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1, 26 Oct 2007
ICE2QS01
Quasi-resonant PWM
Controller
N e v e r s t o p t h i n k i n g .
ICE2QS01
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Edition 2007-10-26
Published by
Infineon Technologies AG
81726 Munich, Germany
© 2007 Infineon Technologies AG
All Rights Reserved.
Legal Disclaimer
The information given in this document shall in no event be regarded as a guarantee of
conditions or characteristics. With respect to any examples or hints given herein, any typical
values stated herein and/or any information regarding the application of the device,
Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind,
including without limitation, warranties of non-infringement of intellectual property rights
of any third party.
Information
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contact the nearest Infineon Technologies Office (www.infineon.com).
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on the types in question, please contact the nearest Infineon Technologies Office.
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the express written approval of Infineon Technologies, if a failure of such components can
reasonably be expected to cause the failure of that life-support device or system or to affect
the safety or effectiveness of that device or system. Life support devices or systems are
intended to be implanted in the human body or to support and/or maintain and sustain
and/or protect human life. If they fail, it is reasonable to assume that the health of the user
or other persons may be endangered.
ICE2QS01
Features Description
• Quasiresonant operation till very low load ICE2QS01 is a quasi-resonant PWM controller
• Active burst mode operation at light load for low optimized for off-line switch power supply applications
standby input power (< 1W) such as LCD TV, CRT TV and notebook adapter. The
• Digital frequency reduction with decreasing load digital frequency reduction with decreasing load
• Power cell for VCC pre-charging and IC power supply enables a quasi-resonant operation till very low load.
during latch-off, or standby mode operation when it is As a result, the system efficiency is significantly
necessary improved compared to other conventional solutions.
• Built-in digital soft-start The active burst mode operation enables an ultra-low
• Foldback correction and cycle-by-cycle peak current power consumption at standby mode with small and
limitation controllable output voltage ripple. The innovative
• Auto restart mode for VCC Overvoltage protection power cell solves the IC power supply problem when
• Auto restart mode for VCC Undervoltage protection the output voltage is pulled down during standby
• Auto restart mode for openloop/overload protection mode, or during latch-off mode. The numerous
• Latch-off mode for adjustable output overvoltage protection functions give a full protection of the power
protection supply system in failure situations. All of these make
• Latch-off mode for Short-winding protection the ICE2QS01 an outstanding controller for quasi-
resonant flyback converter in the market.
Typical Application
Wp DO Lf
Cbus Snubber Cf VO
Ws
85 ~ 265 VAC RVCC DVCC
CO
CVCC RZC2 RZC1
Wa
Dr1~Dr4 DZC
CZC
HV VCC ZC CPS
Power
Q1
Cell Rb1
CDS
Gate OUT
Driver
PWM Zero Crossing Detection Rb2 Rovs1
GND
Controller Power Management Optocoupler
Digital Process Block Rc1
Current CS
CREG Active Burst Mode Limitation
REG Protection Block
Current Mode Control
RCS Cc1 Cc2
TL431
ICE2QS01
Rovs2
Type Package
ICE2QS01 PG-DIP-8
VZCT2
ringing
suppression
VZCT1 time control
ZC
1
PWM generator
Zero-crossing
VOLP OLP counter
up/down
VVCCOVP VCC
auto counter
OVP
restart
VCC active burst
REG UVP control
2
RReg Vvccuvp
VOPOVP output
VREF OVP
latch on/off FF
VcsSW off
SWP
gate driver
current limitation /
CS foldback correction OUT
3 6
Vcsth
power management
current measurement
HV power cell
4, 5 v1 GND
8
controller
Vos
VCC
7
3 Functional Description drops (Phase II). Once the output voltage is high
enough, the VCC capacitor receives then energy from
the auxiliary winding from the time point t2 on. The VCC
3.1 VCC Pre-Charging and Typical then will reach a constant value depending on output
load.
VCC Voltage During Start-up Since there is a VCC undervoltage protection, the
In the controller ICE2QS01, a power cell is integrated. capacitance of the VCC capacitor should be selected to
As shown in Figure 2, the power cell consists of a high be high enough to ensure that enough energy is stored
voltage device and a controller, whereby the high in the VCC capacitor so that the VCC voltage will never
voltage device is controlled by the controller. The touch the VCC under voltage protection threshold
power cell provides a pre-charging of the VCC VVCCUVP before the output voltage is built up. Therefore,
capacitor till VCC voltage reaches the VCC turned-on the capacitance should fulfill the following requirement:
threshold VVCCon and the IC begins to operate, while it
I VCCop ⋅ ( t 2 – t 1 )
may keep the VCC voltage at a constant value during C vcc ≥ ------------------------------------------------ [2]
burst mode operation when the output voltage is pulled V VCCon – V VCCUVP
down or the power from the auxiliary winding is not
with IVCCop the operating current of the controller.
enough, or when the IC is latched off in certain
protection mode.
Once the mains input voltage is applied, a rectified 3.2 Soft-start
voltage shows across the capacitor Cbus. The high
voltage device provides a current to charge the VCC At the time t1, the IC begins to operate with a soft-start.
capacitor Cvcc. Before the VCC voltage reaches a By this soft-start the switching stresses for the switch,
certain value, the amplitude of the current through the diode and transformer are minimised. The soft-start
high voltage device is only determined by its channel implemented in the ICE2QS01 is a digital time-based
resistance and can be as high as several mA. After the function. The preset soft-start time is 24ms with 8
VCC voltage is high enough, the controller controls the steps. The internal reference for the regulation voltage
high voltage device so that a constant current around begins at 1.35V and with an increment of 0.35V for
1mA is provided to charge the VCC capacitor further, each following step.
until the VCC voltage exceeds the turned-on threshold
VVCCon. As shown as the time phase I in Figure 3, the 3.3 Normal Operation
VCC voltage increase near linearly.
The PWM section of the IC can be divided into two
main portions: PWM controller for normal operation
VCC and PWM controller for burst mode operation. The
VVCCon i ii iii PWM controller for normal operation will be described
in the following paragraphs, while the PWM controller
VVCCUVP for burst mode operation will be discussed in the next
section.
The PWM controller for normal operation consists of
digital signal processing circuit including an up/down
t1 t2 t counter, a zero-crossing counter (ZC-counter) and a
comparator, and analog circuit including a current
measurement unit and a comparator. The switch-on
Figure 3 VCC voltage at start up and -off time point is determined by the digital circuit
The time taking for the VCC pre-charging can then be and the analog circuit, respectively. As input
approximately calculated as: information for the switch-on determination, the zero-
crossing input signal and the value of the up/down
V VCCon ⋅ C vcc counter are needed, while the feedback signal vREG
t 1 = ---------------------------------- [1]
I VCCch arg e2 and the current sensing signal vCS are necessary for
the switch-off determination. Details about the
where IVCCcharge2 is the charging current from the power operation of the PWM controller in normal operation
cell which is 1.05mA, typically. are illustrated in the following paragraphs.
Exceeds the VCC voltage the turned-on threshold
VVCCon of at time t1, the power cell is switched off, and 3.3.1 Switch-on Determination
the IC begins to operate with a soft-start. Due to power As mentioned above, the digital signal processing
consumption of the IC and the fact that still no energy circuit consists of an up/down counter, a zero-crossing
from the auxiliary winding to charge the VCC capacitor counter and a comparator. A ringing suppression time
before the output voltage is built up, the VCC voltage
controller is implemented to avoid mistriggering by the limited between 1 and 7. If the counter tends to count
ring after MOSFET is turned off. Functionality of these beyond this range, the attempt is ignored.
parts is described as in the following. In normal case, the up/down counter can only be
changed by one each time at the clock period of 48ms.
3.3.1.1 Up/down Counter However, to ensure a fast response to sudden load
The up/down counter stores the number of zero increase, the counter is set to 1 in the following
crossing to be ignored before the main power switch is switching period after the regulation voltage vREG
switched on after demagnetisation of the transformer. exceeds the threshold VRM.
This value is a function of the regulation voltage, which
contains information about the output power. 3.3.1.2 Zero-Crossing Counter and Ringing
Generally, a high output power results in a high Suppression Time Controller
regulation voltage. According to this information, the In the system, the voltage from the auxiliary winding is
value in the up/down counter is changed to a low value applied to the zero-crossing pin through a RC network,
in case of high regulation voltage, and to a high value which provides a time delay to the voltage from the
in case of low regulation voltage. In ICE2QS01, the auxiliary winding. Internally, this pin is connected to a
lowest value of the counter is 1 and the highest 7. clamping network, a zero-crossing detector, an output
Following text explains how the up/down counter value overvoltage (OP OVP) detector and a ringing
changes in responding to the regulation voltage vREG. suppression time controller.
The regulation voltage vREG is internally compared with
During on-state of the power switch a negative voltage
three thresholds VRL, VRH and VRM. According to the
applies to the ZC pin. Through the internal clamping
results, the value in the up/down counter is changed,
network, the voltage at the pin is clamped to certain
which is summarised in Table 1 and Figure 4
level. However, it is highly recommended that a fast-
respectively.
recovery diode Dzc is added to block the negative
Table 1 Operation of the up/down counter voltage when the power switch is on. This is because
up/down counter the device in MOS technology is sensitive to negative
vREG
action voltage.
Count upwards till The voltage at the ZC pin vZC is compared with the
Always lower than VRL
7 threshold VZCT1. Once the voltage vZC crosses the
Once higher than VRL, but Stop counting, no threshold at its falling edge, a pulse is generated which
always lower than VRH value changing is fed to the zero-crossing counter and the counter
Once higher than VRH, but Count downwards value increases by 1.
always lower than VRM till 1 After MOSFET is turned on, there will be some
Set up/down oscillation on VDS, which will also appear on the voltage
Once higher than VRM
counter to 1 on ZC pin. To avoid the MOSFET is turned on
mistriggerred by such oscillation, a ringing suppression
timer is implemented. The time is dependent on the
clock T=48ms voltage vZC. When the voltage vZC is lower than the
threshold VZCT2, a longer preset time applies, while a
shorter time is set when the voltage vZC is higher than
the threshold.
t
V FB The voltage vZC is used for the output overvoltage
V RM protection, as well. Once the voltage at this pin is
higher than the threshold VOPOVP during off-time of the
V RH
main switch, the IC is latched off after a fixed blanking
V RL time.
To achieve the switch-on at voltage valley, the voltage
t
from the auxiliary winding is fed to a time delay network
n+1
n+2
n+2
n+2
n+2
n+1
n-1
0 .8
0 .6
Vcs-max(V)
0 .4
0 .2
0
0 5 10 15 20 25 30
Ton(us )
3.4 Active Burst Mode Operation exceed VLB (4.5V). After leaving active busrt mode,
maximum current can now be provided to stabilize VO.
At very low load condition, the IC enters active burst In addition, the up/down counter will be set to 1
mode operation to minimize the input power. Details immediately after leaving active burst mode. This is
about active burst mode operation are explained in the helpful to decrease the output voltage undershoot.
following paragraphs.
3.4.4 IC Power Supply During Active Burst
3.4.1 Entering Active Burst Mode Operation Mode
For determination of entering active burst mode During active burst mode operation, the power cell is
operation, three conditions apply: activated again. Once the power from the auxiliary
the regulation voltage is lower than the threshold of winding is not high enough to keep the VCC voltage
VEB(1.1V). Accordingly, the peak voltage across the above the preset value of VVCCBL, the power cell keeps
shunt resistor is 0.11V; the VCC voltage at the preset value VVCCBL. Otherwise,
the up/down counter has its maximal value of 7; and if the VCC voltage is still above this value, no current
flows through the power cell though it is activated.
a certain blanking time (24ms).
Once all of these conditions are fulfilled, the active VREG Leaving
Entering
burst mode flip-flop is set and the controller enters Active Burst Active Burst
burst mode operation. This multi-conditional Mode Mode
determination for entering active burst mode operation 4.4V
3.6V
prevents mistriggering of entering active burst mode
3.0V
operation, so that the controller enters active burst
mode operation only when the output power is really 1.1V
low during the preset blanking time.
Blanking Window (24ms) t
3.4.2 During Active Burst Mode Operation VCS
After entering the Active Burst Mode the regulation
voltage rises as VOUT starts to decrease due to the
inactive PWM section. One comparator observes the Current limit level
1.0V
regulation signal if the voltage level VBH (3.6V) is during Active Burst
exceeded. In that case the internal circuit is again Mode
activated by the internal bias to start with swtiching. 0.25V
Turn-on of the power MOSFET is triggered by the
timer. The PWM generator for burst mode operation VVCC t
composes of a timer with a fixed frequency of 80kHz,
typically, and an analog comparator. Turn-off is
resulted by comparison of the voltage signal v1 with an
internal threshold, by which the voltage across the
shunt resistor VcsB is 0.25V, accordingly. A turn-off can
also be triggered by the maximal duty ratio controller 12.5V
which sets the maximal duty ratio to 50%. In operation,
the output flip-flop will be reset by one of these signals VO t
which come first. Max. Ripple < 1%
If the output load is still low, the regulation signal
decreases as the PWM section is operating. When
regulation signal reaches the low threshold VBL(3.0V),
the internal bias is reset again and the PWM section is
disabled until next time regultaion siganl increases
beyond the VBH threshold. If working in active burst
mode the regulation signal is changing like a saw tooth t
between 3.0V and 3.6V shown in Figure 6.
Figure 6 Signals in active burst mode
3.4.3 Leaving Active Burst Mode
The regulation voltage immediately increases if there is
a high load jump. This is observed by one comparator.
As the current limit is 25% during active burst mode a
certain load is needed so that regulation voltage can
4 Electrical Characteristics
Note: All voltages are measured with respect to ground (Pin 8). The voltage levels are valid if other ratings are
not violated.
4.3 Characteristics
4.3.3 Protection
Note: The trend of all the voltage levels in the Control Unit is the same regarding the deviation except VVCCOVP
5 Outline Dimension
PG-DIP-8-6 / PG-DIP-8-9
(Leadfree Plastic Dual In-Line
Outline)
Figure 7 PG-DIP-8
*Dimensions in mm
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