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5/30/2018 How to Calculate Cutting Length in Bar Bending Schedule?

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How to Calculate Cutting Length in Bar Bending


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In this post, we are going to explain “How to Calculate the Cutting length of Steel
Reinforcement?” with reference calculation. SIGN UP

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Cutting Length of Bent Up Bars


So you have given reinforcement detailing of a slab.

Now you have to give instructions to the bar benders about cutting length of the steel
bar according to the slab dimensions.

If it is a small construction, you can hand over the detailing to the bar benders they
will take care of cutting length. However, that must not be perfect. They actually don’t
give importance to the bends and cranks.
Downloa
They may give some extra inches to the bars for the bends. But it’s not the correct
way.
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5/30/2018 How to Calculate Cutting Length in Bar Bending Schedule? - Civilology

Let’s do it in a right way… Related Posts

Bar Bending Schedule for


We are not going to explain the whole Bar Bending Schedule for beam concept.
Column – Detailed
Practical Guide
We are taking the below example of single reinforcement – bent up bar to explain
How to Calculate Steel
Quantity for Slab? –
Given Reinforcement Calculation

How to Calculate Cutting


Length of Stirrups in
Column? – Different
Shapes

Bar Bending Schedule for


Beam [BBS for Beam]

How to Make Bar Bending


Schedule for Pile
Reinforcement – [BBS for
Pile]

Topics

Basics

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and go  
Construction Methods

Estimation

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Quick Tip
Aluminum Metal Aluminum Pipe
Specification
Diameter of the Bar = 12 mm
Testing Procedure
Clear Cover = 25 mm

Clear Span (i.e “L”) = 6000 (Length of the slab)

Slab Thickness = 150 mm

Ld = 40d (Development Length). We know the difference between lap length and
development length.

Calculation
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5/30/2018 How to Calculate Cutting Length in Bar Bending Schedule? - Civilology

Therefore,

 

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Cutting Length = Clear Span of Slab + (2 X Developement Length) +(2 x inclined


length) – (45° bend x 4) – (90° bend x 2)

16
Cutting
SHARES
Length = Clear Span of Slab + (2 X Ld) +(2 x 0.42D) – (1d x 4) – (2d x 2)
[BBS Shape Codes]
15

In the
 above formula, we have all the value, (except D)

Ld – Development Length which is equal to 40d

d – Diameter of Bar

So D = height of the bend bar (refer the image)

“D” = Slab Thickness – (2 x clear cover) – (diameter of bar)

     = 150 – (2 x 25) – 12 = 88 mm

“D” = 88 mm

Now we know the “D” value which is the clear height of the bar (refer the image).

In order to find the inclined bar length using (Trignometry Function)

Inclined length = d/(sin 45°) – d / (tan 45°) = (d/0.7071) – (d/1)= (1d –


0.7071d)/0.7071= 0.42 D 

we are providing four 45°bends at inner side (1,2,3 & 4) and  two 90° bends ( a,b ).

45° = 1d ; 90° = 2d

Coming back to the formula,

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5/30/2018 How to Calculate Cutting Length in Bar Bending Schedule? - Civilology

Cutting Length = Clear Span of Slab + (2 X Ld) +(2 x 0.42D) – (1d x 4) – (2d x 2)

                           = 6000 mm + ( 2 x 40 x 12) + (2 x 0.42 x 88) – (1x12x4) – (2x12x2)

Cutting Length = 6938 mm or 6.94 m

So far the above dimensions, you need to cut the main bars in 6.94 m length.

Hope this helps. Happy Learning

More BBS posts 

Bar Bending Schedule for Column

Bar Bending Schedule for Pile

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