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 TEST PLAN

APPLICATION: Rooftop Air-Conditioner.


TEST PURPOSE: Alternate vendor set up for the compressor.
TEST REQUIREMENTS:
1. Achieve >11,000 BTU/h cooling capacity
2. Total Amp Drawn must remain below 12-12.5 Amps.
TEST CHAMBER CONDITIONS:
INDOOR OUTDOOR
TEMPERATURES TEMPERATURES TEST Hrs.
Sr.no TEST DESCRIPTIONS (°F) (°F) VOLTAGE of
Dry Wet Dry Wet (V) Operation
Bulb Bulb Bulb Bulb
1 INPUT COOL TEST x 2 80 67 95 75 115 4

2 DESERT COOL TEST x 2 100 72 120 95 115 4

4 UL TEST 484
a. INPUT TEST 80 67 95 75 115 4
b. TEMPERATURE AND
PRESSURE TEST 104 80 104 80 120 4
(COOL)
c. FAN FAILURE TEST The ambient air temperature is
120 2
(COOL) approximately 77°F

5 STARTING TEST 104 80 104 80 120 0.25


TOTAL 20 Hrs.

 NOTE:
 Input cool, Desert cool test must be conducted twice prior to the UL Testing
 During start test, the unit and four fuses are to be connected in series.
 HIPOT (dielectric voltage withstands) test must be done after temperature and pressure
test (1240 v for 60 secs)
 The above hrs. exclude setting up the unit.
BELOW ARE THE LOCATIONS FOR THERMOCOUPLES CONNECTIONS:
Compressor 1 Overload I.D. Shroud/Grille (If Present)
Compressor 1 Common High Pressure Switch Relay 1
Compressor 2 Overload High Pressure Switch 1
Compressor 2 Common High Pressure Switch Relay 2
Outdoor Fan Run Capacitor High Pressure Switch 2
Compressor 1 Run Capacitor
Compressor 2 Run Capacitors
Compressor 1 Start Capacitor
Compressor 2 Start Capacitor
Liquid Line- Cool 1
Discharge Line 1
Top of Compressor 1
Bottom of Compressor 1
Suction Line 1
Liquid Line- Heat 1
Liquid Line- Cool 2
Discharge Line 2
Top of Compressor 2
Bottom of Compressor 2
Suction Line 2
Liquid Line- Heat 2
Compressor 1 Ptcr
Compressor 2 Ptcr
Outdoor Fan Common
Indoor Fan Common
Indoor Fan Run Capacitor
Outdoor Fan Motor Case
Indoor Fan Motor Case
Reversing Valve Solenoid 1
Reversing Valve Solenoid 2
Unit Cabinet Above Compressor
Unit Cabinet Above Condenser

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