Document No TM ITP-M-004

PT. TRISTAR MARINE

Revision 0
INSPECTION AND TEST PLAN Effective Date 22.04.2013
PIPING SYSTEM Page 1 of 3

Procedure No.: Ship Name : SURYA PUTRA JAYA

TM PRO-M-004 Owner Name : CAKRA BAHANA
N SAN
Items Inspection Item TM CCD TKA CLASS RMKS
o TOS
Pipe line visual check and necessary
thickness gauging ( on suspect high √ √ √ √
corrosive area)
Dresser coupling checking and
necessary refurbishment √ √ √ √

Flanges connection check (bolt‐nut,

√ √ √ √
gaskets)
Cargo isolation valves inspection and
1 Cargo system √ √ √ √
tightness testing
Supports and Clamps visual check √ √ √ √
Suction end visual checking and
√ √ √ √
cleaning
Leak test √ √ √ √ √
Hydro test √ √ √ √ √
Corrosive protection and pipe mark
√ √ √ √
inspection and repair
Pipe line visual check and necessary
thickness gauging (on suspect high √ √ √ √
corrosive area)
Flanges connection check (bolt‐nut,
√ √ √ √
gaskets)
Isolation valves checking and tightness
√ √ √ √
(open/close) testing
Fire & Foam Fire monitor & Hydrants visual
2
System inspection, open/close and rotary √ √ √ √
testing
Supports and Clamps visual check √ √ √ √
Leak test √ √ √ √ √
Hydro test √ √ √ √ √
Corrosive protection and pipe mark
√ √ √ √
inspection and repair
Pipe line visual check and necessary
thickness gauging (on suspect high √ √ √ √
corrosive area)
Flanges connection check (bolt‐nut,
√ √ √ √
gaskets)
Isolation valves checking and tightness
√ √ √ √
(open/close) testing
Ballast Over board & safety valves checking
3
System √ √ √ √
and testing
Suction points inspection and cleaning √ √ √ √
Supports and Clamps visual check √ √ √ √
Leak test √ √ √ √ √
Hydro test √ √ √ √ √
Corrosive protection and line mark
√ √ √ √
inspection and repair

FSO SURYA PUTRA JAYA

 Document No TM ITP-M-004
PT. TRISTAR MARINE
Revision 0
INSPECTION AND TEST PLAN Effective Date 22.04.2013
PIPING SYSTEM Page 2 of 3

Pipe line visual check and necessary

thickness gauging (on suspect high √ √ √ √
corrosive area)
Flanges connection check (bolt‐nut,
√ √ √ √
gaskets)
Isolation valves checking and tightness
√ √ √ √
(open/close) testing
Fresh water Distribution valves on each lavatory √ √ √ √
4 and Sanitary Suction points inspection √ √ √ √
System
Supports and Clamps visual check √ √ √ √
Leak test √ √ √ √ √
Hydro test √ √ √ √ √
Corrosive protection and line mark
√ √ √ √
inspection and repair
Flushing line and deliver water quality
√ √ √ √
checking
Pipe line visual check and necessary
thickness gauging (on suspect high √ √ √ √
corrosive area)
Flanges connection check (bolt‐nut,
√ √ √ √
gaskets)
Isolation valves checking and tightness
√ √ √ √
(open/close) testing
5
Sewage Overboard valves inspection √ √ √ √
System Suction points inspection √ √ √ √
Supports and Clamps visual check √ √ √ √
Leak test √ √ √ √ √
Hydro test √ √ √ √ √
Corrosive protection and line mark
√ √ √ √
inspection and repair
Flushing line √ √ √ √
Pipe line visual check and necessary
thickness gauging (on suspect high √ √ √ √
corrosive area)
Flanges connection check (bolt‐nut,
√ √ √ √
gaskets)
Isolation valves checking and tightness
√ √ √ √
Fuel & (open/close) testing
Filter inspection and necessary
6 Lubrication √ √ √ √
System refurbishment
Suction points inspection √ √ √ √
Supports and Clamps visual check √ √ √ √
Leak test √ √ √ √ √
Hydro test √ √ √ √ √
Corrosive protection and line mark
√ √ √ √
inspection and repair

Utility Air Pipe line visual check and necessary

7
System thickness gauging (on suspect high √ √ √ √
corrosive area)

FSO SURYA PUTRA JAYA

 Document No TM ITP-M-004
PT. TRISTAR MARINE
Revision 0
INSPECTION AND TEST PLAN Effective Date 22.04.2013
PIPING SYSTEM Page 3 of 3

Flanges connection check (bolt‐nut,

√ √ √ √
gaskets)
Isolation valves checking and tightness
√ √ √ √
(open/close) testing
Suction points inspection √ √ √ √
Supports and Clamps visual check √ √ √ √
Leak test √ √ √ √ √
Hydro test √ √ √ √ √
Corrosive protection and line mark
√ √ √ √
inspection and repair
Pipe line visual check and necessary
thickness gauging (on suspect high √ √ √ √
corrosive area)
Flanges connection check (bolt‐nut,
√ √ √ √
O‐ring)
Hydraulic
Control valves checking and tightness
System √ √ √ √
(winches testing
8
hydraulic & Supports and Clamps visual check √ √ √ √
Cargo Control Leak test √ √ √ √ √
valves system) Hydro test √ √ √ √ √
Flushing line and renewal hydraulic oil √ √ √ √
Performance testing √ √ √ √
Corrosive protection and line mark
√ √ √ √
inspection and repair
Pipe line visual check and necessary
thickness gauging (on suspect high √ √ √ √
corrosive area)
Flanges connection check (bolt‐nut,
√ √ √ √
gaskets)
Isolation valves checking and tightness
√ √ √ √
(open/close) testing
9 Steam System Heat isolation inspection √ √ √ √
Supports and Clamps visual check √ √ √ √
Leak test √ √ √ √ √
Hydro test √ √ √ √ √
Corrosive protection and line mark
√ √ √ √
inspection and repair
Performance testing √ √ √ √ √

FSO SURYA PUTRA JAYA