Professional Documents
Culture Documents
of
Prepared by
INDEX
Chapter 1 Introduction Page No.
1.1 Preface 1-1
1.2 Purpose of the Report 1-1
1.3 Identification of Project 1-2
1.4 Project Proponent 1-3
1.5 Brief description of the Project 1-3
1.5.1 Site selection 1-3
1.5.2 Location (Latitude and Longitude) and accessibility 1-4
1.5.3 Nature and size of the project 1-4
1.6 Scope of EIA 1-4
1.7 Statutory Requirements 1-5
1.8 Regulatory Framework 1-6
1.9 Terms of Reference Accepted/Issued by SEAC, dated 1-6
02/03/13
1.10 Objectives of EIA 1-13
1.11 Methodology for EIA 1-13
Chapter-2 Project Description
2.1 Introduction 2-1
2.2 Type of project 2-1
2.3 Land Requirement 2-1
2.4 Project Cost 2-2
2.5 Details of the site 2-2
2.6 Size or magnitude of operation 2-2
2.7 Proposed schedule for approval and implementation 2-3
2.8 Description of Manufacturing Process & Technology 2-3
(1) 4 Chloro Aniline 2-3
(2) 4 Chloro Aniline Hydrochloride 2-5
CHAPTER-1
Introduction
1.1 PREFACE
An Environmental Impact Assessment (EIA) is an assessment of the
possible positive or negative impact that a proposed project may have
on the environment, together consisting of the environmental, social
and economic aspects. It is an assessment and management tool that
evaluates the possible positive or negative impact that a proposed
project may have on the environment. EIA systematically examines both
beneficial and adverse consequences of the project and ensures that
these effects are taken into account during project design.
Latitude: 21043’15.46” N
Longitude: 72036’12.57” E
10 Characteristic of untreated and Pls. refer table 2.6, page no. 2-15
treated wastewater. A detailed of chapter-2 for characteristic of
effluent treat ability study vis-à-vis untreated & treated wastewater.
the adequacy and efficacy of the
treatment facilities proposed for the
wastewater to be generated. The We are going to achieve zero
characteristic on which treatability is discharge, treatability study is
based shall also be stated. attached as Annexure-III
11 Details of ETP units including its Details of ETP units including its
capacity, size of each unit, retention capacity, size and retention time
time and other technical parameters. are given in table 2-9, page no. 2-
20 of chapter-2.
12 One season site-specific Pls. refer section 3.3.3 on page
meteorological data including no. 3-4 of chapter-3 for
temperature, relative humidity, meteorological data including
hourly wind speed and direction and temperature, relative humidity,
rainfall shall be provided. hourly wind speed and direction.
13 One complete season AAQ data Pls. refer chapter-3, section 3.3.5
(except monsoon) to be given along & Table 3.2 to 3.6 on page No. 3-
with the dates of monitoring. The 6 & 3-18 to 3-22 respectively for
parameters to be covered shall be in AAQ data. Monitoring was carried
accordance with the revised National out during March 16, 2013 to
Ambient Air Quality Standards and June 15, 2013 twice a week.
project specific parameters. The
location of the monitoring stations Refer figure 3.6 on page no. 3-43
should be so decided so as to take for AAQ locations.
into consideration the pre-dominant
downwind direction, population zone
and sensitive receptors. There should For wind rose diagram, pls. refer
be at least one monitoring station in figure 3.7 of chapter 3 on page
the upwind direction. There should be no. 3-44.
at least one monitoring station in the
pre dominant downwind direction at a
location where maximum ground
level concentration is likely to occur.
14 Impact of the project on the AAQ of Refer sec. 4.4 of Chapter-4, page
the area. Details of the model used No. 4-4 for micrometeorology,
and the input parameters used for details of model.
modeling should be provided. The air
quality contours may be plotted on a Air quality contours showing
location map showing the location of location map and wind rose are
project site, habitation sensitive plotted in figure 4.1 to 4.3 on
receptors, if any. The wind roses page no. 4-19 to 4-21 of Chapter-
should also be shown on this map. 4.
15 Specific details of (i) Process gas i), ii) & iii) There will be no
emission from each unit process with process emission hence
28 Submit checklist in the form of Do’s & Pls. refer section 7.17 on page no.
Don’ts of preventive maintenance, 7-26 of chapter-7.
strengthening of HSE, manufacturing
utility staff for safety related
measures.
29 Detailed five year greenbelt Pls. refer Chapter-10, section
development program including 10.6, on page no. 10-8 for five
annual budget, types & number of year greenbelt development plan.
trees to be planted area under green
belt development (with map), Management is committed to
budgetary outlay along with make greenbelt at both side of
commitment of the management to the approach road of the factory.
carry out the tree plantation If GIDC is ready to give a
activities outside the premises at greenbelt space to develop
appropriate places in the nearby greenbelt, then management will
area and elsewhere. adopt this land for greenbelt
development.
30 Proposal for socio economic Pls. refer chapter-10, section
development activities including 10.10 on page no. 10-16 for
community welfare program most proposal of socio economic
useful in the project area for the development activities including
overall improvement of the budgetary provisions.
environment. Submit a detailed plan
for social corporate responsibilities,
with appropriate budgetary
provisions for the next five years and
activities proposed to be carried out,
specific to the current demographic
status of the area.
31 A tabular chart for the issues raised It will be incorporated after public
and addressed during public hearing.
hearing/consultation and
commitment of the management on
the same should be provided. An
action plan to address the issues
raised during public hearing should
be provided.
32 Does the company have a well laidOur is a proposed unit and there
down environment policy approved will be an Environment Policy
by its Board of Directors? If so, it
approved by Director/ Managing
may be detailed in the EIA report.
Director.
Pls. refer sec. 10.13 on page no.
10-18 of chapter-10 for
environment policy.
33 Does the environment Policy Environment Policy includes
prescribe for standard operating standard operating process
EIA is a policy and management tool for both planning and decision
making. EIA assists in identification, prediction and evaluation of the
foreseeable environmental consequences of proposed developmental
and industrial projects.
The objectives of the present EIA study is to assess the impacts on
various environmental components due to the proposed project and to
recommend appropriate environmental management plant for the unit
to ensure that the adverse impacts if any will be minimized. Moreover,
to prepare an Environmental Statement to indicate conclusively, if the
overall impacts are positive or negative.
1.11 Methodology for EIA
Figure 1.1
Location Map
Chapter 2
Project Description
2.1 INTRODUCTION
Swastik Chemicals is proposed to set up a new unit at Plot No. D-
2/CH/86, GIDC Estate, Dahej-2, Dist.: Bharuch, Gujarat.
Unit intends to manufacture Parachloro Aniline - 100 MT/month and
Parachloro Aniline Hydrochloride - 100 MT/month.
2.2 TYPE OF PROJECT
The proposed project will be a small scale unit. The proposed
manufacturing activity falls in the project activity 5(f), Synthetic organic
chemical industry (dyes & dye intermediates; bulk drugs and
intermediates excluding drug formulations; synthetic rubbers; basic
organic chemicals, other synthetic organic chemicals and chemical
intermediates) as per the EIA notification - 2006, amended time to time
& categorized as category 'B' and therefore environmental clearance
require from SEIAA, Gujarat state.
2.3 LAND REQUIREMENT
GIDC has allotted plot for the establishment of its new unit at Plot No.
D-2/CH/86, GIDC Estate, Dahej-2, Dist.: Bharuch, Gujarat. Total plot
area is 5000 m2. The industry will consists of various buildings including,
administration blocks, storage area, process area, greenbelt area etc.
The detailed break up of the land is given in Table 2.1 below:
Table: 2.1 Land break-up
Sr. No. Particular Area (m2)
1 Factory shed 867
2 RM storage tank 100
3 Storage shed 300
4 ETP 118.68
5 Office 200
6 Laboratory 150
7 Green Belt 1650
¾ S. S. Autoclave (2 lit)
¾ 5 gm Na2CO3 dissolve in 13 ml water and taken in reactor.
¾ Add 9 gm pt/C 5% catalyst into it.
¾ Charge 500 gm previously melted PNCB in reactor with stirring.
¾ Then flush the reactor with H2 gas.
¾ H2 gas start passing in reactor.
¾ Slowly reach 11.0 kg pressure. Temperature raised itself up to
1100C.
¾ Maintain 11.0 kg pressure at 1100C temp. for about 2 ½ hrs.
¾ Then at the end of reaction, temp. start falling down itself.
NO 2 NH2
Pt/C 5%
+ 3H2
+ 2H2O
Cl Cl
PNCB PCA
157.5 + 6 127.5 + 36
Hydroginator
Distillation
Flaking
Flaker
Packing
Chemical Reaction:
NH 2 HCl
NH 2
+ HCl
Cl Cl
Parachloro Aniline
+ HCl Centrifuge
Packing
Unit is also proposed to install D.G. set of 120 kVA capacity to fulfill
power requirement in case of non-availability of power/emergency,
where HSD will be used as a fuel. No need to install APCM on D.G. set
as it is not the constant source of emission as it will be used in case of
power failure only.
• Personal Protective Equipments like ear plugs and ear muffs will
be provided to the workers exposed to high noise level.
• Provision of green belt in and around the plant premises.
• Regular monitoring of noise level will be carried out and corrective
measures will be adapted accordingly to the possible extent.
By taking measures as mentioned above, it is anticipated that noise
levels in the plant will be maintained below the permissible limit.
2.12.5 HEALTH & SAFETY:
Swastik Chemicals will follow occupational health program from the
start of production. The following check-ups shall be carried out
regularly to avoid occupational hazards:
• Pre-employment medical check-up at the time of employment.
• Provision of periodical medical check up for all the employees.
• To provide necessary first aid facilities, the first aid training shall
also be given to the employees.
• The unit will appoint part time doctor for the examination and
treatment of the employee.
2.13 RESOURCE CONSERVATION
2.13.1 Rain Water Harvesting
Rain water harvesting is a method of utilizing rain water for domestic
and agricultural use, which is widely used throughout the world. Rain
water from terraces/rooftop areas shall be collected through rain water
down-take pipes & collected in catch basins or stored in rain water
tanks. However, the rain water from plant area and parking area may
contaminated and not advise to collect directly to catch basins. Rain
water harvesting pits shall be provided wherever feasible so that
maximum rain water recharged into the ground before it reaches the
storm water mains. The unit proposes ground water recharging sump
which will allow percolation of rain water after getting filter through
gravels and other media, which will be connected to the storm water
drainage system.
Thus, by recharging the ground water during the rain, unit wills efforts
to balance ground water.
Industrial
Process Nil 2.5 From RM
Cooling 4.0* 1.0 -
Boiler 4.0* 0.5 -
Washing 5.0 5.0 -
Total Industrial 13.0 9.0 To ETP and
passing to
evaporator,
condensate will be
reuse for utility
Grand total 23.0 13.0 --
Less recycle 8.0* -
Actual fresh water 15.0 -
requirement
Characteristics of wastewater
Fuel Analysis
Sr. Parameters Results
No.
1 Gross C.V (Kcal/kg) 3000
2 Ash content (%) 15-20
3 Moisture content (%) 3
Compressed Air
1. Quantity 10-15 m3/m
2. Pressure 6 kg/cm2
Material of construction
1. Casing MS
2. Hopper MS
I.D. FAN
1. Purpose Induced draft the air from
pulse jet bag filter
2. Type Centrifugal air blower
3. Capacity 1100 m3/hr
4. Pressure 300 mm WC
5. Quantity 1 No.
6. Drive Indirect driven by “V” belt
7. Motor rating 7.5 H.P., 1440 rpm, Foot
mounted, TEFC, 3 phases
barrels/ recycler.
0.1
liners MT/month
Figure 2.1
Water Balance Diagram
1
5 water
Loss
from RM &
5.0
Gen
KLD
Soak pit
4.0 KLD Boiler Cooling
4.0 KLD 4.0 KLD
Total
5 KLD
Blow
Ev. Loss down Bleed off
2.5 KLD 0.5 KLD 1.0 KLD
2.5
Condensate
Salt Single effect
water
54 kg Evaporator
recovery
9.0 KLD
8 KLD*
System
loss
0.95 KLD
Figure 2.2
ETP flow diagram
Raw
Effluent
Neutralization Treated
Collection
Tank effluent
Tank
collection tank
Settling
Tank
To
evaporator
Sludge
drying bed
Sludge to
TSDF
Figure 2.3
Schematic representations of the feasibility drawings which give
information important for EIA purpose
Project Study
Baseline Environmental
Project review
data Generation
Site review
Primary data Second source
data
Field monitoring of
Process study • Air • Ecology
• Hydrology
• Water
• Topography
Study on Source of • Noise
pollutant • Water resources
• Ecology
• Land use
• Meteorology • Meteorology
Waste management
• Census data
Assessment of
Project
Assessment of back ground
Environment
Evaluation of Impact
Figure 2.4
Plant Layout
9.0 m
Green Belt
1 2 3 4 5 Green Belt
Green Belt
V1 6
V2 Thermic Boiler
Fluid
Heater
Internal Road
Green Belt
1 & 2- Hydroginators
3, 4 & 5- HCl reactors
6- Neutralization Tank
V1 & V2- Vacuum distillation
Figure 2.5
Key Plan
Chapter 3
Baseline Environmental Status
3.1 Prelude
To assess environmental impacts from proposed project at a specific
location, it is essential to monitor the environmental quality prevailing in
the surrounding area prior to implementation of the proposed project.
The environmental status within the impact zone could be used for
identification of significant environmental issues to be addressed in the
impact assessment study.
The baseline study of the proposed project was done during Summer
Season, 2013 within 05 km radius from the center of the proposed
project site.
The survey for above all components of the study area and data
collected by means of primary and secondary data are described from
Sec: 3.3 to 3.8.
on the criteria used for designing the network. The locations (relative
directions and distances) of these stations with respect to project site
are given in Figure 3.6 and details of these stations are described in
Table 3.1.
The Particulate Matter (PM10), Particulate Matter (PM2.5), Sulphur
Dioxide (SO2) and Oxides of Nitrogen (NOx) were identified as significant
parameters for ambient air quality monitoring, particularly because
these are likely to be emitted from the industries and for which ambient
air quality standards are prescribed.
The micrometeorological data on wind speed, wind direction,
temperature and relative humidity were collected through a weather
monitoring station for the study period. The baseline status of air quality
was monitored within the study area i.e. 5 km radial distance from
project site as per the latest regulatory guidelines.
SW, WNW and NW implying that wind comes from these directions for
most of the time during the period. The wind speed class 1-5 kmph
occurred for 11.5%, 6-10 kmph about 14.4%, 11-15 kmph 23.6% and
above 15 kmph and below 30 kmph occurred for 29.1% of the study
duration and of the time. The calm condition (below 1 kmph) prevails
21.3% of time. The wind data generated at site were also compared
with the climatologically data obtained from the nearest Indian
Meteorological Department station at Bhavnagar. The local prevailing
wind pattern during the study period is in conformity with the
climatologically normal of the region.
Temperature (Primary data)
During the study period, maximum and minimum temperature was
recorded as 46.0°C and 18.6°C respectively.
Relative Humidity (Primary data)
During study period, at project site, maximum relative humidity was
recorded as 85% and minimum as 10%.
Rainfall (Primary data)
No rainfall during the study period at project site.
3.3.4 Ambient Air Quality Survey
The ambient air quality monitoring was carried out at six locations, with
a frequency of twice a week continuously for three months i.e. Summer
Season, 2013 to assess the existing sub-regional air quality status in
summer season. Respirable Dust Sampler, Fine Particulate Sampler
along with the analytical methods prescribed by CPCB was used for
carrying out air quality monitoring. At all these sampling locations;
PM10, PM2.5, SO2 and NOx were monitored on 24-hourly basis to enable
the comparison with ambient air quality standards prescribed by the
Central Pollution Control Board.
The data on concentrations of various pollutants were processed for
different statistical parameters like arithmetic mean, standard deviation,
minimum and maximum concentration and various percentile values.
(d) Surface Water: Surface water samples have been collected from three
different sources including Narmada Estuary (Ambheta), Ambheta Pond,
Vadadla Pond. The results of all samples are tabulated in Table no. 3.9.
(e) GIDC Water Source: Analysis for GIDC water sample is done for
general parameters of drinking water which is given in Table no. 3.10.
(f) Ground water: It is important source of water in the study area. There
are many bore wells in the study area.
Water samples have been collected from project site and four different
villages (Ambheta, Dahej, Vadadla and Jolva).
3.5.2 Methodology
To understand the noise environment in the study area, a survey was
conducted using sound level meter at seven locations including nr. plant
site as shown in Figure 3.9.
3.5.3 Ambient Noise levels in the study area
The ambient noise environment consists of the total noise generated in
the area at various distance around the sampling locations. The noise
level varies depending on the type of activities carried out in the
surrounding area. The baseline noise environment was studied at the
project site as well as the surrounding villages. The locations considered
for the noise monitoring are tabulated in Table 3.12. Noise survey was
carried out once at each of the seven locations in the day-and nighttime
during the study period.
The Leq values of noise levels during daytime (Ld) varied between 51.8
to 67.1 dB(A). Highest Ld value was recorded near project site (67.1
dB(A)), while the Leq values of noise levels during night time (Ln) varied
between 38.2 to 52.6 dB(A). Highest Ln value was recorded near project
site (52.6 dB(A)).
paper
Nickel (Ni), Annual* 20 20 AAS/ICP method
ng/m3 after sampling on
EPM 2000 or
equivalent filter
paper
* Annual Arithmetic mean of minimum 104 measurements in a year at a
particular site taken twice a week 24 hourly at uniform intervals.
** 24 hourly or 8 hourly or 01 hourly monitored values, as applicable, shall
be complied with 98% of the time in a year. 2% of the time, the time,
they may exceed the limits but not on two consecutive days of monitoring.
Table 3.13
Ambient Air Quality Standards with respect to Noise
Table 3.15
Floral Diversity
A Tree
Sr. Scientific Name Family Vernacular
No. Name
1. Delonix regia (Boj.) Raf. Caesalpiniaceae Gaulmor
2. Melia azdirachta L. Meliaceae Bakanlimdo
3. Acacia auriculiformis L. Mimosaceae Austrian baval
4. Cassia fistula L. Caesalpiniaceae Garmalo
5. Tamarindus indicum L. Caesalpiniaceae Amali
6. Mangifera indica L. Anacardiaceae Keri
7. Polyathiya Longifolia (Conn.) Annonaceae Asopalav
thw.
8. Cocos nucifera l. Arecaceae Narial
9. Phoenix sylvestris Arecaceae Kajuri
10. Terminalia catappa L. Combretaceae Badam
11. Thespesia populnea (L.) Sol. Ex Malvaceae Paras piplo
Corr.
12. Azadirachta indica A. Juss. Meliaceae Limbado
13. Casuarina equisetifolia L. Casuarinceae Sharu
14. Carica papaya L. Caricaceae Papaya
15. Acacia nilotica (L.) Mimosaceae Baval
16. Acacia senegal (L.) willd. Mimosaceae Goradio baval
17. Leucaena leucocephala (Lam.) Mimosaceae Pardesi baval
de
18. Moringa oliefera Lam Moringaceae Sargavo
19. Syzygium cumini (L.) Skeels. Myrtaceae Jambu
20. Manilkara zapota (L.) Sapotaceae Chikoo
21. Salvadora oleoides L. Salvadoraceae Piludi
22. Manilkara hexandra (Roxb.) Sapotaceae Rayan
Dub.
23. Ficus religiosa L. Moraceae Piplo
24. Pongamia pinnata (L.) pierre Papilionaceae Karanj
25. Eucalyptus citriodra HK. Myrtaceae Nilgiri
26. Albizia lebbeck (L.) Bth. Mimosaceae Siris
27. Albizia procera (Roxb.) Bth. Mimosaceae Kalo siris
B Shrubs
Sr. Scientific Name Family Vernacular
No. Name
1. Lawasonia inermis L. Lythraceae Mendhi
2. Ricinus communis L. Euphorbiaceae Devalo
3. Capparis decidua (Forsk.) Capparaceae Kerdo
Edgew.
4. Xanthium strumarium L. Compositae Gokhru
5. Jatropha gossypifoloia L. Euphorbiaceae Pardesidevalo
6. Thevetia peruviana merr. Apocynaceae Pili karan
7. Nerium indicum Apocynaceae Lalkaren
8. Euphorbia neriifolia L. Euphorbiaceae Thor
9. Jatropha curcas L. Euphorbiaceae Ratanjot
10. Calotropis gigantea (L.)R. br. Asclepiadaceae Akado
11. Balanites aegyptiaca (L.) Del. Balanitaceae Ingorio
12. Opunita elatior Mill. Cactaceae Fafdo Thor
13. Hibiscus rosa sinensis Malvacea Jasund
14. Abutilon indicum (L.) Sw. Malvacea Khapat
15. Zizyphus nummularia (Burm.f.) Rhamnaceae Chanibor
W.
16. Datura metel L Solanaceae Daturo
17. Solanum incanum L Solanaceae Ubhi ringan
18. Musa paradisiaca L. Musaceae Kela
19. Prosopis juliflora DC Mimosaceae Gando baval
20. Bougainvillea spectabills wild. Nyctaginaceae Bougainvel
21. Abelomoschus manihot (L.) Malvacea Jagali bhindi
Medic.
C Herbs
Sr. Scientific Name Family Vernacular
No. Name
1. Tridax procumbens L Astemaceae Pardesi bhangro
2. Nymphaea pubescans Willd Nymphaeaceae Kamal
3. Eclipta prostrata (L.) L. Astemaceae Bhangro
4. Amaranthus viridis L. Amaranthaceae -
5. Aloe barbadensis Mill. Liliaceae Kunvarpato
6. Trichodesma indicum L. Boraginaceae Undha fuli
7. Aerva javanica (Burm.f.) juss. Amaranthaceae -
8. Cana indica Cannaceae -
9. Echinops echinatus Roxb Astemaceae Shulio
10. Bacopa monnieri L Scrophulariaceae -
11. Hygrophila auriculata (Schum.) Acanthaceae Kanta shelio
Heine.
12. Boerhavia diffusa L. Nyctaginaceae -
13. Cortalaria medicaginea Lam Papilionaceae Ran methi
14. Sorghum bicolar L. Poaceae Jowar
(Gramineae)
15. Solanum surattense Burm. Solanaceae Bhoringini
16. Tribulus terrestris L Zygophyllaceae Gokhru
17. Nymphaea stellata Nymphaeaceae -
18. Eichhronia crassipes (Mart.) Pontederiaceae Kanphutti
19. Argemone mexicana L. Papaveraceae Darudi
20. Pennisetum typhoides (Burm.) Poaceae Bajri
(Gramineae)
21. Cassia tora L Caesalpiniceae Kuvandio
22. Suaeda nudiflora (willd ) moq. Chenopodiaceae Moras
23. Cyperus bulbosus Vahl. Cyperaceae -
24. Cyperus diffromis L. Cyperaceae -
25. Ocimum basilicum L. Lamiaceae Damrao
(labitate)
26. Ocimum sanctum L Lamiaceae Tuli
(labitate)
E Agriculture Crop
Table 3.16
Faunal Biodiversity
A Birds
Sr. Scientific Name Family Common Name
No.
1. Apusapus Apodidae (swifts) Common Swift
2. Elanus caeruleus Accipitridae Black-winged Kite
3. Halcyon smyrnensis Dacelonidae White – throated
kingfisher
4. Apusaffinis Apodidae (swifts) Little Swift
5. Vanellus indicus Charadriidae Red-wattled lapwing
6. Bubulcus ibis Ardeidae Cattle Egret
7. Meropsles chenaulti Meropidae Chestnut –headed
Bee eater
8. Merops persicus Meropidae Blue cheeked eater
merops supercilisus
9. Surniculus lugubris Cuculidae Drongo cuckoo
10. Mycteria leucocephala Ciconiidae Painted stork
11. Pseudibis papillosa Threskiornithidae Red- napped Ibis
12. Columba livia Columbidae Rock pigeon
13. Streptpoe liadecaocto Columbidae Eurasian collared –
dove
14. Streptope liaorientalis Columbidae Oriental Turtle –dove
15. Streptope liachinensis Columbidae Spotted- Dove
16. Corvus splendens Corvidae House crow
17. Eudynamys scolopacea Cuculidae Asian koel
18. Corvus corax Corvidae Common Raven
19. Dicrurus macrocercus Corvidae Black drongo
Dicrurus adsimliis
20. Dendrocitta vagabunda Corvidae Rufous tree pie
21. Pavo cristatus Phasianidae Indian peafowl
22. Parus major Paridae Great Tit
23. Mesophoyx intermedia Ardeidae Intermediate Egret
Egretta intermedia
Table 3.17
Land use statistics work out based on the satellite image
Table 3.18
Abbreviations:
Educational
P - Primary School
H - Matriculation or Secondary School
Ac - Adult Literacy Class/ Centre
O - Others
Medical Facility
PHC - Primary Health Centre
PHS - Primary Health Sub-Centre
RP - Registered Private Practitioner
FPC - Family Planning Centre
CHW - Common Health Worker
D - Dispensary
Drinking Water
T - Tap Water
W - Well Water
TK - Tank water
HP - Hand Pump
R - River
Transportation
BS - Bus
RS - Railway Station
NW - Navigable Waterway
Approach to Village
KR - Kachcha Road
PR - Pucca Road
NR - Navigable River
Power Supply
EA - Electricity for all purpose
Project Site
5 km
Figure-3.7
Project Site
5 km
Project Site
5 km
5 km
Project Site
Figure: 3.11
Land use map (10 km radius map)
Figure: 3.12
10 km radius map showing project location
10 km
Project Site
Chapter 4
Anticipated Environmental Impacts &
Mitigation Measures
4.1 GENERAL
Prediction of impacts is an important component in Environmental
Impact Assessment process. Various techniques and methodology
involve for predicting the impact due to proposed development of the
project. Mathematical models are the best tools to quantitatively
describe the cause effect relationship between source of pollution and
different component of the Environment. The predicted impact will be
super imposed on the data of present environmental scenario of
environmental quality, to derive the ultimate scenario of environmental
conditions after the establishment of the proposed project. The
quantitative prediction of impacts led to delineation of suitable
environmental management plan needed for implementation during the
commissioning of proposed activities. Depending on the nature of the
impact, suitable management plans are develop.
There are various types of impacts arise arising due to the proposed
activities. The impact assessment has been addressed for the following
attributes, which may get affected due to the proposed activities of the
project.
• Impact on Topography
• Impact on Air Environment
• Impact on Water Environment
• Impact on Noise
• Impact due to solid waste generation
• Impact on terrestrial ecology
• Impact on aquatic ecology
• Socio economic aspects
4.4 MICROMETEOROLOGY
The hourly wind speed, solar insulation and total cloudiness during day
time and wind speed and total cloudiness during night time were used
to determine the hourly atmospheric stability classes (defined by
Pasquill and Gifford as A to F, A being most unstable and F being most
stable). The hourly stability classes were determined based on the
technique suggested by Turner.
Turner’s system used for determining the stability classes is as follows:
• For day or night: If total cloud cover (TC) = 10/10 and ceiling
<7000 ft (2134 m), NR = 0
• For night-time (defined as period from one hour before sunset to
one hour after sunrise):
a) If TC<4/10, use NR = -2
b) If TC>4/10, use NR = -1
• For daytime: determine isolation class number (IN)
a) If TC<5/10, use NR = IN
b) If TC>5/10, modify IN by the sum of the following applicable
criteria
If ceiling<7000 ft (2134m), modification = -2
If ceiling>7000 ft but <16000 ft (4877 m), modification = -1
For stable conditions (night time), the plume rise will be very high and
dispersion will be very poor and plume will not touch ground level even
at extremely large distance. At any wind velocity, the concentration
peak shifts from short distance for extremely unstable stability condition
to longer distance for neutral stability condition, increase in average
wind velocity results in the shifting of concentration peaks towards
lower distances for any specified atmospheric stability condition due to
decrease in plume rise.
Since the predicted incremental GLC values are at full load operation,
added together with the background levels of SPM, SO2 and NOx remain
well below the 24-hourly National Ambient Air Quality Standards for SO2
& NOx (80 μg/m3) and PM10 (100 μg/m3), the operation of proposed
plant is not likely to cause any significant impact on the ambient air
quality of the study area. The 24-hourly average GLC Values for SPM,
SO2 and NOX are reported in Table: 4.2 to Table: 4.4.
¾ Unit proposed to recharge ground water during the whole year and
especially in monsoon to balance the water table by making a
recharge sump/ structures etc. in own premises.
¾ Classification of waste
¾ Collection, Storage, Transportation & disposal & sell to appropriate
recycler &/or reuse.
¾ Data Management and reporting
¾ Separate storage area
4.11.4 Measures for Noise
To minimize the noise pollution, the unit proposes the following noise
control measures,
¾ Noise suppression measures such as enclosures, buffers and/or
protective measures should be provided, if required (wherever noise
level is more than 90 dB (A)).
¾ Employees should be provided with ear protection measures like
earplugs or earmuffs. Earplug should be provided to all workers
where exposure is 85 dB (A) or more.
¾ Extensive oiling, lubrication and preventive maintenance will be
carried out for the machineries and equipments to reduce noise
generation.
Table 4.2
The 24-hourly average GLC Concentration Values for SPM
RANK CONC RECEPTOR (XR,YR) TYPE RANK CONC RECEPTOR (XR,YR) TYPE
1 0.470 (1000.00, -1000.00) GC 26 0.227 ( .00, 2000.00) GC
2 0.385 (2000.00, -2000.00) GC 27 0.225 ( .00, 1000.00) GC
3 0.378 (1000.00, 1000.00) GC 28 0.224 (1000.00, .00) GC
4 0.353 (1000.00, -1000.00) GC 29 0.221 (3000.00, .00) GC
5 0.312 (1000.00, -1000.00) GC 30 0.218 (3000.00, 3000.00) GC
6 0.307 ( .00, 2000.00) GC 31 0.216 ( .00, 1000.00) GC
7 0.302 ( .00, 1000.00) GC 32 0.216 ( .00, 1000.00) GC
8 0.295 (2000.00, 2000.00) GC 33 0.214 (4000.00, -4000.00) GC
9 0.294 (1000.00, -1000.00) GC 34 0.213 ( .00, 2000.00) GC
10 0.281 (3000.00, -3000.00) GC 35 0.212 (1000.00, -1000.00) GC
11 0.274 (1000.00, .00) GC 36 0.212 (1000.00, -1000.00) GC
12 0.270 (2000.00, -2000.00) GC 37 0.210 ( .00, 2000.00) GC
13 0.268 (1000.00, -1000.00) GC 38 0.210 (1000.00, 1000.00) GC
14 0.267 (1000.00, .00) GC 39 0.210 (3000.00, .00) GC
15 0.263 (2000.00, -2000.00) GC 40 0.207 (3000.00, -3000.00) GC
16 0.261 (2000.00, .00) GC 41 0.205 ( .00, 1000.00) GC
17 0.252 ( .00, 3000.00) GC 42 0.204 ( .00, 1000.00) GC
18 0.249 (2000.00, .00) GC 43 0.203 ( .00, 4000.00) GC
19 0.244 ( .00, 2000.00) GC 44 0.198 (1000.00, -1000.00) GC
20 0.241 (2000.00, -2000.00) GC 45 0.197 (1000.00, -1000.00) GC
21 0.237 ( .00, 1000.00) GC 46 0.197 (2000.00, .00) GC
22 0.232 (1000.00, .00) GC 47 0.195 ( .00, 3000.00) GC
23 0.232 (2000.00, .00) GC 48 0.193 ( .00, 3000.00) GC
24 0.229 ( .00, 2000.00) GC 49 0.191 (3000.00, -3000.00) GC
25 0.229 (2000.00, -2000.00) GC 50 0.190 ( .00, 1000.00) GC
3
Note: Receptor Types: GC = Grid cart, Concentration in µg/m
Table 4.3
The 24-hourly average GLC Concentration Values for SO2
RANK CONC RECEPTOR (XR,YR) TYPE RANK CONC RECEPTOR (XR,YR) TYPE
1 0.212 ( 1000.00, -1000.00) GC 26 0.103 ( 1000.00, .00) GC
2 0.177 ( 2000.00, -2000.00) GC 27 0.102 ( 3000.00, .00) GC
3 0.171 ( 1000.00, 1000.00) GC 28 0.101 ( 3000.00, 3000.00) GC
4 0.160 ( 1000.00, -1000.00) GC 29 0.100 ( .00, 1000.00) GC
5 0.142 ( 1000.00, -1000.00) GC 30 0.099 ( 4000.00, -4000.00) GC
6 0.141 ( .00, 2000.00) GC 31 0.099 ( 1000.00, .00) GC
7 0.136 ( 2000.00, 2000.00) GC 32 0.098 ( .00, 2000.00) GC
8 0.135 ( .00, 1000.00) GC 33 0.097 ( 1000.00, -1000.00) GC
9 0.133 ( 1000.00, -1000.00) GC 34 0.097 ( .00, 1000.00) GC
10 0.130 ( 3000.00, -3000.00) GC 35 0.097 ( 1000.00, -1000.00) GC
11 0.126 ( 1000.00, .00) GC 36 0.097 ( 3000.00, .00) GC
12 0.125 ( 2000.00, -2000.00) GC 37 0.096 ( 3000.00, -3000.00) GC
13 0.122 ( 2000.00, -2000.00) GC 38 0.096 ( .00, 2000.00) GC
14 0.120 ( 1000.00, -1000.00) GC 39 0.096 ( .00, 1000.00) GC
15 0.120 ( 1000.00, .00) GC 40 0.095 ( 1000.00, 1000.00) GC
16 0.119 ( 2000.00, .00) GC 41 0.094 ( .00, 4000.00) GC
17 0.116 ( .00, 3000.00) GC 42 0.092 ( .00, 1000.00) GC
18 0.114 ( 2000.00, .00) GC 43 0.091 ( 1000.00, -1000.00) GC
19 0.111 ( .00, 2000.00) GC 44 0.091 ( .00, 1000.00) GC
20 0.111 ( 2000.00, -2000.00) GC 45 0.090 ( .00, 3000.00) GC
21 0.107 ( 2000.00, .00) GC 46 0.090 ( 2000.00, .00) GC
22 0.105 ( 2000.00, -2000.00) GC 47 0.090 ( 1000.00, -1000.00) GC
23 0.105 ( .00, 1000.00) GC 48 0.089 ( .00, 3000.00) GC
24 0.105 ( .00, 2000.00) GC 49 0.089 ( 3000.00, -3000.00) GC
25 0.104 ( .00, 2000.00) GC 50 0.087 ( .00, 2000.00) GC
3
Note: Receptor Types: GC = Grid cart, Concentration in µg/m
Table 4.4
The 24-hourly average GLC Concentration Values for NOx
RANK CONC RECEPTOR (XR,YR) TYPE RANK CONC RECEPTOR (XR,YR) TYPE
1 0.131 ( 1000.00, -1000.00) GC 26 0.061 ( .00, 1000.00) GC
2 0.103 ( 1000.00, 1000.00) GC 27 0.061 ( .00, 2000.00) GC
3 0.099 ( 2000.00, -2000.00) GC 28 0.061 ( 2000.00, .00) GC
4 0.096 ( 1000.00, -1000.00) GC 29 0.060 ( .00, 2000.00) GC
5 0.087 ( .00, 1000.00) GC 30 0.060 ( .00, 1000.00) GC
6 0.085 ( 1000.00, -1000.00) GC 31 0.059 ( 2000.00, -2000.00) GC
7 0.082 ( 1000.00, -1000.00) GC 32 0.058 ( .00, 1000.00) GC
8 0.081 ( .00, 2000.00) GC 33 0.057 ( 1000.00, 1000.00) GC
9 0.077 (1000.00, .00) GC 34 0.057 ( 1000.00, -1000.00) GC
10 0.076 (2000.00, 2000.00) GC 35 0.056 ( 3000.00, .00) GC
11 0.075 (1000.00, -1000.00) GC 36 0.056 ( .00, 2000.00) GC
12 0.072 (1000.00, .00) GC 37 0.056 ( .00, 1000.00) GC
13 0.071 (3000.00, -3000.00) GC 38 0.056 ( .00, 2000.00) GC
14 0.071 ( .00, 1000.00) GC 39 0.056 (1000.00, -1000.00) GC
15 0.069 (1000.00, .00) GC 40 0.056 ( .00, 1000.00) GC
16 0.069 (2000.00, .00) GC 41 0.056 ( .00, 1000.00) GC
17 0.069 (2000.00, -2000.00) GC 42 0.055 (1000.00, .00) GC
18 0.068 (2000.00, -2000.00) GC 43 0.055 (3000.00, 3000.00) GC
19 0.067 ( .00, 1000.00) GC 44 0.055 (1000.00, -1000.00) GC
20 0.067 (1000.00, .00) GC 45 0.054 (4000.00, -4000.00) GC
21 0.066 (2000.00, .00) GC 46 0.054 ( 3000.00, .00) GC
22 0.065 ( .00, 2000.00) GC 47 0.053 ( 2000.00, .00) GC
23 0.064 ( .00, 3000.00) GC 48 0.052 ( 1000.00, .00) GC
24 0.064 ( .00, 1000.00) GC 49 0.052 ( .00, 1000.00) GC
25 0.062 (2000.00, -2000.00) GC 50 0.052 ( .00, 1000.00) GC
3
Note: Receptor Types: GC = Grid cart, Concentration in µg/m
Figure 4.1
8000
6000
4000
2000
-2000
-4000
-6000
-8000
-10000
-10000 -8000 -6000 -4000 -2000 0 2000 4000 6000 8000 10000
Figure 4.2
8000
6000
4000
2000
-2000
-4000
-6000
-8000
-10000
-10000 -8000 -6000 -4000 -2000 0 2000 4000 6000 8000 10000
Figure 4.3
8000
6000
4000
2000
-2000
-4000
-6000
-8000
-10000
-10000 -8000 -6000 -4000 -2000 0 2000 4000 6000 8000 10000
CHAPTER-5
Analysis of Alternatives
5.1 Prologue:
Alternative analysis is the process of analyzing the proposed locating for
suitability for basic necessities to operate the plant safely, this analysis
also covers the environmental aspect of pollution prevention, and
improvement in quality of life nearby the project vicinity.
M/s. Swastik Chemicals has proposed to set up Parachloro Aniline
and Parachloro Aniline Hydrochloride manufacturing plant at Plot No. D-
2/CH/86, GIDC Estate, Dahej-2, Dist: Bharuch.
As per the EIA notification, unit is covered under category 'B', Schedule
- 5(f), Synthetic organic chemicals industry (dyes & dye intermediates;
bulk drugs and intermediates excluding drug formulations; synthetic
rubbers; basic organic chemicals, other synthetic organic chemicals and
chemical intermediates) and therefore prior EC is require.
5.2 Site Alternative:
The proposed unit will be located at Plot No. D-2/CH/86, GIDC, Dahej-2,
Tal: Vagra, Dist: Bharuch.
Nearest Railway station is at Bharuch @ 36 km away from project site
and nearest airport is at Surat which is around 60 km away from the
project location. Nearest town Vagra and city Bharuch are @ 28 km and
36 km away from the project site, which is very well connected with
other parts of the country by road & rail.
The other supporting factors are briefly summarized here under,
• Availability of raw materials of proper quality and in adequate
quantity;
• Availability of suitable and adequate land;
• Availability of infrastructure facilities such as water supply, power,
roads, social infrastructure and man power;
• Good communication and transportation facilities;
• Proximity of market;
CHAPTER-6
Environmental Monitoring Program
6.1 Prelude:
Noise Environment
Monitoring of noise levels is essential to assess the efficacy of
maintenance schedules undertaken to reduce noise levels and noise
protection measures. A good quality digital sound pressure level meter
is essential for this purpose.
Water Environment
Entire quantity of wastewater will be collected and treated in ETP
consisting of primary treatment units and evaporated. Condensate from
evaporator will be reuse for utility. So there will be no wastewater
discharge outside the premises and unit will achieve zero discharge.
Transportation:
All the necessary precaution will be taken while carrying out transport of
the materials as per the Hazardous rules of transportation, Central
Motor Vehicle Act-1988 & 1989. The vehicle for transportation of raw
materials and products will be parked at specified loading facilities
where there will be a provision of fire extinguishers.
monitoring
Noise Pollution 6 to 8 -- Sound Sound Level 100/location
locations Level Meter Meter
Chapter-7
Additional Studies (Risk Assessment)
7.1 INTRODUCTION
The risk assessment studies have been conducted for identification of
hazards, to calculate damage distances and to spell out risk mitigation
measures.
Swastik Chemicals is proposed to be located at Plot No. D-2/CH/86,
GIDC, Dahej-II, Tal: Vagra, Dist: Bharuch, Gujarat and proposes to
manufacture Parachloro Aniline and Parachloro Aniline Hydrochloride.
Unit will going to use of Hydrogen gas and HCl as raw material,
therefore risk assessment is carried for storage & Handling of Hydrogen.
7.1.1 Scope of Study
The scope of work is to carry out risk analysis of Hydrogen storage and
handling by Swastik Chemicals.
7.1.2 Study Objective
The objective of the risk analysis includes the following:
• Identification of hazards
• Selection of credible scenarios
• Consequences analysis of selected accidents scenarios
• Risk mitigation measures
7.1.3 The Study Approach
The risk assessment study is broadly comprised of the following steps:
• System Description
• Identification of Hazards
• Selection of Credible Accident Scenarios
• Consequence Analysis
• Risk Mitigation Measures
7.1.4 System Description
This step comprised the compilation of the location, design and
operational information needed for the risk analysis.
Various aspects of risk usually includes,
Process Hazards;
Process Safety Management Systems;
Fire Protection and Emergency response equipment and programs;
Security Vulnerability;
Impact of hazards consequences (equipment damage, business
interruption, injury, fatalities);
Qualitative risk identification of scenarios involving hazardous
materials;
Risk reduction measures.
7.1.5 Identification of Hazards
Hazards associated with the plant for proposed activities were identified.
Some of the more important methods used to achieve this are:
Quantitative Risk Analysis: Provides a relative measure of the
likelihood and severity of various possible hazardous events by critically
examining the plant process and design.
Work Safety Analysis: The technique discerns whether the plant
layout and operating procedures in practice have any inherent
infirmities.
Safety Audit: Takes a careful look at plant operating conditions, work
practices and work environments to detect unsafe conditions.
Together, these three broad tools attempt to minimize the chances of
accidents occurring. Yet, there always exists, no matter how remote,
probability of occurrence of a major accident.
7.1.6 Risk Reduction Measures
Based on hazard identification and consequence analysis, risk reduction
measures were suggested to reduce risk and enhance safety at the
plant.
Other approaches are:
Hazards identification utilizing formal approach (HAZOP etc.);
Frequency Analysis. Based on past safety data (incidents/
accidents); Identifying likely pathway of failures and quantifying
the toxic/inflammable material release;
• Firefighting
equipment
• PPEs will be
provided
• Safety
shower, eye
wash
• provided
• Earthing-
bonding
provided for
static charge.
• Level gauge
provided.
• Tanker
unloading
procedure.
Hydrochloric 10 tone x HDPE Ground Ambient Corrosive Dyke will be
Acid 3 floor provided for 12
kl storage of HCl
with acid proof
lining.
Serious Skin Contact: Wash with a disinfectant soap and cover the
contaminated skin with an anti-bacterial cream. Seek immediate
medical attention.
Inhalation: If inhaled, remove to fresh air. If not breathing, give
artificial respiration. If breathing is difficult, give oxygen. Get medical
attention immediately.
Serious inhalation: Evacuate the victim to a safe area as soon as
possible. Loosen tight clothing such as a collar, tie, belt or waistband. If
breathing is difficult, administer oxygen. If the victim is not breathing,
perform mouth-to-mouth resuscitation when the inhaled material is
toxic, infectious or corrosive. Seek immediate medical attention.
Ingestion: If swallowed, do not induce vomiting unless directed to do
so by medical personnel. Never give anything by mouth to an
unconscious person. Loosen tight clothing such as a collar, tie, belt or
waistband. Get medical attention immediately.
Fire and Explosion Data:
Fire Hazards in presence of Various Substances: of metals
Explosion Hazards in presence of various substance: Non-
explosive in presence of open flames and sparks, of shocks
Special remarks on fire Hazards: Non combustible. Calcium Carbide
reacts with hydrogen chloride gas with incandescence. Uranium
phosphide reacts with hydrochloric acid to release spontaneously
flammable Phosphine. Rubidium acetylene carbides burns with slightly
warm hydrochloric acid. Lithium silicide in contact with hydrogen
chlorine becomes incandescent. When dilute hydrochloric acid is used,
gas spontaneously flammable in air is evolved. Magnesium boride
treated with concentrated hydrochloric acid produces spontaneously
flammable gas. Cesium acetylene carbide burns hydrogen chloride gas.
Cesium acetylene carbide burns hydrogen chloride gas. Cesium carbides
ignite in contact with hydrochloric acid unless acid is dilute. Reacts with
most metals to produce flammable hydrogen gas.
Special Remarks on Explosion Hazards: Hydrogen chloride in
contact with the following can cause an explosion, ignition on contact, or
environment, health and safety policy and follow it. Proper safety
procedures are being followed as far as possible including the use of
personal protective gadgets (hand gloves, dust masks, face shield,
goggles, apron etc. as required) by the workers while charging material
manually (if required) in reaction/purification/washing/storage vessel,
operating filter; flushing the equipment or pipe line; and drawing
samples for analysis to prevent hazardous exposure to worker and to
avoid spill of inflammable chemicals. Avoid contact with the raw
materials (touch, inhale or oral route) with the use of Personal
protective equipment. Prevention is better than cure. A schedule has
been drawn up for regular preventive maintenance of each unit and the
same needs to be faithfully followed as far as possible. All the valves,
which are prone to open and spill inflammable/toxic material due to
accident impact, must be placed with suitable guard. The unit's
management should ensure that all rotating machines and moving parts
are provided with appropriate guards and the guards are put back in the
position after check up and maintenance. All the control systems are
being periodically checked for their reliability and accuracy.
Ventilation has been provided in process area where chances of build up
of concentration of hazardous chemicals are high to prevent fire/toxic
hazard. Electrical grounding of all equipment is ensured.
Units' management has identified all hazardous chemicals in use in the
plant and prepared Safety Data Sheets for most of them. Safety Data
Sheets are quite comprehensive and provide important data/information
on physical and chemical properties, fire and explosive hazards, toxic
limits, emergency and first aid measures etc.
7.12 SPILLAGES, LEAKAGES: CONTROLS
Depending on the leaking rate/source, the following actions will be
taken:
• Isolation/cutting of supply at the leaking point, transfer to some
other vessel/equipment, and using protective appliances like hand
gloves, helmets, PVC suits etc.
• Persons not involved in the spill should leave the area immediately.
Limit the movement of contaminated personnel until they are
monitored.
• Close off and secure the spill area to prevent entry. Cover spill with
absorbent material (unless liquid is flammable or oxidizing).
• Efforts will be made, to prevent the spread of spillage by
neutralization/ earth barriers.
• Outgoing effluents will have to be blocked and taken to effluent pit. It
will be discharged after treatment only. Continuous neutralization will
also be arranged.
• Highly inflammable chemicals will be transported by road. Therefore,
adequate safety precautions for transportation are followed. During
transportation of hazardous chemicals, MSDS & TREM card will be
provided to driver. As per Motor Vehicle Rules, PESO rules and
Factory Rules all safety precautions will be followed during
transportation of hazardous chemicals.
• Record spill details and contamination monitoring results.
7.13 SAFETY INSTRUCTIONS FOR TRANSPORTATION OF HAZARDOUS
MATERIALS
• Name of the chemical along with pictorial sign denoting the
dangerous goods should be marked on the vehicle and the packing
material.
• The name of the transporter, his address and telephone number
should be clearly written on the road tanker and on the vehicle.
• The important safety precautions should be mentioned on the tanker
as a warning label.
• The tanker or vehicle should not be used to transport any material
other than what is written on it.
• Only trained drivers and cleaners should transport hazardous
chemicals.
• The transporter and the manufacturer must ensure the safe
transportation of the material.
• The tanker should be checked for its fitness and safe condition before
loading.
• Park the vehicle at designated place. Stop the engine.
• The tanker should not be overloaded beyond the weight permitted by
R.T.O.
• Check for leakages from the line connections before starting and
stopping the filling operations. Provide earthing to tanker securely.
• Connect the piping properly. Before start unloading, check that, there
should not be any leakage.
• After unloading is over, close the lid properly.
• Vehicle to be started only after removal of all pipelines connected
with tanker.
• Drive the vehicles carefully, especially in crowded localities and on
bumpy roads.
• Do not apply sudden break.
• The tanker should not be parked for long time on the way and
especially in crowded places. Park the vehicle away from residential
areas.
7.14 OCCUPATIONAL HEALTH AND FIRST AID MEASURES
Units are using a number of chemicals, which if handled in safe ways
with all precautions (as detailed in respective MSDS) will not cause
harm to employees. However in rare case of exposures, immediate
action is to be taken to save life and reduce the extent of damage. Unit
has first aid facilities and calling base ambulance facilities as and when
required. Industry has appointed part time doctor for periodically health
check. Instructions for immediate actions to exposures to some of the
chemicals will be given to employees.
7.15 RISK MITIGATION MEASURES
For risk mitigation/reduction, attempts should be made either to reduce
inventories that could get released in the event of loss of containment
or failure likelihoods or both as feasible. Risk analysis identifies the
major risk contributors, which enables prioritization of the plant that
Figure-7.1
Procedure for hazard identification and risk assessment
Risk
Evaluation
Process
Effects
Information
Study Evaluation
Process Engg.
Details (P&I)
EPP
Inventory
Identification of
Analysis
Plot Plan Hazard Prone Report
Layout Areas
Hazard
Met. Data
Survey
Risk
Mitigation
Population Data
Measures
Checklist
Approach
Past Accident
Data
Env. Opinion
Data
CHAPTER-8
Project Benefits
8.1 Introduction
All industrial projects have positive and negative effects around nearby
locations due to its operational activities. This chapter is introduced to
highlight and focused on those points which will become beneficial to
the surrounding area or community in terms of infrastructural
development, social development, boosting employment and other
tangible benefits due to upcoming or proposed activities.
The proposed project has a potential for employment of skilled, semi-
skilled and unskilled employees during construction phase as well as
operational phase.
Followings are the benefits that surrounding area will get due to the
proposed project:
Surrounding villages and area will get unique identity due to the
development of the project as the outside people come here will focus
to surrounding village to reach there.
The other ancillary facility and local house hold business will also
increase due to new settlement in nearby villages.
CHAPTER-9
Environmental Cost Benefit Analysis
9.1 Introduction:
In order to assess the pros and cons of any particular regulatory standard
for proposed activity, cost-benefit analysis seeks to translate all relevant
considerations into monetary terms.
Chapter-10
Environment Management Plan
10.1 INTRODUCTION
EMP includes scheme for proper and scientific treatment and disposal
mechanism for air, liquid and solid hazardous pollutant, apart from this,
green belt development, safety aspects of the workers; noise control
CSR activities etc. are also included in it.
From the previous chapter, it can be said that the proposed project of
Swastik Chemicals has significantly less pollution potential. For
abatement of environmental pollution, the unit would adopt several
measures, which are summarized under in this chapter.
¾ Institutional arrangements
All above aspects and objectives are kept in the view and considering
the same, EMP is prepared for two major fields,
Model EHS system suggests and addresses EMS issues such as:
- Management system expectation
- Management leadership, responsibilities and accountability
- Risk assessment and management
- Compliance and other requirements
- Personnel, training and contractor services
• Leakage, spillage
The unit will adopt following measures:
• All the raw materials will be pneumatically transfer to the reactor.
• Pumps, valves fitting will be kept tightly closed.
• Raw materials loading and unloading will be done in covered area.
• All the materials will be pneumatically transfer from storage tank
to reactors.
• Concrete (Pakka) roads will be made to reduce the fugitive
emissions. Sprinkling of water will be done to reduce dusting from
road transportation.
• Regular periodic monitoring of work area to check the fugitive
emission.
• Plantation will be done around the project area and along the
roads.
• To reduce the pollutant emission during transportation, the unit
will ensure the practice of regular check up and maintenance of
vehicular engines for complete combustion of the fuel with the
transporter.
10.5.2 Water Environment
Water Management:
ETP waste and evaporation salt will be sent to TSDF site. Whereas
discarded containers/barrels & plastic liners will be sold to authorized
recyclers. The used oil will be sold to registered re-refiners.
There will be also generation of fly ash from combustion of fuel which
will sell to brick manufacturer.
Entire quantity of hazardous waste will be handled and disposed as per
Hazardous Waste (Management, Handling and Trans boundary
movement) Rules’2008, amended time to time.
Hazardous/Solid Waste management includes following:
o Measures to minimize waste generation
o Operation of waste handling, treatment and disposal facilities
Swastik Chemicals will implement the following measures for
solid/hazardous waste management:
- Waste Inventory
- Classification of waste
- Packaging, storing and transporting wastes to disposal site
- Maintenance to prevent spillage and leakage
- Data Management and Reporting
- Personnel Training
The condition specified in the Authorization from GPCB shall be followed.
The manifest system shall be implemented for control and record
keeping.
Thus, after taking adequate steps for the hazardous waste storage,
there will be inadequate impact on the environment due to proposed
project activities.
The plantation of trees in and around the company are meant mainly to
reduce air pollution caused by factory emissions, to absorb sound, to
prevent soil erosion and to maintain aesthetic value for healthy living.
For the development of green belt, plants having big leaves are
preferred. Trees that are native of this area will be been chosen for
plantation. Plants are suitable for green belt development is ascertained
by the following characteristics:
- The plant should be fast growing.
- It should have thick canopy cover.
- It should be perennial and evergreen.
- It should have large leaf area index.
- It should be indigenous.
- It should be efficient in absorbing pollutants without significant
effects on plant growth.
The objectives of the industrial greenbelt are to improve the micro-
environment and create environmental awareness among the local
people. The success depends on the type of land available and selection
of suitable tree species for pollution control. Selection of tree species for
industrial areas is influenced by the nature of industry. The objective
will be to ensure a green cover tolerating pollutant gases and solid
particulates present in the atmosphere.
Schedule of greenbelt development
Unit proposed to undertake plantation of 330 saplings (@ 80 saplings
per year for five year.) in area of 1650 m2 during five years period.
PLANT SPECIES SUCCESSFULLY GROWING IN THE STUDY AREA
S. Species Local S. Species Local
No. Scientific Name No. Scientific Name
Name Name
1 Mangifera Mango 5 Acacia Babool
indica Nilotica
2 Azadirecta Neem 6 Delonix Regia Gulmahor
Indica
3 Cocos nucifera Nariel 7 Manilkara Chikoo
zapota
4 Polyathiya Asopalav 8 Carica papaya Papaya
Longifolia
Planting methodology:
The plantation shall be done in pits. Pits of about 50 cm diameter shall
be dug in grid of 0.5 m x 0.5 m up to a depth of 0.3 m. The pit shall be
refilled with soil after the planting. The sampling of healthy, nursery
raised, seedlings in polythene containers shall be transported in
baskets. Planting shall be done after first monsoon showers.
The level of soil is about 10 cm above of ground level. The soil around
the plant shall be pressed to form a low through. About 25 gm chemical
fertilizers shall be added in ring of 25 cm radius around the plant.
Watering shall be continued after plantation if any dry spells follows.
Cleaning and wedding shall be done twice during first and once during
following seasons. Planted area shall be inspected and mortality rate
ensured for each species. The dead and drying plant shall be replaced
by fresh seedlings.
Budgetary Expenditure:
Budgetary expenditure for development and establishment of greenbelts
are worked out as below:
Cost of greenbelt development
Sr. Description of Estimated Quantum Approximately
No. work rate of work cost in Rs.
Capital cost
1 Land leveling to 75/m3 100 7500
using excavated soil
inside the plant
2 Plantation cost Rs. 50/tree 400 20000
3 Grassing in vacate 40/sqm 800 32000
space (50% of
greenbelt area)
Total capital cost 59500
Operating cost
1 Maintenance cost 20/tree 80 1600
(Manure, pesticide
etc.)
2 Irrigation - - 15000
3 Salary of Gardner 6000 1 6000
Total 22600
Year wise financial provision
22600/year up to five years
6th Year and onwards: 20000/year
• The workers will be made aware about the hazards associated with
manual material handling.
• A written process safety information document will be compiled for
general use.
Management
5 Occupational Health 0.5
6 Green Belt Development Plan 0.3
7 Rain water harvesting system 0.6
Total cost per annum 15.0
Figure 10.1
EHS Management
Plant Head
EHS Manager
Environmental
Chemist
ETP Chemist
Supervisors/
operator
Chapter-11
Summary & Conclusion
11-1 BACKGROUND
Since India is a developing country and industries have always played
major role in the economic development of the country. Gujarat is one
of the well developed industrialized state and has significant
contribution in industrial as well as economic development of the
country.
M/s. Swastik Chemicals is a new unit and proposed to set up at Plot
No. D-2/CH/86, GIDC Estate, Dahej-2, Dist.: Bharuch, Gujarat and
proposes to manufacture Parachloro Aniline - 100 MT/Month and
Parachloro Aniline Hydrochloride - 100 MT/Month.
The total area of the premises is 5000 sqm.
Location of Project
Location details are shown in the table below:
Location Details
Particulars Details
Plot No. D-2/CH/86, GIDC Estate, Dahej-2
District Bharuch
State Gujarat
Coordinates
Latitude 21043’15.46” N
Longitude 72036’12.57” E
Nearest Railway Station Bharuch (36 km)
Nearest Airport Surat (60 km)
Nearest City Bharuch (36 km)
Nearest Town Vagra (28 km)
Site selection
The proposed unit, apart from generating direct and indirect
employment and various business opportunities will bring an overall up-
liftment of the area and will ultimately result in its complete socio-
economic and infrastructure development.
Other supporting site specific criteria are briefly summarized here
under,
• Availability of raw materials of proper quality and in adequate
quantity;
• Availability of suitable and adequate land;
• Availability of infrastructure facilities such as water supply, power,
roads, social infrastructure and man power;
• Good communication and transportation facilities;
• Proximity of market;
• The nearest town Vagra and city Bharuch are 28 km and 36 km
away from the project site, which is very well connected with
other parts of the country by road & rail;
• No R & R will be required;
• No national park or wildlife habitat falls within 10 km radial
distance from proposed project site.
The location of project is best suited for proposed activities. So no
alternative for site is analyzed.
the proposal of the project, the levels of SPM, SO2 and NOX will be below
residential area limit prescribed by CPCB.
Water Environment
Water demand will be met through GIDC water supply. Total water
requirement will be 23.0 KLD, out of which fresh water requirement will
be 15.0 KLD and 8.0 KLD will be condensate water from evaporator,
reuse for utility (boiler and cooling make up).
The main source of the industrial wastewater generation will be from
process (water from RM), utilities i.e. boiler blow down & cooling bleed
off and washing; which will be around 9.0 KLD. Entire quantity of
wastewater will be treated in ETP consisting of primary treatment units
and taken to single effect evaporator. Condensate from the evaporator
will be reused in utility i.e. boiler and cooling.
The other source of wastewater generation will be domestic wastewater
of 4.0 KLD; which will be disposed off to soak pit through septic tank.
Hence there will not be any adverse impact on water environment.
11-12 CONCLUSION
Based on the study
• There will be no major impact on water environment as generated
effluent will be treated in Effluent Treatment Plant and
evaporated. Condensate from evaporator will be reused for utility.
Domestic effluent will be disposed to soak pit through septic tank.
• Dust Collector (Bag Filter) will be used as air pollution control
system.
• There will be no process emission.
• To prevent fugitive emission, various steps will be taken like
regular sprinkling of water and making of concrete roads.
Chapter-12
Disclosure of Consultant engaged
Introduction
The profile of the consultant is given below:
About San Envirotech Private Limited
San Envirotech Pvt. Ltd. is a leading multi-disciplinary testing laboratory in
Gujarat. SEPL provides testing services in the areas of environmental
assessment and analytical testing.
San Envirotech Pvt. Ltd. has started work in 1990 to serve the environment as
a trustee of a next generation with a small infrastructure.
During last two decade, San has been taking care of client’s unique problems
and concerns in order to develop cost effective strategies to meet their
regulatory obligations. We focus on strategic planning and comprehensive
solutions to address both the short and long term needs of the clients.
Consequently we have developed long – term relationship with our clients to
provide them with the services necessary to meet their changing needs.
To protect and preserve the natural resources on earth for future generation,
it offers extensive consultancy services in the field of environment. With its
rich experience, multidisciplinary expertise and with the support of its state-of
the-art analytical equipment, the services offered by the division are vide
ranging and encompasses entire scope of environment management and
monitoring services. With its emphasis on quality services over the years, it
has evolved itself into a single reference point in India for comprehensive
environmental services.
analysis work, we follow National & International Quality Standard and update
our process regularly.
“Quality Assurance Team” always welcomes any suggestion and
feedback, to improve the Quality, Performance and Standards of the
services. These suggestion and feedback are considered for reviewing of the
services and complied immediately.
Major Milestones and Accreditation
1997-Auditors for schedule-II Industries approved by the committee of Hon.
High Court of Gujarat.
2007-Recognized laboratory under Environment Protection (EP) Act by
Government of India (GOI), currently under renewal with MoEF.
2011-Accredited by QCI/NABET, Govt. of India for EIA report preparation.
2012-Certified company under ISO 9001:2008, 14001:2004 and OHSAS
18001:2007
The list of persons involved in the preparation of present EIA/EMP report is
presented below:
Sr. Name Qualification Position Contribution Signature
No.
1. Dr. Mahendra Ph.D. Director Coordinator & expert
Sadaria for WP, AQ, AP
2. Rajesh Solanki B.E. In-house Associate
Environment expert Coordinator & Expert
(WP, AP, RH & SHW)
3. Diti Patel M.Sc. Associate Associate
(Env. Sci.) FAE Coordinator & Expert
(AP & WP)
4. Mr. Satish B.E. Civil Empanel Land Use (LU)
Borad expert expert
5. Mr. Ashwin B.Tech Empanel Expert (SC)
Sadaria (Agriculture expert
Engineering)
6. Mr. Mehul B.E. Chemical In-house Expert (AP)
Panchal expert
7. Dr. Khyati Ph.D In-house Expert (HW,EB)
Thacker expert
8. Mr. P.K. B. Tech Empanel Expert (RH)
Shrivastava (Chemical) expert
9. Mr. Hardik M.Sc. Empanel Expert (HG & GEO)
Patel (Geology) expert
10. Dr. Rupabhai Ph.D. Empanel Expert (SE)
Malakiya expert
11. Arun Kumar AMIE (Mining) Empanel Expert (NV)
Yadav expert
12. Shreya Bhatt M.Sc. (Micro) Associate Expert (WP)
FAE
TREATABILITY STUDY
ON
EFFLUENT GENERATION
&
ADEQUACY of EMS
OF
Swastik Chemicals
Plot No. D-2/CH/86, GIDC Estate,
Dahej-2, Dist.: Bharuch, Gujarat.
Prepared by
M/s SAN ENVIROTECH PVT. LTD.
424 Medicine Market,
Paldi Cross Road,
AHMEDABAD.
Email: mahendra.sepl@gmail.com
1.1 INTRODUCTION
1.4 Inputs:
Raw materials:
Sr. Name of Raw Materials Quantity in
No. MT/Month
Parachloro Aniline-100 MT/month
1 Para chloro Nitro benzene 125
2 Hydrogen gas 55 m3
3 Catalyst 0.003
4 Sodium carbonate 3
Parachloro Aniline Hydrochloride-100 MT/month
1 Para chloro aniline 80
2 HCl 75
3 Soda Ash 20
Annexure-1
Manufacturing Process:-
(1) 4 Chloro Aniline
¾ S. S. Autoclave (2 lit)
¾ 5 gm Na2CO3 dissolve in 13 ml water and taken in reactor.
¾ Add 9 gm pt/C 5% catalyst into it.
¾ Charge 500 gm previously melted PNCB in reactor with stirring.
¾ Then flush the reactor with H2 gas.
¾ H2 gas start passing in reactor.
¾ Slowly reach 11.0 kg pressure. Temperature raised itself up to
1100C.
¾ Maintain 11.0 kg pressure at 1100C temp. for about 2 ½ hrs.
¾ Then at the end of reaction, temp. start falling down itself.
¾ Stop passing of H2 gas and realized H2 from reactor carefully.
pH of reaction mass will be 6.0.
¾ Filter reaction mass at around 900C temperature.
¾ Collect catalyst from filter paper for reuse.
¾ Mixture of filter PCA and water will then distilled under vacuum.
¾ 390 gm white PCA receive with 700C set point.
Chemical Reaction:
NO 2 NH2
Pt/C 5%
+ 3H2
+ 2H2O
Cl Cl
PNCB PCA
157.5 + 6 127.5 + 36
Hydroginator
Distillation
Flaking
Flaker
Packing
Chemical Reaction:
NH 2 HCl
NH 2
+ HCl
Cl Cl
Parachloro Aniline +
HCl Centrifuge
Packing
Annexure-2
Water Balance Diagram
1
5 water
Loss
from RM &
5.0
Gen
KLD
Soak pit
4.0 KLD Boiler Cooling
4.0 KLD 4.0 KLD
Total
5 KLD
Blow
Ev. Loss down Bleed off
2.5 KLD 0.5 KLD 1.0 KLD
2.5
Condensate
Salt Single effect
water
54 kg Evaporator
recovery
9.0 KLD
8 KLD*
System
loss
0.95 KLD
Annexure-3
TREATEBILITY STUDIES
1. VOLUME AND CHARACTERISTIES OF WASTEWATER
Total volume of wastewater emanated from the industry is 9.0 m3/day.
Source & Volume Characteristics
Type-1 Process -2.5 m3/d As per colum-1
Type-2 Boiler Blow down and Cooling Bleed As per colum-2
off-1.5 m3/d
Type-3 Washing -5 m3/d As per colum-3
Total Equalize = 2.5+1.5+5.0=9.0 m3/d As per colum-4
2. PRIMARY TREATMENT:
The waste sample (100 ml.) when mixed with 15 % Lime Solution. The
resultants pH was 8.5. This was taken for further treatment with Alum
as to produce good settlement.
Beaker No. 1 2 3 4
Alum Dose mg/L 10 15 20 25
Polly Electrolyte mg/L 2.5 3.0 3.5 4.0
The contents were stirred for 20 minutes and allowed to settle for 30
minutes. At this stage good and fast separation is observed. After
settled was taken for analysis. Following results were observed.
1. Beaker No. 1 2 3 4
2. pH 7.9 7.8 7.6 7.5
3. SS 135 108 75 68
4. COD 2209 2110 2094 2028
Annexure-4
Details of ETP Units
S. Particulars Dimension (m) Capacity Retention Qty.
No. time
1. Collection Tank 3.20 dia. x 2.0 m 16 m3 40 hrs 1
2. Neutralization tank 2.5 x 2.5 x 1.8 11.25 m3 24 hrs 1
3
3. Settling tank 2.0 x 2.0 x 2.1 8.4 m 20 hrs 1
3
4. Treated effluent 3.0 x 2.0 x 2.1 12.6 m 28 hrs 1
collection tank
5. Sludge drying bed 3.0 x 3.5 x 1.2 10.5 m2 - 3
Surface
area
6. Single effect 3500 Kl cattle 1.5 Kl/hr - 1
evaporator capacity with
condenser, vacuum
system and
Receiver
Raw
Effluent
Neutralization Treated
Collection
Tank effluent
Tank
collection tank
Settling
Tank
To
evaporator
Sludge
drying bed
Sludge to
TSDF
Annexure-5
Source of Air Emission with estimated emission level
Annexure-6
Hazardous wastes
barrels/ recycler.
0.1
liners MT/month
CONCLUSION
Looking to the above survey and analysis, the major source of water
pollution is from process and utilities. So proposed pollution control
system is adequate to take care of the pollutant load which will be
generated from proposed activities is appropriate to achieve zero
discharge of effluent.
To,
e i
ankaj Pate1
k Chemicals Lu
2 HAR 2jlj
A-40 1, Vasant Vihar Tower,
Shahibaug, Ahmedabad. i *
Sub:Environment Clearance under the EIA Notification 2006 for your proposed project
at Plot No : D-2lCW86, Ta : Dahej, Dist : Bharuch.
Dear Sir,
This refers to your application on the subject mentioned above and the meeting held with the
State Level Expert Appraisal Committee, Gujarat, on gth November, 2012. The relevant
information furnished in Form I and presentation made before the SEAC was considered and the
additional information required was communicated to you by the SEAC immediately after the
said presentation. However, a copy of the same is attached herewith for further necessary action
at your end. You may please furnish the desired information 1 documents to enable us to process
the application further.
With regards,
Yours sincerely,
(K. C. Mistry)
Ilc. Secretary, State Level Expert Appraisal Committee
Encl : As above.
/I'
Swastik Chemicals, Plot No:D-21CHl86, Ta:Dahei, Dist:Bharuch.
f
This is a proposed unit applied for manufacturing of Parachloro Aniline-100 MTIm and
Parachloro Aniline Hydrochlor~de-100MTIm. The proposed manufacturing activity falls in the
project activity 5(f) as per the EIA Notification-2006.
Plot area of the project is 5000 m2 and total cost of the proposed project is Rs. 400 lacs Total
raw water requirement of 25 KLIday w ~ l bel met through GIDC water supply. It was presented
that there will not be any water requ~rementfor process. Total ~ndustrialwaste water generation
will be 10.5 KLIday (process-2 KLIday, wash~ng-5KLIday, util~t~es-3 5 KLIday) and it will be
treated in the proposed ETP. Treated effluent w ~ lbe
l disposed off into GlDC drainage line. 610
fuel(briquettes)/coal will be used in a proposed bo~ler& a thermic fluid heater and bag filter is
proposed as APCM. No process emission has been envisaged ETP sludge & Discarded
containerslbarrelslliners are the main hazardous waste to be generated from the proposed
production.
Technical presentation by the project proponent also included the details like general
information regarding the project, manufacturing process, layout plan, proposed TOR,
characteristics of products & raw material, resource requirement & waste generation etc.
rl
During the meeting, the projedt proponent was asked to work out the scheme of complete
utilization of treated water within premises and to achieve zero effluent discharge outside the
premises. After detailed deliberation, the following Terms of Reference were prescribed for the
EIA study to be done covering 5 km radial area surrounding the project boundary.
1. Copy of plot holding certificate obtained from GlDC Dahej showing the list of products for
which the plot has been allotted to the project proponent.
2. Notarized undertaking stating that they will manufacture only those products for which the plot
has been allotted by GlDC Dahej.
3. Present land use pattern of the study area shall be given based on satellite imagery.
4. Layout plan of the factory premises. Provision of separate entry & exit and adequate margin
all round the periphery for unobstructed easy movement of the emergency vehicle Ifire
tenders without reversing back. Mark the same in the plant layout.
5. Details of manufacturing process Ioperations and mass balance for each product along with
chemical reactions. Details on strategy for the implementation of cleaner production
activities.
6. Assessment of source of the water supply with adequacy of the same to meet with the
requirements for the project. Permission obtained from the GlDC for supply of raw water.
Undertaking stating that no bore well shall be dug within the.premises.
7. Detailed scheme to achieve the zero effluent discharge by complete r u s e Irecycle of treated
62
effluent within the premises itself instead of discharging it into GlDC underground drain.
8. Revised water balance diagram showing fresh water requirement reduced due to complete
reuse Irecycle of treated effluent along with qualitative and quantitative analysis of the each
waste stream from the processes.
9. Explore the possibility of reuse Irecycle and other cleaner production options for reduction of
wastes. Details of methods to be adopted for the water conservation.
10. Characteristics of untreated and treated wastewater. A detailed effluent treat' ability study
vis-a-vis the adequacy and efficacy of the treatment facilities proposed for the wastewater to
be generated. The characteristic on which treatability is based shall also be stated.
11. Details of the ETP units including its capacity, size of each unit, retention time and other
technical parameters.
12. One season site-specific meteorological data including temperature, relative humidity, hourly
wind speed and direction and rainfall shall be provided
13. One complete season AAQ data (except monsoon) to be given along with the dates of
monitoring. The parameters to be covered shall be in accordance-withthe revised National
Ambient Air Quality Standards and project specific parameters. The location of the
monitoring stations should be so decided so as to take into consideration the pre-dominant
downwind direction, population zone and sensitive receptors. There should be at least one
monitoring station in the upwind direction. There should be at least one monitoring station in
the pre dominant downwind direction at a location where maximum ground level
concentration is likely to occur.
14. Impact of the project on the AAQ of the area. Details of the model used and the input
parameters used for modeling should be provided. The air quality contours may be plotted
on a location map s h o w i ~ gthe location of project site, habitation, sensitive receptors, if any.
The wind roses should also be shown on this map.
15. Specific details of (i) Process gas emission from each unit process with .its quantification, (ii)
Air pollution Control Measures prpposed for process gas emission, (iii) Adequacy of the air
pollution control measures fbr process gas emission, measures to achieve the GPCB norms
(iv) Details of the utilities required (v) Type and quantity of fuel to be used for each utility (vi)
Flue gas emission rate from each utility (vii) Air Pollution Control Measures proposed to each
of the utility along with its adequacy (viii) I-ist the sources of fugitive emission along with its
quantification and proposed measures to control it.
16. Details of increase in truck Itanker movement for transportation of finished goods, raw
materials etc. due to the proposed project. Impact of the proposed project on local
infrastructure of the area such as on road network due to transportation of finished goods,
raw materials etc. Whether anv additional infrastructure,is required to be constructed and the
agency responsible for the same with time frame.
17. Details of management of the hazardous wastes to be generated from the project stating
detail of storage area for each type of waste, its handling, its utilization and disposal etc. How
the manual handling of the hazardous wastes will be minimized. lblethodology of de-
contamination and disposal of discarded containers and its record keeping.
18. Membership of Common Environmental Infrastructure including the TSDF I Common
Incineration Facility, if any.
19. Details of measures proposed for the noise pollution abatement and its monitoring.
20. A detailed EMP including the protection and mitigation measure for impact on human
",
health and environment as well as detailed monitoring plan and environmental management
cell proposed for implementation and monitoring of EMP. The EMP should also include the
.concept of waste-minimisation, recyclelreuselrecover techniques, energy conservation, and
natural resource conservation. Total capital cost and recurring costlannum- earmarked for
environment pollution control measures.
21. Permission from PESO, Nagpur for storage of hydrogen.
22. Detailed safety precautions to be taken for handling and storage of hydrogen.
23. Occupational health impacts on the workers'and mitigation measures proposed to avoid the
human health hazards along with the personal protective equipment to be provided.
Provision of industrial hygienist and monitoring of the occupational injury to workers as well
as impact on the workers. Plan for periodic medical checkup of the workers exposed. Details
of work place ambient air quality monitoring plan as per Gujarat Factories Rules.
24. Risk assessment including prediction of the worst-case scenario and maximum credible
accident scenarios should be carried out. The worst-case scenario should take into account
the maximum inventory of storage at site at any point in time. The risk contours should be
-plotted on.the.-plant layout map cleqrly showing which of the facilities would be affected in
case of an accident takirlg place. Based on the same, proposed safeguard measures
including On-Site IOff-Site Emergency Plan should be provided.
25. Details of hazardous characteristics and toxicity of raw materials and products to be handled
and the control measures proposed to ensure safety and avoid the human health impacts.
This shall include the details of Antidotes also.
26. Details of quantity of each hazardous chemical to be stored, Material of Construction of
major hazardous chemical storage tanks, dyke details, threshold storage quantity as per
schedules of the Manufacture, Storage & Import of Hazardous Chemicals Rules. of major
hazardous chemicals, size of the biggest storage tank to be provided for each raw material &
product etc. How the manual handling of the hazardous chemicals will be minimized?
27. Details of the separate isolated storage area for flammable chemicals. Details of flame proof
electrical fittings, DCP extinguishers and other safety measures proposed. Detailed fire
control plan for flammable 'substances and processes showing hydrant pipeline network,
provision of DG Sets, fire pumps, jockey pump, toxic gas detectors etc.
28. Submit checklist in the form of Do's & Don'ts of preventive maintenance, strengthening of
HSE, manufacturing utility staff for safety related measures.
29. Detailed five year greenbelt development program including annual budget, types & number
of trees to be planted, area under green belt development [with map], budgetary outlay;
along with commitment of the management to carry out the tree plantation activities outside
the premises at appropriate places in the nearby areas and elsewhere.
30. Proposa! for .socio-e.conomic deve!cpment activities inc!uding community welfare program
most useful in the project area for the overall improvement of the environment. Submit a
detailed plan for social corporate responsibilities, with appropriate budgetary provisions for
the next five years and activities proposed t o be carried out; specific to the current
demographic status of the area.
31. A tabular' chart for the issues raised and addressed during public hearinglconsultation and
commitment of the management on the same should be provided. An action plan to Address
the issues raised during public hearing should be provided.
32. Does the company have a well laid down Environment Policy approved by its Board of
~irectors?If so, it may be detailed, in the EIA report. 2
33. Does the Environment Policy prescribe for standard operating process Iprocedures to bring
into focus any infringement I'deviation Iviolation of the environmental or forest norms /
conditions ? If so, it may be detailed in the EIA.
34. What is the hierarchical system or administrative order of the company to deal with the
environmental issues and for ensuring compliance with the EC conditions. Details of this
system may be given.
35. Does the company have a system of reporting of non compliances I violations of
environmental norms to the Board of Directors of the company and I or shareholders or
stakeholders at large? This reporting mechanism should be detailed in the EIA Report.
36. Certificate of accreditation issued by the NABET, QCI to the environmental consultant
should be incorporated in the EIA Report.
The above TORS should be considered for the preparation of the EIA report in addition to all
relevant information as per the generic structure of EIA given in Appendix Ill in the EIA
Notification, 2006. The draft EIA report shall be submitted to the Gujarat Pollution Control Board
for conducting the public consultation process as per the provisions of the EIA Notification,
2006. The project shall be appraised on receipt of the final EIA report.