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Celso Antonio Barbosa e Alexandre Sokolowski

Metallurgy and materials


INOX 2010

Development of UNS S 32760


super-duplex stainless steel
produced in large diameter
rolled bars
Desenvolvimento do aço inoxidável
super-duplex UNS S 32760 produzido
em barras laminadas de grande diâmetro

Celso Antonio Barbosa Abstract


Engenheiro Metalurgista , Membro da ABM,
Diretor de Tecnologia e P&D , Nowadays super-duplex stainless is an important material for the Oil and Gas
Villares Metals S. A., Sumaré - SP, Brasil. industries, especially for off-shore production. In deep water exploitation the reliability
celso.barbosa@villaresmetals.com.br. of production system is very important. Corrosion resistance for pitting of the high
alloyed duplex stainless steels with high Mo and N content has to be achieved even in
Alexandre Sokolowski large diameters bars. Therefore, the present work deals with an improved super-duplex
Engenheiro químico, Mestre em Metalurgia, stainless steel for the production of large diameter rolled 6bars up to 152.40 mm (6
Pesquisador Sênior, inches). Among the main improvements, the corrosion resistance evaluated both by
Villares Metals S.A. Sumaré, SP, Brasil. the chemical method according to the ASTM G-48 method, as well as electrochemical
alexandre.sokolowski@villaresmetals.com.br. methods, was achieved. During the production of such large dimensions, the precipita-
tion of inter-metallics and nitrides after cooling from high temperatures was studied by
changing the chemical composition using Thermo-Calc and evaluating the new proposed
chemical compositions. Several alloy compositions were laboratory scale cast, and the
austenite/ferrite balance as well as PREN pitting resistance equivalent number content
was correlated to the microstructure and the corrosion properties obtained. It was thus
possible to determine the ideal chemical composition and define the new processing
parameters to produce the UNS S32760 grade (4501) according to the Norsok standard.
The new material properties produced in a production full scale heat are also presented.

Keywords: Corrosion, super-duplex stainless steel, pitting.

Resumo

Os aços inoxidáveis superduplex, atualmente, são materiais importantes para a


indústria de óleo e gás, especialmente para produção off-shore. Em águas profundas,
a confiabilidade do sistema de produção é muito importante. A resistência à corrosão
dos aços inoxidáveis duplex de alta liga com alto teor de Mo e N, especialmente em
relação à corrosão por pite, tem de ser alcançada, até mesmo em barras com grandes
diâmetros. Portanto o presente trabalho trata de um aço inoxidável superduplex com
propriedades melhoradas para a produção de barras laminadas de grande diâmetro,
ou seja, de até 152,40 milímetros (seis polegadas). Entre as principais melhorias, a
resistência à corrosão, avaliada, tanto pelo método químico, de acordo com ASTM
G-48, bem como pelos métodos eletroquímicos, foi alcançada. Durante a produção
REM: R. Esc. Minas, Ouro Preto, 66(2), 201-208, abr. jun. | 2013 201
Development of UNS S32760 super-duplex stainless steel produced in large diameter rolled bars

de tais grandes dimensões, a precipitação de intermetálicos e nitretos, após o resfria-


mento das altas temperaturas, foi estudada através da alteração da composição quí-
mica, usando o software Thermo-Calc e avaliando as novas composições químicas
propostas. Várias composições de ligas foram fundidas, em escala de laboratório, e o
equilíbrio austenita / ferrita, bem como o PREN, número equivalente de resistência
ao pite, foram correlacionados com a microestrutura e as propriedades de corrosão
obtidas. Foi possível determinar a composição química ideal e definir os novos parâ-
metros de processamento para produzir o UNS S 32760 grau (4501), de acordo com a
norma NORSOK. As propriedades dos novos materiais produzidos, em uma escala
de produção industrial, também são apresentadas.

Palavras-chave: Corrosão, aço inoxidável superduplex, corrosão por pites.

1. Introduction

The excellent combination of me- point of view and also processing char- 2007). Also important is the control of
chanical strength and corrosion resistance acteristics, the SDSS production in large the ferrite/austenite balance (usually near
in various types of environments and the diameters bars is a challenge because their 50% each) that can be established by a
good performance in applications found attractive properties may be destroyed by proper compositional balance between
in Oil and Gas fields makes duplex stain- the formation of precipitates due to the ferrite and austenite former elements.
less steels (DSS) an excellent choice by more difficult thermal transfer conditions The knowledge of the thermodynamic
equipment designers IMOA (2009). The found in bars with diameters higher than and kinetics of such complex stainless
development of more corrosion resistant 100 mm. The most common precipitates steels is a pre-condition to understand
grades has led to the so called Super-duplex are chromium nitrides Cr2N and inter- and control the formation of such undesir-
stainless steels (SDSS), where the chemi- metallic precipitates (IP) such as sigma/chi/ able precipitates. Many of these aspects
cal composition is modified by increasing phase/R phases that can be formed in the are very well studied and documented in
specially the molybdenum and nitrogen temperature range from 600 to 1000°C, literature (DUPLEX, 2007).
content, leading to a higher pitting cor- depending on the thermal cooling as well In order to investigate the reasons
rosion resistance, evaluated by the pitting as deformation conditions imposed during why corrosion resistance is sometimes
resistance equivalent number – PREN, the fabrication of large diameter bars. The affected in the production of SDSS in
from a typical value of 35, found in nor- main technological properties that are ad- large diameter bars over 80 mm, we
mal duplex grades, to more than 40. This versely affected are the pitting corrosion re- conducted an extensive study in the grade
new class of DSS can fight the more chal- sistance and the toughness. It is interesting UNS S 32760 ASTM A-276 (4501), see
lenging corrosion problems found in the to note that in the present study, although Table 1. The main task was to fulfill the
nowadays deep water oil and gas reserves the pitting corrosion resistance was dam- additional requirements found in the
where, besides temperature increases, aged by the presence of chromium nitrides, Norsok standard MDS D57 Revision 3,
higher H2S and CO2 pressures are met the minimum impact toughness was not especially regarding pitting corrosion. The
(Løvland, 2003). Also, besides the super- affected when a very small percentage of IP production bars were produced by rolling
martensitic 13Cr, the SDSS shows the is present in the microstructure, confirm- conventional cast ingots from EAF+VOD
best combination of corrosion resistance ing previous work showing that to have a process. After controlled rolling, the
and yield strength ultrapasses 600 MPa serious decrease in toughness several per- bars were water solution annealed from
(Barbosa, 2008). From the metallurgical cent of IP is necessary (Nilsson & Kangas, 1120ºC.

2. Experimental Procedure

Pilot scale heats were produced in The ingots were further forged down to ductility and toughness (Esteban, 2008).
order to verify the compositional effects 70 mm square bars with a 4:1 reduction The specimens were cut from the
on the microstructures and corrosion as ratio. The chemical composition of the middle section of the 70 mm square bar
well as to study the effect of the chemi- produced ingots is given also in Table 1. and exposed to pilot heats to control the
cal composition balance. The pilot scale The conventional base composition was microstructure and corrosion testing. In
heats were produced by casting 50 kg reproduced in the pilot scale heat and it the production heats the samples were
ingots from a vacuum induction furnace, is indicated as well as the modified ones. taken at different positions of the 152.40
with 140 mm medium cross section size. In the rebalanced composition the PREN mm diameter rolled bars. The production
All heats were cast using the same raw number was increased via chromium and heats were produced by EAF+VOD and
material and were forged together using molybdenum to more than 41. The content 1.7 t ingot cast. The materials were water
the same heating condition. The chemi- of ferrite in the conventional steel, around solution annealed from 1120ºC. The
cal compositions were established using 57%, was reduced to around 42% in the specimens for corrosion testing according
as a base the typical composition found rebalanced composition in the solution ASTM G-48 method A (AMERICAN
in heats from regular production in order annealing temperature of 1120ºC as cal- SOCIETY FOR TESTING AND MA-
to run the thermodynamic phase simula- culated by the Thermo-Calc. The higher TERIALS, 2007) and Norsok standard
tion using the software Thermo-Calc. amount of austenite promotes a higher were taken from the mid radius in the
202 REM: R. Esc. Minas, Ouro Preto, 66(2), 201-208, abr. jun. | 2013
Celso Antonio Barbosa e Alexandre Sokolowski

longitudinal direction and had the surface CAN SOCIETY FOR TESTING AND was applied. Light optical microscopy
polished to # 120 grit. The temperature of MATERIALS, 2009) (using the same (LOM) was performed in a Zeiss inverted
testing was continuously monitored and solution recommended in ASTM G-48- microscope in the transversal specimen
recorded, as can be seen in Figure 1. Also 03, method E). All determinations were direction. A 95% confidence interval of
the CPT-Critical Pitting Temperature was made in duplicate. The corrosion samples the volume fractions of ferrite, austenite
determined using the potentiodynamic were submitted to optical microscopy and inter-metallic phase was estimated
method. The determination of the critical and SEM. To identify the austenite and using manual point counting according
pitting temperature (CPT) was conducted ferrite phases, NaOH electrolytic etchant to the standardized ISO 9042 procedure.
according to ASTM G 150-99 (AMERI- (20g NaOH and 80 ml distilled H 2O)

Pilot Scale Heats


Conventional Production Heat
Steel UNS S 32760 Heat Conventional Rebalanced Rebalanced
H -7263 (Average) H-607 H-7441
H-604
C Max 0.03 0.019 0.02 0.017 0.024
Si Max 1.0 0.38 0.42 0.4 0.35
Mn Max 1.0 0.7 0.69 0.6 0.6
Cr 24 - 26 24.9 24.8 25.3 25.3
Ni 6-8 6.38 6.54 6.85 6.84
Mo 3-4 3.37 3.37 3.68 3.55
Table 1 N 0.2 - 0.3 0.27 0.28 0.26 0.25
Chemical composition of super-duplex P Max 0.03 0.026 0.026 0.026 0.017
stainless steel UNS 32760-ASTM A276 S Max 0.01 0.001 0.001 0.003 < 0.001
standard (4501)), the pilot scale heats Cu 0.5 – 1.0 0.63 0.64 0.6 0.54
and the rebalanced new production heat W 0.5- 1.0 0.65 0.65 0.7 0.63
produced (% in mass). PREN ≥ 40.0 40.3 40.4 41.6 41.02

Figure 1
Apparatus for determination of pitting
resistance according ASTM G-48 method
A, showing the temperature recorder of
the control thermocouples.

3. Results and Discussion


The simulations using Thermo- forging of large diameters bars should ide- three different diameter bars and heats
Calc are shown in Figure 2 and 3 for the ally led to conditions of finishing process and with heavy presence of pitting on the
compositions of the conventional and temperatures over the chromium nitride specimen surface, Figure 4.
the rebalanced steels. Two points should temperature precipitation, as shown by The optical microstructure and
be observed: the higher amount of aus- simulation. SEM of the corroded surfaces indicated
tenite in the rebalanced steel, see dotted Table 2 presents the amount of that the pitting initiation occurred in the
lines in the figures corresponding to the ferrite predicted by Thermo-Calc and ferrite grain boundaries, Figures 5, 6 and
usual solution annealing temperature of the amount found in the samples of the 7. Figure 5 is the SEM examination of the
1120ºC for this grade, and the chromium production conventional and rebalanced G-48 corrosion specimen surface just after
nitride precipitation is depressed to lower steels compositions, showing a good fit. testing showing that the pitting initiation
temperatures (~1040ºC) relative to the The conventional steel showed a is concentrated in the ferrite grains.
conventional steel(~1190ºC). Hot process- high corrosion mass loss in the G-48 im- At larger magnification, as showed
ing of super-duplex steels like rolling and mersion test as can be seen in Table 3 for in Figure 6, it was possible to observe
REM: R. Esc. Minas, Ouro Preto, 66(2), 201-208, abr. jun. | 2013 203
Development of UNS S32760 super-duplex stainless steel produced in large diameter rolled bars

1.0 6
1:T-273.15,NPM(FCC_A1#1)
0.9 2:T-273.15,NPM(HCP_A3#2)
3:T-273.15,NPM(M23C6)
0.8 55 4:T-273.15,NPM(SIGMA)
1 5:T-273.15,NPM(BCC_A2)
0.7 1
6:T-273.15,NPM(LIQUID)
0.6 1
NPM(*)

5
0.5 5 1
Figure 2
0.4 Cr2N Equilibrium microstructure constituents
0.3 44 1 predicted by the Thermo-Calc software
Average: for the conventional production steel
0.2 - 50 to 54% F balance
6 average composition (molar %).
0.1 1 5 - PREN slightly > 40 Dotted line indicates the solution
22 24 2 - Some Cr2N
0 3 6 annealing temperature of 1120ºC.
800 1000 1200 1400 1600 Note a predominant ferrite
TEMPERATURE_CELSIUS microstructure is predicted.

1.0 6
1:T-273.15,NPM(FCC_A1#1)
0.9 2:T-273.15,NPM(HCP_A3#2)
3:T-273.15,NPM(M23C6)
0.8 5 4:T-273.15,NPM(SIGMA)
1 5:T-273.15,NPM(BCC_A2)
0.7 1 1 6:T-273.15,NPM(LIQUID)
1 5
0.6
NPM(*)

0.5 1
0.4 55 Figure 3
Cr2N
Equilibrium microstructure constituents
0.3 4
predicted by the Thermo-Calc software
0.2 Aim: for the rebalanced composition (molar %).
6 - New F/A balance Notice in line 2 the predicted temperature
0.1 (42%F)
1 5 of Cr2N is depressed to lower temperature.
2 2 24 - Higher PREN > 41
0 3 2 6 Dotted line indicates the solution
- Nearly zero Cr2 N
800 1000 1200 1400 1600 annealing temperature of 1120ºC.
TEMPERATURE_CELSIUS

Ferrite (%)
Steel
Predicted Real
Table 2
Conventional 52 57.5 Predicted and real volume fraction of
ferrite for conventional and rebalanced
Rebalanced 42 41.3
steels, at 1120ºC.

Sample Mass Loss (g/m2)


Table 3
612 (∅ 127.0 mm) 10.7 / 15.6
Mass losses in three samples of the
651 (∅ 95.25 mm) 50.9 / 64.8 conventional steel after 24 h at 50ºC
showing values above the maximum
606 (∅ 82.55 mm) 28.1 / 67.3
allowed by Norsok standard of 4.0 g/m2.

Figure 4
Conventional steel corrosion surface
of the G 48 specimen 606 after
24 h at 50ºC showing the pits.
204 REM: R. Esc. Minas, Ouro Preto, 66(2), 201-208, abr. jun. | 2013
Celso Antonio Barbosa e Alexandre Sokolowski

Figure 5
Compositional SEM image of the
corrosion specimen surface without
etching showing the pitting initiation is
concentrated in the ferrite. Longitudinal
direction. Magnification 500X.

Figure 6
Compositional SEM image of the
corrosion specimen surface without
etching showing the pitting initiation in
the ferrite grain boundaries.
Longitudinal direction.
Magnification 3,300 X.

that most of the ferrite grain boundaries phase with some secondary austenite. results of the rebalanced steel, pilot scale
had pitting initiation. In order to identify The microstructure of the pilot scale heat H-607. The improvement in corro-
the presence of phases in the ferrite grain heat with its composition adjusted to sion values of the rebalanced steel is quite
boundaries, the same corrosion sample reproduce the average chemical composi- well evident in relation to the conventional
was polished and etched to be observed tion of the conventional production heats steel and is far below the maximum al-
in the SEM. Figure 7 shows the presence is shown in Figure 9(B). The same inter- lowed by Norsok standard of 4.0 g/m2.
of grain boundary precipitates detected granular precipitation can be seen inside The production rebalanced steel
by the compositional image (indicated the ferrite grains. showed an impressive improvement in
by darker points of lighter chemical ele- Figure 9(C) is the microstructure mass loss in the G-48 immersion test as
ments comparative to the matrix). The of the rebalanced composition pilot scale can be seen in Table 5 for a 152.40 mm
EDS profiles of such precipitates indicate heat. It is clear the absence of precipita- diameter bar tested in three different bar
the presence of higher intensities values of tion inside the ferrite grains as observed positions with no occurrence of pitting on
Cr and N, indicative of chromium nitride in the LOM. the corrosion specimen surface, Figure 10.
precipitation, Figure 8. The corrosion behavior of the pilot The microstructure obtained in the
The Figure 9(A) shows a typical scale heats were checked using also the production rebalanced steel is presented
microstructure of one of the production G-48 immersion test. Table 4 shows the in Figure 11. It is evident the improve-
conventional heats showing the intensive results obtained in the conventional heat ment when comparing the ferrite grains
ferrite grain boundary precipitation of H-604 with a reproduction of the con- free of precipitation and higher amount
Cr2N and the predominance of ferrite ventional chemical composition and the of austenite.

Figure 7
Compositional image of SEM image
showing ferrite grain boundaries
precipitates with size less than 1.0 micron
in a polished sample of conventional steel.
Longitudinal direction.
Magnification 3,000 X.

Figure 8
Ferrite grain boundary precipitation
analyzed by EDS showing the presence of
N and Cr in the precipitate. Longitudinal
direction. Magnification 3,000 X.
REM: R. Esc. Minas, Ouro Preto, 66(2), 201-208, abr. jun. | 2013 205
Development of UNS S32760 super-duplex stainless steel produced in large diameter rolled bars

A B

Figure 9
Microstructure of the bars. (A) 127.0 mm diameter bar of
conventional production heat (H-7263/Sample 651) that failed in
passing in the corrosion testing ASTM G-48 showing the presence
of precipitates in the ferrite grain boundaries and the presence
C of some secondary austenite, (B) conventional steel pilot scale
heat H-604 showing the presence of precipitates in the ferrite
grain boundaries and the presence of secondary austenite, (C)
rebalanced composition steel pilot scale heat H-607 showing
only the presence of ferrite with grain boundaries without nitrides
precipitates, austenite and small presence of secondary austenite.
All microstructure in the transversal direction. Electrolytic NaOH
etching. Magnification 500 X.

Pilot Heat Mass Loss (g/m2)


Table 4
604 - Conventional 6.35
G-48 ass losses in the conventional
607 - Rebalanced 0.13 and rebalanced steels pilot scale
heats after 24 h at 50ºC.

Mass Loss (g/m2)


Sample Position
Individual Values Average Table 5
G-48 mass losses of 152.40 mm bar
Center of Bar End 0.06
determined in three pozsitions of the
Mid Radius of Bar Middle 0.09 0.09 ± 0.03 rebalanced steel after 24 h at 50ºC
showing values far below the maximum
Center of Bar Middle 0.12
allowed by Norsok standard of 4.0 g/m2.

Figure 10
G-48 corrosion specimen of the rebalan-
ced steel after 24 h at 50ºC showing no
pits on the testing surface.

Figure 11
Microstructure of 152.40 mm diameter
bar of rebalanced production heat (H-
7441/Sample 430) that passed in the
corrosion testing ASTM G-48 showing no
presence of precipitates in the ferrite grain
boundaries. Center of the bar middle.
Longitudinal direction. Electrolytic NaOH
etching. Magnification 500 X.

Table 6 shows the critical pitting higher pitting corrosion resistance when not be only explained by the slight increase
temperature-CPT of the production compared to the conventional steel. A CPT in PREN values. Based on the metal-
conventional and rebalanced steel. It is increase of more than 20 ºC was observed. lographic evidences on pitting initiation
observed that rebalanced steel shows a The difference of CPT temperature could at the ferrite grain boundaries with Cr2N
206 REM: R. Esc. Minas, Ouro Preto, 66(2), 201-208, abr. jun. | 2013
Celso Antonio Barbosa e Alexandre Sokolowski

precipitation in the conventional steel, steel at each temperature. The chemical tenite and ferrite phases. The calculated
we evaluated the amount of precipitates composition of austenite and ferrite were total PREN value is higher than 40 at
in both steels. Table 7 shows the Cr2N calculated in three different temperatures 1120ºC for the rebalanced steel, Figure
percentages found. The rebalanced steel including the recommended solution 14, showing that the compositional
showed no evidence of Cr2N precipitation annealing temperature for this steel changes introduced led to a good com-
in ferrite grain boundaries both in LOM grade of 1120ºC. Figure 13 shows the bination of stronger corrosion resistant
as well as in SEM. calculation results for the temperatures austenite and ferrite in a proper balance,
The relationship between Cr2N pre- of 1050, 1120 and 1200ºC. The first increasing the corrosion resistance of the
cipitation in the ferrite grain boundaries observation is that the austenite PREN rebalanced steel.
and CPT can be seen in Figure 12. The is lower than ferrite PREN and tends In the Table 8 we can observe the
reduction of CPT temperature near to to reach the ferrite number only at high improvement in toughness as evaluated by
50ºC explains why the G-48 test devel- temperatures, near 1200ºC. Second, the the absorbed impact energy. It is interest-
oped a high pitting level in the corrosion rebalanced steel shows a PREN number ing to notice that the minimum required
specimens, as showed in Figure 4 and an both in austenite as in ferrite higher than value was obtained even in the convention-
inacceptable mass loss, Table 3. the conventional steel. al steel that failed in corrosion, showing
The PREN can be calculated us- As Thermo-Calc gives also the that the improper austenite/ferrite balance
ing the Thermo-Calc simulation that phase molar fraction, we have also and chromium nitride precipitation did
gives us the chemical compositions of estimated the PREN total of each steel not deteriorate the toughness to a level
the equilibrium phases present in the composition, considering only the aus- under the specified values.

CPT – Critical Pitting Temperature (ºC)


Steel
Individual Values Average
Table 6
Critical pitting temperatures values Conventional 53 55 60 56
determined using potentiostatic method
Rebalanced 73 85 - 76
of the conventional and rebalanced steels.

Steel Cr2N GBP (%)


Table 7
Amount of Cr2N precipitated at ferrite Conventional 0.84 ± 0.14
grain boundaries in the conventional and Rebalanced 0.01
rebalanced steels.
85

75
CPT (°C)

65

55
Figure 12
Effect of the amount of Cr2N inter-
granular precipitation on the Critical 45
Pitting Temperature-CPT determined by 0,00 0,01 0,10 1,00 10,00

potentiostatic method (average values). IP (%)

44
43
42
41
40
PREN

39
38
37
Rebalanced Austenite
36
Rebalanced Ferrite
35
Conventional Austenite
Figure 13 34
Conventional Ferrite
Ferrite and Austenite PREN number 33
for the Conventional and Rebalanced 1040 1060 1080 1100 1120 1140 1160 1180 1200 1220
steel calculated by Thermo-Calc. Temperature (°C)
REM: R. Esc. Minas, Ouro Preto, 66(2), 201-208, abr. jun. | 2013 207
Development of UNS S32760 super-duplex stainless steel produced in large diameter rolled bars

41

40

39
PREN

38

37
Rebalanced
Conventional
Figure 14
36 Total PREN number for the
1040 1060 1080 1100 1120 1140 1160 1180 1200 1220 Conventional and Rebalanced
Temperature (°C) steels calculated by Thermo-Calc.

Sample Conventional (J) Rebalanced (J) Table 8


Longitudinal impact absorbed energy
Mid Radius (∅ 152.40 mm) 101.4 215.3 ± 35.7 (Charpy V) of conventional and balanced
steels at -46ºC (minimum required is 45 J).

4. Conclusions
The present study on large diameter strated that the presence of inter-granular parameters as finishing rolling/forging
bars produced in super-duplex stainless Cr2N in ferrite acts as a pitting initiation temperatures and solution annealing
steel UNS S 32760 has shown that the pit- reducing the critical pitting temperature temperature are determinants to reach the
ting corrosion resistance can be improved – CPT of the alloy even though the me- desired mechanical and corrosion proper-
using alloy design tools like phase numeri- chanical properties and toughness are still ties as required by the Norsok standard
cal simulation software Thermo-Calc as a above the acceptance criteria. Besides the MDS D57 Revision 3 in large diameter
base to rebalance the alloy. It was demon- alloy composition balance, the processing rolled bars up to 152.40 mm.

5. References

AMERICAN SOCIETY FOR TESTING AND MATERIALS. G 48-03: Standard


test methods for pitting and crevice corrosion resistance of stainless steels and
related alloys by use of ferric chloride solution. Annual Book of ASTM Standards.
Philadephia: ASTM, 2009.
AMERICAN SOCIETY FOR TESTING AND MATERIALS. G 150-99: Standard
test method for electrochemical critical pitting temperature testing of stainless
steels. Annual Book of ASTM Standards. Philadephia: ASTM, 2009.
BARBOSA, C. A. A contribuição das LRCs no revestimento de poços. Corrosão e
Proteção, p.11-13, Novembro/Dezembro, 2008.
DUPLEX 2007. CD-ROM Proceeding. Italy: Associazione Italiana di Metalurgia,
June, 2007.
ESTEBAN, M.P. et al. Anisotropy in the mechanical properties of two duplex stainless
steels with different phase balance. European Stainless Steel Conference, p.547-
553, 2008.
INTERNATIONAL MOLYBDENUM ASSOCIATION (IMOA). Practical
guidelines for fabrication of duplex stainless steel. London: IMOA, 2009. 64p.
LØVLAND, P. Super stainless steels. Stainless Steel Europe, p.28-37, november, 1993.
NILSSON, J. O., KANGAS, P. Influence of phase transformations on mechanical
properties and corrosion properties in duplex stainless steels. Stainless Steel World,
p.56-59, may, 2007.

Paper submitted to INOX 2010- 10th Brazilian Stainless Steel Conference, September 20-22, Rio de Janeiro, Brazil. Revised accepted December, 05, 2012.

208 REM: R. Esc. Minas, Ouro Preto, 66(2), 201-208, abr. jun. | 2013
tf European wide flange beams
Dimensions: HE A, B, M in accordance with DIN 1025
HE AA according to Montanstahl mill standard
r Tolerances: EN 10034: 1993

Europäische Breitflanschträger
h d hi Abmessungen: HE A, B, M gemäß DIN 1025
HE AA gemäß Montanstahl Werksstandard
Toleranzen: EN 10034: 1993

tw
Poutrelles européennes à large ailes
Dimensions: HE A, B, M conformes à la norme DIN 1025
HE AA suivant standard usine Montanstahl
b Tolérances: EN 10034: 1993

General properties / Generelle Eigenschaften / Valeurs generaux

Designation Dimensions Dimensions for detailing


Bezeichnung Abmessungen Konstruktionsmaße
Désignation Dimensions Dimensions de construction
G h b tw tf r* A hi d
kg/m mm mm mm mm mm mm2 mm mm
x102

HE 100 AA 11.5 91 100 4.2 5.5 2 14.39 80.0 76.0


HE 100 A 16.0 96 100 5 8 2 20.03 80.0 76.0
HE 100 B 19.9 100 100 6 10 2 24.83 80.0 76.0
HE 100 M 41.6 120 106 12 20 2 52.03 80.0 76.0

HE 120 AA 13.9 109 120 4.2 5.5 2 17.35 98.0 94.0


HE 120 A 19.3 114 120 5 8 2 24.13 98.0 94.0
HE 120 B 26.2 120 120 6.5 11 2 32.80 98.0 94.0
HE 120 M 52.2 140 126 12.5 21 2 65.20 98.0 94.0

HE 140 AA 17.5 128 140 4.3 6 2 21.82 116.0 112.0


HE 140 A 24.2 133 140 5.5 8.5 2 30.21 116.0 112.0
HE 140 B 33.4 140 140 7 12 2 41.75 116.0 112.0
HE 140 M 63.5 160 146 13 22 2 79.35 116.0 112.0

HE 160 AA 22.8 148 160 4.5 7 2 28.46 134.0 130.0


HE 160 A 29.5 152 160 6 9 2 36.87 134.0 130.0
HE 160 B 41.9 160 160 8 13 2 52.35 134.0 130.0
HE 160 M 76.1 180 166 14 23 2 95.15 134.0 130.0

HE 180 AA 27.7 167 180 5 7.5 2 34.63 152.0 148.0


HE 180 A 34.7 171 180 6 9.5 2 43.35 152.0 148.0
HE 180 B 50.7 180 180 8.5 14 2 63.35 152.0 148.0
HE 180 M 89.1 200 186 14.5 24 2 111.35 152.0 148.0

HE 200 AA 33.1 186 200 5.5 8 2 41.38 170.0 166.0


HE 200 A 40.9 190 200 6.5 10 2 51.08 170.0 166.0
HE 200 B 60.3 200 200 9 15 2 75.33 170.0 166.0
HE 200 M 102.8 220 206 15 25 2 128.53 170.0 166.0

× Profiles are laser fused with full penetration, equivalent to hot rolled (r = laser seam).
× Profile sind Laser geschweisst mit Vollanbindung, gleichwertig zu warm gewalzt (r = Laser Naht).
× Profiles sont soudé laser avec pénétration complète, équivalent au laminé à chaud (r = cordon laser).
Stainless steel ss
45°
Grade according to EN 10088-3: 1D
Surface condition: blasted and pickled

Edelstahl Rostfrei
Güte nach EN 10088-3: 1D y
Oberflächenbeschaffenheit: gestrahlt und gebeizt

Acier inoxydable
Nuance selon EN 10088-3: 1D
Etat de surface: sablé et décapé
z

Structural properties / Statische Kennwerte / Valeurs statiques

Designation Strong axis y-y Weak axis z-z


Bezeichnung Starke Achse y-y Schwache Achse z-z
Désignation Axe fort y-y Axe faible z-z
Iy W el.y W pl.y iy Avz Iz W el.z W pl.z iz Ss It Iw
mm4 mm3 mm3 mm mm2 mm4 mm3 mm3 mm mm mm4 mm6
x104 x103 x103 x10 x102 x104 x103 x103 x10 x104 x109

HE 100 AA 219.77 48.30 53.88 3.91 3.85 91.72 18.34 27.86 2.52 17.54 1.35 1.68
HE 100 A 332.48 69.27 78.54 4.07 4.75 133.42 26.68 40.51 2.58 23.34 3.76 2.58
HE 100 B 432.80 86.56 99.74 4.17 5.83 166.81 33.36 50.73 2.59 28.34 7.20 3.38
HE 100 M 1125.87 187.65 231.34 4.65 12.83 398.17 75.13 115.26 2.77 54.34 59.33 9.93

HE 120 AA 387.59 71.12 78.56 4.73 4.60 158.46 26.41 40.04 3.02 17.54 1.61 4.24
HE 120 A 580.38 101.82 113.93 4.90 5.65 230.51 38.42 58.22 3.09 23.34 4.52 6.47
HE 120 B 838.60 139.77 159.65 5.06 7.56 317.03 52.84 80.25 3.11 30.84 11.45 9.41
HE 120 M 1991.80 284.54 345.05 5.53 15.75 701.74 111.39 170.55 3.28 56.84 81.83 24.79

HE 140 AA 682.70 106.67 117.14 5.59 5.52 274.48 39.21 59.35 3.55 18.64 2.36 10.21
HE 140 A 996.38 149.83 166.85 5.74 7.22 388.90 55.56 84.19 3.59 24.84 6.40 15.06
HE 140 B 1472.48 210.35 238.79 5.94 9.47 549.14 78.45 119.03 3.63 33.34 17.29 22.48
HE 140 M 3254.61 406.83 487.19 6.40 18.85 1143.26 156.61 239.40 3.80 59.34 109.16 54.33

HE 160 AA 1206.00 162.97 178.35 6.51 6.66 477.97 59.75 90.29 4.10 20.84 4.09 23.75
HE 160 A 1596.10 210.01 233.08 6.58 8.97 614.65 76.83 116.42 4.08 26.34 8.78 31.41
HE 160 B 2415.12 301.89 341.90 6.79 12.31 888.05 111.01 168.56 4.12 36.34 25.55 47.94
HE 160 M 5021.39 557.93 662.50 7.26 22.93 1756.56 211.63 323.49 4.30 62.34 143.70 108.05

HE 180 AA 1866.77 223.57 244.46 7.34 8.31 729.16 81.02 122.46 4.59 22.34 5.73 46.36
HE 180 A 2410.16 281.89 311.08 7.46 10.10 923.68 102.63 155.28 4.62 27.34 11.39 60.21
HE 180 B 3731.00 414.56 467.68 7.67 14.70 1361.59 151.29 229.56 4.64 38.84 35.75 93.75
HE 180 M 7383.00 738.30 869.68 8.14 26.51 2577.82 277.19 423.17 4.81 64.84 182.86 199.33

HE 200 AA 2764.06 297.21 324.83 8.17 10.14 1066.91 106.69 161.30 5.08 23.84 7.82 84.49
HE 200 A 3511.91 369.67 407.25 8.29 12.13 1333.73 133.37 201.81 5.11 28.84 14.91 108.00
HE 200 B 5515.93 551.59 620.32 8.56 17.28 2001.04 200.10 303.46 5.15 41.34 48.68 171.13
HE 200 M 10461.66 951.06 1112.92 9.02 30.28 3647.23 354.10 540.04 5.33 67.34 228.77 346.26

MONTANSTAHL AG
Via Gerrette 4 FON: +41 (0)91 641 68 00 info@montanstahl.com
CH - 6855 Stabio FAX: +41 (0)91 641 68 01 www.montanstahl.com

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