Professional Documents
Culture Documents
1 1 Materials 1.1 Receiving isnpection: Checks, inspections and tests may please be detailed.
Magnetic Steel Strip Guidelines may be taken from a typical QAP for
1.2 Receiving inspection/ Control Generator Transformer attached along with these
of dimensions: Rectangular and observations.
Continuously Transposed
Insulated Copper Conductor
3. Receiving inspection:
Transformer Board
3 2 Tank and 2.1 Receiving inspection: Steel Details regarding inspection may please be provided.
Components Plate Guidelines may be taken from a typical QAP for
Generator Transformer attached along with these
observations.
4 2 Tank and Following additonal tests may please be added with
Components detailed description of tests and checks performed:
1. Air Pressure test on transformer tank at fabrication
stage
2. Full Vacuum test on transformer tank at fabrication
stage
3. Air Pressure test on conservator
4. Air Pressure test on piping
5. Wheel dimensions, proper turning of wheels
through 90degrees and further dimensional checks
6. Physical proper ties of materials for lifting and
jacking pads
7. DP tests on load bearing welds ( pulling eyes, lifting
hooks, and jacking pads)
8. Check for flatness of gasketing surface.
9. Leak proofness of oil filed compartments.
10. Verfication of tank profile as per approved drawing
11. Paint type and shade.
12. Paint adhesion test.
Guidelines may be taken from a typical QAP for
Generator Transformer attached along with these
observations.
5 3 Core and Windings Please provide details of the tests being performed
under different heads like control of manufacture,
control of manufacture (completed core, active part
testing, etc.
Some of the tests and checks are found to be missing
and the same shall be brought in line with the
indicative QAP sent to AEP for incorporating the same
in this QAP.
Please refer to our indicative QAP attached along with
this set of observations.
You may please refer to clause 2.22 and 2.24 for the
same.
6 4 Accsories 4.1 Bushings For HV, LV and Neutral Bushings following may
included:
1. Dimensional Checks (creepage and lead length)
2. All type tests as per IEC 60137
3. Check LV palm of bushings as per standard
procedure.
Guidelines may be taken from a typical QAP attached
along with this set of observations.
7 4 Accsories 4.2 Buchholz relay Detailed testing plan for Buchholz relay including
functional check may please be provided.
Guidelines may be taken from a typical QAP attached
along with this set of observations.
8 4 Accsories 4.3 Oil level indicator Detailed testing plan for oil level indicator including
functional check may please be provided.
Guidelines may be taken from a typical QAP attached
along with this set of observations.
9 4 Accsories 4.4 Pressure relief devices Detailed testing plan for pressure relief devices
including functional check may please be provided.
Guidelines may be taken from a typical QAP attached
along with this set of observations.
10 4 Accsories 4.5 Tap Changer Detailed testing plan for tap changer including routine
test may please be provided.
Guidelines may be taken from a typical QAP attached
along with this set of observations.
11 4 Accsories 4.6 Temperature Indicators Detailed testing plan may please be provided. The
testing plan may separately for oil temperature
indicator and winding temperature indicator (both
local and remote)
Guidelines may be taken from a typical QAP attached
along with this set of observations.
12 4 Accsories 4.7 Control cabinet Detailed testing plan for control cabinet including
functional checks may please be provided.
Guidelines may be taken from a typical QAP attached
along with this set of observations.
13 4 Accsories 4.8 Bushing Current Transformer Detailed testing plan for bushing current transformer
including routine tests may please be provided.
Guidelines may be taken from a typical QAP attached
along with this set of observations.
16 5 Tanking and Final 5.1 Visual Checks (receiving Please refer to our Indicative QAP for the incoming
Assembly inspection) Tank, pipelines, inspection and other tests to be performed for
coolers equipment like tank, pipelines and coolers. Please
incorporate the same in the present QAP.
17 5 Tanking and Final With respect to tanking following tests may also be
Assembly included:
1. IR value between internal body and tank before
connecting earth lead
2. Dimensions and insulation clearances
3. Looseness of connections
4. Insulation clearance between high voltage leads,
earth and other live parts.
For guidelines please refer to our Indicative QAP being
attached along with these set of observations.
18 5 Tanking and Final 5.5 Filling with oil With respect to drying and oil impregnation please
Assembly 5.6 Testing of oil breakdown incorporate the tests and guidelines given in our
voltage indicative QAP clause 2.25.
The indicative QAP is being attached for your ready
refernce.
21 6 Final Tests- Routine 6.5 Lightning impulse test Kinldy specify the voltage level of the waveform along
Test chopped wave with rise time and duration.
22 6 Final Tests- Routine 6.10 Switching impluse test or Kinldy specify the voltage level of the waveform.
Test the line terminal (SI)
23 6 Final Tests- Routine Please include the following tests as part of routine
Test tests:
1.AC long duration withstand test (ACLD) on HV
winding of GT shall also be included.
2. AC short duration withstand (ACSD) test on HV
winding of GT shall also be included.
24 6 Final Tests- Routine 6.16 Capacities and tg delta The test may be corrected as "measurement of
Test capacitances and tan delta between windings and
windings to earth"
25 6 Final Tests- Routine 6.15 Measurement of insulation The test may be corrected as "Measurement of
Test resistance to earth of the insulation resistance between windings and windings
winding and the core to earth as well as core."
26 6 Final Tests- Routine Following test may also be included:
Test "Measurement of no load losses at 90% and 110% of
rated voltage"
27 6 Final Tests- Type General Document for recording of test results is given to be
Test & "Routine test reports". Kindly correct.
Special Test
28 6 Final Tests- Type 6.19 Determination of sound The test may be corrected as "measurement of sound
Test level level for each method of cooling for which a
guaranteed sound level is specified"
33 Additional checks and tests for Please include the following checks and tests before
Transportation transportation:
1. Core and coil in tank
a) Nitrogen pressure 0.15 Kg/Sq.Cm to 0.20 Kg/SqCm
above atmosphere.
B) Leak test before dispatch
2. Components: Packing method
3. Oil: Drum quality, leak tightness and oil quality
34 Additional information Please provide the document
"R01.KK34.0.0.ET.TT.WD012, 3.2016, Rev.0
P3,4
NPCIL observation
DGA monitor
ling box
steel Radiators
l connectors
al air bag
el breather
eters
onservator and other fabricated steel items.
ith core clamps.
& Oil impregnation
g
are
may be taken from indicative QAP for
Transformers attached along with this set of
ns
ay be corrected as "measurement of
es and tan delta between windings and
o earth"
n completeness of despatchable
er mounting of nitrogen gas cylinder and
tion of pressure.
r proper loading of transformer on road
way wagon, proper bracing & anchoring.
packing of accessories & fittings
may please be taken from the indicative
hed along with this set of observations.