delay: 0 to 1000 ms in steps of 10 Time Delay: 0.1 to 60.0 s in steps of 0.1 with order)
Pickup Accuracy: as per Phase Current Inputs Pickup Accuracy: as per Voltage Inputs Burden: Less than 0.2 VA at rated load
Timing Accuracy: +50 ms Timing Accuracy: ±100 ms or ±0.5% of total time Conversion Range: 0.05 to 20 x CT
Elements: Trip Elements: Trip and Alarm Nominal Frequency: 20 - 70 Hz
REDUCED VOLTAGE START VOLTAGE PHASE REVERSAL Frequency Range: 20 - 120 Hz
Transition Level: 25 to 300% FLA in steps of 1 Configuration: ABC or ACB phase rotation Accuracy: at < 2 x CT: ± 0.5% of 2 x CT
Transition Time: 1 to 250 s in steps of 1 Timing Accuracy: 500 to 700 ms at > 2 x CT: ± 1% of 20 x CT
Transition Control: Current, Timer, Current and Timer Elements: Trip CT Withstand: 1 second at 80 x rated current
OVERLOAD/STALL PROTECTION/THERMAL MODEL FREQUENCY 2 seconds at 40 x rated current
Overload Curves: 15 Standard Overload Curves, Required Voltage: > 30% of full scale in Phase A continuous at 3 x rated current
Custom Curve, Voltage Dependent Overfrequency Pkp: 25.01 to 70.00 in steps of 0.01 DIFFERENTIAL CURRENT INPUTS
Custom Curve for high inertia Underfrequency Pkp: 20.00 to 60.00 in steps of 0.01 CT Primary: 1 to 5000 A
starting (all curves time out against Accuracy: ±0.02 Hz CT Secondary: 1 A or 5 A (Set point)
average phase current) Time Delay: 0.1 to 60.0 s in steps of 0.1 Burden: Less than 0.2 VA at rated load
Curve Biasing Phase Unbalance Timing Accuracy: <100 ms or ±0.5% of total time Conversion Range: 0.02 to 1 x CT primary Amps
Hot/Cold Curve Ratio Elements: Trip and Alarm Nominal Frequency: 20 - 70 Hz
Stator RTD Frequency Range: 20 - 120 Hz
Running Cool Rate Accuracy: ± 0.5% of 1 x CT for 5 A
Stopped Cool Rate DIGITAL INPUTS ± 0.5% of 5 x CT for 1 A
Motor Protection
404 www.GEDigitalEnergy.com
469 Motor Protection System
Motor Protection
Load, Torque ±1% of 3 x 2 x CT x VT x VT Disturbance:
OUTPUT RELAYS full scale at Iavg > 2 x CT±1.5% of Surge EN61000-4-5 / IEC60255-22-5
Configuration: 6 Electromechanical Form C 3 x 20 x CT x VT x VT full scale Immunity:
Contact silver alloy CT x VT x VTfull scale Conducted RF EN61000-4-6 / IEC60255-22-6
Material: 3-PHASE REACTIVE POWER Immunity:
Operate Time: 10 ms Range: 0 to ±99999 kW Radiated & CISPR11 / CISPR22 / IEC60255-25
Max ratings for 100000 operations Pickup Level: ±1 to 25000 kW in steps of 1 Conducted
M/C M/C BREAK MAX Time Delay: 0.2 to 30.0 s in steps of 1 Emissions:
VOLTAGE Sinusoidal IEC60255-21-1
CONT. 0.2 SEC. LOAD Block From Start: 0 to 5000 s in steps of 1
30 VDC 10 A 30A 10 A 300 W Pickup Accuracy: at Iavg < 2 x CT: ±1% of ?3 x 2 x CT x Vibration:
DC 125 VDC 10 A 30A 0.5 A 62.5 W Voltage Dip & IEC61000-4-11
Resistive VT x VTfull scale at Iavg > 2 x CT:
250 VDC 10 A 30A 0.3 A 75 W ±1.5% of 3 x 20 x CT x VT x VT interruption:
DC 30 VDC 10 A 30A 5A 150 W full scale Ingress IEC60529
Inductive 125 VDC 10 A 30A 0.25 A 31.3 W Timing Accuracy: ±100 ms or ±0.5% of total time Protection:
L/R = 40 ms 250 VDC 10 A 30A 0.15 A 37.5 W Elements: Trip and Alarm Environmental IEC60068-2-1
120 VAC 10 A 30A 10 A 2770 VA OVERTORQUE (Cold):
AC Resistive Pickup Level: 1.0 to 999999.9 Nm/ft·lb in steps of Environmental IEC60068-2-2
250 VAC 10 A 30A 10 A 2770 VA
AC Inductive 120 VAC 10 A 30A 4A 480 VA 0.1; torque unit is selectable under (Dry heat):
P.F. = 0.4 250 VAC 10 A 30A 3A 750 VA torque setup ESD: IEEE / ANSIC37.90.3
Time Delay: 0.2 to 30.0 s in steps of 0.1 Safety: UL508 / UL C22.2-14 / UL1053
Pickup Accuracy: ±2.0%
POWER SUPPLY Time Accuracy: ±100 ms or 0.5% of total time
Elements: Alarm (INDUCTION MOTORS ONLY) CERTIFICATION
CONTROL POWER ISO: Manufactured under an ISO9001 registered
Options: LO / HI (must be specified with order) METERED REAL ENERGY CONSUMPTION
system.
LO Range: DC: 20 to 60 V DC AC: 20 to 48 V Description: Continuous total real power
consumption CE: EN60255-5 / EN60255-27 / EN61010-1 /
AC at 48 to 62 Hz EN50263
Hi Range: DC: 90 to 300 V DC Range: 0 to 999999.999 MW·hours.
cULus: UL508 / UL1053 / C22.2.No 14
AC: 70 to 265 V AC at 48 to 62 Hz Timing Accuracy: ±0.5%
Power: 45 VA (max), 25 VA typical Update Rate: 5 seconds
Proper operation time without supply voltage: 30 ms METERED REACTIVE ENERGY CONSUMPTION
Description: Continuous total reactive power ENVIRONMENTAL
consumption Temperature Range:
COMMUNICATIONS Range: 0 to 999999.999 Mvar·hours Operating: -40 °C to +60 °C
RS232 Port: 1, Front Panel, non-isolated Timing Accuracy: ±0.5% Ambient Storage: -40 °C to +80 °C
RS485 Ports: 2, Isolated together at 36 Vpk Update Rate: 5 seconds Ambient Shipping: -40 °C to +80 °C
Baud Rates: RS485: 300 - 19,200 Baud METERED REACTIVE POWER GENERATION Humidity: Operating up to 95% (non
programmable parity RS232: 9600 Description: Continuous total reactive power condensing) @ 55C
Parity: None, Odd, Even generation Pollution degree: 2
Protocol: Modbus® RTU / half duplex Range: 0 to 2000000.000 Mvar·hours IP Rating: IP40 (front), IP20 (back)
Ethernet Port: 10BaseT, RJ45 Connector, Timing Accuracy: ±0.5%
ModBus® RTU over TCP/IP Update Rate: 5 seconds
Please refer to Multilin 469 Motor Protection System Instruction Manual for complete technical specifications
www.GEDigitalEnergy.com 405
469 Motor Protection System
Ordering
469 * * * * *
469 | Basic Unit
P1 1 A phase CT secondaries
P5 5 A phase CT secondaries
LO DC: 24 - 60 V; AC: 20 - 48 V @ 48 -62 Hz control power
HI DC: 90 - 300 V; AC: 70 - 265 V @ 48 -62 Hz control power
A1 0 - 1 mA analog outputs
A20 4 - 20 mA analog outputs
D DeviceNet
E Enhanced front panel
T Enhanced front panel with Ethernet 10BaseT option
H Harsh (Chemical) Environment Conformal Coating
Motor Protection
090824-v1
406 www.GEDigitalEnergy.com