461-DB02 Rev1

COMPRESS Pressure Vessel Design Calculations
Item: DEPOSITO DE AIRE

Vessel No: 461-DB01
Customer: OG INGENIERIA
Contract:
Date: mi rcoles, mayo 02, 2018
Location:
Purchaser:
Name: 461-DB02 Rev1
Service:
P.O. Number:
Tag Number:
Unit Number:
Table of Contents
General Arrangement Drawing..............................................................................................................................1/172
Deficiencies Summary............................................................................................................................................2/172
Nozzle Schedule......................................................................................................................................................3/172
Nozzle Summary.....................................................................................................................................................4/172
Pressure Summary.................................................................................................................................................5/172
Revision History......................................................................................................................................................7/172
Settings Summary...................................................................................................................................................8/172
Radiography Summary.........................................................................................................................................10/172
Thickness Summary.............................................................................................................................................11/172
Weight Summary...................................................................................................................................................12/172
Long Seam Summary...........................................................................................................................................13/172
Hydrostatic Test....................................................................................................................................................15/172
Seismic Code.........................................................................................................................................................16/172
Wind Code.............................................................................................................................................................20/172
Ellipsoidal Head #1...............................................................................................................................................24/172
Straight Flange on Ellipsoidal Head #1...............................................................................................................27/172
Salida de aire (N2).................................................................................................................................................37/172
Valvula de alivio (N3)............................................................................................................................................73/172
Cylinder #1.............................................................................................................................................................81/172
Entrada de aire (N1)..............................................................................................................................................98/172
Legs #1.................................................................................................................................................................126/172
Indicador de presion (N5)...................................................................................................................................136/172
Straight Flange on Ellipsoidal Head #2.............................................................................................................147/172
Ellipsoidal Head #2.............................................................................................................................................157/172
Drenaje (N4).........................................................................................................................................................160/172
Liquid Level bounded by Ellipsoidal Head #2..................................................................................................171/172
Bill of Materials....................................................................................................................................................172/172
i
General Arrangement Drawing
1/172
Deficiencies Summary
No deficiencies found.
2/172
Nozzle Schedule
Specifications
Nozzle Impact
Identifier Size Materials Normalized Fine Grain Flange Blind
mark Tested
Nozzle SA-106 B Smls Pipe No No No NPS 4 Class 150

N1 Entrada de aire NPS 4 Sch 80 (XS) DN 100 No
WN A105
Pad SA-516 70 No No No
Nozzle SA-106 B Smls Pipe No No No NPS 4 Class 150

N2 Salida de aire NPS 4 Sch 80 (XS) DN 100 No
WN A105
Pad SA-516 70 No No No
NPS 1 Class 150

N3 Valvula de alivio NPS 1 Sch 160 DN 25 Nozzle SA-106 B Smls Pipe No No No No
WN A105
NPS 1 Class 150

N4 Drenaje NPS 1 Sch 160 DN 25 Nozzle SA-106 B Smls Pipe No No No No
WN A105
N5 Indicador de presion NPS 0,5 Class 6000 - threaded Nozzle SA-105 No No No N/A No
3/172
Nozzle Summary
Dimensions
Reinforcement
Shell
Nozzle OD tn Req tn Pad Corr Aa/Ar
A1? A2?
mark (mm) (mm) (mm) (mm) (%)
Nom t Design t User t Width tpad
(mm) (mm) (mm) (mm) (mm)
N1 114,3 8,56 7,45 Yes Yes 8 7,88 50,8 8 1,25 125,6
N2 114,3 8,56 7,45 Yes Yes 6,77* 6,77 50,8 8 1,25 136,4
N3 33,4 6,35 4,81 Yes Yes 6,77* N/A N/A N/A 1,25 Exempt
N4 33,4 6,35 4,81 Yes Yes 6,89* N/A N/A N/A 1,25 Exempt
N5 38,1 8,38 3,75 Yes Yes 8 N/A N/A N/A 1,25 Exempt
*Head minimum thickness after forming
Definitions
tn Nozzle thickness
Nozzle thickness required per UG-45/UG-16

Req tn
Increased for pipe to account for 12.5% pipe thickness tolerance
Nom t Vessel wall thickness
Design t Required vessel wall thickness due to pressure + corrosion allowance per UG-37
User t Local vessel wall thickness (near opening)
Aa Area available per UG-37, governing condition
Ar Area required per UG-37, governing condition
Corr Corrosion allowance on nozzle wall
4/172
Pressure Summary
Component Summary
P T
Identifier MAWP MAP MDMT MDMT Impact
Design Design (bar) (bar) (°C) Exemption Tested
(bar) (°C)
Ellipsoidal Head #1 11,72 40 11,73 14,42 -37,4 Note 1 No
Straight Flange on Ellipsoidal Head #1 11,72 40 14,21 16,91 -45,8 Note 2 No
Cylinder #1 11,72 40 13,99 16,91 -45 Note 3 No
Straight Flange on Ellipsoidal Head #2 11,72 40 13,99 16,91 -45 Note 5 No
Ellipsoidal Head #2 11,72 40 11,72 14,68 -37,4 Note 4 No
Legs #1 11,72 40 11,72 N/A N/A N/A N/A
Nozzle Note 6 No
Entrada de aire (N1) 11,72 40 16,7 19,6 -45,7
Pad Note 7 No
Nozzle Note 8 No
Salida de aire (N2) 11,72 40 15,36 18,85 -42,3
Pad Note 9 No
Valvula de alivio (N3) 11,72 40 15,35 18,85 -48 Note 10 No
Drenaje (N4) 11,72 40 15,39 19,18 -48 Note 11 No
Indicador de presion (N5) 11,72 40 16,53 19,9 -105 Note 12 No
Chamber Summary
Design MDMT -28,89 °C
Rated MDMT -37,4 °C @ 11,72 bar
MAWP hot & corroded 11,72 bar @ 40 °C
MAP cold & new 14,42 bar @ 21,11 °C
(1) This pressure chamber is not designed for

external pressure.
5/172
Notes for MDMT Rating
Note # Exemption Details
Material impact test exemption temperature from Fig UCS-66M Curve B = -29°C
1. UCS-66 governing thickness = 6,77 mm
Fig UCS-66.1M MDMT reduction = 8,4°C, (coincident ratio = 0,8493)
2. UCS-66 governing thickness = 8 mm
Fig UCS-66.1M MDMT reduction = 16°C, (coincident ratio = 0,7139)
4. UCS-66 governing thickness = 6,89 mm
Fig UCS-66.1M MDMT reduction = 16°C, (coincident ratio = 0,7141)
6. Nozzle is impact test exempt to -105°C per UCS-66(b)(3) (coincident ratio = 0,221).
Pad impact test exemption temperature from Fig UCS-66M Curve B = -29°C
7. UCS-66 governing thickness = 8 mm.
Pad impact test exemption temperature from Fig UCS-66M Curve B = -29°C
9. UCS-66 governing thickness = 7,49 mm.
Flange rating governs:

10. Flange rated MDMT per UCS-66(b)(1)(b) = -48°C (Coincident ratio = 0,598)
Bolts rated MDMT per Fig UCS-66 note (c) = -48°C
Flange rating governs:

11. Flange rated MDMT per UCS-66(b)(1)(b) = -48°C (Coincident ratio = 0,614)
6/172
Revision History
Revisions
No. Date Operator Notes
0 4/21/2018 raul New vessel created ASME Section VIII Division 1 [COMPRESS 2017 Build 7710]
7/172
Settings Summary
COMPRESS 2017 Build 7710

ASME Section VIII Division 1, 2015 Edition Metric
Units MKS
Datum Line Location 0,00 mm from bottom seam
Vessel Design Mode Design Mode
Minimum thickness 2,5 mm per UG-16(b)
Design for cold shut down only No
Design for lethal service (full radiography required) No
Design nozzles for Design P only
Corrosion weight loss 100% of theoretical loss
UG-23 Stress Increase 1,20
Skirt/legs stress increase 1,0
Minimum nozzle projection 25,4 mm
Juncture calculations for α > 30 only Yes
Preheat P-No 1 Materials > 1,25" and <= 1,50" thick No
UG-37(a) shell tr calculation considers longitudinal stress No
Cylindrical shells made from pipe are entered as minimum thickness No
Nozzles made from pipe are entered as minimum thickness No
ASME B16.9 fittings are entered as minimum thickness No
Tapered per Figure
Butt welds
UCS-66.3(a)
Disallow Appendix 1-5, 1-8 calculations under 15 psi Yes
Hydro/Pneumatic Test
Shop Hydrotest Pressure 1,3 times vessel MAWP
Test liquid specific gravity 1,00
Maximum stress during test 90% of yield
Required Marking - UG-116
UG-116(e) Radiography RT3
UG-116(f) Postweld heat treatment None
Code Cases\Interpretations
Use Code Case 2547 No
Use Code Case 2695 No
Apply interpretation VIII-1-83-66 No
8/172
No UCS-66.1 MDMT reduction No
No UCS-68(c) MDMT reduction No
Disallow UG-20(f) exemptions No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure Yes
UG-22(b) Weight of the vessel and normal contents under operating or test
Yes
conditions
UG-22(c) Superimposed static reactions from weight of attached equipment
No
(external loads)
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs Yes
UG-22(f) Wind reactions Yes
UG-22(f) Seismic reactions Yes
UG-22(j) Test pressure and coincident static head acting during the test: No
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
License Information
Company Name DMV INGENIERIA S.A.S.
License Commercial
License Key ID 30227
Support Expires September 16, 2018
9/172
Radiography Summary
UG-116 Radiography
Longitudinal Seam Top Circumferential Seam Bottom Circumferential Seam

Component Category Category Category Mark
Radiography / Joint Radiography / Joint Radiography / Joint
(Fig (Fig (Fig
Type Type Type
UW-3) UW-3) UW-3)
Spot UW-11(b) / Type Spot UW-11(b) / Type

Ellipsoidal Head #1 A N/A N/A B RT3
1 1
Spot UW-11(b) / Type Spot UW-11(b) / Type Spot UW-11(b) / Type

Cylinder #1 A B B RT3
1 1 1
Spot UW-11(b) / Type Spot UW-11(b) / Type

Ellipsoidal Head #2 A B N/A N/A RT3
1 1
Nozzle to Vessel Circumferential Nozzle free end Circumferential

Nozzle Longitudinal Seam
Seam Seam
UW-11(b) exempt /
Salida de aire (N2) N/A Seamless No RT D N/A / Type 7 C N/A
Type 1
UW-11(b) exempt /
Valvula de alivio (N3) N/A Seamless No RT D N/A / Type 7 C N/A
Type 1
UW-11(b) exempt /
Entrada de aire (N1) N/A Seamless No RT D N/A / Type 7 C N/A
Type 1
Indicador de presion (N5) N/A Seamless No RT D N/A / Type 7 N/A N/A N/A
UW-11(b) exempt /
Drenaje (N4) N/A Seamless No RT D N/A / Type 7 C N/A
Type 1
Nozzle to Flange Circumferential

Nozzle Flange Longitudinal Seam Flange Face
Seam
ASME B16.5/16.47 flange attached to Salida UW-11(b) exempt /

N/A Seamless No RT N/A N/A / Gasketed C N/A
de aire (N2) Type 1
ASME B16.5/16.47 flange attached to UW-11(b) exempt /

Valvula de alivio (N3) Type 1

Entrada de aire (N1) Type 1

Drenaje (N4) Type 1
UG-116(e) Required Marking: RT3
10/172
Thickness Summary
Component Data
Component Material Diameter Length Nominal t Design t Total Corrosion Joint Load
Identifier (mm) (mm) (mm) (mm) (mm) E
Ellipsoidal Head #1 SA-516 70 1.100 ID 281,77 6,77* 6,77 1,25 0,85 Internal
Straight Flange on Ellipsoidal Head #1 SA-516 70 1.100 ID 38 8 6,81 1,25 0,85 Internal
Cylinder #1 SA-516 70 1.100 ID 2.300 8 6,92 1,25 0,85 Internal
Straight Flange on Ellipsoidal Head #2 SA-516 70 1.100 ID 38 8 6,92 1,25 0,85 Internal
Ellipsoidal Head #2 SA-516 70 1.100 ID 281,89 6,89* 6,89 1,25 0,85 Internal
*Head minimum thickness after forming
Definitions
Nominal t Vessel wall nominal thickness
Design t Required vessel thickness due to governing loading + corrosion
Joint E Longitudinal seam joint efficiency
Load
Internal Circumferential stress due to internal pressure governs
External External pressure governs
Combined longitudinal stress of pressure + weight + wind

Wind
governs
Combined longitudinal stress of pressure + weight + seismic

Seismic
governs
11/172
Weight Summary
Weight (kg) Contributed by Vessel Elements
Metal Operating Liquid Test Liquid

Component Metal Insulation Piping Surface Area
Insulation Lining
New* Corroded Supports + Liquid New Corroded New Corroded m2
Ellipsoidal Head #1 82,8 67,9 0 0 0 0 210,6 212,4 210,6 212,4 1,62

Cylinder #1 501 423,2 0 0 0 0 2.184,2 2.194,2 2.184,2 2.194,2 8,05
Ellipsoidal Head #2 84,6 69,7 0 0 0 0 210,2 211,9 210,2 211,9 1,63
Legs #1 113,6 113,6 0 0 0 0 0 0 0 0 2,1
TOTAL: 782 674,4 0 0 0 0 2.605,1 2.618,6 2.605 2.618,5 13,41
*Shells with attached nozzles have weight reduced by material cut out for opening.
Weight (kg) Contributed by Attachments

Nozzles & Surface
Body Flanges Packed Ladders & Tray Rings & Vertical
Component Flanges Trays Area
Beds Platforms Supports Clips Loads
m2
New Corroded New Corroded
Ellipsoidal Head #1 0 0 11,7 11,4 0 0 0 0 0 0 0,14
Cylinder #1 0 0 9,9 9,7 0 0 0 0 0 0 0,1
Ellipsoidal Head #2 0 0 1,7 1,6 0 0 0 0 0 0 0,03
Legs #1 0 0 0 0 0 0 0 0 0 0 0
TOTAL: 0 0 23,3 22,7 0 0 0 0 0 0 0,27
Vessel Totals
New Corroded
Operating Weight (kg) 3.410 3.316

Empty Weight (kg) 805 697
Test Weight (kg) 3.410 3.316
Surface Area (m 2) 13,68 -
Capacity** (liters) 2.606 2.620
**The vessel capacity does not include
volume of nozzle, piping or other
attachments.
Vessel Lift Condition

Vessel Lift Weight, New (kg) 805
Center of Gravity from Datum (mm) 956,47
12/172
Long Seam Summary
Shell Long Seam

Angles
Component Seam 1
Cylinder #1 330°
Shell Plate Lengths

Starting
Component Plate 1
Angle
Cylinder #1 330° 3.480,88 mm
Notes
1) Plate Lengths use the circumference of the vessel based on the mid diameter of the components.
2) North is located at 0°
13/172
Shell Rollout
14/172
Hydrostatic Test
Horizontal shop hydrostatic test based on MAWP per UG-99(b)
Gauge pressure at 21,11°C = 1,3*MAWP*LSR

= 1,3*11,72*1
= 15,24 bar
Horizontal shop hydrostatic test

Local test Test liquid UG-99(b) UG-99(b)
Identifier pressure static head stress pressure
(bar) (bar) ratio factor
Ellipsoidal Head #1 (1) 15,34 0,11 1 1,30
Straight Flange on Ellipsoidal Head #1 15,34 0,11 1 1,30
Cylinder #1 15,34 0,11 1 1,30
Straight Flange on Ellipsoidal Head #2 15,34 0,11 1 1,30
Ellipsoidal Head #2 15,34 0,11 1 1,30
Drenaje (N4) 15,29 0,05 1 1,30
Entrada de aire (N1) 15,29 0,06 1 1,30
Indicador de presion (N5) 15,26 0,03 1 1,30
Salida de aire (N2) 15,29 0,06 1 1,30
Valvula de alivio (N3) 15,27 0,03 1 1,30
(1) Ellipsoidal Head #1 limits the UG-99(b) stress ratio.

(2) The zero degree angular position is assumed to be up, and the test liquid
height is assumed to the top-most flange.
The field test condition has not been investigated.
The test temperature of 21,11 °C is warmer than the minimum recommended temperature of -20,4 °C so the brittle
fracture provision of UG-99(h) has been met.
15/172
Seismic Code
Building Code: ASCE 7-10 building mounted

Site Class C
Spectral Response Acceleration at short
100,00%
period (% g), Ss
Spectral Response Acceleration at period of
40,00%
1 sec (% g), S1
Response Modification Factor from Table
3,0000
13.6-1, Rp
Importance Factor, Ip 1,0000
Amplification factor from Table 13.6-1, ap 1,0000
z/h Ratio 1,0000
Acceleration-based Site Coefficient, Fa 1,0000
Velocity-based Site Coefficient, Fv 1,4000
Redundancy factor, ρ 1,0000
Risk Category (Table 1.5-1) II
User Defined Vertical Accelerations
No
Considered
Hazardous, toxic, or explosive contents No
Vessel Characteristics
Height 11,8759 ft (3,62 m)
Operating, Corroded 7.310 lb (3.316 kg)
Weight
Empty, Corroded 1.537 lb (697 kg)
Period of Vibration Calculation
Operating, Corroded 0,133 sec (f = 7,5 Hz)
Fundamental Period, T
Empty, Corroded 0,057 sec (f = 17,5 Hz)
The fundamental period of vibration T (above) is calculated using the Rayleigh method of approximation
T = 2 * PI * Sqr( {Sum(Wi * yi2 )} / {g * Sum(Wi * yi )} ), where
Wi is the weight of the ith lumped mass, and

yi is its deflection when the system is treated as a cantilever beam.
16/172
12.4.2.3 Basic Load Combinations for Allowable Stress Design
Load combinations considered in accordance with ASCE section
2.4.1:
5. D + P + Ps + 0.7E = (1.0 + 0.14SDS)D + P + Ps + 0.7ρQE
8. 0.6D + P + Ps + 0.7E = (0.6 - 0.14SDS)D + P + Ps + 0.7ρQE
Parameter description
D = Dead load
P = Internal or external pressure load
Ps = Static head load
E = Seismic load = Eh +/- Ev = ρQE +/- 0.2SDSD
Seismic Shear Reports:
Operating, Corroded
Empty, Corroded
Base Shear Calculations
Seismic Shear Report: Operating, Corroded

Elevation of Bottom Elastic Modulus E Inertia I Seismic Shear at Bending Moment at
Component
above Base (mm) (kg/cm²) (m4) Bottom (kg f) Bottom (kg f-m)
Ellipsoidal Head #1 3.300 2.051.670,3 * 88,2 12,8
Cylinder #1 (top) 1.000 2.051.670,3 0,0036 582,1 882,3
Legs #1 0 2.038.903,0 0,0014 618,8 1.493,8
Cylinder #1 (bottom) 1.000 2.051.670,3 0,0036 31,7 4,8
Ellipsoidal Head #2 1.000 2.051.670,3 * 29,1 4
*Moment of Inertia I varies over the length of the component
Seismic Shear Report: Empty, Corroded

Elevation of Bottom Elastic Modulus E Inertia I Seismic Shear at Bending Moment at
Component
above Base (mm) (kg/cm²) (m4) Bottom (kg f) Bottom (kg f-m)
Cylinder #1 (top) 1.000 2.062.603,9 0,0036 115,9 193,1
Legs #1 0 2.038.903,0 0,0014 130,1 318,9
Cylinder #1 (bottom) 1.000 2.062.603,9 0,0036 8,7 1,6
11.4.3: Maximum considered earthquake spectral response acceleration
The maximum considered earthquake spectral response acceleration at short period, SMS
SMS = Fa * Ss = 1,0000 * 100,00 / 100 = 1,0000
The maximum considered earthquake spectral response acceleration at 1 s period, SM1
SM1 = Fv * S1 = 1,4000 * 40,00 / 100 = 0,5600
11.4.4: Design spectral response acceleration parameters
17/172
Design earthquake spectral response acceleration at short period, SDS
SDS = 2 / 3 * SMS = 2 / 3 * 1,0000 = 0,6667
Design earthquake spectral response acceleration at 1 s period, SD1
SD1 = 2 / 3 * SM1 = 2 / 3 * 0,5600 = 0,3733
11.6 Seismic Design Category
The Risk Category is II.

From Table 11.6-1, the Seismic Design Category based on SDs = 0,6667 is D.
From Table 11.6-2, the Seismic Design Category based on SD1 = 0,3733 is D.
This vessel is assigned to Seismic Design Category D.
12.4.2.3: Seismic Load Combinations: Vertical Term
Factor is applied to dead load.
Compressive Side: = 1.0 + 0.14 * SDS

= 1.0 + 0.14 * 0,6667
= 1,0933
Tensile Side: = 0.6 - 0.14 * SDS
= 0.6 - 0.14 * 0,6667
= 0,5067
Base Shear Calculations
Operating, Corroded
Empty, Corroded
Base Shear Calculations: Operating, Corroded
The base shear Fp is as per Equation 13.3-1 below, provided its value is between FpMin and FpMax
Fp = 0,40 * ap * SDS* Wp / (Rp / Ip) * (1 + 2 * z / h)

= 0,40 * 1,0000 * 0,6667 * 7.309,7031/ (3,0000 / 1,0000) * (1 + 2 * 1,0000)
= 1.949,2542 lb (884,17 kg)
FpMin = 0,30 * SDS * Ip * Wp

= 0,30 * 0,6667 * 1,0000 * 7.309,7031
= 1.461,94 lb (663,13 kg)
FpMax = 1,60 * SDS * Ip * Wp

= 1,60 * 0,6667 * 1,0000 * 7.309,7031
= 7.797,02 lb (3.536,67 kg)
Fp = 1.949,25 lb (884,17 kg)
12.4.2.1 Seismic Load Combinations: Horizontal Seismic Load Effect, Eh

QE = Fp
18/172
Eh = 0.7 * ρ * QE (Only 70% of seismic load considered as per Section 2.4.1)
= 0.7 * 1,0000 * 1.949,25
= 1.364,48 lb (618,92 kg)
Base Shear Calculations: Empty, Corroded
The base shear Fp is as per Equation 13.3-1 below, provided its value is between FpMin and FpMax
Fp = 0,40 * ap * SDS* Wp / (Rp / Ip) * (1 + 2 * z / h)

= 0,40 * 1,0000 * 0,6667 * 1.536,7848/ (3,0000 / 1,0000) * (1 + 2 * 1,0000)
= 409,8093 lb (185,89 kg)
FpMin = 0,30 * SDS * Ip * Wp

= 0,30 * 0,6667 * 1,0000 * 1.536,7848
= 307,36 lb (139,41 kg)
FpMax = 1,60 * SDS * Ip * Wp

= 1,60 * 0,6667 * 1,0000 * 1.536,7848
= 1.639,24 lb (743,55 kg)
Fp = 409,81 lb (185,89 kg)
12.4.2.1 Seismic Load Combinations: Horizontal Seismic Load Effect, Eh

QE = Fp
Eh = 0.7 * ρ * QE (Only 70% of seismic load considered as per Section 2.4.1)
= 0.7 * 1,0000 * 409,81
= 286,87 lb (130,12 kg)
19/172
Wind Code
Building Code: ASCE 7-10

Elevation of base above grade 0,00 ft (0,00 m)
Increase effective outer diameter by 0,00 ft (0,00 m)
Wind Force Coefficient, Cf 0,5300
Risk Category (Table 1.5-1) II
Basic Wind Speed, V 115,00 mph (185,0746 km/h)
Exposure Category B
Wind Directionality Factor, Kd 0,9500
Topographic Factor, Kzt 1,0000
Enforce min. loading of 0.77 kPa Yes
Hazardous, toxic, or explosive contents No
Vessel Characteristics
Height, h 11,8759 ft (3,6198 m)
Operating, Corroded 3,6614 ft (1,1160 m)
Minimum Diameter, b
Empty, Corroded 3,6614 ft (1,1160 m)
Operating, Corroded 7,5251 Hz
Fundamental Frequency, n1
Empty, Corroded 17,5225 Hz
Operating, Corroded 0,0250
Damping coefficient, β
Empty, Corroded 0,0200
Table Lookup Values
2.4.1 Basic Load Combinations for Allowable Stress Design

Load combinations considered in accordance with ASCE
section 2.4.1:
5. D + P + Ps + 0.6W
7. 0.6D + P + Ps + 0.6W
Parameter Description
D = Dead load
P = Internal or external pressure load
Ps = Static head load
W = Wind load
20/172
Wind Deflection Reports:
Operating, Corroded
Empty, Corroded
Wind Pressure Calculations
Wind Deflection Report: Operating, Corroded

Elevation of Platform Total Wind Bending
Effective OD Elastic Modulus Inertia Deflection
Component Bottom above Wind Shear at Shear at Moment at
(m) E (kg/cm²) I (m4) at Top (mm)
Base (mm) Bottom (kg f) Bottom (kg f) Bottom (kg f-m)
Ellipsoidal Head #1 3.300 1,11 2.051.670,3 * 0 13,5 2,3 0,2
Cylinder #1 (top) 1.000 1,12 2.051.670,3 0,003618 0 132,5 174,5 0,2
Legs #1 0 0 2.038.903,0 1,204e-05 0 147,4 319,6 0,2
Cylinder #1 (bottom) 1.000 1,12 2.051.670,3 0,003618 0 14,9 2,2 0,2
Wind Deflection Report: Empty, Corroded

Elevation of Platform Total Wind Bending
Effective OD Elastic Modulus Inertia Deflection
Component Bottom above Wind Shear at Shear at Moment at
(m) E (kg/cm²) I (m4) at Top (mm)
Base (mm) Bottom (kg f) Bottom (kg f) Bottom (kg f-m)
Cylinder #1 (top) 1.000 1,12 2.062.603,9 0,003618 0 132,5 174,5 0,2
Legs #1 0 0 2.038.903,0 1,204e-05 0 147,4 319,6 0,2
Cylinder #1 (bottom) 1.000 1,12 2.062.603,9 0,003618 0 14,9 2,2 0,2
Wind Pressure (WP) Calculations
Gust Factor (G¯) Calculations
Kz = 2,01 * (Z/Zg)2/α
= 2,01 * (Z/365,76)0,2857
qz = 0,613 * Kz * Kzt * Kd * V2
= 0,613 * Kz * 1,0000 * 0,9500 * 51,40962
= 1.539,1201 * Kz
WP = 0.6 * max[ qz * G * Cf, 0.0077 bar ]
= 0.6 * max[ qz * G * 0,5300, 0.0077 bar ]
21/172
Design Wind Pressures
Height Z qz WP (bar)
Kz
(m) (bar)
Operating Empty Hydrotest New Hydrotest Corroded Vacuum
4,6 0,5747 0,0089 0,0046 0,0046 N.A. N.A. N.A.
Design Wind Force determined from: F = Pressure * Af , where Af is the projected area.
Gust Factor Calculations
Operating, Corroded
Empty, Corroded
Gust Factor Calculations: Operating, Corroded
Vessel is considered a rigid structure as n1 = 7,5251 Hz ≥ 1 Hz.
z¯ = max[ 0,60 * h , zmin ]

= max[ 0,60 * 11,8759 , 30,0000 ]
= 30,0000
Iz¯ = c * (33 / z¯)1/6
= 0,3000 * (33 / 30,0000)1/6
= 0,3048
Lz¯ = l * (z¯ / 33)ep
= 320,0000 * (30,0000 / 33)0,3333
= 309,9934
Q = Sqr(1 / (1 + 0,63 * ((b + h) / Lz¯)0,63))
= Sqr(1 / (1 + 0,63 * ((3,6614 + 11,8759) / 309,9934)0,63))
= 0,9554
G = 0.925 * (1 + 1.7 * gQ * Iz¯ * Q) / (1 + 1.7 * gv * Iz¯)
= 0.925 * (1 + 1.7 * 3,40* 0,3048 * 0,9554) / (1 + 1.7 * 3,40 * 0,3048)
= 0,8987
Gust Factor Calculations: Empty, Corroded
Vessel is considered a rigid structure as n1 = 17,5225 Hz ≥ 1 Hz.
z¯ = max[ 0,60 * h , zmin ]

= max[ 0,60 * 11,8759 , 30,0000 ]
= 30,0000
Iz¯ = c * (33 / z¯)1/6
= 0,3000 * (33 / 30,0000)1/6
= 0,3048
Lz¯ = l * (z¯ / 33)ep
= 320,0000 * (30,0000 / 33)0,3333
= 309,9934
Q = Sqr(1 / (1 + 0,63 * ((b + h) / Lz¯)0,63))
= Sqr(1 / (1 + 0,63 * ((3,6614 + 11,8759) / 309,9934)0,63))
22/172
= 0,9554
G = 0.925 * (1 + 1.7 * gQ * Iz¯ * Q) / (1 + 1.7 * gv * Iz¯)
= 0.925 * (1 + 1.7 * 3,40* 0,3048 * 0,9554) / (1 + 1.7 * 3,40 * 0,3048)
= 0,8987
Table Lookup Values

[Table 26.9-1, page
α = 7,0000, zg = 365,76 m
256]
[Table 26.9-1, page
c = 0,3000, l = 320,0000, ep = 0,3333
256]
[Table 26.9-1, page
a¯ = 0,2500, b¯ = 0,4500
256]
[Table 26.9-1, page
zmin = 30,0000 ft
256]
gQ = 3,40 [26.9.4 page 254]
gv = 3,40 [26.9.4 page 254]
23/172
Ellipsoidal Head #1

Component Ellipsoidal Head
Material SA-516 70 (II-D Metric p. 18, ln. 37)
Attached To Cylinder #1
Impact Fine Grain Optimize MDMT/
Normalized PWHT
Tested Practice Find MAWP
No No No No No
Design Design Design
Pressure (bar) Temperature (°C) MDMT (°C)
Internal 11,72 40 -28,89
Static Liquid Head
Condition Ps (bar) Hs (mm) SG
Operating 0,04 412 1
Test horizontal 0,11 1.100 1
Dimensions
Inner Diameter 1.100 mm
Head Ratio 2
Minimum Thickness 6,77 mm
Inner 1,25 mm
Corrosion
Outer 0 mm
Length Lsf 38 mm
Nominal Thickness tsf 8 mm
Weight and Capacity
Weight (kg)1 Capacity (liters)1
New 82,75 210,34
Corroded 67,89 212,09
Radiography
Category A joints Spot UW-11(b) Type 1
Head to shell seam Spot UW-11(b) Type 1
1
includes straight flange
24/172
Results Summary
Governing condition internal pressure
Minimum thickness per UG-16 2,5 mm + 1,25 mm = 3,75 mm
Design thickness due to internal pressure (t) 6,77 mm
Maximum allowable working pressure (MAWP) 11,73 bar
Maximum allowable pressure (MAP) 14,42 bar
Rated MDMT -37,4°C
UCS-66 Material Toughness Requirements

Governing thickness, tg = 6,77 mm
Exemption temperature from Fig UCS-66M Curve B = -29°C
tr = 11,76*1.102,5*0,996987 / (2*1.380*0,85 - 0,2*11,76) = 5,52 mm
Stress ratio = tr*E* / (tn - c) = 5,52*0,85 / (6,77 - 1,25) = 0,8493
Reduction in MDMT, TR from Fig UCS-66.1M = 8,4°C
MDMT = max[ MDMT - TR, -48] = max[ -29 - 8,4 , -48] = -37,4°C
Material is exempt from impact testing at the Design MDMT of -28,89°C.
Factor K
K = (1/6)*[2 + (D / (2*h))2]
Corroded K = (1/6)*[2 + (1.102,5 / (2*276,25))2] 0,997
New K = (1/6)*[2 + (1.100 / (2*275))2] 1
Design thickness for internal pressure, (Corroded at 40 °C) Appendix 1-4(c)
t = P*D*K / (2*S*E - 0,2*P) + Corrosion

= 11,76*1.102,5*0,996987 / (2*1.380*0,85 - 0,2*11,76) + 1,25
= 6,77 mm
Maximum allowable working pressure, (Corroded at 40 °C) Appendix 1-4(c)
P = 2*S*E*t / (K*D + 0,2*t) - Ps

= 2*1.380*0,85*5,52 / (0,996987*1.102,5 +0,2*5,52) - 0,04
= 11,73 bar
Maximum allowable pressure, (New at 21,11 °C) Appendix 1-4(c)
P = 2*S*E*t / (K*D + 0,2*t) - Ps

= 2*1.380*0,85*6,77 / (1*1.100 +0,2*6,77) - 0
= 14,42 bar
% Extreme fiber elongation - UCS-79(d)
EFE = (75*t / Rf)*(1 - Rf / Ro)

= (75*8 / 191)*(1 - 191 / infinity)
25/172
= 3,1414%
The extreme fiber elongation does not exceed 5%.
26/172
Straight Flange on Ellipsoidal Head #1

Component Cylinder
Normalized PWHT
No No No No No
Internal 11,72 40 -28,89
Static Liquid Head
Operating 0,04 450 1
Dimensions
Length 38 mm
Nominal Thickness 8 mm
Inner 1,25 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 8,29 36,11
Corroded 7 36,28
Radiography
Longitudinal seam Spot UW-11(b) Type 1
Bottom Circumferential
Spot UW-11(b) Type 1
seam
27/172
Results Summary
Governing condition Internal pressure
Design thickness due to combined loadings + corrosion 3,54 mm
Rated MDMT -45,8 °C

Governing thickness, tg = 8 mm
tr = 11,76*551,25 / (1.380*0,85 - 0.6*11,76) = 5,56 mm
Stress ratio = tr*E* / (tn - c) = 5,56*0,85 / (8 - 1,25) = 0,7004
Design thickness, (at 40 °C) UG-27(c)(1)
t = P*R / (S*E - 0,60*P) + Corrosion

= 11,76*551,25 / (1.380*0,85 - 0,60*11,76) + 1,25
= 6,81 mm
Maximum allowable working pressure, (at 40 °C) UG-27(c)(1)
P = S*E*t / (R + 0,60*t) - Ps
= 1.380*0,85*6,75 / (551,25 + 0,60*6,75) - 0,04
= 14,21 bar
Maximum allowable pressure, (at 21,11 °C) UG-27(c)(1)
P = S*E*t / (R + 0,60*t)
= 1.380*0,85*8 / (550 + 0,60*8)
= 16,91 bar
EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*8 / 554)*(1 - 554 / infinity)
= 0,722%
28/172
Thickness Required Due to Pressure + External Loads
Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature ( Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
bar) Increase ( °C) (mm) Tension (mm) Compression (mm)
kg/cm2)
St Sc
Wind 2,29 2,29

Operating, Hot & Corroded 11,72 1.407,2 971,1 40 1,25
Seismic 2,29 2,29
Wind 2,28 2,28

Operating, Hot & New 11,72 1.407,2 1.018,5 40 0
Seismic 2,29 2,28
Wind 0 0
Hot Shut Down, Corroded 0 1.407,2 971,1 40 1,25
Seismic 0 0
Wind 0 0
Hot Shut Down, New 0 1.407,2 1.018,5 40 0
Seismic 0 0
Wind 0 0
Empty, Corroded 0 1.407,2 971,1 21,11 1,25
Seismic 0 0
Wind 0 0
Empty, New 0 1.407,2 1.018,5 21,11 0
Seismic 0 0
Hot Shut Down, Corroded,

Weight & Eccentric Moments 0 1.407,2 971,1 40 1,25 Weight 0 0
Only
Allowable Compressive Stress, Hot and Corroded- ScHC, (table CS-2

Metric)
A = 0,125 / (Ro / t)
= 0,125 / (558 / 6,75)
= 0,001512
B = 971,1 kg/cm2
S = 1.407,2 / 1,00 = 1.407,2 kg/cm2
ScHC = min(B, S) = 971,1 kg/cm2
Allowable Compressive Stress, Hot and New- ScHN, (table CS-2 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (558 / 8)
= 0,001792
B = 1.018,5 kg/cm2
S = 1.407,2 / 1,00 = 1.407,2 kg/cm2
ScHN = min(B, S) = 1.018,5 kg/cm2
Allowable Compressive Stress, Cold and New- ScCN, (table CS-2 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (558 / 8)
= 0,001792
B = 1.018,5 kg/cm2
S = 1.407,2 / 1,00 = 1.407,2 kg/cm2
ScCN = min(B, S) = 1.018,5 kg/cm2
29/172
Allowable Compressive Stress, Cold and Corroded- ScCC, (table CS-2
Metric)
A = 0,125 / (Ro / t)
= 0,125 / (558 / 6,75)
= 0,001512
B = 971,1 kg/cm2
S = 1.407,2 / 1,00 = 1.407,2 kg/cm2
ScCC = min(B, S) = 971,1 kg/cm2
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table

CS-2 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (558 / 6,75)
= 0,001512
B = 971,1 kg/cm2
S = 1.407,2 / 1,00 = 1.407,2 kg/cm2
ScVC = min(B, S) = 971,1 kg/cm2
Operating, Hot & Corroded, Wind, Bottom Seam
tp = P*R / (2*St*Ks*Ec + 0,40*|P|) (Pressure)

= 11,72*551,25 / (2*1.380*1,20*0,85 + 0,40*|11,72|)
= 2,29 mm
tm = M / (π*Rm2*St*Ks*Ec) * MetricFactor (bending)
= 2,3 / (π*554,632*1.380*1,20*0,85) * 98066.5
= 0 mm
tw = 0,6*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 0,60*79,3 / (2*π*554,63*1.380*1,20*0,85) * 98.0665
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 2,29 + 0 - (0)
= 2,29 mm
twc = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 79,3 / (2*π*554,63*1.380*1,20*0,85) * 98.0665
= 0 mm
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0 + (0) - (2,29)|
= 2,29 mm
Maximum allowable working pressure, Longitudinal Stress
P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))

= 2*1.380*1,20*0,85*(6,75 - 0 + (0)) / (551,25 - 0,40*(6,75 - 0 + (0)))
= 34,65 bar
30/172
Operating, Hot & New, Wind, Bottom Seam

= 11,72*550 / (2*1.380*1,20*0,85 + 0,40*|11,72|)
= 2,29 mm
= 2,3 / (π*5542*1.380*1,20*0,85) * 98066.5
= 0 mm
= 0,60*94,4 / (2*π*554*1.380*1,20*0,85) * 98.0665
= 0 mm
tt = tp + tm - tw (total required, tensile)
= 2,29 + 0 - (0)
= 2,28 mm
= 94,4 / (2*π*554*1.380*1,20*0,85) * 98.0665
= 0 mm
tc = |tmc + twc - tpc| (total, net tensile)
= |0 + (0) - (2,29)|
= 2,28 mm

= 2*1.380*1,20*0,85*(8 - 0 + (0)) / (550 - 0,40*(8 - 0 + (0)))
= 41,19 bar
Hot Shut Down, Corroded, Wind, Bottom Seam
tp = 0 mm (Pressure)
tm = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
= 2,3 / (π*554,632*952,29*1,20) * 98066.5
= 0 mm
tw = 0,6*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0,60*79,3 / (2*π*554,63*952,29*1,20) * 98.0665
= 0 mm
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0 - (0)|
= 0 mm
twc = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 79,3 / (2*π*554,63*952,29*1,20) * 98.0665
= 0 mm
tc = tmc + twc - tpc (total required, compressive)
= 0 + (0) - (0)
= 0 mm
31/172
Hot Shut Down, New, Wind, Bottom Seam
= 2,3 / (π*5542*998,77*1,20) * 98066.5
= 0 mm
= 0,60*94,4 / (2*π*554*998,77*1,20) * 98.0665
= 0 mm
= |0 + 0 - (0)|
= 0 mm
= 94,4 / (2*π*554*998,77*1,20) * 98.0665
= 0 mm
= 0 + (0) - (0)
= 0 mm
Empty, Corroded, Wind, Bottom Seam
= 2,3 / (π*554,632*952,29*1,20) * 98066.5
= 0 mm
= 0,60*79,3 / (2*π*554,63*952,29*1,20) * 98.0665
= 0 mm
= |0 + 0 - (0)|
= 0 mm
= 79,3 / (2*π*554,63*952,29*1,20) * 98.0665
= 0 mm
= 0 + (0) - (0)
= 0 mm
Empty, New, Wind, Bottom Seam
= 2,3 / (π*5542*998,77*1,20) * 98066.5
= 0 mm
= 0,60*94,4 / (2*π*554*998,77*1,20) * 98.0665
= 0 mm
32/172
= |0 + 0 - (0)|
= 0 mm
= 94,4 / (2*π*554*998,77*1,20) * 98.0665
= 0 mm
= 0 + (0) - (0)
= 0 mm
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
= 0,4 / (π*554,632*952,29*1,00) * 98066.5
= 0 mm
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 79,3 / (2*π*554,63*952,29*1,00) * 98.0665
= 0 mm
= |0 + 0 - (0)|
= 0 mm
= 0 + (0) - (0)
= 0 mm
Operating, Hot & Corroded, Seismic, Bottom Seam

= 11,72*551,25 / (2*1.380*1,20*0,85 + 0,40*|11,72|)
= 2,29 mm
= 12,8 / (π*554,632*1.380*1,20*0,85) * 98066.5
= 0 mm
tw = (0,6 - 0,14*SDS)*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 0,51*79,3 / (2*π*554,63*1.380*1,20*0,85) * 98.0665
= 0 mm
= 2,29 + 0 - (0)
= 2,29 mm
twc = (1 + 0,14*SDS)*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1,09*79,3 / (2*π*554,63*1.380*1,20*0,85) * 98.0665
= 0 mm
= |0 + (0) - (2,29)|
= 2,29 mm
33/172

= 2*1.380*1,20*0,85*(6,75 - 0 + (0)) / (551,25 - 0,40*(6,75 - 0 + (0)))
= 34,64 bar
Operating, Hot & New, Seismic, Bottom Seam

= 11,72*550 / (2*1.380*1,20*0,85 + 0,40*|11,72|)
= 2,29 mm
= 13,4 / (π*5542*1.380*1,20*0,85) * 98066.5
= 0 mm
= 0,51*94,4 / (2*π*554*1.380*1,20*0,85) * 98.0665
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 2,29 + 0 - (0)
= 2,29 mm
= 1,09*94,4 / (2*π*554*1.380*1,20*0,85) * 98.0665
= 0 mm
(total, net
tensile)
= |0 + (0) - (2,29)|
= 2,28 mm

= 2*1.380*1,20*0,85*(8 - 0 + (0)) / (550 - 0,40*(8 - 0 + (0)))
= 41,19 bar
Hot Shut Down, Corroded, Seismic, Bottom Seam
= 12,8 / (π*554,632*1.380*1,20*0,85) * 98066.5
= 0 mm
= 0,51*79,3 / (2*π*554,63*1.380*1,20*0,85) * 98.0665
= 0 mm
= 0 + 0 - (0)
= 0 mm
tmc = M / (π*Rm2*Sc*Ks) * MetricFactor (bending)
34/172
= 12,8 / (π*554,632*952,29*1,20) * 98066.5
= 0 mm
twc = (1 + 0,14*SDS)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 1,09*79,3 / (2*π*554,63*952,29*1,20) * 98.0665
= 0 mm
= 0 + (0) - (0)
= 0 mm
Hot Shut Down, New, Seismic, Bottom Seam
= 13,4 / (π*5542*1.380*1,20*0,85) * 98066.5
= 0 mm
= 0,51*94,4 / (2*π*554*1.380*1,20*0,85) * 98.0665
= 0 mm
= 0 + 0 - (0)
= 0 mm
= 13,4 / (π*5542*998,77*1,20) * 98066.5
= 0 mm
= 1,09*94,4 / (2*π*554*998,77*1,20) * 98.0665
= 0 mm
= 0 + (0) - (0)
= 0 mm
Empty, Corroded, Seismic, Bottom Seam
= 5,3 / (π*554,632*952,29*1,20) * 98066.5
= 0 mm
tw = (0,6 - 0,14*SDS)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0,51*79,3 / (2*π*554,63*952,29*1,20) * 98.0665
= 0 mm
= |0 + 0 - (0)|
= 0 mm
= 1,09*79,3 / (2*π*554,63*952,29*1,20) * 98.0665
= 0 mm
35/172
= 0 + (0) - (0)
= 0 mm
Empty, New, Seismic, Bottom Seam
= 6,1 / (π*5542*998,77*1,20) * 98066.5
= 0 mm
tw = (0,6 - 0,14*SDS)*W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 0,51*94,4 / (2*π*554*998,77*1,20) * 98.0665
= 0 mm
= |0 + 0 - (0)|
= 0 mm
= 1,09*94,4 / (2*π*554*998,77*1,20) * 98.0665
= 0 mm
= 0 + (0) - (0)
= 0 mm
36/172
Salida de aire (N2)
Note: round inside edges per UG-76(c)

Location and Orientation
Located on Ellipsoidal Head #1
Orientation 0°
End of nozzle to datum line 2.750 mm
Calculated as hillside No
Distance to head center, R 0 mm
Passes through a Category A joint No
Nozzle
Description NPS 4 Sch 80 (XS) DN 100
Access opening No
Material specification SA-106 B Smls Pipe (II-D Metric p. 14, ln. 15)
Inside diameter, new 97,18 mm
Pipe nominal wall thickness 8,56 mm
Pipe minimum wall thickness1 7,49 mm
Corrosion allowance 1,25 mm
Projection available outside vessel, Lpr 55,52 mm
Projection available outside vessel to flange face, Lf 131,72 mm
Local vessel minimum thickness 6,77 mm
Liquid static head included 0,01 bar
Longitudinal joint efficiency 1
Reinforcing Pad
Material specification SA-516 70 (II-D Metric p. 18, ln. 37)
37/172
Diameter, Dp 215,9 mm
Thickness, te 8 mm
Is split No
Welds
Inner fillet, Leg41 8 mm
Outer fillet, Leg42 8 mm
Nozzle to vessel groove weld 6,77 mm
Pad groove weld 8 mm
1
Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0,875.
ASME B16.5-2013 Flange

Description NPS 4 Class 150 WN A105
Bolt Material SA-193 B7 Bolt <= 64 (II-D Metric p. 344, ln. 31)
Blind included No
Rated MDMT -48°C
Liquid static head 0 bar
Consider External Loads on Flange MAWP Rating No
MAWP rating 19,53 bar @ 40°C
MAP rating 19,6 bar @ 21,11°C
Hydrotest rating 30 bar @ 21,11°C
PWHT performed No
Impact Tested No
Circumferential joint radiography Spot UW-11(b) Type 1
Notes
Flange rated MDMT per UCS-66(b)(1)(b) = -48°C (Coincident ratio = 0,598)
UCS-66 Material Toughness Requirements Nozzle

External nozzle loadings per UG-22 govern the coincident ratio used.
Stress ratio = tr*E* / (tn - c) = 1,38*1 / (7,49 - 1,25) = 0,2207
Stress ratio ≤ 0,35, MDMT per UCS-66(b)(3) = -105°C
38/172
UCS-66 Material Toughness Requirements Pad
tr = 11,73*0,898*1.102,5 / (2*1.380*1 - 0,2*11,73) = 4,21 mm
39/172
Reinforcement Calculations for Internal Pressure
UG-45
UG-37 Area Calculation Summary (cm2) Summary
(mm)
For P = 11,73 bar @ 40 °C The nozzle
The opening is adequately reinforced passes UG-45
A A A
A1 A2 A3 A5 treq tmin
required available welds
4,2884 10,1939 1,2755 1,6077 -- 6,8049 0,5058 5,46 7,49
UG-41 Weld Failure Path Analysis Summary (kgf)

All failure paths are stronger than the applicable weld loads
Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength
4.470 12.550 29.055 3.945 33.746 13.521 29.028
UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
size (mm) size (mm)
Nozzle to pad fillet (Leg 41) 5,12 5,6 weld size is adequate
Pad to shell fillet (Leg 42) 2,76 5,6 weld size is adequate
WRC 537
Max Allow
Max Allow
Local Local
P Pr M1 V2 M2 V1 Mt Comb Comb Over
Load Case Primary Primary
(bar) (kgf) (kgf-m) (kgf) (kgf-m) (kgf) (kgf-m) Stress Stress stressed
Stress Stress
(kgf/cm2) (kgf/cm2)
(kgf/cm2) (kgf/cm2)
API 660 (NPS 4, Class

11,73 -244,94 98,2 308,44 124,4 308,44 157,6 2.431,916 4.221,622 1.387,647 2.110,811 No
150)

0 -244,94 98,2 308,44 124,4 308,44 157,6 1.352,283 4.221,622 308,015 2.110,811 No
150) (Hot Shut Down)
Calculations for internal pressure 11,73 bar @ 40 °C
Parallel Limit of reinforcement per UG-40
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(99,68, 49,84 + (8,56 - 1,25) + (6,77 - 1,25))
= 99,68 mm
Outer Normal Limit of reinforcement per UG-40
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(6,77 - 1,25), 2,5*(8,56 - 1,25) + 8)
= 13,8 mm
40/172
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn / (Sn*E - 0,6*P)

= 11,7334*49,84 / (1.180*1 - 0,6*11,7334)
= 0,5 mm
Required thickness tr from UG-37(a)(c)
tr = P*K1*D / (2*S*E - 0,2*P)

= 11,7334*0,898*1.102,5 / (2*1.380*1 - 0,2*11,7334)
= 4,21 mm
Area required per UG-37(c)
Allowable stresses: Sn = 1.203,264, Sv = 1.407,207, Sp = 1.407,207 kgf/cm2
fr1 = lesser of 1 or Sn / Sv = 0,8551
fr3 = lesser of fr2 or Sp / Sv = 0,8551
fr4 = lesser of 1 or Sp / Sv = 1
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= (99,68*4,21*1 + 2*7,31*4,21*1*(1 - 0,8551)) / 100
= 4,2884 cm2
Area available from FIG. UG-37.1
A1 = larger of the following= 1,2755 cm2
= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (99,68*(1*5,52 - 1*4,21) - 2*7,31*(1*5,52 - 1*4,21)*(1 - 0,8551)) / 100
= 1,2755 cm2
= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= (2*(5,52 + 7,31)*(1*5,52 - 1*4,21) - 2*7,31*(1*5,52 - 1*4,21)*(1 - 0,8551)) / 100
= 0,3077 cm2
A2 = smaller of the following= 1,6077 cm2
= 5*(tn - trn)*fr2*t
= (5*(7,31 - 0,5)*0,8551*5,52) / 100
= 1,6077 cm2
= 2*(tn - trn)*(2,5*tn + te)*fr2

= (2*(7,31 - 0,5)*(2,5*7,31 + 8)*0,8551) / 100
41/172
= 3,0606 cm2
A41 = Leg2*fr3
= (7,692*0,8551) / 100
= 0,5058 cm2
(Part of the weld is outside of the limits)
A42 = Leg2*fr4
= (02*1) / 100
= 0 cm2
A5 = (Dp - d - 2*tn)*te*fr4
= ((199,36 - 99,68 - 2*7,31)*8*1) / 100
= 6,8049 cm2
Area = A1 + A2 + A41 + A42 + A5

= 1,2755 + 1,6077 + 0,5058 + 0 + 6,8049
= 10,1939 cm2
As Area >= A the reinforcement is adequate.
UW-16(c)(2) Weld Check
Inner fillet: tmin = lesser of 19 mm or tn or te = 7,31 mm

tc(min) = lesser of 6 mm or 0,7*tmin = 5,12 mm
tc(actual) = 0,7*Leg = 0.7*8 = 5,6 mm
Outer fillet: tmin = lesser of 19 mm or te or t = 5,52 mm

tw(min) = 0,5*tmin = 2,76 mm
tw(actual) = 0,7*Leg = 0.7*8 = 5,6 mm
UG-45 Nozzle Neck Thickness Check
ta UG-27 = P*Rn / (Sn*E - 0,6*P) + Corrosion

= 11,7334*49,84 / (1.180*1 - 0,6*11,7334) + 1,25
= 1,75 mm
ta UG-22 = 2,63 mm
ta = max[ ta UG-27 , ta UG-22 ]

= max[ 1,75 , 2,63 ]
= 2,63 mm
42/172
tb1 = 5,46 mm
tb1 = max[ tb1 , tb UG16 ]

= max[ 5,46 , 3,75 ]
= 5,46 mm
tb = min[ tb3 , tb1 ]

= min[ 6,52 , 5,46 ]
= 5,46 mm
tUG-45 = max[ ta , tb ]
= max[ 2,63 , 5,46 ]
= 5,46 mm
Available nozzle wall thickness new, tn = 0,875*8,56 = 7,49 mm
The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45 and UW-15(c)
Groove weld in tension: 0,74*1.407,207 = 1.041,333 kgf/cm2

Nozzle wall in shear: 0,7*1.203,264 = 842,285 kgf/cm2
Inner fillet weld in shear: 0,49*1.203,264 = 589,599 kgf/cm2
Outer fillet weld in shear: 0,49*1.407,207 = 689,532 kgf/cm2
Upper groove weld in tension: 0,74*1.407,207 = 1.041,333 kgf/cm2
Strength of welded joints:
(1) Inner fillet weld in shear

(π / 2)*Nozzle OD*Leg*Si = (π / 2)*114,3*8*589,599 = 8.468,64 kgf
(2) Outer fillet weld in shear

(π / 2)*Pad OD*Leg*So = (π / 2)*215,9*8*689,532 = 18.707,56 kgf
(3) Nozzle wall in shear

(π / 2)*Mean nozzle dia*tn*Sn = (π / 2)*106,99*7,31*842,285 = 10.347,34 kgf
(4) Groove weld in tension

(π / 2)*Nozzle OD*tw*Sg = (π / 2)*114,3*5,52*1.041,333 = 10.320,37 kgf
(6) Upper groove weld in tension

(π / 2)*Nozzle OD*tw*Sg = (π / 2)*114,3*8*1.041,333 = 14.957,06 kgf
Loading on welds per UG-41(b)(1)
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (428,8365 - 127,5481 + 2*7,31*0,8551*(1*5,52 - 1*4,21))*1.407,207
= 4.469,75 kgf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (160,7739 + 680,4864 + 50,5805 + 0)*1.407,207
= 12.550,06 kgf
43/172
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
= (160,7739 + 0 + 50,5805 + 0 + 2*7,31*5,52*0,8551)*1.407,207
= 3.945,27 kgf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (160,7739 + 0 + 680,4864 + 50,5805 + 0 + 0 + 2*7,31*5,52*0,8551)*1.407,207
= 13.521,13 kgf
Load for path 1-1 lesser of W or W1-1 = 4.469,75 kgf

Path 1-1 through (2) & (3) = 18.707,56 + 10.347,34 = 29.054,9 kgf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).

Path 2-2 through (1), (4), (6) = 8.468,64 + 10.320,37 + 14.957,06 = 33.746,07 kgf
Path 2-2 is stronger than W2-2 so it is acceptable per UG-41(b)(1).

Path 3-3 through (2), (4) = 18.707,56 + 10.320,37 = 29.027,93 kgf
44/172
WRC 537 API 660 (NPS 4, Class 150)
Applied Loads
Radial load, Pr -244,94 kgf
Circumferential moment, M1 98,2 kgf-m
Circumferential shear, V2 308,44 kgf
Longitudinal moment, M2 124,4 kgf-m
Longitudinal shear, V1 308,44 kgf
Torsion moment, Mt 157,6 kgf-m
Internal pressure, P 11,73 bar
Mean dish radius, Rm 998,96 mm
Local head thickness, T 5,52 mm
Design factor 3
Maximum stresses due to the applied loads at the pad edge (includes pressure)
γ = rm / t = 52,96 / 6,24 = 8,4874
ρ = T / t = 5,52 / 6,24 = 0,8846
U = ro / Sqr(Rm*T) = 107,95 / Sqr(998,96*5,52) = 1,454
WRC 537 Nondimensional Coefficients

Y = (a + c*U + e*U2 + g*U3 + i*U4) / (1 + b*U + d*U2 + f*U3 + h*U4 + j*U5)
γ=5 SP-1 SM-1
ρ = 0,25
Mx My Nx Ny Mx My Nx Ny
a 3,7231 1,9183 0,2132 0,2459 5,5747 3,4183 48,225 10,3039
b 186,7198 719,3115 4,205 200,0895 6,9409 30,765 3.880,8868 -589,9236
c 26,4368 74,3354 0,1092 48,4085 -23,5691 -68,1701 626,1306 -191,2477
d 1.419,4954 2.645,2748 5,4914 253,4566 31,0499 -855,2551 44.477,21 4.701,8017
e 648,0076 -45,7362 1,408 -25,0342 113,9108 390,7493 4.895,8788 838,6609
f 9.734,6418 913,8857 24,927 15,8664 221,0402 4.747,865 3.024,9996 -1.873,4948
g -160,348 -5,3218 -0,244 5,4387 -26,0412 -102,347 -387,7985 -129,3938
h 0 -2.598,337 0 0 584,8641 5.154,7728 59.637,35 6.245,6511
i 0 5,7655 0 0 0 0 0 0
j 0 796,5845 0 0 0 0 0 0
Y 0,0277 0,0075 0,0273 0,0393 0,0392 0,0116 0,0269 0,0355
45/172
γ=5 SP-2 SM-2
ρ=1
a 0,6211 0,3627 4,244 0,147 11,647 3,0505 2,3258 -0,0608
b 21,6273 44,9628 2.909,7533 -1,6443 44,8126 18,7157 7,2896 -4,1861
c 2,9619 3,7254 670,6484 0,1238 -215,542 -13,8221 -10,6212 0,3339
d 29,2309 98,0346 7.883,0399 29,843 -990,6785 -19,0976 46,1723 9,0989
e 2,1842 -0,2704 -1.025,2729 5,3816 1.206,7112 24,6135 23,7824 -0,3729
f 86,1406 137,5921 -15.335,94 6,1433 5.063,1144 -108,1759 -198,2298 -7,5883
g -0,3873 0 482,899 -3,3272 -398,6713 -6,4014 18,2767 0,2136
h 0 0 6.934,936 1,2597 5.228,5657 373,4437 767,1196 2,6114
i 0 0 -34,8626 0,5351 0 0 0 -0,0422
j 0 0 0 0 0 0 0 0
Y 0,0233 0,0075 0,0295 0,0449 0,0277 0,0116 0,0319 0,0417

γ = 15 SP-5 SM-5
ρ=1
a 2,5313 0,2573 0,2148 0,2565 5,0495 2,3071 1,3095 -0,0934
b 473,1618 0,6261 75,2962 -4,0038 9,0562 10,326 7,1691 -5,4435
c 188,3279 -3,2878 11,984 -1,0345 -14,0471 -11,3673 -4,9409 0,5761
d 3.838,2426 -118,1855 347,0785 5,3696 47,3217 26,4081 25,6386 18,6046
e 276,3502 12,6432 -2,8446 0,6823 32,2135 28,751 30,6153 -0,5013
f 3.999,8712 597,9902 -59,4988 -7,5639 -73,3031 -148,3722 362,4322 -21,4549
g -70,677 -5,5092 0 1,7989 -10,377 -3,0892 -19,9268 0,5988
h 0 -163,2562 0 21,8984 206,2954 706,8852 -74,8696 13,0083
i 0 0,5296 0 -0,7141 2,0028 0 4,1492 0
j 0 0 0 -7,0392 0 0 0 0
Y 0,0305 0,0089 0,0176 0,0715 0,0367 0,0134 0,0191 0,062
Note: ρ is outside the bounds. ρ = 1 used.
Pressure stress intensity factor, I = 1 (derived from Division 2 Part 4.5)
Local pressure stress = I*P*Ri / (2*T) =1.079,633 kgf/cm2
46/172
Maximum combined stress (PL+Pb+Q) = 2.431,92 kgf/cm2
Allowable combined stress (PL+Pb+Q) = ±3*S = ±4.221,62 kgf/cm2
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 1.387,65 kgf/cm2

Allowable local primary membrane stress (PL) = ±1,5*S = ±2.110,81 kgf/cm2
The maximum local primary membrane stress (PL) is within allowable limits.
47/172
Stresses at the pad edge per WRC Bulletin 537
Figure Y Au Al Bu Bl Cu Cl Du Dl
SP-1 to 10* Nx*T / P 0,0251 20,178 20,178 20,178 20,178 20,178 20,178 20,178 20,178
SP-1 to 10 Mx / P 0,0262 126,552 -126,552 126,552 -126,552 126,552 -126,552 126,552 -126,552
SM-1 to 10* Nx*T*(Rm*T)0,5 / M1 0,0269 0 0 0 0 -116,78 -116,78 116,78 116,78
SM-1 to 10 Mx*(Rm*T)0,5 / M1 0,032 0 0 0 0 -833,559 833,559 833,559 -833,559
SM-1 to 10* Nx*T*(Rm*T)0,5 / M2 0,0269 -148,066 -148,066 148,066 148,066 0 0 0 0
SM-1 to 10 Mx*(Rm*T)0,5 / M2 0,032 -1.056,642 1.056,642 1.056,642 -1.056,642 0 0 0 0
Pressure stress* 1.079,633 1.079,633 1.079,633 1.079,633 1.079,633 1.079,633 1.079,633 1.079,633
Total Ox stress 21,655 1.881,834 2.431,072 64,682 276,025 1.690,037 2.176,702 256,48
Membrane O x stress* 951,745 951,745 1.247,877 1.247,877 983,031 983,031 1.216,591 1.216,591
SP-1 to 10* Ny*T / P 0,0536 43,098 43,098 43,098 43,098 43,098 43,098 43,098 43,098
SP-1 to 10 My / P 0,008 38,458 -38,458 38,458 -38,458 38,458 -38,458 38,458 -38,458
SM-1 to 10* Ny*T*(Rm*T)0,5 / M1 0,0482 0 0 0 0 -209,022 -209,022 209,022 209,022
SM-1 to 10 My*(Rm*T)0,5 / M1 0,0122 0 0 0 0 -317,295 317,295 317,295 -317,295
SM-1 to 10* Ny*T*(Rm*T)0,5 / M2 0,0482 -264,916 -264,916 264,916 264,916 0 0 0 0
SM-1 to 10 My*(Rm*T)0,5 / M2 0,0122 -402,226 402,226 402,226 -402,226 0 0 0 0
Pressure stress* 1.079,633 1.079,633 1.079,633 1.079,633 1.079,633 1.079,633 1.079,633 1.079,633
Total Oy stress 494,047 1.221,582 1.828,331 946,964 634,871 1.192,546 1.687,506 976
Membrane O y stress* 857,814 857,814 1.387,647 1.387,647 913,708 913,708 1.331,753 1.331,753
Shear from M t 39,02 39,02 39,02 39,02 39,02 39,02 39,02 39,02
Shear from V 1 0 0 0 0 -16,452 -16,452 16,452 16,452
Shear from V 2 16,452 16,452 -16,452 -16,452 0 0 0 0
Total Shear stress 55,472 55,472 22,569 22,569 22,569 22,569 55,472 55,472
Combined stress
500,445 1.886,475 2.431,916 947,526 636,277 1.691,092 2.182,889 980,219
(PL+Pb+Q)
(1) * denotes primary stress.

(2) The nozzle is analyzed as a hollow attachment.
Maximum stresses due to the applied loads at the nozzle OD (includes pressure)
γ = rm / t = 52,96 / 6,24 = 8,4874
ρ = T / t = 13,52 / 6,24 = 2,1667
U = ro / Sqr(Rm*T) = 57,15 / Sqr(998,96*13,52) = 0,492
48/172
γ=5 SP-3 SM-3
ρ=2
a 0,3656 0,6924 194,6898 0,1169 3.575,8953 -1.612,8152 1,1658 -0,2512
b 20,761 41,4599 35.425,74 0,0485 18.337,83 -16.367,04 6,6119 -4,0064
c 2,1174 6,5648 6.712,6521 1,0834 -148.402,8 19.145,7 -1,8023 1,206
d 39,8904 56,9657 67.541,61 6,5638 -1.113.150 231.710,9 -7,5795 11,6011
e -1,5403 -10,362 -7.076,6023 -1,4491 1.808.340 174.103,8 0,7851 -0,9153
f 6,0842 50,3033 -38.750,21 -8,5622 1,9219E+07 969.880,3 -0,5602 -10,415
g 0,3004 5,2068 7.127,4907 0,6633 -121.264,6 74.723,92 0,0402 0,1529
h 0 -124,8434 52.813,19 4,7651 4.868.062 1.365.329 2,7493 3,6043
i 0 -0,8506 -976,6428 -0,1059 -427.941,1 -91.957,24 0 0
j 0 45,9146 0 -0,7887 8.286.525 1.729.110 0 0
Y 0,0496 0,0564 0,0799 0,2011 0,1288 0,1822 0,1886 0,1718

γ=5 SP-4 SM-4
ρ=4
a 0,1955 0,7443 2,537 0,1606 -3,9242 12,6132 -0,9607 -6,9959
b 355,6102 7,533 1.071,7354 22,9473 -68,5346 29,9988 -43,2509 114,214
c 21,1677 -2,6223 127,4587 10,3372 228,2976 -129,5801 -7,5852 81,2222
d 1.539,5199 -7,6574 2.112,6475 -190,1285 9.214,6671 -214,241 8,1123 -726,9062
e -9,9855 9,5634 -131,0041 -76,2413 341,9835 558,1185 5,3251 -296,5262
f 356,7674 64,1716 -8.161,6149 517,979 12.323,9 595,3023 11,1703 1.724,0898
g 0 -5,6615 -54,494 186,8225 -372,3161 -319,0507 0 427,4096
h 0 62,296 7.160,3101 -483,8102 0 2.813,0991 0 -1.948,4552
i 0 0 102,0928 -102,4669 0 0 0 -195,9934
j 0 0 -1.577,3732 408,8865 0 0 0 1.040,0273
Y 0,0139 0,0774 0,0748 0,2665 0,0401 0,2302 0,2004 0,2544
49/172
γ = 15 SP-6 SM-6
ρ=2
a 0,4364 0,4568 0,5408 0,199 1,2527 1,9756 3,4348 -0,6545
b 23,8528 18,4406 86,1146 1,3701 -9,7364 -10,5872 32,542 2,3553
c 3,1218 0,5744 10,6552 0,9562 42,3407 -7,1545 -9,1948 3,7495
d 57,2195 2,9177 210,1066 4,8904 581,7506 267,0319 0,2003 6,5143
e -1,23 0,2335 -2,8821 -0,1717 -11,5154 184,7135 14,4342 -2,6465
f -0,5058 37,5435 66,5636 -0,1752 -363,3128 406,7564 -130,0729 -5,4867
g 0,4263 0 1,9553 0 4,4567 337,601 1,057 0,5907
h 16,5587 0 0 0 555,7041 5.118,1159 350,2929 1,9002
i 0 0 0 0 0 -155,8292 0 0
j 0 0 0 0 0 2.619,7988 0 0
Y 0,0627 0,0522 0,0521 0,2213 0,157 0,1533 0,1146 0,1941

γ = 15 SP-7 SM-7
ρ=4
a 0,1225 1,1858 0,152 0,2586 81.160,67 54,8627 -7.253.111.800 -2.889,5632
b 10,2618 30,9469 6,4077 2,6992 2.773.928 313,4235 2,0933E+11 44.457,77
c 0,0628 0,7386 -0,2621 2,1956 11.224,63 -805,6348 2,2821E+11 31.259,89
d 2,5604 -22,7834 -20,1141 10,0386 -888.508,9 -5.199,714 6,2796E+12 -175.466,5
e -9,8501E-04 0,8686 0,1324 0,3281 -4.806,5269 2.622,0799 1,5072E+12 -81.861,2
f 7,9918 86,4361 30,2989 -5,923 3.917.797 23.612,83 3,0942E+13 299.387,2
g 0 -0,3301 0,2529 -0,3719 0 4.442,2399 1,7691E+11 85.306,95
h 0 0 -12,616 4,2863 0 -21.199,17 3,2234E+12 -247.881,6
i 0 0 -0,0853 0 0 -1.946,6481 0 -22.718,26
j 0 0 1,8294 0 0 79.566,95 0 113.956,5
Y 0,0201 0,0819 0,0364 0,3193 0,0529 0,2566 0,0913 0,3939
Pressure stress intensity factor, I = 0,4373 (derived from Division 2 Part 4.5)
Local pressure stress = I*P*Ri / (2*T) =472,181 kgf/cm2
50/172
Maximum local primary membrane stress (PL) = 612,16 kgf/cm2

51/172
Stresses at the nozzle OD per WRC Bulletin 537
SP-1 to 10* Nx*T / P 0,0694 9,281 9,281 9,281 9,281 9,281 9,281 9,281 9,281
SP-1 to 10 Mx / P 0,051 40,989 -40,989 40,989 -40,989 40,989 -40,989 40,989 -40,989
SM-1 to 10* Nx*T*(Rm*T)0,5 / M1 0,1627 0 0 0 0 -75,228 -75,228 75,228 75,228
SM-1 to 10 Mx*(Rm*T)0,5 / M1 0,1308 0 0 0 0 -362,573 362,573 362,573 -362,573
SM-1 to 10* Nx*T*(Rm*T)0,5 / M2 0,1627 -95,336 -95,336 95,336 95,336 0 0 0 0
SM-1 to 10 Mx*(Rm*T)0,5 / M2 0,1308 -459,596 459,596 459,596 -459,596 0 0 0 0
Pressure stress* 472,181 472,181 472,181 472,181 472,181 472,181 472,181 472,181
Total Ox stress -32,482 804,733 1.077,383 76,213 84,65 727,817 960,252 153,128
Membrane O x stress* 386,125 386,125 576,798 576,798 406,233 406,233 556,69 556,69
SP-1 to 10* Ny*T / P 0,2146 28,756 28,756 28,756 28,756 28,756 28,756 28,756 28,756
SP-1 to 10 My / P 0,0569 45,77 -45,77 45,77 -45,77 45,77 -45,77 45,77 -45,77
SM-1 to 10* Ny*T*(Rm*T)0,5 / M1 0,1899 0 0 0 0 -87,743 -87,743 87,743 87,743
SM-1 to 10 My*(Rm*T)0,5 / M1 0,1777 0 0 0 0 -492,781 492,781 492,781 -492,781
SM-1 to 10* Ny*T*(Rm*T)0,5 / M2 0,1899 -111,226 -111,226 111,226 111,226 0 0 0 0
SM-1 to 10 My*(Rm*T)0,5 / M2 0,1777 -624,677 624,677 624,677 -624,677 0 0 0 0
Pressure stress* 472,181 472,181 472,181 472,181 472,181 472,181 472,181 472,181
Total Oy stress -189,196 968,618 1.282,609 -58,284 -33,818 860,205 1.127,231 50,129
Membrane O y stress* 389,711 389,711 612,162 612,162 413,194 413,194 588,68 588,68
Shear from M t 56,808 56,808 56,808 56,808 56,808 56,808 56,808 56,808
Shear from V 1 0 0 0 0 -12,726 -12,726 12,726 12,726
Shear from V 2 12,726 12,726 -12,726 -12,726 0 0 0 0
Combined stress
-215,631 994,14 1.291,678 160,792 147,644 873,563 1.152,4 188,141
(PL+Pb+Q)

Longitudinal stress in the nozzle wall due to internal pressure + external loads
σn (Pm) = P*Ri / (2*tn) - Pr / (π*(Ro2 - Ri2)) + M*Ro / I

= 11,73*1,02*49,84 / (2*6,24) - -244,94 / (π*(57,152 - 49,842))*100 + 158.486,8*57,15 / 3.531.993*100
= 314,196 kgf/cm2
The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external
loads is acceptable ( ≤ S = 1.203,264 kgf/cm2)
Shear stress in the nozzle wall due to external loads
σshear = (V12 + V22)0,5 / (π*Ri*tn)*100

= (308,442 + 308,442)0,5 / (π*49,84*7,31)*100
= 38,111 kgf/cm2
σtorsion = Mt / (2*π*Ri2*tn)*100000
= 157,6 / (2*π*49,842*7,31)*100000
= 138,147 kgf/cm2
σtotal = σshear + σtorsion

= 38,111 + 138,147
= 176,258 kgf/cm2
52/172
UG-45: The total combined shear stress (176,258 kgf/cm2) ≤ allowable (0,7*Sn = 0,7*1.203,264 = 842,285 kgf/cm2)
53/172
Reinforcement Calculations for MAWP
The vessel wall thickness governs the MAWP of this nozzle.
UG-45
(mm)
A A A
5,6192 8,881 -- 1,5703 -- 6,8049 0,5058 6,52 7,49

7.907 12.497 29.055 3.893 33.746 13.468 29.028

size (mm) size (mm)
WRC 537
Max Allow
Max Allow
Local Local
P Pr M1 V2 M2 V1 Mt Comb Comb Over
Stress Stress
(kgf/cm2) (kgf/cm2)
(kgf/cm2) (kgf/cm2)

15,37 -244,94 98,2 308,44 124,4 308,44 157,6 2.766,647 4.221,622 1.722,378 2.110,811 No
150)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(99,68, 49,84 + (8,56 - 1,25) + (6,77 - 1,25))
= 99,68 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(6,77 - 1,25), 2,5*(8,56 - 1,25) + 8)
= 13,8 mm
54/172
trn = P*Rn / (Sn*E - 0,6*P)

= 15,3711*49,84 / (1.180*1 - 0,6*15,3711)
= 0,66 mm
tr = P*K1*D / (2*S*E - 0,2*P)

= 15,3711*0,898*1.102,5 / (2*1.380*1 - 0,2*15,3711)
= 5,52 mm
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= (99,68*5,52*1 + 2*7,31*5,52*1*(1 - 0,8551)) / 100
= 5,6192 cm2
A1 = larger of the following= 0 cm2

= (99,68*(1*5,52 - 1*5,52) - 2*7,31*(1*5,52 - 1*5,52)*(1 - 0,8551)) / 100
= 0 cm2

= (2*(5,52 + 7,31)*(1*5,52 - 1*5,52) - 2*7,31*(1*5,52 - 1*5,52)*(1 - 0,8551)) / 100
= 0 cm2
= (5*(7,31 - 0,66)*0,8551*5,52) / 100
= 1,5703 cm2
= 2*(tn - trn)*(2,5*tn + te)*fr2

= (2*(7,31 - 0,66)*(2,5*7,31 + 8)*0,8551) / 100
55/172
= 2,9903 cm2
A41 = Leg2*fr3
= (7,692*0,8551) / 100
= 0,5058 cm2
A42 = Leg2*fr4
= (02*1) / 100
= 0 cm2
A5 = (Dp - d - 2*tn)*te*fr4
= ((199,36 - 99,68 - 2*7,31)*8*1) / 100
= 6,8049 cm2
Area = A1 + A2 + A41 + A42 + A5

= 0 + 1,5703 + 0,5058 + 0 + 6,8049
= 8,881 cm2

tc(actual) = 0,7*Leg = 0.7*8 = 5,6 mm

tw(min) = 0,5*tmin = 2,76 mm
tw(actual) = 0,7*Leg = 0.7*8 = 5,6 mm

= 15,3711*49,84 / (1.180*1 - 0,6*15,3711) + 1,25
= 1,91 mm
ta UG-22 = 2,72 mm

= max[ 1,91 , 2,72 ]
= 2,72 mm
56/172
tb1 = 6,77 mm

= max[ 6,77 , 3,75 ]
= 6,77 mm

= min[ 6,52 , 6,77 ]
= 6,52 mm
= max[ 2,72 , 6,52 ]
= 6,52 mm






W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (561,9219 - 0 + 2*7,31*0,8551*(1*5,52 - 1*5,52))*1.407,207
= 7.907,43 kgf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (157,0319 + 680,4864 + 50,5805 + 0)*1.407,207
= 12.497,4 kgf
57/172
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
= (157,0319 + 0 + 50,5805 + 0 + 2*7,31*5,52*0,8551)*1.407,207
= 3.892,61 kgf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (157,0319 + 0 + 680,4864 + 50,5805 + 0 + 0 + 2*7,31*5,52*0,8551)*1.407,207
= 13.468,47 kgf

Path 1-1 through (2) & (3) = 18.707,56 + 10.347,34 = 29.054,9 kgf

Path 2-2 through (1), (4), (6) = 8.468,64 + 10.320,37 + 14.957,06 = 33.746,07 kgf

Path 3-3 through (2), (4) = 18.707,56 + 10.320,37 = 29.027,93 kgf
58/172
Applied Loads
Circumferential moment, M1 98,2 kgf-m
Circumferential shear, V2 308,44 kgf
Longitudinal moment, M2 124,4 kgf-m
Longitudinal shear, V1 308,44 kgf
Mean dish radius, Rm 998,96 mm
Local head thickness, T 5,52 mm
Design factor 3
γ = rm / t = 52,96 / 6,24 = 8,4874
ρ = T / t = 5,52 / 6,24 = 0,8846
U = ro / Sqr(Rm*T) = 107,95 / Sqr(998,96*5,52) = 1,454

γ=5 SP-1 SM-1
ρ = 0,25
a 3,7231 1,9183 0,2132 0,2459 5,5747 3,4183 48,225 10,3039
b 186,7198 719,3115 4,205 200,0895 6,9409 30,765 3.880,8868 -589,9236
c 26,4368 74,3354 0,1092 48,4085 -23,5691 -68,1701 626,1306 -191,2477
d 1.419,4954 2.645,2748 5,4914 253,4566 31,0499 -855,2551 44.477,21 4.701,8017
e 648,0076 -45,7362 1,408 -25,0342 113,9108 390,7493 4.895,8788 838,6609
f 9.734,6418 913,8857 24,927 15,8664 221,0402 4.747,865 3.024,9996 -1.873,4948
g -160,348 -5,3218 -0,244 5,4387 -26,0412 -102,347 -387,7985 -129,3938
h 0 -2.598,337 0 0 584,8641 5.154,7728 59.637,35 6.245,6511
i 0 5,7655 0 0 0 0 0 0
j 0 796,5845 0 0 0 0 0 0
Y 0,0277 0,0075 0,0273 0,0393 0,0392 0,0116 0,0269 0,0355
59/172
γ=5 SP-2 SM-2
ρ=1
a 0,6211 0,3627 4,244 0,147 11,647 3,0505 2,3258 -0,0608
b 21,6273 44,9628 2.909,7533 -1,6443 44,8126 18,7157 7,2896 -4,1861
c 2,9619 3,7254 670,6484 0,1238 -215,542 -13,8221 -10,6212 0,3339
d 29,2309 98,0346 7.883,0399 29,843 -990,6785 -19,0976 46,1723 9,0989
e 2,1842 -0,2704 -1.025,2729 5,3816 1.206,7112 24,6135 23,7824 -0,3729
f 86,1406 137,5921 -15.335,94 6,1433 5.063,1144 -108,1759 -198,2298 -7,5883
g -0,3873 0 482,899 -3,3272 -398,6713 -6,4014 18,2767 0,2136
h 0 0 6.934,936 1,2597 5.228,5657 373,4437 767,1196 2,6114
i 0 0 -34,8626 0,5351 0 0 0 -0,0422
j 0 0 0 0 0 0 0 0
Y 0,0233 0,0075 0,0295 0,0449 0,0277 0,0116 0,0319 0,0417

γ = 15 SP-5 SM-5
ρ=1
a 2,5313 0,2573 0,2148 0,2565 5,0495 2,3071 1,3095 -0,0934
b 473,1618 0,6261 75,2962 -4,0038 9,0562 10,326 7,1691 -5,4435
c 188,3279 -3,2878 11,984 -1,0345 -14,0471 -11,3673 -4,9409 0,5761
d 3.838,2426 -118,1855 347,0785 5,3696 47,3217 26,4081 25,6386 18,6046
e 276,3502 12,6432 -2,8446 0,6823 32,2135 28,751 30,6153 -0,5013
f 3.999,8712 597,9902 -59,4988 -7,5639 -73,3031 -148,3722 362,4322 -21,4549
g -70,677 -5,5092 0 1,7989 -10,377 -3,0892 -19,9268 0,5988
h 0 -163,2562 0 21,8984 206,2954 706,8852 -74,8696 13,0083
i 0 0,5296 0 -0,7141 2,0028 0 4,1492 0
j 0 0 0 -7,0392 0 0 0 0
Y 0,0305 0,0089 0,0176 0,0715 0,0367 0,0134 0,0191 0,062
Note: ρ is outside the bounds. ρ = 1 used.
60/172
γ = 15 SP-7 SM-7
ρ=4
a 0,1225 1,1858 0,152 0,2586 81.160,67 54,8627 -7.253.111.800 -2.889,5632
b 10,2618 30,9469 6,4077 2,6992 2.773.928 313,4235 2,0933E+11 44.457,77
c 0,0628 0,7386 -0,2621 2,1956 11.224,63 -805,6348 2,2821E+11 31.259,89
d 2,5604 -22,7834 -20,1141 10,0386 -888.508,9 -5.199,714 6,2796E+12 -175.466,5
e -9,8501E-04 0,8686 0,1324 0,3281 -4.806,5269 2.622,0799 1,5072E+12 -81.861,2
f 7,9918 86,4361 30,2989 -5,923 3.917.797 23.612,83 3,0942E+13 299.387,2
g 0 -0,3301 0,2529 -0,3719 0 4.442,2399 1,7691E+11 85.306,95
h 0 0 -12,616 4,2863 0 -21.199,17 3,2234E+12 -247.881,6
i 0 0 -0,0853 0 0 -1.946,6481 0 -22.718,26
j 0 0 1,8294 0 0 79.566,95 0 113.956,5
Y 0,0201 0,0819 0,0364 0,3193 0,0529 0,2566 0,0913 0,3939
Local pressure stress = I*P*Ri / (2*T) =1.414,364 kgf/cm2


61/172
SP-1 to 10* Nx*T / P 0,0251 20,178 20,178 20,178 20,178 20,178 20,178 20,178 20,178
SP-1 to 10 Mx / P 0,0262 126,552 -126,552 126,552 -126,552 126,552 -126,552 126,552 -126,552
SM-1 to 10* Nx*T*(Rm*T)0,5 / M1 0,0269 0 0 0 0 -116,78 -116,78 116,78 116,78
SM-1 to 10 Mx*(Rm*T)0,5 / M1 0,032 0 0 0 0 -833,559 833,559 833,559 -833,559
SM-1 to 10* Nx*T*(Rm*T)0,5 / M2 0,0269 -148,066 -148,066 148,066 148,066 0 0 0 0
SM-1 to 10 Mx*(Rm*T)0,5 / M2 0,032 -1.056,642 1.056,642 1.056,642 -1.056,642 0 0 0 0
Pressure stress* 1.414,364 1.414,364 1.414,364 1.414,364 1.414,364 1.414,364 1.414,364 1.414,364
Total Ox stress 356,386 2.216,566 2.765,803 399,414 610,756 2.024,768 2.511,433 591,211
Membrane O x stress* 1.286,476 1.286,476 1.582,608 1.582,608 1.317,762 1.317,762 1.551,322 1.551,322
SP-1 to 10* Ny*T / P 0,0536 43,098 43,098 43,098 43,098 43,098 43,098 43,098 43,098
SP-1 to 10 My / P 0,008 38,458 -38,458 38,458 -38,458 38,458 -38,458 38,458 -38,458
SM-1 to 10* Ny*T*(Rm*T)0,5 / M1 0,0482 0 0 0 0 -209,022 -209,022 209,022 209,022
SM-1 to 10 My*(Rm*T)0,5 / M1 0,0122 0 0 0 0 -317,295 317,295 317,295 -317,295
SM-1 to 10* Ny*T*(Rm*T)0,5 / M2 0,0482 -264,916 -264,916 264,916 264,916 0 0 0 0
SM-1 to 10 My*(Rm*T)0,5 / M2 0,0122 -402,226 402,226 402,226 -402,226 0 0 0 0
Pressure stress* 1.414,364 1.414,364 1.414,364 1.414,364 1.414,364 1.414,364 1.414,364 1.414,364
Total Oy stress 828,778 1.556,314 2.163,062 1.281,695 969,602 1.527,277 2.022,237 1.310,732
Membrane O y stress* 1.192,546 1.192,546 1.722,378 1.722,378 1.248,44 1.248,44 1.666,484 1.666,484
Shear from M t 39,02 39,02 39,02 39,02 39,02 39,02 39,02 39,02
Shear from V 1 0 0 0 0 -16,452 -16,452 16,452 16,452
Shear from V 2 16,452 16,452 -16,452 -16,452 0 0 0 0
Combined stress
835,176 2.221,206 2.766,647 1.282,257 971,009 2.025,823 2.517,62 1.314,95
(PL+Pb+Q)

γ = rm / t = 52,96 / 6,24 = 8,4874
ρ = T / t = 13,52 / 6,24 = 2,1667
U = ro / Sqr(Rm*T) = 57,15 / Sqr(998,96*13,52) = 0,492
62/172
γ=5 SP-3 SM-3
ρ=2
a 0,3656 0,6924 194,6898 0,1169 3.575,8953 -1.612,8152 1,1658 -0,2512
b 20,761 41,4599 35.425,74 0,0485 18.337,83 -16.367,04 6,6119 -4,0064
c 2,1174 6,5648 6.712,6521 1,0834 -148.402,8 19.145,7 -1,8023 1,206
d 39,8904 56,9657 67.541,61 6,5638 -1.113.150 231.710,9 -7,5795 11,6011
e -1,5403 -10,362 -7.076,6023 -1,4491 1.808.340 174.103,8 0,7851 -0,9153
f 6,0842 50,3033 -38.750,21 -8,5622 1,9219E+07 969.880,3 -0,5602 -10,415
g 0,3004 5,2068 7.127,4907 0,6633 -121.264,6 74.723,92 0,0402 0,1529
h 0 -124,8434 52.813,19 4,7651 4.868.062 1.365.329 2,7493 3,6043
i 0 -0,8506 -976,6428 -0,1059 -427.941,1 -91.957,24 0 0
j 0 45,9146 0 -0,7887 8.286.525 1.729.110 0 0
Y 0,0496 0,0564 0,0799 0,2011 0,1288 0,1822 0,1886 0,1718

γ=5 SP-4 SM-4
ρ=4
a 0,1955 0,7443 2,537 0,1606 -3,9242 12,6132 -0,9607 -6,9959
b 355,6102 7,533 1.071,7354 22,9473 -68,5346 29,9988 -43,2509 114,214
c 21,1677 -2,6223 127,4587 10,3372 228,2976 -129,5801 -7,5852 81,2222
d 1.539,5199 -7,6574 2.112,6475 -190,1285 9.214,6671 -214,241 8,1123 -726,9062
e -9,9855 9,5634 -131,0041 -76,2413 341,9835 558,1185 5,3251 -296,5262
f 356,7674 64,1716 -8.161,6149 517,979 12.323,9 595,3023 11,1703 1.724,0898
g 0 -5,6615 -54,494 186,8225 -372,3161 -319,0507 0 427,4096
h 0 62,296 7.160,3101 -483,8102 0 2.813,0991 0 -1.948,4552
i 0 0 102,0928 -102,4669 0 0 0 -195,9934
j 0 0 -1.577,3732 408,8865 0 0 0 1.040,0273
Y 0,0139 0,0774 0,0748 0,2665 0,0401 0,2302 0,2004 0,2544
63/172
γ = 15 SP-6 SM-6
ρ=2
a 0,4364 0,4568 0,5408 0,199 1,2527 1,9756 3,4348 -0,6545
b 23,8528 18,4406 86,1146 1,3701 -9,7364 -10,5872 32,542 2,3553
c 3,1218 0,5744 10,6552 0,9562 42,3407 -7,1545 -9,1948 3,7495
d 57,2195 2,9177 210,1066 4,8904 581,7506 267,0319 0,2003 6,5143
e -1,23 0,2335 -2,8821 -0,1717 -11,5154 184,7135 14,4342 -2,6465
f -0,5058 37,5435 66,5636 -0,1752 -363,3128 406,7564 -130,0729 -5,4867
g 0,4263 0 1,9553 0 4,4567 337,601 1,057 0,5907
h 16,5587 0 0 0 555,7041 5.118,1159 350,2929 1,9002
i 0 0 0 0 0 -155,8292 0 0
j 0 0 0 0 0 2.619,7988 0 0
Y 0,0627 0,0522 0,0521 0,2213 0,157 0,1533 0,1146 0,1941

γ = 15 SP-7 SM-7
ρ=4
a 0,1225 1,1858 0,152 0,2586 81.160,67 54,8627 -7.253.111.800 -2.889,5632
b 10,2618 30,9469 6,4077 2,6992 2.773.928 313,4235 2,0933E+11 44.457,77
c 0,0628 0,7386 -0,2621 2,1956 11.224,63 -805,6348 2,2821E+11 31.259,89
d 2,5604 -22,7834 -20,1141 10,0386 -888.508,9 -5.199,714 6,2796E+12 -175.466,5
e -9,8501E-04 0,8686 0,1324 0,3281 -4.806,5269 2.622,0799 1,5072E+12 -81.861,2
f 7,9918 86,4361 30,2989 -5,923 3.917.797 23.612,83 3,0942E+13 299.387,2
g 0 -0,3301 0,2529 -0,3719 0 4.442,2399 1,7691E+11 85.306,95
h 0 0 -12,616 4,2863 0 -21.199,17 3,2234E+12 -247.881,6
i 0 0 -0,0853 0 0 -1.946,6481 0 -22.718,26
j 0 0 1,8294 0 0 79.566,95 0 113.956,5
Y 0,0201 0,0819 0,0364 0,3193 0,0529 0,2566 0,0913 0,3939
Local pressure stress = I*P*Ri / (2*T) =618,56 kgf/cm2
64/172
Maximum local primary membrane stress (PL) = 758,54 kgf/cm2

65/172
SP-1 to 10* Nx*T / P 0,0694 9,281 9,281 9,281 9,281 9,281 9,281 9,281 9,281
SP-1 to 10 Mx / P 0,051 40,989 -40,989 40,989 -40,989 40,989 -40,989 40,989 -40,989
SM-1 to 10* Nx*T*(Rm*T)0,5 / M1 0,1627 0 0 0 0 -75,228 -75,228 75,228 75,228
SM-1 to 10 Mx*(Rm*T)0,5 / M1 0,1308 0 0 0 0 -362,573 362,573 362,573 -362,573
SM-1 to 10* Nx*T*(Rm*T)0,5 / M2 0,1627 -95,336 -95,336 95,336 95,336 0 0 0 0
SM-1 to 10 Mx*(Rm*T)0,5 / M2 0,1308 -459,596 459,596 459,596 -459,596 0 0 0 0
Pressure stress* 618,56 618,56 618,56 618,56 618,56 618,56 618,56 618,56
Total Ox stress 113,897 951,112 1.223,762 222,592 231,028 874,196 1.106,631 299,507
Membrane O x stress* 532,504 532,504 723,177 723,177 552,612 552,612 703,069 703,069
SP-1 to 10* Ny*T / P 0,2146 28,756 28,756 28,756 28,756 28,756 28,756 28,756 28,756
SP-1 to 10 My / P 0,0569 45,77 -45,77 45,77 -45,77 45,77 -45,77 45,77 -45,77
SM-1 to 10* Ny*T*(Rm*T)0,5 / M1 0,1899 0 0 0 0 -87,743 -87,743 87,743 87,743
SM-1 to 10 My*(Rm*T)0,5 / M1 0,1777 0 0 0 0 -492,781 492,781 492,781 -492,781
SM-1 to 10* Ny*T*(Rm*T)0,5 / M2 0,1899 -111,226 -111,226 111,226 111,226 0 0 0 0
SM-1 to 10 My*(Rm*T)0,5 / M2 0,1777 -624,677 624,677 624,677 -624,677 0 0 0 0
Pressure stress* 618,56 618,56 618,56 618,56 618,56 618,56 618,56 618,56
Total Oy stress -42,817 1.114,997 1.428,988 88,095 112,561 1.006,584 1.273,609 196,508
Membrane O y stress* 536,09 536,09 758,541 758,541 559,573 559,573 735,059 735,059
Shear from M t 56,808 56,808 56,808 56,808 56,808 56,808 56,808 56,808
Shear from V 1 0 0 0 0 -12,726 -12,726 12,726 12,726
Shear from V 2 12,726 12,726 -12,726 -12,726 0 0 0 0
Combined stress
209,515 1.140,519 1.438,057 235,739 245,652 1.019,942 1.298,779 334,52
(PL+Pb+Q)


= 15,37*1,02*49,84 / (2*6,24) - -244,94 / (π*(57,152 - 49,842))*100 + 158.486,8*57,15 / 3.531.993*100
= 329,011 kgf/cm2
σshear = (V12 + V22)0,5 / (π*Ri*tn)*100

= (308,442 + 308,442)0,5 / (π*49,84*7,31)*100
= 38,111 kgf/cm2
= 157,6 / (2*π*49,842*7,31)*100000
= 138,147 kgf/cm2

= 38,111 + 138,147
= 176,258 kgf/cm2
66/172
67/172
Reinforcement Calculations for MAP
The vessel wall thickness governs the MAP of this nozzle.
UG-45
(mm)
For P = 18,85 bar @ 21,11 °C The nozzle
A A A
6,7469 9,2023 -- 2,2503 -- 6,4049 0,5471 5,27 7,49

9.494 12.950 30.683 5.331 36.083 14.344 31.365

size (mm) size (mm)
Calculations for internal pressure 18,85 bar @ 21,11 °C
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(97,18, 48,59 + (8,56 - 0) + (6,77 - 0))
= 97,18 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(6,77 - 0), 2,5*(8,56 - 0) + 8)
= 16,93 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 18,8481*48,59 / (1.180*1 - 0,6*18,8481)
= 0,78 mm
68/172
tr = P*K1*D / (2*S*E - 0,2*P)

= 18,8481*0,9*1.100 / (2*1.380*1 - 0,2*18,8481)
= 6,77 mm
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= (97,18*6,77*1 + 2*8,56*6,77*1*(1 - 0,8551)) / 100
= 6,7469 cm2

= (97,18*(1*6,77 - 1*6,77) - 2*8,56*(1*6,77 - 1*6,77)*(1 - 0,8551)) / 100
= 0 cm2

= (2*(6,77 + 8,56)*(1*6,77 - 1*6,77) - 2*8,56*(1*6,77 - 1*6,77)*(1 - 0,8551)) / 100
= 0 cm2
= (5*(8,56 - 0,78)*0,8551*6,77) / 100
= 2,2503 cm2
= 2*(tn - trn)*(2,5*tn + te)*fr2

= (2*(8,56 - 0,78)*(2,5*8,56 + 8)*0,8551) / 100
= 3,909 cm2
A41 = Leg2*fr3
= (82*0,8551) / 100
= 0,5471 cm2
69/172
A42 = Leg2*fr4
= (02*1) / 100
= 0 cm2
A5 = (Dp - d - 2*tn)*te*fr4
= ((194,36 - 97,18 - 2*8,56)*8*1) / 100
= 6,4049 cm2
Area = A1 + A2 + A41 + A42 + A5

= 0 + 2,2503 + 0,5471 + 0 + 6,4049
= 9,2023 cm2
Inner fillet: tmin = lesser of 19 mm or tn or te = 8 mm

tc(actual) = 0,7*Leg = 0.7*8 = 5,6 mm

tw(min) = 0,5*tmin = 3,39 mm
tw(actual) = 0,7*Leg = 0.7*8 = 5,6 mm

= 18,8481*48,59 / (1.180*1 - 0,6*18,8481) + 0
= 0,78 mm
ta UG-22 = 1,67 mm

= max[ 0,78 , 1,67 ]
= 1,67 mm
tb1 = 6,77 mm

= max[ 6,77 , 2,5 ]
= 6,77 mm

= min[ 5,27 , 6,77 ]
70/172
= 5,27 mm
= max[ 1,67 , 5,27 ]
= 5,27 mm






W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (674,6914 - 0 + 2*8,56*0,8551*(1*6,77 - 1*6,77))*1.407,207
= 9.494,34 kgf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (225,0318 + 640,4864 + 54,7096 + 0)*1.407,207
= 12.949,52 kgf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (225,0318 + 0 + 54,7096 + 0 + 2*8,56*6,77*0,8551)*1.407,207
= 5.331,17 kgf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
71/172
= (225,0318 + 0 + 640,4864 + 54,7096 + 0 + 0 + 2*8,56*6,77*0,8551)*1.407,207
= 14.344,15 kgf

Path 1-1 through (2) & (3) = 18.707,56 + 11.975,21 = 30.682,76 kgf

Path 2-2 through (1), (4), (6) = 8.468,64 + 12.657,41 + 14.957,06 = 36.083,11 kgf

Path 3-3 through (2), (4) = 18.707,56 + 12.657,41 = 31.364,97 kgf
72/172
Valvula de alivio (N3)

Orientation 0°
End of nozzle to datum line 2.750 mm
Calculated as hillside Yes
Nozzle
Description NPS 1 Sch 160 DN 25
Access opening No
Opening chord length 23,94 mm
Welds
73/172
Inner fillet, Leg41 6,35 mm
1

Blind included No
Rated MDMT -48°C
Liquid static head 0 bar
PWHT performed No
Impact Tested No
Notes

Impact test exempt per UCS-66(d) (NPS 4 or smaller pipe) = -105°C
74/172
UG-45
UG-37 Area Calculation Summary
Summary
(cm2)
(mm)
The nozzle
For P = 11,74 bar @ 40 °C
passes UG-45
A A A
This nozzle is exempt from area

4,21 5,56
calculations per UG-36(c)(3)(a)
UG-41 Weld Failure Path Analysis Summary

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

throat size (mm) throat size (mm)
Nozzle to shell fillet (Leg 41) 3,57 4,45 weld size is adequate
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(23,94, 11,97 + (6,35 - 1,25) + (6,77 - 1,25))
= 23,94 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(6,77 - 1,25), 2,5*(6,35 - 1,25) + 0)
= 12,75 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 11,7364*11,6 / (1.180*1 - 0,6*11,7364)
= 0,12 mm
tr = P*K1*D / (2*S*E - 0,2*P)

= 11,7364*0,898*1.102,5 / (2*1.380*1 - 0,2*11,7364)
= 4,21 mm
This opening does not require reinforcement per UG-36(c)(3)(a)
75/172
UW-16(c) Weld Check
Fillet weld: tmin = lesser of 19 mm or tn or t = 5,1 mm

tc(actual) = 0,7*Leg = 0.7*6,35 = 4,45 mm
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

= 11,7364*11,6 / (1.180*1 - 0,6*11,7364) + 1,25
= 1,37 mm

= max[ 1,37 , 0 ]
= 1,37 mm
tb1 = 5,46 mm

= max[ 5,46 , 3,75 ]
= 5,46 mm

= min[ 4,21 , 5,46 ]
= 4,21 mm
= max[ 1,37 , 4,21 ]
= 4,21 mm
76/172
UG-45
Summary
(cm2)
(mm)
The nozzle
For P = 15,37 bar @ 40 °C
passes UG-45
A A A

4,21 5,56


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(23,94, 11,97 + (6,35 - 1,25) + (6,77 - 1,25))
= 23,94 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(6,77 - 1,25), 2,5*(6,35 - 1,25) + 0)
= 12,75 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 15,3709*11,6 / (1.180*1 - 0,6*15,3709)
= 0,15 mm
tr = P*K1*D / (2*S*E - 0,2*P)

= 15,3709*0,898*1.102,5 / (2*1.380*1 - 0,2*15,3709)
= 5,52 mm
77/172
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*6,35 = 4,45 mm

= 15,3709*11,6 / (1.180*1 - 0,6*15,3709) + 1,25
= 1,4 mm

= max[ 1,4 , 0 ]
= 1,4 mm
tb1 = 6,77 mm

= max[ 6,77 , 3,75 ]
= 6,77 mm

= min[ 4,21 , 6,77 ]
= 4,21 mm
= max[ 1,4 , 4,21 ]
= 4,21 mm
78/172
UG-45
Summary
(cm2)
(mm)
The nozzle
For P = 18,85 bar @ 21,11 °C
passes UG-45
A A A

2,96 5,56


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(21,36, 10,68 + (6,35 - 0) + (6,77 - 0))
= 23,8 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(6,77 - 0), 2,5*(6,35 - 0) + 0)
= 15,88 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 18,8481*10,35 / (1.180*1 - 0,6*18,8481)
= 0,17 mm
tr = P*K1*D / (2*S*E - 0,2*P)

= 18,8481*0,9*1.100 / (2*1.380*1 - 0,2*18,8481)
= 6,77 mm
79/172
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*6,35 = 4,45 mm

= 18,8481*10,35 / (1.180*1 - 0,6*18,8481) + 0
= 0,17 mm

= max[ 0,17 , 0 ]
= 0,17 mm
tb1 = 6,77 mm

= max[ 6,77 , 2,5 ]
= 6,77 mm

= min[ 2,96 , 6,77 ]
= 2,96 mm
= max[ 0,17 , 2,96 ]
= 2,96 mm
80/172
Cylinder #1

Component Cylinder
Normalized PWHT
No No No No No
Internal 11,72 40 -28,89
Static Liquid Head
Operating 0,27 2.750 1
Dimensions
Length 2.300 mm
Inner 1,25 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 500,98 2.185,76
Corroded 423,2 2.195,71
Radiography
Top Circumferential
seam
Bottom Circumferential
seam
81/172
Results Summary
Rated MDMT -45 °C

tr = 11,99*551,25 / (1.380*0,85 - 0.6*11,99) = 5,67 mm
Reduction in MDMT, TR from Fig UCS-66.1M = 16°C
MDMT = max[ MDMT - TR, -48] = max[ -29 - 16 , -48] = -45°C

= 11,99*551,25 / (1.380*0,85 - 0,60*11,99) + 1,25
= 6,92 mm
P = S*E*t / (R + 0,60*t) - Ps
= 1.380*0,85*6,75 / (551,25 + 0,60*6,75) - 0,27
= 13,99 bar
P = S*E*t / (R + 0,60*t)
= 1.380*0,85*8 / (550 + 0,60*8)
= 16,91 bar
EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*8 / 554)*(1 - 554 / infinity)
= 0,722%
82/172
Allowable Stress
Req'd Thk Due
Before UG-23
Pressure P ( Temperature ( Corrosion C Req'd Thk Due to to
Condition Stress Increase ( Location Load
bar) °C) (mm) Tension (mm) Compression
kg/cm2)
(mm)
St Sc
Wind 1,95 1,93

Top
Operating, Hot & Corroded 11,72 1.407,2 971,1 40 1,25 Seismic 2 1,88
Wind 1,99 1,98

Bottom
Seismic 2 1,97
Wind 1,95 1,92

Top
Operating, Hot & New 11,72 1.407,2 1.018,5 40 0 Seismic 1,99 1,88
Wind 1,99 1,97

Bottom
Seismic 1,99 1,97
Wind 0,01 0,03

Top
Hot Shut Down, Corroded 0 1.407,2 971,1 40 1,25 Seismic 0,05 0,09
Wind 0,05 0,03

Bottom
Seismic 0,05 0,02
Wind 0 0,03
Top
Hot Shut Down, New 0 1.407,2 1.018,5 40 0 Seismic 0,05 0,09
Wind 0,05 0,03

Bottom
Seismic 0,05 0,02
Wind 0,01 0,03

Top
Empty, Corroded 0 1.407,2 971,1 21,11 1,25 Seismic 0,01 0,03
Wind 0 0
Bottom
Seismic 0 0
Wind 0 0,03
Top
Empty, New 0 1.407,2 1.018,5 21,11 0 Seismic 0,01 0,03
Wind 0 0
Bottom
Seismic 0 0
Hot Shut Down, Corroded, Top Weight 0,01 0,02

Weight & Eccentric Moments
0 1.407,2 971,1 40 1,25
Only Bottom Weight 0,05 0,05

Metric)
A = 0,125 / (Ro / t)
= 0,125 / (558 / 6,75)
= 0,001512
B = 971,1 kg/cm2
S = 1.407,2 / 1,00 = 1.407,2 kg/cm2
A = 0,125 / (Ro / t)
= 0,125 / (558 / 8)
= 0,001792
B = 1.018,5 kg/cm2
83/172
S = 1.407,2 / 1,00 = 1.407,2 kg/cm2
ScHN = min(B, S) = 1.018,5 kg/cm2
A = 0,125 / (Ro / t)
= 0,125 / (558 / 8)
= 0,001792
B = 1.018,5 kg/cm2
S = 1.407,2 / 1,00 = 1.407,2 kg/cm2
ScCN = min(B, S) = 1.018,5 kg/cm2

Metric)
A = 0,125 / (Ro / t)
= 0,125 / (558 / 6,75)
= 0,001512
B = 971,1 kg/cm2
S = 1.407,2 / 1,00 = 1.407,2 kg/cm2

CS-2 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (558 / 6,75)
= 0,001512
B = 971,1 kg/cm2
S = 1.407,2 / 1,00 = 1.407,2 kg/cm2
Operating, Hot & Corroded, Wind, Above Support Point

= 11,72*551,25 / (2*1.380*1,20*1,00 + 0,40*|11,72|)
= 1,95 mm
= 174,5 / (π*554,622*1.380*1,20*1,00) * 98066.5
= 0,01 mm
= 0,60*507,5 / (2*π*554,62*1.380*1,20*1,00) * 98.0665
= 0,01 mm
= 1,95 + 0,01 - (0,01)
= 1,95 mm
= 507,5 / (2*π*554,62*1.380*1,20*1,00) * 98.0665
= 0,01 mm
84/172
= |0,01 + (0,01) - (1,95)|
= 1,93 mm

= 2*1.380*1,20*1,00*(6,75 - 0,01 + (0,01)) / (551,25 - 0,40*(6,75 - 0,01 + (0,01)))
= 40,72 bar
Operating, Hot & New, Wind, Above Support Point

= 11,72*550 / (2*1.380*1,20*1,00 + 0,40*|11,72|)
= 1,94 mm
= 174,6 / (π*5542*1.380*1,20*1,00) * 98066.5
= 0,01 mm
= 0,60*599,8 / (2*π*554*1.380*1,20*1,00) * 98.0665
= 0,01 mm
= 1,94 + 0,01 - (0,01)
= 1,95 mm
= 599,8 / (2*π*554*1.380*1,20*1,00) * 98.0665
= 0,01 mm
= |0,01 + (0,01) - (1,94)|
= 1,92 mm

= 2*1.380*1,20*1,00*(8 - 0,01 + (0,01)) / (550 - 0,40*(8 - 0,01 + (0,01)))
= 48,43 bar
Hot Shut Down, Corroded, Wind, Above Support Point
= 174,5 / (π*554,622*1.380*1,20*1,00) * 98066.5
= 0,01 mm
= 0,60*507,5 / (2*π*554,62*1.380*1,20*1,00) * 98.0665
= 0,01 mm
= 0 + 0,01 - (0,01)
85/172
= 0,01 mm
= 174,5 / (π*554,622*952,3*1,20) * 98066.5
= 0,02 mm
= 507,5 / (2*π*554,62*952,3*1,20) * 98.0665
= 0,01 mm
= 0,02 + (0,01) - (0)
= 0,03 mm
Hot Shut Down, New, Wind, Above Support Point
= 174,6 / (π*5542*1.380*1,20*1,00) * 98066.5
= 0,01 mm
= 0,60*599,8 / (2*π*554*1.380*1,20*1,00) * 98.0665
= 0,01 mm
= 0 + 0,01 - (0,01)
= 0 mm
= 174,6 / (π*5542*998,77*1,20) * 98066.5
= 0,01 mm
= 599,8 / (2*π*554*998,77*1,20) * 98.0665
= 0,01 mm
= 0,01 + (0,01) - (0)
= 0,03 mm
Empty, Corroded, Wind, Above Support Point
= 174,5 / (π*554,622*1.380*1,20*1,00) * 98066.5
= 0,01 mm
= 0,60*507,5 / (2*π*554,62*1.380*1,20*1,00) * 98.0665
= 0,01 mm
= 0 + 0,01 - (0,01)
= 0,01 mm
86/172
= 174,5 / (π*554,622*952,3*1,20) * 98066.5
= 0,02 mm
= 507,5 / (2*π*554,62*952,3*1,20) * 98.0665
= 0,01 mm
= 0,02 + (0,01) - (0)
= 0,03 mm
Empty, New, Wind, Above Support Point
= 174,6 / (π*5542*1.380*1,20*1,00) * 98066.5
= 0,01 mm
= 0,60*599,8 / (2*π*554*1.380*1,20*1,00) * 98.0665
= 0,01 mm
= 0 + 0,01 - (0,01)
= 0 mm
= 174,6 / (π*5542*998,77*1,20) * 98066.5
= 0,01 mm
= 599,8 / (2*π*554*998,77*1,20) * 98.0665
= 0,01 mm
= 0,01 + (0,01) - (0)
= 0,03 mm
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Above Support Point
= 6,5 / (π*554,622*952,3*1,00) * 98066.5
= 0 mm
tw = W / (2*π*Rm*Sc*Ks) * MetricFactor (Weight)
= 507,5 / (2*π*554,62*952,3*1,00) * 98.0665
= 0,01 mm
= |0 + 0 - (0,01)|
= 0,01 mm
= 0 + (0,01) - (0)
= 0,02 mm
87/172
Operating, Hot & Corroded, Wind, Below Support Point

= 11,72*551,25 / (2*1.380*1,20*1,00 + 0,40*|11,72|)
= 1,95 mm
= 2,2 / (π*554,622*1.380*1,20*1,00) * 98066.5
= 0 mm
tw = W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= -2.694 / (2*π*554,62*1.380*1,20*1,00) * 98.0665
= -0,05 mm
= 1,95 + 0 - (-0,05)
= 1,99 mm
twc = 0,6*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 0,60*-2.694 / (2*π*554,62*1.380*1,20*1,00) * 98.0665
= -0,03 mm
= |0 + (-0,03) - (1,95)|
= 1,98 mm

= 2*1.380*1,20*1,00*(6,75 - 0 + (-0,05)) / (551,25 - 0,40*(6,75 - 0 + (-0,05)))
= 40,48 bar
Operating, Hot & New, Wind, Below Support Point

= 11,72*550 / (2*1.380*1,20*1,00 + 0,40*|11,72|)
= 1,94 mm
= 2,2 / (π*5542*1.380*1,20*1,00) * 98066.5
= 0 mm
= -2.696,5 / (2*π*554*1.380*1,20*1,00) * 98.0665
= -0,05 mm
(total required,
tt = tp + tm - tw
tensile)
= 1,94 + 0 - (-0,05)
= 1,99 mm
= 0,60*-2.696,5 / (2*π*554*1.380*1,20*1,00) * 98.0665
= -0,03 mm
(total, net
tensile)
88/172
= |0 + (-0,03) - (1,94)|
= 1,97 mm

= 2*1.380*1,20*1,00*(8 - 0 + (-0,05)) / (550 - 0,40*(8 - 0 + (-0,05)))
= 48,18 bar
Hot Shut Down, Corroded, Wind, Below Support Point
= 2,2 / (π*554,622*1.380*1,20*1,00) * 98066.5
= 0 mm
= -2.694 / (2*π*554,62*1.380*1,20*1,00) * 98.0665
= -0,05 mm
= 0 + 0 - (-0,05)
= 0,05 mm
= 0,60*-2.694 / (2*π*554,62*1.380*1,20*1,00) * 98.0665
= -0,03 mm
= |0 + (-0,03) - (0)|
= 0,03 mm
Hot Shut Down, New, Wind, Below Support Point
= 2,2 / (π*5542*1.380*1,20*1,00) * 98066.5
= 0 mm
= -2.696,5 / (2*π*554*1.380*1,20*1,00) * 98.0665
= -0,05 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0,05)
= 0,05 mm
= 0,60*-2.696,5 / (2*π*554*1.380*1,20*1,00) * 98.0665
= -0,03 mm
(total, net
tensile)
= |0 + (-0,03) - (0)|
= 0,03 mm
89/172
Empty, Corroded, Wind, Below Support Point
= 2,2 / (π*554,622*1.380*1,20*1,00) * 98066.5
= 0 mm
= -76 / (2*π*554,62*1.380*1,20*1,00) * 98.0665
= 0 mm
= 0 + 0 - (0)
= 0 mm
= 0,60*-76 / (2*π*554,62*1.380*1,20*1,00) * 98.0665
= 0 mm
= |0 + (0) - (0)|
= 0 mm
Empty, New, Wind, Below Support Point
= 2,2 / (π*5542*1.380*1,20*1,00) * 98066.5
= 0 mm
= -91,9 / (2*π*554*1.380*1,20*1,00) * 98.0665
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
= 0,60*-91,9 / (2*π*554*1.380*1,20*1,00) * 98.0665
= 0 mm
(total, net
tensile)
= |0 + (0) - (0)|
= 0 mm
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Below Support Point
= 0 / (π*554,622*1.380*1,00*1,00) * 98066.5
= 0 mm
90/172
= -2.694 / (2*π*554,62*1.380*1,00*1,00) * 98.0665
= -0,05 mm
= 0 + 0 - (-0,05)
= 0,05 mm
= |0 + (-0,05) - (0)|
= 0,05 mm
Operating, Hot & Corroded, Seismic, Above Support Point

= 11,72*551,25 / (2*1.380*1,20*1,00 + 0,40*|11,72|)
= 1,95 mm
= 882,3 / (π*554,622*1.380*1,20*1,00) * 98066.5
= 0,05 mm
= 0,51*507,5 / (2*π*554,62*1.380*1,20*1,00) * 98.0665
= 0 mm
= 1,95 + 0,05 - (0)
= 2 mm
= 1,09*507,5 / (2*π*554,62*1.380*1,20*1,00) * 98.0665
= 0,01 mm
= |0,05 + (0,01) - (1,95)|
= 1,88 mm

= 2*1.380*1,20*1,00*(6,75 - 0,05 + (0)) / (551,25 - 0,40*(6,75 - 0,05 + (0)))
= 40,46 bar
Operating, Hot & New, Seismic, Above Support Point

= 11,72*550 / (2*1.380*1,20*1,00 + 0,40*|11,72|)
= 1,94 mm
= 908,6 / (π*5542*1.380*1,20*1,00) * 98066.5
= 0,06 mm
= 0,51*599,8 / (2*π*554*1.380*1,20*1,00) * 98.0665
= 0,01 mm
91/172
(total required,
tt = tp + tm - tw
tensile)
= 1,94 + 0,06 - (0,01)
= 1,99 mm
= 1,09*599,8 / (2*π*554*1.380*1,20*1,00) * 98.0665
= 0,01 mm
(total, net
tensile)
= |0,06 + (0,01) - (1,94)|
= 1,88 mm

= 2*1.380*1,20*1,00*(8 - 0,06 + (0,01)) / (550 - 0,40*(8 - 0,06 + (0,01)))
= 48,15 bar
Hot Shut Down, Corroded, Seismic, Above Support Point
= 882,3 / (π*554,622*1.380*1,20*1,00) * 98066.5
= 0,05 mm
= 0,51*507,5 / (2*π*554,62*1.380*1,20*1,00) * 98.0665
= 0 mm
= 0 + 0,05 - (0)
= 0,05 mm
= 882,3 / (π*554,622*952,3*1,20) * 98066.5
= 0,08 mm
= 1,09*507,5 / (2*π*554,62*952,3*1,20) * 98.0665
= 0,01 mm
= 0,08 + (0,01) - (0)
= 0,09 mm
Hot Shut Down, New, Seismic, Above Support Point
= 908,6 / (π*5542*1.380*1,20*1,00) * 98066.5
= 0,06 mm
92/172
= 0,51*599,8 / (2*π*554*1.380*1,20*1,00) * 98.0665
= 0,01 mm
= 0 + 0,06 - (0,01)
= 0,05 mm
= 908,6 / (π*5542*998,77*1,20) * 98066.5
= 0,08 mm
= 1,09*599,8 / (2*π*554*998,77*1,20) * 98.0665
= 0,02 mm
= 0,08 + (0,02) - (0)
= 0,09 mm
Empty, Corroded, Seismic, Above Support Point
= 193,1 / (π*554,622*1.380*1,20*1,00) * 98066.5
= 0,01 mm
= 0,51*507,5 / (2*π*554,62*1.380*1,20*1,00) * 98.0665
= 0 mm
= 0 + 0,01 - (0)
= 0,01 mm
= 193,1 / (π*554,622*952,3*1,20) * 98066.5
= 0,02 mm
= 1,09*507,5 / (2*π*554,62*952,3*1,20) * 98.0665
= 0,01 mm
= 0,02 + (0,01) - (0)
= 0,03 mm
Empty, New, Seismic, Above Support Point
= 223,2 / (π*5542*1.380*1,20*1,00) * 98066.5
= 0,01 mm
= 0,51*599,8 / (2*π*554*1.380*1,20*1,00) * 98.0665
= 0,01 mm
93/172
= 0 + 0,01 - (0,01)
= 0,01 mm
= 223,2 / (π*5542*998,77*1,20) * 98066.5
= 0,02 mm
= 1,09*599,8 / (2*π*554*998,77*1,20) * 98.0665
= 0,02 mm
= 0,02 + (0,02) - (0)
= 0,03 mm
Operating, Hot & Corroded, Seismic, Below Support Point

= 11,72*551,25 / (2*1.380*1,20*1,00 + 0,40*|11,72|)
= 1,95 mm
= 4,8 / (π*554,622*1.380*1,20*1,00) * 98066.5
= 0 mm
tw = (1 + 0,14*SDS)*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 1,09*-2.694 / (2*π*554,62*1.380*1,20*1,00) * 98.0665
= -0,05 mm
= 1,95 + 0 - (-0,05)
= 2 mm
twc = (0,6 - 0,14*SDS)*W / (2*π*Rm*St*Ks*Ec) * MetricFactor (Weight)
= 0,51*-2.694 / (2*π*554,62*1.380*1,20*1,00) * 98.0665
= -0,02 mm
= |0 + (-0,02) - (1,95)|
= 1,97 mm

= 2*1.380*1,20*1,00*(6,75 - 0 + (-0,05)) / (551,25 - 0,40*(6,75 - 0 + (-0,05)))
= 40,45 bar
Operating, Hot & New, Seismic, Below Support Point

= 11,72*550 / (2*1.380*1,20*1,00 + 0,40*|11,72|)
= 1,94 mm
= 5 / (π*5542*1.380*1,20*1,00) * 98066.5
94/172
= 0 mm
= 1,09*-2.696,5 / (2*π*554*1.380*1,20*1,00) * 98.0665
= -0,05 mm
(total required,
tt = tp + tm - tw
tensile)
= 1,94 + 0 - (-0,05)
= 1,99 mm
= 0,51*-2.696,5 / (2*π*554*1.380*1,20*1,00) * 98.0665
= -0,02 mm
(total, net
tensile)
= |0 + (-0,02) - (1,94)|
= 1,97 mm

= 2*1.380*1,20*1,00*(8 - 0 + (-0,05)) / (550 - 0,40*(8 - 0 + (-0,05)))
= 48,15 bar
Hot Shut Down, Corroded, Seismic, Below Support Point
= 4,8 / (π*554,622*1.380*1,20*1,00) * 98066.5
= 0 mm
= 1,09*-2.694 / (2*π*554,62*1.380*1,20*1,00) * 98.0665
= -0,05 mm
= 0 + 0 - (-0,05)
= 0,05 mm
= 0,51*-2.694 / (2*π*554,62*1.380*1,20*1,00) * 98.0665
= -0,02 mm
= |0 + (-0,02) - (0)|
= 0,02 mm
Hot Shut Down, New, Seismic, Below Support Point
= 5 / (π*5542*1.380*1,20*1,00) * 98066.5
= 0 mm
95/172
= 1,09*-2.696,5 / (2*π*554*1.380*1,20*1,00) * 98.0665
= -0,05 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0,05)
= 0,05 mm
= 0,51*-2.696,5 / (2*π*554*1.380*1,20*1,00) * 98.0665
= -0,02 mm
(total, net
tensile)
= |0 + (-0,02) - (0)|
= 0,02 mm
Empty, Corroded, Seismic, Below Support Point
= 1,6 / (π*554,622*1.380*1,20*1,00) * 98066.5
= 0 mm
= 1,09*-76 / (2*π*554,62*1.380*1,20*1,00) * 98.0665
= 0 mm
= 0 + 0 - (0)
= 0 mm
= 0,51*-76 / (2*π*554,62*1.380*1,20*1,00) * 98.0665
= 0 mm
= |0 + (0) - (0)|
= 0 mm
Empty, New, Seismic, Below Support Point
= 1,9 / (π*5542*1.380*1,20*1,00) * 98066.5
= 0 mm
= 1,09*-91,9 / (2*π*554*1.380*1,20*1,00) * 98.0665
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
96/172
= 0,51*-91,9 / (2*π*554*1.380*1,20*1,00) * 98.0665
= 0 mm
(total, net
tensile)
= |0 + (0) - (0)|
= 0 mm
97/172
Entrada de aire (N1)

Located on Cylinder #1
Orientation 270°
Nozzle center line offset to datum line 2.000 mm
End of nozzle to shell center 673,8 mm
Nozzle
Description NPS 4 Sch 80 (XS) DN 100
Access opening No
Local vessel minimum thickness 8 mm
Reinforcing Pad
Material specification SA-516 70 (II-D Metric p. 18, ln. 37)
Diameter, Dp 215,9 mm
98/172
Thickness, te 8 mm
Is split No
Welds
Outer fillet, Leg42 6 mm
Nozzle to vessel groove weld 8 mm
Pad groove weld 8 mm
1

Blind included No
Rated MDMT -48°C
Liquid static head 0,07 bar
Consider External Loads on Flange MAWP Rating No
PWHT performed No
Impact Tested No
Notes

External nozzle loadings per UG-22 govern the coincident ratio used.
99/172
UCS-66 Material Toughness Requirements Pad
tr = 11,8*551,25 / (1.380*1 - 0,6*11,8) = 4,74 mm
Stress ratio = tr*E* / (tn - c) = 4,74*1 / (8 - 1,25) = 0,7018
100/172
UG-45
(mm)
A A A
4,8223 11,4261 1,9639 1,9652 -- 6,8049 0,6923 5,99 7,49

4.377 13.315 24.378 4.927 37.105 14.503 26.651

size (mm) size (mm)
WRC 537
Max Allow
Max Allow
Local Local
P Pr Mc Vc ML VL Mt Comb Comb Over
Stress Stress
(kgf/cm2) (kgf/cm2)
(kgf/cm2) (kgf/cm2)
API 660 (NPS 4, Class 150) 11,8 -244,94 98,2 308,44 124,4 308,44 157,6 2.205,457 4.221,622 1.324,301 2.110,811 No
API 660 (NPS 4, Class 150)

0 -244,94 98,2 308,44 124,4 308,44 157,6 1.225,73 4.221,622 341,832 2.110,811 No
(Hot Shut Down)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(99,68, 49,84 + (8,56 - 1,25) + (8 - 1,25))
= 99,68 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(8 - 1,25), 2,5*(8,56 - 1,25) + 8)
= 16,88 mm
101/172
trn = P*Rn / (Sn*E - 0,6*P)

= 11,7983*49,84 / (1.180*1 - 0,6*11,7983)
= 0,5 mm
Required thickness tr from UG-37(a)
tr = P*R / (S*E - 0,6*P)

= 11,7983*551,25 / (1.380*1 - 0,6*11,7983)
= 4,74 mm
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= (99,68*4,74*1 + 2*7,31*4,74*1*(1 - 0,8551)) / 100
= 4,8223 cm2

= (99,68*(1*6,75 - 1*4,74) - 2*7,31*(1*6,75 - 1*4,74)*(1 - 0,8551)) / 100
= 1,9639 cm2

= (2*(6,75 + 7,31)*(1*6,75 - 1*4,74) - 2*7,31*(1*6,75 - 1*4,74)*(1 - 0,8551)) / 100
= 0,5232 cm2
= (5*(7,31 - 0,5)*0,8551*6,75) / 100
= 1,9652 cm2
= 2*(tn - trn)*(2,5*tn + te)*fr2

= (2*(7,31 - 0,5)*(2,5*7,31 + 8)*0,8551) / 100
102/172
= 3,06 cm2
A41 = Leg2*fr3
= (92*0,8551) / 100
= 0,6923 cm2
A42 = Leg2*fr4
= (02*1) / 100
= 0 cm2
A5 = (Dp - d - 2*tn)*te*fr4
= ((199,36 - 99,68 - 2*7,31)*8*1) / 100
= 6,8049 cm2
Area = A1 + A2 + A41 + A42 + A5

= 1,9639 + 1,9652 + 0,6923 + 0 + 6,8049
= 11,4261 cm2

tc(actual) = 0,7*Leg = 0.7*9 = 6,3 mm

tw(min) = 0,5*tmin = 3,38 mm
tw(actual) = 0,7*Leg = 0.7*6 = 4,2 mm

= 11,7983*49,84 / (1.180*1 - 0,6*11,7983) + 1,25
= 1,75 mm
ta UG-22 = 2,63 mm

= max[ 1,75 , 2,63 ]
= 2,63 mm
103/172
tb1 = P*R / (S*E - 0,6*P) + Corrosion
= 11,7983*551,25 / (1.380*1 - 0,6*11,7983) + 1,25
= 5,99 mm

= max[ 5,99 , 3,75 ]
= 5,99 mm

= min[ 6,52 , 5,99 ]
= 5,99 mm
= max[ 2,63 , 5,99 ]
= 5,99 mm






W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (482,231 - 196,3867 + 2*7,31*0,8551*(1*6,75 - 1*4,74))*1.407,207
= 4.376,59 kgf
W1-1 = (A2 + A5 + A41 + A42)*Sv
104/172
= (196,5157 + 680,4864 + 69,2257 + 0)*1.407,207
= 13.315,4 kgf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (196,5157 + 0 + 69,2257 + 0 + 2*7,31*6,75*0,8551)*1.407,207
= 4.927,04 kgf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (196,5157 + 0 + 680,4864 + 69,2257 + 0 + 0 + 2*7,31*6,75*0,8551)*1.407,207
= 14.502,9 kgf

Path 1-1 through (2) & (3) = 14.030,67 + 10.347,34 = 24.378,01 kgf

Path 2-2 through (1), (4), (6) = 9.527,22 + 12.620,62 + 14.957,06 = 37.104,9 kgf

Path 3-3 through (2), (4) = 14.030,67 + 12.620,62 = 26.651,29 kgf
105/172
Applied Loads
Circumferential moment, Mc 98,2 kgf-m
Circumferential shear, Vc 308,44 kgf
Longitudinal moment, ML 124,4 kgf-m
Longitudinal shear, VL 308,44 kgf
Mean shell radius, Rm 554,62 mm
Local shell thickness, T 6,75 mm
Design factor 3
γ = Rm / T = 554,62 / 6,75 = 82,1627
β = 0,875*ro / Rm = 0,875*107,95 / 554,62 = 0,1703
Local circumferential pressure stress = I*P*Ri / T =982,469 kgf/cm2
Local longitudinal pressure stress = I*P*Ri / (2*T) =491,234 kgf/cm2


106/172
3C* Nφ / (P / Rm) 6,5895 0 0 0 0 43,098 43,098 43,098 43,098
4C* Nφ / (P / Rm) 12,2382 80,08 80,08 80,08 80,08 0 0 0 0
1C Mφ / P 0,0571 0 0 0 0 184,134 -184,134 184,134 -184,134
2C-1 Mφ / P 0,0278 89,782 -89,782 89,782 -89,782 0 0 0 0
3A* Nφ / [Mc / (Rm2*β)] 3,8023 0 0 0 0 -105,531 -105,531 105,531 105,531
1A Mφ / [Mc / (Rm*β)] 0,0649 0 0 0 0 -887,976 887,976 887,976 -887,976
3B* Nφ / [ML / (Rm2*β)] 7,4394 -261,753 -261,753 261,753 261,753 0 0 0 0
1B-1 Mφ / [ML / (Rm*β)] 0,0202 -349,777 349,777 349,777 -349,777 0 0 0 0
Pressure stress* 982,469 982,469 982,469 982,469 982,469 982,469 982,469 982,469
Total circumferential stress 540,801 1.060,791 1.763,86 884,742 216,194 1.623,878 2.203,207 58,987
Primary membrane circumferential

800,796 800,796 1.324,301 1.324,301 920,036 920,036 1.131,097 1.131,097
stress*
3C* Nx / (P / Rm) 6,5895 43,098 43,098 43,098 43,098 0 0 0 0
4C* Nx / (P / Rm) 12,2382 0 0 0 0 80,08 80,08 80,08 80,08
1C-1 Mx / P 0,0585 188,633 -188,633 188,633 -188,633 0 0 0 0
2C Mx / P 0,03 0 0 0 0 96,742 -96,742 96,742 -96,742
4A* Nx / [Mc / (Rm2*β)] 8,839 0 0 0 0 -245,371 -245,371 245,371 245,371
2A Mx / [Mc / (Rm*β)] 0,0284 0 0 0 0 -388,235 388,235 388,235 -388,235
4B* Nx / [ML / (Rm2*β)] 3,1938 -112,35 -112,35 112,35 112,35 0 0 0 0
2B-1 Mx / [ML / (Rm*β)] 0,0279 -483,711 483,711 483,711 -483,711 0 0 0 0
Pressure stress* 491,234 491,234 491,234 491,234 491,234 491,234 491,234 491,234
Total longitudinal stress 126,904 717,06 1.319,028 -25,662 34,45 617,435 1.301,662 331,708
Primary membrane longitudinal stress* 421,982 421,982 646,683 646,683 325,943 325,943 816,685 816,685
Shear from M t 31,919 31,919 31,919 31,919 31,919 31,919 31,919 31,919
Circ shear from V c 13,499 13,499 -13,499 -13,499 0 0 0 0
Long shear from V L 0 0 0 0 -13,499 -13,499 13,499 13,499
Combined stress (P L+Pb+Q) 545,722 1.066,696 1.764,633 911,177 218,022 1.624,23 2.205,457 339,09
* denotes primary stress.
γ = Rm / T = 554,62 / 14,75 = 37,6009
β = 0,875*ro / Rm = 0,875*57,15 / 554,62 = 0,0902
Local circumferential pressure stress = I*P*Ri / T =974,524 kgf/cm2

107/172
108/172
3C* Nφ / (P / Rm) 5,5327 0 0 0 0 16,592 16,592 16,592 16,592
4C* Nφ / (P / Rm) 6,7156 20,108 20,108 20,108 20,108 0 0 0 0
1C Mφ / P 0,1353 0 0 0 0 91,399 -91,399 91,399 -91,399
2C-1 Mφ / P 0,0972 65,667 -65,667 65,667 -65,667 0 0 0 0
3A* Nφ / [Mc / (Rm2*β)] 0,9521 0 0 0 0 -22,85 -22,85 22,85 22,85
1A Mφ / [Mc / (Rm*β)] 0,0998 0 0 0 0 -540,309 540,309 540,309 -540,309
3B* Nφ / [ML / (Rm2*β)] 3,8733 -117,834 -117,834 117,834 117,834 0 0 0 0
1B-1 Mφ / [ML / (Rm*β)] 0,049 -336,348 336,348 336,348 -336,348 0 0 0 0
Pressure stress* 974,524 974,524 974,524 974,524 982,469 982,469 982,469 982,469
Total circumferential stress 606,116 1.147,479 1.514,481 710,451 527,302 1.425,121 1.653,618 390,203

876,797 876,797 1.112,466 1.112,466 976,211 976,211 1.021,911 1.021,911
stress*
3C* Nx / (P / Rm) 5,5327 16,592 16,592 16,592 16,592 0 0 0 0
4C* Nx / (P / Rm) 6,7156 0 0 0 0 20,108 20,108 20,108 20,108
1C-1 Mx / P 0,1399 94,492 -94,492 94,492 -94,492 0 0 0 0
2C Mx / P 0,0876 0 0 0 0 59,128 -59,128 59,128 -59,128
4A* Nx / [Mc / (Rm2*β)] 1,5396 0 0 0 0 -36,911 -36,911 36,911 36,911
2A Mx / [Mc / (Rm*β)] 0,0549 0 0 0 0 -297,117 297,117 297,117 -297,117
4B* Nx / [ML / (Rm2*β)] 0,9172 -27,912 -27,912 27,912 27,912 0 0 0 0
2B-1 Mx / [ML / (Rm*β)] 0,0797 -547,058 547,058 547,058 -547,058 0 0 0 0
Pressure stress* 491,234 491,234 491,234 491,234 487,227 487,227 487,227 487,227
Total longitudinal stress 27,349 932,48 1.177,289 -105,812 232,435 708,412 900,491 188,001
Shear from M t 52,097 52,097 52,097 52,097 52,097 52,097 52,097 52,097
Combined stress (P L+Pb+Q) 613,076 1.164,985 1.519,262 820,271 532,715 1.427,371 1.658,962 408,624

= 11,8*1,02*49,84 / (2*6,24) - -244,94 / (π*(57,152 - 49,842))*100 + 158.486,8*57,15 / 3.531.993*100
= 314,46 kgf/cm2
σshear = (VL2 + Vc2)0,5 / (π*Ri*tn)*100

= (308,442 + 308,442)0,5 / (π*49,84*7,31)*100
= 38,111 kgf/cm2
= 157,6 / (2*π*49,842*7,31)*100000
= 138,147 kgf/cm2
109/172
= 38,111 + 138,147
= 176,258 kgf/cm2
110/172
UG-45
(mm)
A A A
6,8717 9,401 -- 1,9039 -- 6,8049 0,6923 6,52 7,49

9.670 13.229 24.378 4.841 37.105 14.417 26.651

size (mm) size (mm)
WRC 537
Max Allow
Max Allow
Local Local
P Pr Mc Vc ML VL Mt Comb Comb Over
Stress Stress
(kgf/cm2) (kgf/cm2)
(kgf/cm2) (kgf/cm2)

16,78 -244,94 98,2 308,44 124,4 308,44 157,6 2.619,494 4.221,622 1.738,76 2.110,811 No
150)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(99,68, 49,84 + (8,56 - 1,25) + (8 - 1,25))
= 99,68 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(8 - 1,25), 2,5*(8,56 - 1,25) + 8)
= 16,88 mm
111/172
trn = P*Rn / (Sn*E - 0,6*P)

= 16,7752*49,84 / (1.180*1 - 0,6*16,7752)
= 0,71 mm
tr = P*R / (S*E - 0,6*P)

= 16,7752*551,25 / (1.380*1 - 0,6*16,7752)
= 6,75 mm
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= (99,68*6,75*1 + 2*7,31*6,75*1*(1 - 0,8551)) / 100
= 6,8717 cm2

= (99,68*(1*6,75 - 1*6,75) - 2*7,31*(1*6,75 - 1*6,75)*(1 - 0,8551)) / 100
= 0 cm2

= (2*(6,75 + 7,31)*(1*6,75 - 1*6,75) - 2*7,31*(1*6,75 - 1*6,75)*(1 - 0,8551)) / 100
= 0 cm2
= (5*(7,31 - 0,71)*0,8551*6,75) / 100
= 1,9039 cm2
= 2*(tn - trn)*(2,5*tn + te)*fr2

= (2*(7,31 - 0,71)*(2,5*7,31 + 8)*0,8551) / 100
112/172
= 2,9639 cm2
A41 = Leg2*fr3
= (92*0,8551) / 100
= 0,6923 cm2
A42 = Leg2*fr4
= (02*1) / 100
= 0 cm2
A5 = (Dp - d - 2*tn)*te*fr4
= ((199,36 - 99,68 - 2*7,31)*8*1) / 100
= 6,8049 cm2
Area = A1 + A2 + A41 + A42 + A5

= 0 + 1,9039 + 0,6923 + 0 + 6,8049
= 9,401 cm2

tc(actual) = 0,7*Leg = 0.7*9 = 6,3 mm

tw(min) = 0,5*tmin = 3,38 mm
tw(actual) = 0,7*Leg = 0.7*6 = 4,2 mm

= 16,7752*49,84 / (1.180*1 - 0,6*16,7752) + 1,25
= 1,96 mm
ta UG-22 = 2,76 mm

= max[ 1,96 , 2,76 ]
= 2,76 mm
113/172
= 16,7752*551,25 / (1.380*1 - 0,6*16,7752) + 1,25
= 8 mm

= max[ 8 , 3,75 ]
= 8 mm

= min[ 6,52 , 8 ]
= 6,52 mm
= max[ 2,76 , 6,52 ]
= 6,52 mm






W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (687,1727 - 0 + 2*7,31*0,8551*(1*6,75 - 1*6,75))*1.407,207
= 9.669,96 kgf
W1-1 = (A2 + A5 + A41 + A42)*Sv
114/172
= (190,3867 + 680,4864 + 69,2257 + 0)*1.407,207
= 13.229,15 kgf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (190,3867 + 0 + 69,2257 + 0 + 2*7,31*6,75*0,8551)*1.407,207
= 4.840,79 kgf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (190,3867 + 0 + 680,4864 + 69,2257 + 0 + 0 + 2*7,31*6,75*0,8551)*1.407,207
= 14.416,65 kgf

Path 1-1 through (2) & (3) = 14.030,67 + 10.347,34 = 24.378,01 kgf

Path 2-2 through (1), (4), (6) = 9.527,22 + 12.620,62 + 14.957,06 = 37.104,9 kgf

Path 3-3 through (2), (4) = 14.030,67 + 12.620,62 = 26.651,29 kgf
115/172
Applied Loads
Circumferential moment, Mc 98,2 kgf-m
Circumferential shear, Vc 308,44 kgf
Longitudinal shear, VL 308,44 kgf
Design factor 3
γ = Rm / T = 554,62 / 6,75 = 82,1627
β = 0,875*ro / Rm = 0,875*107,95 / 554,62 = 0,1703
Local circumferential pressure stress = I*P*Ri / T =1.396,928 kgf/cm2


116/172
3C* Nφ / (P / Rm) 6,5895 0 0 0 0 43,098 43,098 43,098 43,098
4C* Nφ / (P / Rm) 12,2382 80,08 80,08 80,08 80,08 0 0 0 0
1C Mφ / P 0,0571 0 0 0 0 184,134 -184,134 184,134 -184,134
2C-1 Mφ / P 0,0278 89,782 -89,782 89,782 -89,782 0 0 0 0
3A* Nφ / [Mc / (Rm2*β)] 3,8023 0 0 0 0 -105,531 -105,531 105,531 105,531
1A Mφ / [Mc / (Rm*β)] 0,0649 0 0 0 0 -887,976 887,976 887,976 -887,976
3B* Nφ / [ML / (Rm2*β)] 7,4394 -261,753 -261,753 261,753 261,753 0 0 0 0
1B-1 Mφ / [ML / (Rm*β)] 0,0202 -349,777 349,777 349,777 -349,777 0 0 0 0
Pressure stress* 1.396,928 1.396,928 1.396,928 1.396,928 1.396,928 1.396,928 1.396,928 1.396,928
Total circumferential stress 955,26 1.475,25 2.178,319 1.299,201 630,653 2.038,338 2.617,667 473,447

1.215,255 1.215,255 1.738,76 1.738,76 1.334,495 1.334,495 1.545,557 1.545,557
stress*
3C* Nx / (P / Rm) 6,5895 43,098 43,098 43,098 43,098 0 0 0 0
4C* Nx / (P / Rm) 12,2382 0 0 0 0 80,08 80,08 80,08 80,08
1C-1 Mx / P 0,0585 188,633 -188,633 188,633 -188,633 0 0 0 0
2C Mx / P 0,03 0 0 0 0 96,742 -96,742 96,742 -96,742
4A* Nx / [Mc / (Rm2*β)] 8,839 0 0 0 0 -245,371 -245,371 245,371 245,371
2A Mx / [Mc / (Rm*β)] 0,0284 0 0 0 0 -388,235 388,235 388,235 -388,235
4B* Nx / [ML / (Rm2*β)] 3,1938 -112,35 -112,35 112,35 112,35 0 0 0 0
2B-1 Mx / [ML / (Rm*β)] 0,0279 -483,711 483,711 483,711 -483,711 0 0 0 0
Pressure stress* 698,429 698,429 698,429 698,429 698,429 698,429 698,429 698,429
Total longitudinal stress 334,098 924,255 1.526,222 181,532 241,645 824,63 1.508,856 538,902
Primary membrane longitudinal stress* 629,176 629,176 853,877 853,877 533,137 533,137 1.023,879 1.023,879
Shear from M t 31,919 31,919 31,919 31,919 31,919 31,919 31,919 31,919
Combined stress (P L+Pb+Q) 958,564 1.478,976 2.178,811 1.299,482 631,497 2.038,619 2.619,494 562,174
γ = Rm / T = 554,62 / 14,75 = 37,6009
β = 0,875*ro / Rm = 0,875*57,15 / 554,62 = 0,0902
Local circumferential pressure stress = I*P*Ri / T =1.385,608 kgf/cm2

117/172
118/172
3C* Nφ / (P / Rm) 5,5327 0 0 0 0 16,592 16,592 16,592 16,592
4C* Nφ / (P / Rm) 6,7156 20,108 20,108 20,108 20,108 0 0 0 0
1C Mφ / P 0,1353 0 0 0 0 91,399 -91,399 91,399 -91,399
2C-1 Mφ / P 0,0972 65,667 -65,667 65,667 -65,667 0 0 0 0
3A* Nφ / [Mc / (Rm2*β)] 0,9521 0 0 0 0 -22,85 -22,85 22,85 22,85
1A Mφ / [Mc / (Rm*β)] 0,0998 0 0 0 0 -540,309 540,309 540,309 -540,309
3B* Nφ / [ML / (Rm2*β)] 3,8733 -117,834 -117,834 117,834 117,834 0 0 0 0
1B-1 Mφ / [ML / (Rm*β)] 0,049 -336,348 336,348 336,348 -336,348 0 0 0 0
Pressure stress* 1.385,608 1.385,608 1.385,608 1.385,608 1.396,928 1.396,928 1.396,928 1.396,928
Total circumferential stress 1.017,2 1.558,563 1.925,565 1.121,536 941,761 1.839,58 2.068,077 804,662

1.287,882 1.287,882 1.523,551 1.523,551 1.390,67 1.390,67 1.436,37 1.436,37
stress*
3C* Nx / (P / Rm) 5,5327 16,592 16,592 16,592 16,592 0 0 0 0
4C* Nx / (P / Rm) 6,7156 0 0 0 0 20,108 20,108 20,108 20,108
1C-1 Mx / P 0,1399 94,492 -94,492 94,492 -94,492 0 0 0 0
2C Mx / P 0,0876 0 0 0 0 59,128 -59,128 59,128 -59,128
4A* Nx / [Mc / (Rm2*β)] 1,5396 0 0 0 0 -36,911 -36,911 36,911 36,911
2A Mx / [Mc / (Rm*β)] 0,0549 0 0 0 0 -297,117 297,117 297,117 -297,117
4B* Nx / [ML / (Rm2*β)] 0,9172 -27,912 -27,912 27,912 27,912 0 0 0 0
2B-1 Mx / [ML / (Rm*β)] 0,0797 -547,058 547,058 547,058 -547,058 0 0 0 0
Pressure stress* 698,429 698,429 698,429 698,429 692,734 692,734 692,734 692,734
Total longitudinal stress 234,544 1.139,675 1.384,483 101,383 437,942 913,919 1.105,998 393,508
Shear from M t 52,097 52,097 52,097 52,097 52,097 52,097 52,097 52,097
Combined stress (P L+Pb+Q) 1.022,333 1.568,055 1.928,589 1.123,153 944,995 1.841,338 2.072,296 814,295

= 16,78*1,02*49,84 / (2*6,24) - -244,94 / (π*(57,152 - 49,842))*100 + 158.486,8*57,15 / 3.531.993*100
= 334,729 kgf/cm2
σshear = (VL2 + Vc2)0,5 / (π*Ri*tn)*100

= (308,442 + 308,442)0,5 / (π*49,84*7,31)*100
= 38,111 kgf/cm2
= 157,6 / (2*π*49,842*7,31)*100000
= 138,147 kgf/cm2
119/172
= 38,111 + 138,147
= 176,258 kgf/cm2
120/172
The attached ASME B16.5 flange limits the nozzle MAP.
UG-45
(mm)
For P = 19,6 bar @ 21,11 °C The nozzle
A A A
7,8521 9,8616 0,1148 2,649 -- 6,4049 0,6929 5,27 7,49

10.913 13.716 26.006 6.351 39.441 15.364 28.988

size (mm) size (mm)
Pad to shell fillet (Leg 42) 4 4,2 weld size is adequate
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(97,18, 48,59 + (8,56 - 0) + (8 - 0))
= 97,18 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(8 - 0), 2,5*(8,56 - 0) + 8)
= 20 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 19,6*48,59 / (1.180*1 - 0,6*19,6)
= 0,82 mm
121/172
tr = P*R / (S*E - 0,6*P)

= 19,6*550 / (1.380*1 - 0,6*19,6)
= 7,88 mm
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= (97,18*7,88*1 + 2*8,56*7,88*1*(1 - 0,8551)) / 100
= 7,8521 cm2

= (97,18*(1*8 - 1*7,88) - 2*8,56*(1*8 - 1*7,88)*(1 - 0,8551)) / 100
= 0,1148 cm2

= (2*(8 + 8,56)*(1*8 - 1*7,88) - 2*8,56*(1*8 - 1*7,88)*(1 - 0,8551)) / 100
= 0,0374 cm2
= (5*(8,56 - 0,82)*0,8551*8) / 100
= 2,649 cm2
= 2*(tn - trn)*(2,5*tn + te)*fr2

= (2*(8,56 - 0,82)*(2,5*8,56 + 8)*0,8551) / 100
= 3,8935 cm2
A41 = Leg2*fr3
= (92*0,8551) / 100
= 0,6929 cm2
122/172
A42 = Leg2*fr4
= (02*1) / 100
= 0 cm2
A5 = (Dp - d - 2*tn)*te*fr4
= ((194,36 - 97,18 - 2*8,56)*8*1) / 100
= 6,4049 cm2
Area = A1 + A2 + A41 + A42 + A5

= 0,1148 + 2,649 + 0,6929 + 0 + 6,4049
= 9,8616 cm2
Inner fillet: tmin = lesser of 19 mm or tn or te = 8 mm

tc(actual) = 0,7*Leg = 0.7*9 = 6,3 mm
Outer fillet: tmin = lesser of 19 mm or te or t = 8 mm

tw(min) = 0,5*tmin = 4 mm
tw(actual) = 0,7*Leg = 0.7*6 = 4,2 mm

= 19,6*48,59 / (1.180*1 - 0,6*19,6) + 0
= 0,82 mm
ta UG-22 = 1,69 mm

= max[ 0,82 , 1,69 ]
= 1,69 mm

= 19,6*550 / (1.380*1 - 0,6*19,6) + 0
= 7,88 mm

= max[ 7,88 , 2,5 ]
= 7,88 mm
123/172
= min[ 5,27 , 7,88 ]
= 5,27 mm
= max[ 1,69 , 5,27 ]
= 5,27 mm






W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (785,2119 - 11,4838 + 2*8,56*0,8551*(1*8 - 1*7,88))*1.407,207
= 10.912,93 kgf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (264,9027 + 640,4864 + 69,2902 + 0)*1.407,207
= 13.715,77 kgf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (264,9027 + 0 + 69,2902 + 0 + 2*8,56*8*0,8551)*1.407,207
= 6.350,8 kgf
124/172
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
= (264,9027 + 0 + 640,4864 + 69,2902 + 0 + 0 + 2*8,56*8*0,8551)*1.407,207
= 15.363,78 kgf

Path 1-1 through (2) & (3) = 14.030,67 + 11.975,21 = 26.005,87 kgf

Path 2-2 through (1), (4), (6) = 9.527,22 + 14.957,06 + 14.957,06 = 39.441,34 kgf

Path 3-3 through (2), (4) = 14.030,67 + 14.957,06 = 28.987,73 kgf
125/172
Legs #1
Inputs
Leg material
Leg description 4 inch sch 40 pipe
Number of legs, N 4
Overall length 1.200 mm
Base to girth seam length 1.000 mm
Effective length coefficient, K 1,5
Coefficient, Cm 0,85
Leg yield stress, Fy 2.531,048 kgf/cm2
Leg elastic modulus, E 2.038.900,1 kgf/cm2
Anchor Bolts
Anchor bolt size 0,625" coarse threaded
Anchor bolt material
Bolt circle, BC 1.169,8 mm
Anchor bolts/leg, n 1
Anchor bolt allowable stress, Sb 1.406,138 kgf/cm2
Anchor bolt corrosion allowance 0 mm
Anchor bolt hole clearance 9,53 mm
Base Plate
Base plate length 279,4 mm
Base plate width 279,4 mm
Base plate thickness 15 mm (6,12 mm required)
Base plate allowable stress 1.687,366 kgf/cm2
Foundation allowable bearing stress 116,569 kgf/cm2
Welds
Leg to shell fillet weld 6,35 mm (1,84 mm required)
Legs braced No
Note: The support attachment point is assumed to be 25,4 mm up from the cylinder circumferential seam.
126/172
Wind operating corroded, Moment = 172,2 kgf-m
Force Axial Shear Axial Bending Bending
Leg Ratio Ratio
attack end load resisted fa fbx fby
position ° H1-1 H1-2
angle ° kgf kgf kgf/cm2 kgf/cm2 kgf/cm2
0 325,9 36,8 15,935 102,686 0 0,0641 0,0720
0
90 800,4 36,8 39,136 86,868 67,315 0,1076 0,1181
180 954,7 36,8 46,682 170,933 0 0,1218 0,1331
270 800,4 36,8 39,136 86,868 67,315 0,1076 0,1181
0 325,9 36,8 15,935 82,969 47,599 0,0783 0,0887

45
90 325,9 36,8 15,935 82,969 47,599 0,0783 0,0887
180 954,7 36,8 46,682 151,217 47,599 0,1361 0,1498
270 954,7 36,8 46,682 151,217 47,599 0,1361 0,1498
Wind operating new, Moment = 172,4 kgf-m

Leg Ratio Ratio
angle ° kgf kgf kgf/cm2 kgf/cm 2 kgf/cm 2
0 340,0 36,8 16,624 104,214 0 0,0653 0,0733

0
90 824,1 36,8 40,294 89,438 67,315 0,1098 0,1204
180 978,5 36,8 47,846 173,517 0 0,1240 0,1354
270 824,1 36,8 40,294 89,438 67,315 0,1098 0,1204
0 340,0 36,8 16,624 84,498 47,599 0,0796 0,0900

45
90 340,0 36,8 16,624 84,498 47,599 0,0796 0,0900
180 978,5 36,8 47,846 153,801 47,599 0,1383 0,1521
270 978,5 36,8 47,846 153,801 47,599 0,1383 0,1521
127/172
Wind empty corroded, Moment = 172,2 kgf-m
Leg Ratio Ratio
0 -66,8 36,8 -3,267 74,566 0 0,0355 0,0425
0
90 145,9 36,8 7,133 15,832 67,315 0,0476 0,0545
180 300,2 36,8 14,679 99,897 0 0,0617 0,0695
270 145,9 36,8 7,133 15,832 67,315 0,0476 0,0545
0 -66,8 36,8 -3,267 54,85 47,599 0,0497 0,0592

45
90 -66,8 36,8 -3,267 54,85 47,599 0,0497 0,0592
180 300,2 36,8 14,679 80,181 47,599 0,0759 0,0862
270 300,2 36,8 14,679 80,181 47,599 0,0759 0,0862
Wind empty new, Moment = 172,4 kgf-m

Leg Ratio Ratio
0 -50,7 36,8 -2,48 72,819 0 0,0352 0,0420

0
90 172,9 36,8 8,455 18,767 67,315 0,0501 0,0571
180 327,4 36,8 16,007 102,846 0 0,0642 0,0721
270 172,9 36,8 8,455 18,767 67,315 0,0501 0,0571
0 -50,7 36,8 -2,48 53,103 47,599 0,0494 0,0587

45
90 -50,7 36,8 -2,48 53,103 47,599 0,0494 0,0587
180 327,4 36,8 16,007 83,13 47,599 0,0784 0,0888
270 327,4 36,8 16,007 83,13 47,599 0,0784 0,0888
128/172
Seismic operating corroded, Moment = 877,5 kgf-m
Leg Ratio Ratio
0 -380,8 154,7 -18,618 323,962 0 0,1508 0,1817
0
90 875,1 154,7 42,788 94,975 282,635 0,2247 0,2542
180 1.661,4 154,7 81,236 462,95 0 0,2978 0,3306
270 875,1 154,7 42,788 94,975 282,635 0,2247 0,2542
0 -380,8 154,7 -18,618 241,18 199,853 0,2102 0,2518

45
90 -380,8 154,7 -18,618 241,18 199,853 0,2102 0,2518
180 1.661,4 154,7 81,236 380,168 199,853 0,3580 0,4007
270 1.661,4 154,7 81,236 380,168 199,853 0,3580 0,4007
Governing Condition : Seismic operating new, Moment = 903,6 kgf-m

Leg Ratio Ratio
0 -392,1 159,1 -19,173 333,267 0 0,1551 0,1869

0
90 901,0 159,1 44,054 97,785 290,71 0,2312 0,2616
180 1.710,6 159,1 83,642 476,368 0 0,3066 0,3402
270 901,0 159,1 44,054 97,785 290,71 0,2312 0,2616
0 -392,1 159,1 -19,173 248,12 205,563 0,2162 0,2590

45
90 -392,1 159,1 -19,173 248,12 205,563 0,2162 0,2590
180 1.710,6 159,1 83,642 391,221 205,563 0,3685 0,4123
270 1.710,6 159,1 83,642 391,221 205,563 0,3685 0,4123
129/172
Seismic empty corroded, Moment = 191,5 kgf-m
Leg Ratio Ratio
0 -97,7 32,5 -4,776 70,031 0 0,0321 0,0388
0
90 159,5 32,5 7,798 17,309 59,43 0,0448 0,0511
180 331,1 32,5 16,188 95,362 0 0,0605 0,0677
270 159,5 32,5 7,798 17,309 59,43 0,0448 0,0511
0 -97,7 32,5 -4,776 52,625 42,023 0,0446 0,0535

45
90 -97,7 32,5 -4,776 52,625 42,023 0,0446 0,0535
180 331,1 32,5 16,188 77,955 42,023 0,0731 0,0825
270 331,1 32,5 16,188 77,955 42,023 0,0731 0,0825
Seismic empty new, Moment = 221,2 kgf-m

Leg Ratio Ratio
0 -110,6 37,6 -5,41 80,66 0 0,0370 0,0447

0
90 189,1 37,6 9,244 20,519 68,653 0,0522 0,0595
180 387,3 37,6 18,937 110,688 0 0,0704 0,0787
270 189,1 37,6 9,244 20,519 68,653 0,0522 0,0595
0 -110,6 37,6 -5,41 60,552 48,545 0,0515 0,0617

45
90 -110,6 37,6 -5,41 60,552 48,545 0,0515 0,0617
180 387,3 37,6 18,937 90,58 48,545 0,0849 0,0958
270 387,3 37,6 18,937 90,58 48,545 0,0849 0,0958
Leg Calculations (AISC manual ninth edition)
Axial end load, P1 (Based on vessel total bending moment acting at leg attachment elevation)
P1 = (1 + 0,14*SDS)*Wt / N + 4*Mt / (N*D)

= (1 + 0,14*0,6667)*3.296,26 / 4 + 4*1e3*903,6 / ( 4*1.116)
= 1.710,62 kgf
Allowable axial compressive stress, Fa (AISC chapter E)
Cc = Sqr(2*π2*E / Fy)
= Sqr(2*π2*2.038.900 / 2.531,048)
= 126,0993
K*l / r = 1,5*962 / 38,36 = 37,6178
Fa = 1 * (1 - (K*l / r)2 / (2*Cc2))*Fy / (5 / 3 + 3*(K*l / r) / (8*Cc)-(K*l / r)3 / (8*Cc3))

= 1 * (1 - (37,6178)2 / (2*126,09932))*2.531,048 / (5 / 3 + 3*(37,6178) / (8*126,0993)-(37,6178)3 / (8*126,09933))
= 1.362,326 kgf/cm2
Allowable axial compression and bending (AISC chapter H)
130/172
F'ex = 1*12*π2*E / (23*(K*l / r)2)
= 1*12*π2*2.038.900 / (23*(37,6178)2)
= 7.419,3 kgf/cm2
F'ey = 1*12*π2*E / (23*(K*l / r)2)

= 1*12*π2*2.038.900 / (23*(37,6178)2)
= 7.419,3 kgf/cm2
Fb = 1*0,66*Fy
= 1*0,66*2.531,048
= 1.670,492 kgf/cm2
Compressive axial stress
fa = P1 / A
= 1.710,62 / 20,4516
= 83,642 kgf/cm2
Bending stresses
fbx = F*cos(α)*L / (Ix / Cx) + P1*Ecc / (Ix / Cx)

= 159,13*cos(45)*962 / (100*300,9353 / 57,15) + 1.710,62*57,15 / (100*300,9353 / 57,15)
= 391,221 kgf/cm2
fby= F*sin(α)*L / (Iy / Cy)

= 159,13*sin(45)*962 / (100*300,94 / 57,15)
= 205,563 kgf/cm2
AISC equation H1-1
H1-1 = fa / Fa + Cmx*fbx / ((1 - fa / F'ex)*Fbx) + Cmy*fby / ((1 - fa / F'ey)*Fby)

= 83,642 / 1.362,326 + 0,85*391,221 / ((1 - 83,642 / 7.419,3)*1.670,492) + 0,85*205,563 / ((1 - 83,642 /
7.419,3)*1.670,492)
= 0,3685
AISC equation H1-2
H1-2 = fa / (0,6*1*Fy) + fbx / Fbx + fby / Fby

= 83,642 / (0,6*1*2.531,048) + 391,221 / 1.670,492 + 205,563 / 1.670,492
= 0,4123
4, 4 inch sch 40 pipe legs are adequate.
Anchor bolts - Seismic operating new condition governs
Tensile loading per leg (1 bolt per leg)
R = 4*M / (N*BC) - (0,6 - 0,14*SDS)*W / N

= 4*1.537,5 / (4*1,1698) - (0,6 - 0,14*0,6667)*3.409,85 / 4
= 882,45 kgf
Required area per bolt
Ab = R / (Sb*n)
= 882,45 / (1.406,138*1)
= 0,6276 cm2
131/172
Area of a 0,625" coarse threaded bolt (corroded) = 1,3032 cm2
0,625" coarse threaded bolts are satisfactory.
Check the leg to vessel fillet weld, Bednar 10.3, Seismic operating new governs
Note: continuous welding is assumed for all support leg fillet welds.
Zw = (2*b*d + d2) / 3
= (2*5,2363*23,8 + 23,82) / 3
= 271,8967 cm2
Jw = (b + 2*d)3 / 12 - d2*(b + d)2 / (b + 2*d)

= (5,2363 + 2*23,8)3 / 12 - 23,82*(5,2363 + 23,8)2 / (5,2363 + 2*23,8)
= 3.253,1636 cm3
E = d2 / (b + 2*d)
= 2382 / (52,36 + 2*238)
= 107,21 mm
Governing weld load fx = Cos(0)*159,13 = 159,13 kgf

Governing weld load fy = Sin(0)*159,13 = 0 kgf
f1 = P1 / Lweld
= 1.710,62 / 52,8363
= 32,38 Kgf/cm (VL direct shear)
f2= fy*Lleg*0,5*b / Jw
= 0*96,2*0,5*5,2363 / 3.253,1636
= 0 Kgf/cm (VL torsion shear)
f3 = fy / Lweld
= 0 / 52,8363
= 0 Kgf/cm (Vc direct shear)
f4 = fy*Lleg*E / Jw
= 0*96,2*10,7207 / 3.253,1636
= 0 Kgf/cm (Vc torsion shear)
f5 = (fx*Lleg + P1*Ecc) / Zw
= (159,13*96,2 + 1.710,62*5,715) / 271,8967
= 92,26 Kgf/cm (ML bending)
f6 = fx / Lweld
= 159,13 / 52,8363
= 3,01 Kgf/cm (Direct outward radial shear)
f = Sqr((f1 + f2)2 + (f3 + f4)2 + (f5 + f6)2)

= Sqr((32,38 + 0)2 + (0 + 0)2 + (92,26 + 3,01)2)
= 100,62 Kgf/cm (Resultant shear load)
Required leg to vessel fillet weld leg size (welded both sides + top)
tw = f / (0,707*0,55*Sa)
= 100*10,06 / (0,707*0,55*1.407,207)
= 1,84 mm
132/172
The 6,35 mm leg to vessel attachment fillet weld size is adequate.
Base plate thickness check, AISC 3-106
fp = P / (B*N)
= 100*2.246,39 / (279,4*279,4)
= 2,878 kgf/cm2
tb =(N - (d - tL)) / 2*Sqr(3*fp / Sb)

=(279,4 - (114,3 - 6,02)) / 2*Sqr(3*2,878 / 1.687,366)
= 6,12 mm
The base plate thickness is adequate.
133/172
Check the leg to vessel attachment stresses, WRC 537 (Seismic operating corroded
governs)
Applied Loads
Radial load, Pr 154,71 kgf
Circumferential moment, Mc 0 kgf-m
Circumferential shear, Vc 0 kgf
Longitudinal shear, VL 1.661,4 kgf
Torsion moment, Mt 0 kgf-m
Design factor 3
Maximum stresses due to the applied loads at the leg edge (includes pressure)
γ = Rm / T = 554,62 / 6,75 = 82,1627
C1 = 26,18, C2 = 104,73 mm
Note: Actual lug C1 / C2 < 1 / 4, C1 / C2 = 1 / 4 used as this is the minimum ratio covered by WRC 537.
Local circumferential pressure stress = P*Ri / T =998,428 kgf/cm2
Local longitudinal pressure stress = P*Ri / (2*T) =499,179 kgf/cm2


134/172
Stresses at the leg edge per WRC Bulletin 537
Figure Y β Au Al Bu Bl Cu Cl Du Dl
3C* 8,454 0,1397 0 0 0 0 -34,943 -34,943 -34,943 -34,943
4C* 14,6311 0,1133 -60,464 -60,464 -60,464 -60,464 0 0 0 0
1C 0,1129 0,0831 0 0 0 0 -229,904 229,904 -229,904 229,904
2C-1 0,0769 0,0831 -156,714 156,714 -156,714 156,714 0 0 0 0
3A* 2,7508 0,0749 0 0 0 0 0 0 0 0
1A 0,0889 0,0891 0 0 0 0 0 0 0 0
3B* 9,1804 0,119 -494,398 -494,398 494,398 494,398 0 0 0 0
1B-1 0,037 0,0985 -2.175,014 2.175,014 2.175,014 -2.175,014 0 0 0 0
Pressure stress* 998,428 998,428 998,428 998,428 998,428 998,428 998,428 998,428
Total circumferential stress -1.888,162 2.775,295 3.450,663 -585,938 733,582 1.193,389 733,582 1.193,389
Primary membrane
443,566 443,566 1.432,362 1.432,362 963,486 963,486 963,486 963,486
circumferential stress*
3C* 10,5415 0,1133 -43,59 -43,59 -43,59 -43,59 0 0 0 0
4C* 13,5087 0,1397 0 0 0 0 -55,824 -55,824 -55,824 -55,824
1C-1 0,0862 0,118 -175,627 175,627 -175,627 175,627 0 0 0 0
2C 0,0485 0,118 0 0 0 0 -98,781 98,781 -98,781 98,781
4A* 5,1573 0,0749 0 0 0 0 0 0 0 0
2A 0,0406 0,1132 0 0 0 0 0 0 0 0
4B* 3,1456 0,119 -330,864 -330,864 330,864 330,864 0 0 0 0
2B-1 0,0363 0,1362 -1.543,166 1.543,166 1.543,166 -1.543,166 0 0 0 0
Pressure stress* 499,179 499,179 499,179 499,179 499,179 499,179 499,179 499,179
Total longitudinal stress -1.594,068 1.843,517 2.153,993 -581,087 344,574 542,137 344,574 542,137
Primary membrane
124,724 124,724 786,453 786,453 443,355 443,355 443,355 443,355
longitudinal stress*
Shear from M t 0 0 0 0 0 0 0 0
Circ shear from V c 0 0 0 0 0 0 0 0
Total Shear stress 0 0 0 0 -58,777 -58,777 58,777 58,777
Combined stress (P L+Pb+Q) -1.888,162 2.775,295 3.450,663 -585,938 742,3 1.198,662 742,3 1.198,662
135/172
Indicador de presion (N5)

Located on Cylinder #1
Orientation 300°
Nozzle center line offset to datum line 300 mm
End of nozzle to shell center 600 mm
Nozzle
Description NPS 0,5 Class 6000 - threaded
Access opening No
Material specification SA-105 (II-D Metric p. 18, ln. 23)
Nominal wall thickness 8,38 mm
Projection available outside vessel, Lpr 42 mm
Local vessel minimum thickness 8 mm
Welds
Nozzle to vessel groove weld 8 mm
136/172
tr = 11,96*11,92 / (1.380*1 - 0,6*11,96) = 0,1 mm
137/172
UG-44
Summary
(cm2)
(mm)
The nozzle
For P = 11,96 bar @ 40 °C
passes UG-44
A A A

3,75 8,38


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(23,84, 11,92 + (8,38 - 1,25) + (8 - 1,25))
= 25,8 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(8 - 1,25), 2,5*(8,38 - 1,25) + 0)
= 16,88 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 11,9611*11,92 / (1.380*1 - 0,6*11,9611)
= 0,1 mm
tr = P*R / (S*E - 0,6*P)

= 11,9611*551,25 / (1.380*1 - 0,6*11,9611)
= 4,8 mm
138/172
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*9 = 6,3 mm
UG-44 Thickness Check - ASME B16.11 Coupling
ta App 1-1 = P*Ro / (Sn*E + 0,4*P) + Corrosion

= 11,9611*19,05 / (1.380*1 + 0,4*11,9611) + 1,25
= 1,42 mm
ta UG-44 = max[ ta App 1-1 , tb UG16 ]

= max[ 1,42 , 3,75 ]
= 3,75 mm
Available nozzle wall thickness new, tn = 8,38 mm
139/172
WRC 537 Load case 1
140/172
WRC 537 Load case 1 (Hot Shut Down)
141/172
UG-44
Summary
(cm2)
(mm)
The nozzle
For P = 16,78 bar @ 40 °C
passes UG-44
A A A

3,75 8,38


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(23,84, 11,92 + (8,38 - 1,25) + (8 - 1,25))
= 25,8 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(8 - 1,25), 2,5*(8,38 - 1,25) + 0)
= 16,88 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 16,7752*11,92 / (1.380*1 - 0,6*16,7752)
= 0,14 mm
tr = P*R / (S*E - 0,6*P)

= 16,7752*551,25 / (1.380*1 - 0,6*16,7752)
= 6,75 mm
142/172
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*9 = 6,3 mm

= 16,7752*19,05 / (1.380*1 + 0,4*16,7752) + 1,25
= 1,48 mm

= max[ 1,48 , 3,75 ]
= 3,75 mm
143/172
WRC 537 Load case 1
144/172
UG-44
Summary
(cm2)
(mm)
The nozzle
For P = 19,9 bar @ 21,11 °C
passes UG-44
A A A

2,5 8,38


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(21,34, 10,67 + (8,38 - 0) + (8 - 0))
= 27,05 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(8 - 0), 2,5*(8,38 - 0) + 0)
= 20 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 19,899*10,67 / (1.380*1 - 0,6*19,899)
= 0,15 mm
tr = P*R / (S*E - 0,6*P)

= 19,899*550 / (1.380*1 - 0,6*19,899)
= 8 mm
145/172
UW-16(c) Weld Check
Fillet weld: tmin = lesser of 19 mm or tn or t = 8 mm

tc(actual) = 0,7*Leg = 0.7*9 = 6,3 mm

= 19,899*19,05 / (1.380*1 + 0,4*19,899) + 0
= 0,27 mm

= max[ 0,27 , 2,5 ]
= 2,5 mm
146/172
Straight Flange on Ellipsoidal Head #2

Component Cylinder
Normalized PWHT
No No No No No
Internal 11,72 40 -28,89
Static Liquid Head
Operating 0,27 2.788 1
Dimensions
Length 38 mm
Inner 1,25 mm
Corrosion
Outer 0 mm
Weight and Capacity
New 8,29 36,11
Corroded 7 36,28
Radiography
Top Circumferential
seam
147/172
Results Summary
Rated MDMT -45 °C

tr = 11,99*551,25 / (1.380*0,85 - 0.6*11,99) = 5,67 mm
Reduction in MDMT, TR from Fig UCS-66.1M = 16°C
MDMT = max[ MDMT - TR, -48] = max[ -29 - 16 , -48] = -45°C

= 11,99*551,25 / (1.380*0,85 - 0,60*11,99) + 1,25
= 6,92 mm
P = S*E*t / (R + 0,60*t) - Ps
= 1.380*0,85*6,75 / (551,25 + 0,60*6,75) - 0,27
= 13,99 bar
P = S*E*t / (R + 0,60*t)
= 1.380*0,85*8 / (550 + 0,60*8)
= 16,91 bar
EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*8 / 554)*(1 - 554 / infinity)
= 0,722%
148/172
Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature ( Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Load
bar) Increase ( °C) (mm) Tension (mm) Compression (mm)
kg/cm2)
St Sc
Wind 2,34 2,32

Operating, Hot & Corroded 11,72 1.407,2 971,1 40 1,25
Seismic 2,35 2,32
Wind 2,34 2,32

Operating, Hot & New 11,72 1.407,2 1.018,5 40 0
Seismic 2,35 2,31
Wind 0,05 0,03

Hot Shut Down, Corroded 0 1.407,2 971,1 40 1,25
Seismic 0,06 0,03
Wind 0,05 0,03

Hot Shut Down, New 0 1.407,2 1.018,5 40 0
Seismic 0,06 0,03
Wind 0 0
Empty, Corroded 0 1.407,2 971,1 21,11 1,25
Seismic 0 0
Wind 0 0
Empty, New 0 1.407,2 1.018,5 21,11 0
Seismic 0 0
Hot Shut Down, Corroded,

Weight & Eccentric Moments 0 1.407,2 971,1 40 1,25 Weight 0,06 0,06
Only

Metric)
A = 0,125 / (Ro / t)
= 0,125 / (558 / 6,75)
= 0,001512
B = 971,1 kg/cm2
S = 1.407,2 / 1,00 = 1.407,2 kg/cm2
A = 0,125 / (Ro / t)
= 0,125 / (558 / 8)
= 0,001792
B = 1.018,5 kg/cm2
S = 1.407,2 / 1,00 = 1.407,2 kg/cm2
ScHN = min(B, S) = 1.018,5 kg/cm2
A = 0,125 / (Ro / t)
= 0,125 / (558 / 8)
= 0,001792
B = 1.018,5 kg/cm2
S = 1.407,2 / 1,00 = 1.407,2 kg/cm2
ScCN = min(B, S) = 1.018,5 kg/cm2
149/172
Metric)
A = 0,125 / (Ro / t)
= 0,125 / (558 / 6,75)
= 0,001512
B = 971,1 kg/cm2
S = 1.407,2 / 1,00 = 1.407,2 kg/cm2

CS-2 Metric)
A = 0,125 / (Ro / t)
= 0,125 / (558 / 6,75)
= 0,001512
B = 971,1 kg/cm2
S = 1.407,2 / 1,00 = 1.407,2 kg/cm2
Operating, Hot & Corroded, Wind, Top Seam

= 11,72*551,25 / (2*1.380*1,20*0,85 + 0,40*|11,72|)
= 2,29 mm
= 1,9 / (π*554,632*1.380*1,20*0,85) * 98066.5
= 0 mm
= -2.689 / (2*π*554,63*1.380*1,20*0,85) * 98.0665
= -0,05 mm
= 2,29 + 0 - (-0,05)
= 2,34 mm
= 0,60*-2.689 / (2*π*554,63*1.380*1,20*0,85) * 98.0665
= -0,03 mm
= |0 + (-0,03) - (2,29)|
= 2,32 mm

= 2*1.380*1,20*0,85*(6,75 - 0 + (-0,05)) / (551,25 - 0,40*(6,75 - 0 + (-0,05)))
= 34,36 bar
150/172
Operating, Hot & New, Wind, Top Seam

= 11,72*550 / (2*1.380*1,20*0,85 + 0,40*|11,72|)
= 2,29 mm
= 1,9 / (π*5542*1.380*1,20*0,85) * 98066.5
= 0 mm
= -2.690,6 / (2*π*554*1.380*1,20*0,85) * 98.0665
= -0,05 mm
(total required,
tt = tp + tm - tw
tensile)
= 2,29 + 0 - (-0,05)
= 2,34 mm
= 0,60*-2.690,6 / (2*π*554*1.380*1,20*0,85) * 98.0665
= -0,03 mm
(total, net
tensile)
= |0 + (-0,03) - (2,29)|
= 2,32 mm

= 2*1.380*1,20*0,85*(8 - 0 + (-0,05)) / (550 - 0,40*(8 - 0 + (-0,05)))
= 40,91 bar
Hot Shut Down, Corroded, Wind, Top Seam
= 1,9 / (π*554,632*1.380*1,20*0,85) * 98066.5
= 0 mm
= -2.689 / (2*π*554,63*1.380*1,20*0,85) * 98.0665
= -0,05 mm
= 0 + 0 - (-0,05)
= 0,05 mm
= 0,60*-2.689 / (2*π*554,63*1.380*1,20*0,85) * 98.0665
= -0,03 mm
= |0 + (-0,03) - (0)|
= 0,03 mm
151/172
Hot Shut Down, New, Wind, Top Seam
= 1,9 / (π*5542*1.380*1,20*0,85) * 98066.5
= 0 mm
= -2.690,6 / (2*π*554*1.380*1,20*0,85) * 98.0665
= -0,05 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0,05)
= 0,05 mm
= 0,60*-2.690,6 / (2*π*554*1.380*1,20*0,85) * 98.0665
= -0,03 mm
(total, net
tensile)
= |0 + (-0,03) - (0)|
= 0,03 mm
Empty, Corroded, Wind, Top Seam
= 1,9 / (π*554,632*1.380*1,20*0,85) * 98066.5
= 0 mm
= -71,3 / (2*π*554,63*1.380*1,20*0,85) * 98.0665
= 0 mm
= 0 + 0 - (0)
= 0 mm
= 0,60*-71,3 / (2*π*554,63*1.380*1,20*0,85) * 98.0665
= 0 mm
= |0 + (0) - (0)|
= 0 mm
Empty, New, Wind, Top Seam
= 1,9 / (π*5542*1.380*1,20*0,85) * 98066.5
= 0 mm
152/172
= -86,4 / (2*π*554*1.380*1,20*0,85) * 98.0665
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
= 0,60*-86,4 / (2*π*554*1.380*1,20*0,85) * 98.0665
= 0 mm
(total, net
tensile)
= |0 + (0) - (0)|
= 0 mm
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Top Seam
= 0 / (π*554,632*1.380*1,00*0,85) * 98066.5
= 0 mm
= -2.689 / (2*π*554,63*1.380*1,00*0,85) * 98.0665
= -0,06 mm
= 0 + 0 - (-0,06)
= 0,06 mm
= |0 + (-0,06) - (0)|
= 0,06 mm
Operating, Hot & Corroded, Seismic, Top Seam

= 11,72*551,25 / (2*1.380*1,20*0,85 + 0,40*|11,72|)
= 2,29 mm
= 4 / (π*554,632*1.380*1,20*0,85) * 98066.5
= 0 mm
= 1,09*-2.689 / (2*π*554,63*1.380*1,20*0,85) * 98.0665
= -0,06 mm
= 2,29 + 0 - (-0,06)
= 2,35 mm
= 0,51*-2.689 / (2*π*554,63*1.380*1,20*0,85) * 98.0665
= -0,03 mm
153/172
= |0 + (-0,03) - (2,29)|
= 2,32 mm

= 2*1.380*1,20*0,85*(6,75 - 0 + (-0,06)) / (551,25 - 0,40*(6,75 - 0 + (-0,06)))
= 34,34 bar
Operating, Hot & New, Seismic, Top Seam

= 11,72*550 / (2*1.380*1,20*0,85 + 0,40*|11,72|)
= 2,29 mm
= 4,2 / (π*5542*1.380*1,20*0,85) * 98066.5
= 0 mm
= 1,09*-2.690,6 / (2*π*554*1.380*1,20*0,85) * 98.0665
= -0,06 mm
(total required,
tt = tp + tm - tw
tensile)
= 2,29 + 0 - (-0,06)
= 2,35 mm
= 0,51*-2.690,6 / (2*π*554*1.380*1,20*0,85) * 98.0665
= -0,03 mm
(total, net
tensile)
= |0 + (-0,03) - (2,29)|
= 2,31 mm

= 2*1.380*1,20*0,85*(8 - 0 + (-0,06)) / (550 - 0,40*(8 - 0 + (-0,06)))
= 40,88 bar
Hot Shut Down, Corroded, Seismic, Top Seam
= 4 / (π*554,632*1.380*1,20*0,85) * 98066.5
= 0 mm
= 1,09*-2.689 / (2*π*554,63*1.380*1,20*0,85) * 98.0665
= -0,06 mm
154/172
= 0 + 0 - (-0,06)
= 0,06 mm
= 0,51*-2.689 / (2*π*554,63*1.380*1,20*0,85) * 98.0665
= -0,03 mm
= |0 + (-0,03) - (0)|
= 0,03 mm
Hot Shut Down, New, Seismic, Top Seam
= 4,2 / (π*5542*1.380*1,20*0,85) * 98066.5
= 0 mm
= 1,09*-2.690,6 / (2*π*554*1.380*1,20*0,85) * 98.0665
= -0,06 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0,06)
= 0,06 mm
= 0,51*-2.690,6 / (2*π*554*1.380*1,20*0,85) * 98.0665
= -0,03 mm
(total, net
tensile)
= |0 + (-0,03) - (0)|
= 0,03 mm
Empty, Corroded, Seismic, Top Seam
= 1,4 / (π*554,632*1.380*1,20*0,85) * 98066.5
= 0 mm
= 1,09*-71,3 / (2*π*554,63*1.380*1,20*0,85) * 98.0665
= 0 mm
= 0 + 0 - (0)
= 0 mm
= 0,51*-71,3 / (2*π*554,63*1.380*1,20*0,85) * 98.0665
= 0 mm
155/172
= |0 + (0) - (0)|
= 0 mm
Empty, New, Seismic, Top Seam
= 1,7 / (π*5542*1.380*1,20*0,85) * 98066.5
= 0 mm
= 1,09*-86,4 / (2*π*554*1.380*1,20*0,85) * 98.0665
= 0 mm
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (0)
= 0 mm
= 0,51*-86,4 / (2*π*554*1.380*1,20*0,85) * 98.0665
= 0 mm
(total, net
tensile)
= |0 + (0) - (0)|
= 0 mm
156/172
Ellipsoidal Head #2

Component Ellipsoidal Head
Attached To Cylinder #1
Normalized PWHT
No No No No No
Internal 11,72 40 -28,89
Static Liquid Head
Operating 0,3 3.064,25 1
Dimensions
Head Ratio 2
Minimum Thickness 6,89 mm
Inner 1,25 mm
Corrosion
Outer 0 mm
Length Lsf 38 mm
Nominal Thickness tsf 8 mm
Weight and Capacity
Weight (kg)1 Capacity (liters)1
New 84,65 210,34
Corroded 69,68 212,09
Radiography
Category A joints Spot UW-11(b) Type 1
Head to shell seam Spot UW-11(b) Type 1
1
includes straight flange
157/172
Results Summary
Governing condition internal pressure
Rated MDMT -37,4°C

tr = 12,02*1.102,5*0,996987 / (2*1.380*0,85 - 0,2*12,02) = 5,64 mm
Stress ratio = tr*E* / (tn - c) = 5,64*0,85 / (6,89 - 1,25) = 0,8496
Factor K
K = (1/6)*[2 + (D / (2*h))2]
Corroded K = (1/6)*[2 + (1.102,5 / (2*276,25))2] 0,997
New K = (1/6)*[2 + (1.100 / (2*275))2] 1
Design thickness for internal pressure, (Corroded at 40 °C) Appendix 1-4(c)
t = P*D*K / (2*S*E - 0,2*P) + Corrosion

= 12,02*1.102,5*0,996987 / (2*1.380*0,85 - 0,2*12,02) + 1,25
= 6,89 mm
Maximum allowable working pressure, (Corroded at 40 °C) Appendix 1-4(c)
P = 2*S*E*t / (K*D + 0,2*t) - Ps

= 2*1.380*0,85*5,64 / (0,996987*1.102,5 +0,2*5,64) - 0,3
= 11,73 bar
Maximum allowable pressure, (New at 21,11 °C) Appendix 1-4(c)
P = 2*S*E*t / (K*D + 0,2*t) - Ps

= 2*1.380*0,85*6,89 / (1*1.100 +0,2*6,89) - 0
= 14,68 bar
EFE = (75*t / Rf)*(1 - Rf / Ro)

= (75*8 / 191)*(1 - 191 / infinity)
158/172
= 3,1414%
159/172
Drenaje (N4)

Orientation 0°
End of nozzle to datum line -450 mm
Calculated as hillside No
Nozzle
Description NPS 1 Sch 160 DN 25
Access opening No
Welds
Inner fillet, Leg41 6,35 mm
160/172
1

Blind included No
Rated MDMT -48°C
Liquid static head 0,31 bar
PWHT performed No
Impact Tested No
Notes

Impact test exempt per UCS-66(d) (NPS 4 or smaller pipe) = -105°C
161/172
UG-45
Summary
(cm2)
(mm)
The nozzle
For P = 12,03 bar @ 40 °C
passes UG-45
A A A

4,21 5,56


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(23,2, 11,6 + (6,35 - 1,25) + (6,89 - 1,25))
= 23,2 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(6,89 - 1,25), 2,5*(6,35 - 1,25) + 0)
= 12,75 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 12,0329*11,6 / (1.180*1 - 0,6*12,0329)
= 0,12 mm
tr = P*K1*D / (2*S*E - 0,2*P)

= 12,0329*0,898*1.102,5 / (2*1.380*1 - 0,2*12,0329)
= 4,32 mm
162/172
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*6,35 = 4,45 mm

= 12,0336*11,6 / (1.180*1 - 0,6*12,0336) + 1,25
= 1,37 mm

= max[ 1,37 , 0 ]
= 1,37 mm
tb1 = 5,57 mm

= max[ 5,57 , 3,75 ]
= 5,57 mm

= min[ 4,21 , 5,57 ]
= 4,21 mm
= max[ 1,37 , 4,21 ]
= 4,21 mm
163/172
WRC 537 Load case 1
164/172
WRC 537 Load case 1 (Hot Shut Down)
165/172
UG-45
Summary
(cm2)
(mm)
The nozzle
For P = 15,7 bar @ 40 °C
passes UG-45
A A A

4,21 5,56


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(23,2, 11,6 + (6,35 - 1,25) + (6,89 - 1,25))
= 23,2 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(6,89 - 1,25), 2,5*(6,35 - 1,25) + 0)
= 12,75 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 15,7049*11,6 / (1.180*1 - 0,6*15,7049)
= 0,15 mm
tr = P*K1*D / (2*S*E - 0,2*P)

= 15,7049*0,898*1.102,5 / (2*1.380*1 - 0,2*15,7049)
= 5,64 mm
166/172
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*6,35 = 4,45 mm

= 15,7055*11,6 / (1.180*1 - 0,6*15,7055) + 1,25
= 1,4 mm

= max[ 1,4 , 0 ]
= 1,4 mm
tb1 = 6,89 mm

= max[ 6,89 , 3,75 ]
= 6,89 mm

= min[ 4,21 , 6,89 ]
= 4,21 mm
= max[ 1,4 , 4,21 ]
= 4,21 mm
167/172
WRC 537 Load case 1
168/172
UG-45
Summary
(cm2)
(mm)
The nozzle
For P = 19,18 bar @ 21,11 °C
passes UG-45
A A A

2,96 5,56


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(20,7, 10,35 + (6,35 - 0) + (6,89 - 0))
= 23,59 mm
LH = MIN(2,5*(t - C), 2,5*(tn - Cn) + te)

= MIN(2,5*(6,89 - 0), 2,5*(6,35 - 0) + 0)
= 15,88 mm
trn = P*Rn / (Sn*E - 0,6*P)

= 19,1809*10,35 / (1.180*1 - 0,6*19,1809)
= 0,17 mm
tr = P*K1*D / (2*S*E - 0,2*P)

= 19,1809*0,9*1.100 / (2*1.380*1 - 0,2*19,1809)
= 6,89 mm
169/172
UW-16(c) Weld Check

tc(actual) = 0,7*Leg = 0.7*6,35 = 4,45 mm

= 19,1809*10,35 / (1.180*1 - 0,6*19,1809) + 0
= 0,17 mm

= max[ 0,17 , 0 ]
= 0,17 mm
tb1 = 6,89 mm

= max[ 6,89 , 2,5 ]
= 6,89 mm

= min[ 2,96 , 6,89 ]
= 2,96 mm
= max[ 0,17 , 2,96 ]
= 2,96 mm
170/172
Liquid Level bounded by Ellipsoidal Head #2

Location from Datum (mm) 2.750
Operating Liquid Specific Gravity 1
171/172
Bill of Materials
Heads
Item # Type Material Thk [mm] Dia. [mm] Wt. [kg] (ea.) Qty
H1 Ellipsoidal Head SA-516 70 6,77 (min.) 1.100 ID 83,3 1
H2 Ellipsoidal Head SA-516 70 6,89 (min.) 1.100 ID 84,7 1
Shells
Item # Type Material Thk [mm] Dia. [mm] Length [mm] Wt. [kg] (ea.) Qty
S1 Cylinder SA-516 70 8 1.100 ID 2.300 501,7 1
Legs
Item # Type Material Thk [mm] Length [mm] Wt. [kg] Qty
L1 4 inch sch 40 pipe Leg material 6,02 1.200 28,4 4
Nozzles
Item # Type Material NPS Thk [mm] Dia. [mm] Length [mm] Wt. [kg]
Noz1 Nozzle SA-106 B Smls Pipe NPS 4 Sch 80 (XS) DN 100 8,56 114,3 OD 113 6,2
Noz2 Nozzle SA-106 B Smls Pipe NPS 1 Sch 160 DN 25 6,35 33,4 OD 197 0,8
Noz3 Nozzle SA-105 NPS 0,5 Class 6000 - threaded 8,38 38,1 OD 50 0,3
Flanges
Item # Type Material NPS Dia. [mm] Wt. [kg] (ea.) Qty
AF1 ASME B16.5 Welding Neck - Class 150 A105 4 228,6 x 102,36 6,8 2
AF2 ASME B16.5 Welding Neck - Class 150 A105 1,0 107,95 x 26,67 1,4 2
Fasteners
Item # Description Material Length [mm] Qty
FB1 5/8" coarse bolt SA-193 B7 Bolt <= 64 76 16
FB2 1/2" coarse bolt SA-193 B7 Bolt <= 64 57 8
SB1 5/8" coarse bolt Support Leg bolt material - 4
All listed flange bolts require associated nuts and washers in accordance with Division 1, UCS-11.
Plates
Item # Material Thk [mm] Wt. [kg] Qty [ m^2]
Plate1 SA-516 70 8 14,6 0,0732
Plate1 - Note: Applies to nozzle pad
Plate2 Unspecified material 15 36,7 0,31
Plate2 - Note: Applies to support leg base plates
172/172

461-DB02 Rev1

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461-DB02 Rev1

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COMPRESS Pressure Vessel Design Calculations

Item: DEPOSITO DE AIRE

Long Seam Summary...........................................................................................................................................13/172

Ellipsoidal Head #1...............................................................................................................................................24/172

Straight Flange on Ellipsoidal Head #1...............................................................................................................27/172

Salida de aire (N2).................................................................................................................................................37/172

Valvula de alivio (N3)............................................................................................................................................73/172

Entrada de aire (N1)..............................................................................................................................................98/172

Indicador de presion (N5)...................................................................................................................................136/172

Straight Flange on Ellipsoidal Head #2.............................................................................................................147/172

Ellipsoidal Head #2.............................................................................................................................................157/172

Liquid Level bounded by Ellipsoidal Head #2..................................................................................................171/172

Nozzle SA-106 B Smls Pipe No No No NPS 4 Class 150

Nozzle SA-106 B Smls Pipe No No No NPS 4 Class 150

NPS 1 Class 150

NPS 1 Class 150

N1 114,3 8,56 7,45 Yes Yes 8 7,88 50,8 8 1,25 125,6

*Head minimum thickness after forming

Nozzle thickness required per UG-45/UG-16

Nom t Vessel wall thickness

User t Local vessel wall thickness (near opening)

Aa Area available per UG-37, governing condition

Ar Area required per UG-37, governing condition

Corr Corrosion allowance on nozzle wall

Ellipsoidal Head #1 11,72 40 11,73 14,42 -37,4 Note 1 No

Straight Flange on Ellipsoidal Head #1 11,72 40 14,21 16,91 -45,8 Note 2 No

Cylinder #1 11,72 40 13,99 16,91 -45 Note 3 No

Straight Flange on Ellipsoidal Head #2 11,72 40 13,99 16,91 -45 Note 5 No

Ellipsoidal Head #2 11,72 40 11,72 14,68 -37,4 Note 4 No

Legs #1 11,72 40 11,72 N/A N/A N/A N/A

Valvula de alivio (N3) 11,72 40 15,35 18,85 -48 Note 10 No

Drenaje (N4) 11,72 40 15,39 19,18 -48 Note 11 No

Indicador de presion (N5) 11,72 40 16,53 19,9 -105 Note 12 No

Design MDMT -28,89 °C

Rated MDMT -37,4 °C @ 11,72 bar

MAWP hot & corroded 11,72 bar @ 40 °C

MAP cold & new 14,42 bar @ 21,11 °C

(1) This pressure chamber is not designed for

Note # Exemption Details

Flange rating governs:

Flange rating governs:

No. Date Operator Notes

COMPRESS 2017 Build 7710

Longitudinal Seam Top Circumferential Seam Bottom Circumferential Seam

Spot UW-11(b) / Type Spot UW-11(b) / Type

Spot UW-11(b) / Type Spot UW-11(b) / Type Spot UW-11(b) / Type

Spot UW-11(b) / Type Spot UW-11(b) / Type

Nozzle to Vessel Circumferential Nozzle free end Circumferential

Nozzle to Flange Circumferential

ASME B16.5/16.47 flange attached to Salida UW-11(b) exempt /

ASME B16.5/16.47 flange attached to UW-11(b) exempt /

ASME B16.5/16.47 flange attached to UW-11(b) exempt /

ASME B16.5/16.47 flange attached to UW-11(b) exempt /

UG-116(e) Required Marking: RT3

Cylinder #1 SA-516 70 1.100 ID 2.300 8 6,92 1,25 0,85 Internal

*Head minimum thickness after forming

Nominal t Vessel wall nominal thickness

Design t Required vessel thickness due to governing loading + corrosion

Joint E Longitudinal seam joint efficiency

Internal Circumferential stress due to internal pressure governs

External External pressure governs

Combined longitudinal stress of pressure + weight + wind

Combined longitudinal stress of pressure + weight + seismic

Weight (kg) Contributed by Vessel Elements

Gauge pressure at 21,11°C = 1,3MAWPLSR