5/31/2018 Injection Grouting for Concrete Crack Repair - its Types and Materials

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Injection Grouting Types and Materials for Concrete Crack Repair

Injection grouting is a process of filling the cracks, voids or honeycombs under pressure in concrete or masonry
structural members for repairing of cracks, strengthening of damaged concrete or masonry structural members.

Grout is a flowable plastic material and should have negligible shrinkage to fill the gap or voids completely and
should remain stable without cracking, de-lamination or crumbling.

There are different types of grouts used for repair and strengthening of concrete and masonry structural
members. The selection of type of grout for particular type of concrete or masonry repair work should be based on
the compatibility of the grout with the original material.

Types of Injection Grouting and Materials for Concrete Crack Repair

Following are the various types of injection grouting and materials for concrete crack repair:

1. Polymer injection grouting

2. Fiber-reinforced injection grouting

3. Cement – sand grouting

4. Gas-forming grouting

5. Sulfo-aluminate grouting

1. Polymer Injection Grouts:

Polymer injection grouting is based on use of polymers such as polyester, epoxy, vinyl ester, polyurethane and
acrylic resins. The most popular polymer used for epoxy grout is epoxy. Polyurethane and acrylic resin based
polymers are used for treatment of water retaining structure, underground structures as well as to prevent
seepage of water.

The polymer injection grouts are available in three component materials and two component materials. The three
component materials grout includes:

(i) Liquid resin content

(ii) Curing agent or hardener

(iii) Aggregate or dry filler

The two component materials grouts include:

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5/31/2018 Injection Grouting for Concrete Crack Repair - its Types and Materials

(i) Curing agent or hardener

(ii) Aggregate or dry fillers.

The polymer injection grouts are can have be made suitable for repair works by adding modifiers to basic resins
and curing agents to achieve the desired properties. These vary from manufacturer to manufacturer, and therefore
should always be used based on manufacturer’s recommendations.

Following are properties of different types of Polymer Based Injection Grouting:

Epoxy based injection grouts possess low pot life, non-resistant to ultraviolet exposure and high temperatures,
non-shrink, flowable, effective in sealing cracks, excellent bonding with almost all building materials, good
chemical resistance.

Acrylic polymer based injection grouts possess improved flexural and tensile properties, resistance to
cracking, segregation, improved impermeability, chemical resistance, rapid setting. Shrinkage may
reduce/increase resistance to corrosion of Steel, Dynamic load/vibrations resistant.

Lignosulfonate based injection grout admixture lowers viscosity of cement slurry, compensates drying &
plastic shrinkage.

2. Fiber-Reinforced Injection Grouts:

Fiber reinforced concrete is used for repair of concrete and masonry structural members. Fibers such as
polypropylene, Steel or Glass fibers are used with Portland cement or shrinkage compensating mortar to repair
and strengthening of structural members to provide improved flexural strength, impact resistance and ductility.
Fiber reinforced injection grouts require skilled handling to avoid segregation of fibers.

3. Cement – Sand Grouts:

Cement-sand grout is the most popular type of grout used for repair of concrete or masonry structure and is easily
available. This grout is used for the places where strength enhancement of structure is not required. This is also
most popular because it is readily available in the market and is cheapest form of repair of concrete and masonry
structural members.

This method requires high water and cement contents for injection purpose. The use of cement-sand grouts
results in shrinkage and cracking of grout at hardening and to minimize this, suitable shrinkage compensating
agents are required. Use of cement-sand grouts is very common in masonry buildings, but not very common in
concrete.

4. Gas-forming Grouts:

The gas-forming injection grout is used based on the principle that the gas bubbles expand the grout to
compensate shrinkage of grout after application. These gas bubbles are generated on reaction of some ingredients
(usually Aluminium and Carbon powder contained in grout) with the cement liquor.

The gas bubble forming injection grouts are temperature sensitive and is not suitable for high temperature
application require proper confinement to develop strength and volume stability, as the reaction forming gas
bubbles may be too fast and may complete before placing of the grout.

5. Sulfo-aluminate Grouts:

Sulfo-alum injection grout is also based on the principle shrinkage compensation. In these grouts either shrinkage-
compensating cement or anhydrous sulfo-aluminate expansive additive is used with Portland cement. The additive
results, in expansion at hydration.

This produces expansion after the grout has set and is more reliable than gas -forming grouts. But the expansion
of such grouts requires post-hardening curing and it will not be effective if moist curing is not available.

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5/31/2018 Injection Grouting for Concrete Crack Repair - its Types and Materials

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