Discipline Asset Type Object type Function

(What did you buy it to do?)

Mechanica Pumps M_PUM_CENH To deliver a fluid at a discharge pressure at a
l specific flow

Mechanica Pumps M_PUM_CENH To deliver a fluid at a discharge pressure at a

l specific flow
Mechanica Pumps M_PUM_CENH To deliver a fluid at a discharge pressure at a
l specific flow
Mechanica Pumps M_PUM_CENH To deliver a fluid at a discharge pressure at a
l specific flow

Mechanica Pumps M_PUM_CENH To deliver a fluid at a discharge pressure at a

l specific flow
Mechanica Pumps M_PUM_CENH To deliver a fluid at a discharge pressure at a
l specific flow

Mechanica Pumps M_PUM_CENH To deliver a fluid at a discharge pressure at a

l specific flow
Mechanica Pumps M_PUM_CENH To deliver a fluid at a discharge pressure at a
l specific flow

Mechanica Pumps M_PUM_CENH To deliver a fluid at a discharge pressure at a

l specific flow
Mechanica Pumps M_PUM_CENH To deliver a fluid at a discharge pressure at a
l specific flow

Mechanica Pumps M_PUM_CENH To deliver a fluid at a discharge pressure at a

l specific flow
Mechanica Pumps M_PUM_CENH To deliver a fluid at a discharge pressure at a
l specific flow
Mechanica Pumps M_PUM_CENH To deliver a fluid at a discharge pressure at a
l specific flow
Mechanica Pumps M_PUM_CENH To deliver a fluid at a discharge pressure at a
l specific flow

Mechanica Pumps M_PUM_CENH To deliver a fluid at a discharge pressure at a

l specific flow

Mechanica Pumps M_PUM_CENH To deliver a fluid at a discharge pressure at a

l specific flow
Mechanica Pumps M_PUM_CENH To deliver a fluid at a discharge pressure at a
l specific flow

Mechanica Pumps M_PUM_CENH To deliver a fluid at a discharge pressure at a

l specific flow

Mechanica Pumps M_PUM_CENH To deliver a fluid at a discharge pressure at a

l specific flow

Mechanica Pumps M_PUM_CENH To deliver a fluid at a discharge pressure at a

l specific flow

Mechanica Pumps M_PUM_CENH To deliver a fluid at a discharge pressure at a

l specific flow
Mechanica Pumps M_PUM_CENH To deliver a fluid at a discharge pressure at a
l specific flow

Mechanica Pumps M_PUM_CENH To deliver a fluid at a discharge pressure at a

l specific flow
Mechanica Pumps M_PUM_CENH To deliver a fluid at a discharge pressure at a
l specific flow

Mechanica Pumps M_PUM_CENH To deliver a fluid at a discharge pressure at a

l specific flow

Mechanica Pumps M_PUM_CENH To deliver a fluid at a discharge pressure at a

l specific flow
Mechanica Pumps M_PUM_CENH To deliver a fluid at a discharge pressure at a
l specific flow

Mechanica Pumps M_PUM_CENH To deliver a fluid at a discharge pressure at a

l specific flow
Mechanica Pumps M_PUM_CENH To deliver a fluid at a discharge pressure at a
l specific flow

Mechanica Pumps M_PUM_CENH To deliver a fluid at a discharge pressure at a

l specific flow
Mechanica Pumps M_PUM_CENH To deliver a fluid at a discharge pressure at a
l specific flow

Mechanica Pumps M_PUM_CENH To deliver a fluid at a discharge pressure at a

l specific flow
Functional Failures Failure Modes Failure effect Failure
(In what ways can it not fullfill its (What FM can cause the functional (What is the consequence when Pattern
function?) Failures?) the FM occurs?) (Wear out,
Does not deliver a fluid at a discharge Lube oil systems failure- PUMP WILL NOT OPERATE, SD ALL Random,
pressure at a specific flow EXCLUDING OIL MIST SYSTEMS (SEE SYSTEM WILL STOP PUMP. infant
OIL MIST PML FOR THOSE mortality)
FAILURES)

Does not deliver a fluid at a discharge

pressure at a specific flow
Does not deliver a fluid at a discharge
pressure at a specific flow
Does not deliver a fluid at a discharge Strainer failure (bucket Loss of suction pressure/ flow, ALL
pressure at a specific flow strainer,witches hat, etc.) Cavitation, high vibration. Can
lead to bearing, seal, coupling
failure. See other FM's.
Does not deliver a fluid at a discharge Threaded/ welded connections Pump will still run, LOPC RANDOM/
pressure at a specific flow failure (POTENTIAL FOR OR WEAR OUT
EXPLOSION)
Does not deliver a fluid at a discharge
pressure at a specific flow

Does not deliver a fluid at a discharge

pressure at a specific flow
Does not deliver a fluid at a discharge Mechanical seal and seal system
pressure at a specific flow
Does not deliver a fluid at a discharge
pressure at a specific flow
Does not deliver a fluid at a discharge
pressure at a specific flow
failure-Double seal
Primary seal will vent to the seal ALL
pots or MDO and/ or flare.
Pump will continue to
run_x000D_
_x000D_
Secondary seal fails LOPC of
barrier fluid and/ or process;
pump will continue to run- see
single seal FM.

Does not deliver a fluid at a discharge Mechanical seal and seal system LOPC; Continue to run ALL
pressure at a specific flow failure- Single Seal
Does not deliver a fluid at a discharge
pressure at a specific flow
Does not deliver a fluid at a discharge
pressure at a specific flow
Does not deliver a fluid at a discharge
pressure at a specific flow

Does not deliver a fluid at a discharge Bearing failure Pump will continue to run; ALL
pressure at a specific flow increased vibrations; Seal
failure; LOPC; until bearing
ceases and locks up.

Does not deliver a fluid at a discharge

pressure at a specific flow
Does not deliver a fluid at a discharge Impeller wear- Reduction of Reduction of performance RANDOM/
pressure at a specific flow performance WEAR OUT

Does not deliver a fluid at a discharge

pressure at a specific flow

Does not deliver a fluid at a discharge Coupling failure Loss of flow, high RANDOM/
pressure at a specific flow vibrations._x000D_ WEAR OUT
Can lead to Bearing damage,
Seal failure, LOPC (See those
Does not deliver a fluid at a discharge FM's)
pressure at a specific flow

Does not deliver a fluid at a discharge Seal Cooler failure FAILED SEAL SYSTEM (SEE WEAR
pressure at a specific flow THOSE FM FOR CONSEQUENCE) OUT/
DOUBLE RANDOM
Does not deliver a fluid at a discharge
pressure at a specific flow

Does not deliver a fluid at a discharge Seal cooler plugging (SEE THOSE WEAR
pressure at a specific flow FM FOR CONSEQUENCE)SINGLE OUT/
RANDOM
Does not deliver a fluid at a discharge
pressure at a specific flow

Does not deliver a fluid at a discharge Fail to operate on demand COMPLETE LOSS OF FUNCTION RANDOM
pressure at a specific flow

Does not deliver a fluid at a discharge Inadequate internal clearances- Reduction in performance RANDOM/
pressure at a specific flow (Wear rings, bushings, casing wear) WEAR OUT
Does not deliver a fluid at a discharge
pressure at a specific flow

Does not deliver a fluid at a discharge Vibration monitoring system failure LOSS OF VIBRATION DETECTION RANDOM
pressure at a specific flow (Due to probe failure, cable
failure, card failure etc.)
Does not deliver a fluid at a discharge SMALL BORE PIPING FAILURE LOPC LOPC (POTENTIAL FOR ALL
pressure at a specific flow FIRE EXPLOSION)

Does not deliver a fluid at a discharge

pressure at a specific flow
Does not deliver a fluid at a discharge AUX SEAL SYSTEM BLADDER SEAL CONTAMINATION WEAR OUT
pressure at a specific flow FAILURE (SEE SEAL FAILURE)

Does not deliver a fluid at a discharge AUX SEAL SYSTEM BLADDER SEAL CONTAMINATION WEAR OUT
pressure at a specific flow FAILURE (SEE SEAL FAILURE)
Estimated Time How long will Price of TYPE OF TASK
between Failures it take to nonconformance
(without repair if FM (PONC)
1 YR
conducting 2 DAYS
Occurs? $ much
How 40,000.00
will it CONDITION BASED
maintenance) cost? ($) MONITORING
(Parts, labor,etc)

SCHEDULE DISCARD

CONDITION BASED
MONITORING
3 YR 1 DAY $ 2,500.00 CONDITION BASED
MONITORING

20 YEARS 1 WEEKS $ 20,000.00 CONDITION BASED

MONITORING
CONDITION BASED
MONITORING

FAILURE FINDING
MAINTENANCE
3 YRS 1 WEEKS $ 50,000.00 CONDITION BASED
MONITORING

FAILURE FINDING
MAINTENANCE
CONDITION BASED
MONITORING

3 YRS 2 weeks $ 40,000.00 CONDITION BASED

MONITORING
CONDITION BASED
MONITORING
FAILURE FINDING
MAINTENANCE
CONDITION BASED
MONITORING

3 YRS 3 DAYS $ 40,000.00 CONDITION BASED

MONITORING

CONDITION BASED
MONITORING
20 YRS 1 WEEKS $ 75,000.00 CONDITION BASED
MONITORING

CONDITION BASED
MONITORING

20 YRS 2 DAYS $ 5,000.00 CONDITION BASED

MONITORING

CONDITION BASED
MONITORING

6 MO 1 DAY $ 10,000.00 SCHEDULE

RESTORATION
CONDITION BASED
MONITORING

6 MO 1DAY $ 10,000.00 SCHEDULE

RESTORATION
CONDITION BASED
MONITORING

20 YRS 1 DAY $ 1,500.00 FAILURE FINDING

MAINTENANCE

2 YRS 2 WEEKS $ 80,000.00 FAILURE FINDING

MAINTENANCE
CONDITION BASED
MONITORING

5 yrs 2 Days $ 2,000.00 SCHEDULE DISCARD

20 YRS 2 WEEKS $ 100,000.00 CONDITION BASED

MONITORING

FAILURE FINDING
MAINTENANCE
10 YRS 1 DAY $ 2,500.00 CONDITION BASED
MONITORING

10 YRS 1 DAY $ 2,500.00 CONDITION BASED

MONITORING
What tasks can be done to prevent or predict this How does this task What is the
FM? prevent, predict or recommended frequency
(Condition based monitoring, Failure finding, mitigate the FM? of this task?
OTM- OPERATOR
Restorative, TECHNICAL
scheduled MONITORING
Discard, TO CHECK
No Scheduled PROACTIVE 24 HR
OIL RESEVOIR LEVEL, FILTER DP, OIL TEMPERATURE,
maintenance) MONITORING OF
DISCHARGE PRESSURE. PER INTELLATRAC EXCEPTIONS LUBEOIL SYSTEM
ARE REPORTED AND ACTIONS PROPOSED. ALSO ESP OPERATING
MONITORING FOR SOME OF THESE POINTS FEED INTO CONDITIONS. ANY
THE CR WITH ALARMS SET. OPERATIONS WOULD EXCEPTION WOULD
FOLLOW ESP PROCEDURES TO MANAGE ALARMS. RESULT IN ACTION TO
RESTORE
PERFORMANCE
Change oil and filter elements RESTORES OIL AND
CONDITION 1 YR
FILTER CONDITION TO
DESIGN
OIL SAMPLE FOR system with forced lube oil system CHECKS FOR OIL 1 YR
reservoir in critical equipment CONTAMINATION ON A
CONDITION BASED
OTM monitoring of basket DP or Pump discharge PROACTIVE
MONITORING. OIL WILL 24 HR
pressure to identify strainer pluggage. MONITORING
BE CHANGED IFWOULD
INDICATE
REQUIREDSUCTION
BASED ON
BASKET PLUGGING.
ANALYSIS.
OTM-Visually inspect unit for leakage, damage, POTENTIAL TO IDENTIFY 24 HR
deterioration and corrosion LEAKAGE PRIOR TO
CATASTROPHIC FAILURE.
VIBRATION MONITORING EXCESSIVE VIBRATION 1 MO
CONTRIBUTES TO
FATIGUE LEADING TO
FAILURE. IDENTIFYING
HIGH VIBRATIONS
INSPECT DURING PUMP OVERHAUL PROAVTIVELY WOULD ALIGN WITH OH
INSPECTIONS
PREDICT, PREVENT
IDENTIFY DEFECTS AND
MITIGATETO
LEADING FAILURES.
POTENTIAL
OTM monitoring of the seal pot level and seal pot INCREASED
FAILURE THAT SEAL
CANPOT
BE 12 HR
pressures to indicate seal leakage. PRESSURE OR LEVEL
PREVENTED PRIOR TO
INDICATES
FAILURE SEAL
LEAKAGE.SENSORY
FUGEM monitoring with hydrocarbon meter WOULD INDICATE
ROUNDS SEAL 1 MO
TO INDICATE
FAILURES
EXTERNALAT RATES NOT
LEAKAGE,
OBVIOUS
ODORS, ORDURING
HIGH OTM 1 MO
VIBRATION MONITORING EXCESSIVE
ROUNDS VIBRATION
VIBRATIONS.
CONTRIBUTES TO
BEARING FAILURE
WHICH COULD RESULT
IN SEAL FAILURE.
Operator technical monitoring to check for leakage IDENTIFYING
SENSORY HIGH TO 24 HR
ROUNDS
and proper pressure, temperature and level VIBRATIONS
INDICATE EXTERNAL
PROAVTIVELY
LEAKAGE, WOULD
ODORS, OR
VIBRATION MONITORING HIGH
HIGH VIBRATIONS
PREDICT, PREVENTARE
VIBRATIONS. AND 1 MO
AND INDICATION
MITIGATE FAILURES.OF
BEARING FAILRE
FUGEM monitoring with hydrocarbon meter WOULD INDICATE SEAL 1 MO
FAILURES AT RATES NOT
OBVIOUS DURING OTM
VIBRATION MONITORING EXCESSIVE
ROUNDS VIBRATION 1 MO
CONTRIBUTES TO
BEARING FAILURE
WHICH COULD RESULT
IN SEAL FAILURE.
Vibration monitoring performed by mechanical. IDENTIFYING
EXCESSIVE HIGH
VIBRATION 1 MO
VIBRATIONS TO
CONTRIBUTES
PROAVTIVELY
BEARING WOULD
FAILURE
PREDICT,COULD
WHICH PREVENT AND
RESULT
MITIGATE
IN FAILURES.
SEAL FAILURE.
OTM SENSORY ROUNDS FOR ABNORMAL NOISE, IDENTIFYING HIGHAND 24 HR
EXCESSIVE NOISE
VIBRATIONS VIBRATIONS ARE AN
PROAVTIVELY
INDICATION OF WOULD
HIGH
PREDICT, PREVENT
VIBRATION WHICH AND
MITIGATE FAILURES.
COULD RESULT IN
BEARING FAILURE.
EARLY DETECTION
WOULD PREDICT,
PREVENT OR MITIGATE
BEARING FAILURES.
Vibration monitoring EXCESSIVE VIBRATION 1 MO
INDICATES POTENTIAL
IMPELLAR WEAR. IF
IDENTIFED EARLY CAN
OTM SENSORY ROUNDS FOR ABNORMAL NOISE, EXCESSIVE VIBRATION
PREDICT, PREVENT OR 24 HR
VIBRATIONS INDICATES
MITIGATE POTENTIAL
IMPELLAR
CONSEQUENCE. WEAR. IF
IDENTIFED EARLY CAN
Vibration monitoring EXCESSIVE VIBRATION
PREDICT, PREVENT OR 2 MO
CAN LEAD TO
MITIGATE
COUPLING
CONSEQUENCE. FAILURE. IF
IDENTIFED EARLY CAN
OTM SENSORY ROUNDS FOR ABNORMAL NOISE, EXCESSIVE VIBRATION
PREDICT, PREVENT OR 24 HR
VIBRATIONS CAN LEAD TO
MITIGATE
COUPLING
CONSEQUENCE. FAILURE. IF
IDENTIFED EARLY CAN
(WITHOUT TEMPERATURE INDICATION) Seal cooler BACKFLUSHING
PREDICT, PREVENT OF OR 3 MO
backflush with out indication OTM of temperatures COOLER
MITIGATERESTORES HEAT
TRANSFER
CONSEQUENCE. AND
(WITH TEMPERATURE INDICATION) OPERATOR TO BY MONITORING
ENSURES SEAL DELTA 24 HR
MONITOR TEMP DELTA T ON GAUGES FOR ACTION TO TTEMPERATURE
AND BACKFLUSHING
BACKFLUSH OF COOLER
REMAINS RESTORES
WITHIN
HEAT
DESIGN.TRANSFER
IF AND
IDENTIFED
(WITHOUT TEMPERATURE INDICATION) Seal cooler BACKFLUSHING
ENSURES SEAL OF 3 MO
backflush with out indication OTM of temperatures EARLY
COOLER CAN PREDICT,HEAT
RESTORES
TEMPERATURE
PREVENT OR MITIGATE
TRANSFER
REMAINS AND
WITHIN
(WITH TEMPERATURE INDICATION) OPERATOR TO BACKFLUSHING
CONSEQUENCE.
ENSURESIFSEAL OF 24 HR
MONITOR TEMP DELTA T ON GAUGES FOR ACTION TO DESIGN. COOLER IDENTIFED
RESTORES
TEMPERATURE HEAT
BACKFLUSH EARLY
TRANSFERCAN AND
PREDICT,
REMAINS OR
PREVENT WITHIN
MITIGATE
ENSURES
DESIGN. SEAL
IF IDENTIFED
Function test: OPERATIONS Routine SWAPPING OF CONSEQUENCE.
BY SWAPPING
TEMPERATURE PUMP TO 3 MO
PUMPS IN ORDER TO PERFORM CONDITION BASED EARLY
STANDBY CANPUMPS
PREDICT,AND
REMAINS
PREVENT WITHIN
OR MITIGATE
MONITORING RUNNING
DESIGN. IFALLOWS
IDENTIFED FOR
CONSEQUENCE.
CONDITION
EARLY CAN PREDICT,
Check internal clearances upon installation BY CHECKING
MONITORING
PREVENT INTERNAL
TO BE
OR MITIGATE Investigate
CLEARANCES
CONDUCTED
CONSEQUENCE. IN ALL
AND
INTERNAL
OTHER FM'SCONDITION
PREDICTED 1 MO
Monthly vibration monitoring EXCESSIVE
DURING VIBRATION
OVERHAUL
PER ASSET
INDICATES CARE
POTENTIAL
WOULD PREDICT
STRATEGY. FM. IF
WEAR OR CLEARANCE
IDENTIFED EARLY CAN
DEFECTS.
PREDICT, IF IDENTIFED
PREVENT
REPLACE /calibration of VIBRATION PROBES VIBRATION
EARLY PROBESOR Align with overhaul
CAN PREDICT,
MITIGATE
HAVE THE HIGHEST
PREVENT OR MITIGATE
CONSEQUENCE.
FAILURE RATE OF ALL
CONSEQUENCE.
SENSORY ROUNDS (LOOK LISTEN) FOR EXCESSIVE EXCESSIVE VIBRATION
THE COMPONENTS, BY 24 HR
VIBRATION OF SMALL BORE PIPING, EXTERNAL OR EXTERNAL
REPLACING THEM LEAKAGE
LEAKAGE. WOULD
REDUCESINDICATE
THAT RISK
POTENTIAL SMALL
BORE PIPING FAILURE.
INSPECT PIPING DURING OVERHAUL IF IDENTIFEDPIPING
INSPECTING EARLY CAN ALIGN WITH TA
PREDICT,OVERHAIL
DURING PREVENT OR FOR
MITIGATEWOULD
DEFECTS
OTM TO MONITOR POT PRESSURE TO INDICATE OPERATOR
CONSEQUENCE.
RESULT IN EARLY 24 HR
BLADDER FAILURE ( Frequent charging of barrier fluid MONITORING OF
DETECTION OF FM. IF POT
is an indication of Bladder failure) PRESSURE
IDENTIFED DEFECTS
EARLY CAN
WOULD
PREDICT,RESULT
PREVENT IN OR
EARLY
MITIGATEDETECTION OF
Recharge N2 pressure in the bladder FM. IF IDENTIFED
Correct N2 pressure
CONSEQUENCE. EARLY 1 yr
CAN PREDICT,
maintains the PREVENT
charging
OR MITIGATE
frequency of barrier
CONSEQUENCE.
fluid
Who conducts Recommended Recommended Recommended How long What is the cost in
this task? frequency for X frequency for Y frequency for T does it parts/ material
criticality? criticality? criticality? take to excluding labor
OPERATIONS 24 Hrs 48 Hrs NA 30 MIN
complete? $ -

CRAFTSMAN 1 Year 3 Year NA 1 HOUR $ 350.00

CRAFTSMAN 1 Year 3 Year NA 4 HOUR $ 35.00

OPERATIONS 24 Hrs 48 Hrs NA 30 MIN $ -

OPERATIONS 24 Hrs 48 Hrs NA 30 MIN $ -

CRAFTSMAN 1 MO 3 MO 6 MO 1 HR $ -

CONTRACTOR 1 TA 2 TA NA 1 HR $ 1,500.00

OPERATIONS 12 Hour 24 Hour 48 Hours 30 MIN $ -

CRAFTSMAN 1 MO 3 MO 6 MO 1 hr $ -

CRAFTSMAN 1 MO 3 MO 6 MO 1 HR $ -

OPERATIONS 24 Hrs 48 Hrs NA 30 MIN $ -

CRAFTSMAN 1 MO 3 MO 6 MO 1 HR $ -

CRAFTSMAN 1 MO 3 MO 6 MO 1 HR $ -

CRAFTSMAN 1 MO 3 MO 6 MO 1 HR $ -

STAFF 1 MO 3 MO 6 MO 1 HR $ -

OPERATIONS 24 Hrs 48 Hrs NA 30 MIN $ -

CRAFTSMAN 1 MO 3 MO 6 MO 1 HR $ -

OPERATIONS 24 Hrs 48 Hrs NA 30 MIN $ -

CONTRACTOR 2 MO 6 MO 1 Year $ -

OPERATIONS 24 Hrs 48 Hrs NA 30 MIN $ -

OPERATIONS 3 MO 6 MO NA 30 MIN $ -

OPERATIONS 24 Hrs 48 Hrs NA 30 MIN $ -

OPERATIONS 3 MO 6 MO NA 30 MIN $ -

OPERATIONS 24 Hrs 48 Hrs NA 30 MIN $ -

OPERATIONS 3 MO 6 MO 1 Year 1 hr $ -

CRAFTSMAN 8 HR $ -

CONTRACTOR 1 MO 3 MO 6 MO $ -

CONTRACTOR 1 TA 2 TA NA 2 HR $ 1,000.00

24 Hrs 48 Hrs NA 30 MIN $ -

1 TA 2 TA NA 1 DAY $ -

OPERATIONS 24 Hrs 48 Hrs NA 30 min $ -

CONTRACTOR 1 Year 3 Year NA 1 day $ -

What is the Estimated
time between
consequence with the
12 YEARS
recommended
maintenance task?

12 YEARS

20 YRS

12 YRS

24 YRS

1 MO

1 MO

1 MO

12 YEARS
30 YRS

30 YRS

12 YRS

12 YRS

50 YRS

30 YRS

10 YR

50 YRS

10 yrs

10 yrs
Object type M_PUM_CENH