Z-2

NE W ! 2 . 5 kN
Si z e

New Modular System

Screw Jack Z-2
Size comparison:
Z-5 – 5 kN – Tr 18x4 Z-2 – 2.5 kN – Tr 16x4
108x72x62 mm 60x50x50 mm

2010 www.zimm.at
www.HepcoMotion.com
 Z-2 Screw Jack

Z-2 Product features

Plane surface,
Stainless spindle
easy to clean
optional
Corrosion protection

Gearbox sealed

Grease lubrication,
NSF H1 registered

High performance:
hardened and
ground worm shaft

Stainless shaft,
stainless bearing
is standard

Standard flange is
Bevel gearboxes are suitable for screw
easy to install jacks and bevel
gearboxes

T E NT
Patents pending for or registered for a range
PA

nt
Pate
zum meldet
ange of functions and components!
NG

PEN DI

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© by ZIMM Austria 2010
 Z-2 System Logic

R version
(rotating spindle)

S version
(standing spindle)

T E NT
Patents pending for or registered for a range
PA

nt
Pate
zum meldet
ange of functions and components!
NG

PEN DI

33
© by ZIMM Austria 2010
Z-2 Examples

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12

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© by ZIMM Austria 2010
 Z-2-S Standing Spindle 2.5 kN

Standard option:
Trapezoid
thread Tr
1)

1)

26H7/2 deep
Fitting height Y
Spindle length
Overall height
SRO 2)
Length

Breakthrough for
protective tube SRO,
square 43x27 or
round Ø 44

kN
M6/10 deep (8x) Protective tube length SRO with Tr 16x4 spindle
2)

Without escape/ Escape/rotation Escape/rotation protection Escape/rotation

rotation protection with limit switch set protection with
protection without limit ESSET ESSET and KAR*
switch set ESSET
47+stroke 62+stroke 117+stroke 139+stroke
*Hinged bearing plate KAR, assembled on side F (below).
1)
See Table "Fitting heights" below for bellows.

Duty cycle, thermal limit, for S+R Fitting heights for 0-stroke with Tr 16x4 spindle
2.5 This grid provides approx.
[kN] 50 Standard Fixing flange Forked head Rod end
0r figures under standard BF KGK*
pm spindle end* GK*
industrial
2.0 10 conditions (ambient
180
150
300

00
rp temperature etc.) and
0 rp
0 rp
0 rp

m
1.5 regular maintenance
m
m
m

(lubrication etc.).
The maximum input
1.0 torques for optimum
service life are shown on
0.5 the right.
Bellows FB
0 All dimensions in mm
10 20 30 40 50 60 70 80 90 100 KGT: Y Y Y Y
Trapezoid thread % ED/10 min % ED without FB 80 96 120 123
1.1 to 160
Tr 16x4 at 20°C 2.5 higher Z-2-FB-182 117 116 157
*with bellows connecting ring Z-2-FBR

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© by ZIMM Austria 2010
 Z-2-R Rotating Spindle 2.5 kN

Standard options:
Trapezoid Ball screw Safety nut
thread Tr KGT SIFA
1)

Minus nut=stroke
Effective length

1)
Fitting height Y+stroke

Spindle length
1)

26H7/2 deep

Fitting height Z-2-R- for 0-stroke with Tr spindle

Flange nut Duplex nut Duplex nut KGT KGT
FM/FM-K DM with SIFA 16x5* 16x10*
Y 132 mm 142 mm 167 mm 150 183
1)
For bellows or spiral spring extension – See Sections 2 + 7 in the Engineering Catalogue Innovations 2008

Standard ratios
Standard Stroke per drive
Version Type Speed i
M6/10 deep (8x) spindle2) shaft rotation5)

Z-2-SN Standing Normal 4:1 1.00 mm

Z-2-SL spindle Low
Tr 16x4 16:1 0.25 mm
Z-2-RN Rotating Normal 4:1 1.00 mm
Z-2-RL spindle Low
Tr 16x4 16:1 0.25 mm
Technical data series Z-2-S / Z-2-R
Max. compression / tensile force, static - 2.5 kN (250 kg) Drive torque MG (Nm) - F (kN) x 0.523)5) + ML (N-Normal)
Max. compression / tensile force, dynamic - see diagram on the left page - F (kN) x 0.153)5) + ML (L-Low)
Nominal speed - 1500 rpm Breakaway torque - drive torque MG x 1.5
Max. drive shaft speed - 3000 rpm (load and cycle dependent)
Idling torque 4) ML (Nm) - 0.08 (N-Normal)
Spindle dimension, standard - Tr 16x42)
Gear reduction - 4:1 (N) 16:1 (L) - 0.06 (L-Low)
Housing material - aluminium, hard-anodized
Drive shaft - stainless Between gearbox and nut or nut and end of threads provide for a safety distance
Worm toothing - steel, case-hardened, ground of (minimum) 10 mm *(KGT 16x5 - 15 mm, KGT 16x10 - 25 mm)!
Weight of screw jack - 0.6 kg See in the Engineering Catalogue Innovations 2008 – Section 2 for the Checklist.
Weight of spindle/m - 1.21 kg
Gearbox lubrication - Grease, Obeen UF-2, NSF H1 Important information
Spindle lubrication - Grease, Obeen UF-2, NSF H1 1) - For bellows extension: See Sections 2 + 7 in the Engineering Catalogue Innovations 2008
Gearbox operating temperature - max. 80°C, higher on request 2) - Tr 16x4 is standard, others available: 2-pitch, INOX, left-handed,
Mass moment of inertia - N: 0.081 kg cm2 stronger spindle Tr 18x4 (only for R version), KGT 16x5 /16x10 (only R)
- L: 0.037 kg cm2 3) - Factor includes efficiency, ratio and 30% safety
Input torque (at 1500 rpm) - max. 1.4 Nm (N), max. 0.5 Nm (L) 4) - Can be higher when new
Drive-through torque - max. 9 Nm 5) - For 4 mm spindle pitch

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© by ZIMM Austria 2010
 KSZ-2 Bevel Gearbox

KSZ-2 Bevel Gearbox

Spiral-toothed
High torques and quiet operation
by spiral-toothing.

Shaft mounted gearbox

The KSZ-2 has a through going quill shaft.
So it can be installed easily on the Z-2
gearbox.

Simple plug-mounting

Order name: KSZ-2

Ratio 1:1
Toothing spiral-toothed
Nominal speed 1500 rpm
max. speed 3000 rpm
Nominal torque 3 Nm
max. torque 4.2 Nm
Duty cycle till 40%
Lubricant Fluid grease
Weight 0.45 kg
Housing material aluminium,
hard-anodized
Shaft material stainless steel

Order name for screws:

2 pcs. screws DIN 912 M5x55, A4

Insert-shaft
By mounting of a insert-shaft the KSZ-2 can be used as a general bevel gear.

Insert-shaft T (long) Material: Insert-shaft L (short) Material:

stainless steel KSZ-2-STW-L stainless steel
KSZ-2-STW-T

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© by ZIMM Austria 2010
 Z-2 Motor Flange

Z-2 Motor flange

Material: Delivery
aluminium, hard-anodized incl. screws**

Z-2 Motor flange (also suitable for screw jacks and for bevel gearboxes)
Motor flange Motor Coupling Coupling 2 pcs. screws 4 pcs. screws a Øb c Ød Øe Øf kg
Order No. type Order No. bore Ø gearbox-side DIN 912 motor-side
(depending on DIN 912
Gearbox Motor mounting)** incl. spring rings
Z-2-MF-49-51* Ø53 KUZ-09 9 6 M5x55, M5x70 M4x30 51 49 – 4.3 25 36 0.19
Z-2-MF-80-51 56 B14C KUZ-09 9 9 M5x55, M5x70 M5x20 51 80 9 5.5 50 65 0.22
Z-2-MF-80-41+P-120-15 63 B14B KUZ-14 9 11 M5x55, M5x70, M5x45 M6x25 56 120 15 6.6 80 100 0.55
Z-2-MF-80-51+P-105-15 71 B14C KUZ-14 9 14 M5x55, M5x70 M6x20 66 105 15 6.6 70 85 0.45

*Z-2-MF-49-51 suitable for screw jacks Z-2, for bevel gearboxes KSZ-2 available on request.
**The screws are delivery for different mounting alternative.
AC and DC motors and encoders on request

Possibilities for mounting motor flanges

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© by ZIMM Austria 2010
 Z-2 System Components – S/R version

ORDER AT ONCE!
Castrol Obeen UF-2
Cartridge 0.4 kg
Lubrication grease for Z-2 gearbox
and spindle, NSF H1 registered

Trapezoid thread spindle Trapezoid thread spindle

Z-2-S-Tr Z-2-R-Tr

DIN 103, Quality 7e DIN 103, Quality 7e

Material: C35 (Option 1.4404) Material: C35 (Option 1.4404)

Fixing flange Z-2-BF Opposed bearing plate Z-2-GLP

Material: aluminium, hard-anodized

Material: aluminium, hard-anodized stainless bearing

Forked head Z-2-GK Duplex nut Z-2-DM

with hole circle Ø 38 / bore Ø 6,6

Material: steel, galvanized (INOX on request) Safety nut SIFA on request
incl. bolt and split pin on request DIN 103, 7H, Mat.: 2.1090.01 (RG 7)

Rod end Z-2-KGK Flange nut Z-2-FM / Z-2-FM-K

Z-2-FM Z-2-FM-K
Maintenance-free, Material: steel, galvanized, Driving flange TRMFL - DIN 103, 7H like DIN 103
PTFE (INOX on request) see catalogue 2008 Mat.: 2.1090.01 (RG 7) Mat.: heavy-duty polymer
Limit switch set ESSET KGT nut 16x5/16x10
(only possible with rotation protection VS)

See Engineering Catalogue Innovations Material: 1.7131

2008 (Section 7)

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© by ZIMM Austria 2010
Z-2 System Components – S and R version

+
Fixing strip Z-2-BFL Bellow Z-2-FB-182

AZ=expansion 220 mm
ZD=contraction 38 mm

- max. stroke length 182 mm

- stroke length from 183 mm till 364 mm 2 FB
suitable for Z-2 and KSZ-2 with connecting ring (ZD 98 mm, AZ 462 mm)
Material: stainless steel Material: NBR

Pivot bearing plate Z-2-KAR Pivot bracket Z-2-LB

(Z-5/10-LB with abbreviated bolt)

Attention at motor
flange Z-2-MF-80-41:
the pivot bracket is
only suitable on
side A+C
Material: aluminium, hard-anodized Material: aluminium, stainless bolt

Handwheel HR-80-9-N Protective cap Z-2-SK

with keyway and set screw incl. screws

Material: aluminium Material: aluminium, hard-anodized

Coupling KUZ-14 / KUZ-09 Coupling KUZ-KK-16

Mat.: steel (KUZ-14) Mat.: alu (KUZ-09)

Material: aluminium
Order example: KUZ-14-9/11 (Bores) Order example: KUZ-KK-16-9/9 (Bores)

Connecting shaft VWZ-30 Escape protection, Z-2-AS

Rotation protection, Z-2-VS
re m
m
th

s
ng

Material: aluminium
Bo
Le

Order example: VWZ-30-LA 400-9/9 Material: aluminium (AS), POM (VS)

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© by ZIMM Austria 2010
Notes:

www.HepcoMotion.com
 Version 01/2010

HepcoMotion®
Lower Moor Business Park, Tiverton Way, Tiverton, Devon, England EX16 6TG
Tel: +44 (0)1884 257000 Fax: +44 (0)1884 243500
E-mail: sales@hepcomotion.com
ZIMM Miniature 01 UK 2010