Professional Documents
Culture Documents
Reproduction,Use or disclosure to third parties without express authority is strictly forbidden.ABB Ltd.,India 1 2 3 4 5 6 7 8
A A
ABB LTD.
Survey no. 88/3,88/4,Near Nelamangala Tolgate Cross,
Basavanahalli Village,Kasaba hobli,
Nelamangala Taluk,Bengaluru
Karnataka
India
B B
END USER : --
D D
E E
Table of contents
A A
Page No. Page description
1 Title Page
2 Table of contents
2.a Table of contents
4 Single Line Diagram
B 5 Power Distribution Diagram B
6 Control Supply Distribution
7 Module Circuit Diagram
8 SDCS-CON-4 Digital Input Desgin
9 SDCS-CON-4 Digital Output Desgin Type
10 Pulse Encoder Supply
C 11 Analog Input / Output Desgin Type C
12 RDIO-01 & RAIO-01
13 Profibus Adapter Module RPBA-01
14 Common Control logic
15 Control logic Desgin Type
16 Control logic Desgin Type
17 Control logic Desgin Type
D D
18 Analog Output Design
19 ACB Control Logic Sequence
20 Door Indications
21 DCS Connection Diagram
22 DCS Connection Diagram
Table of contents
A A
Page No. Page description
26 Control Supply Distribution
27 Module Circuit Diagram - FIELD
28 Field OverVoltage Protection - FIELD
29 Digital Output SDCS-CON4 - FIELD
B 30 Digital Intput SDCS-CON4 - FIELD B
31 Analog Input circuit
32 Control Logic sequence - FIELD
33 Control Logic sequence - FIELD
34 Inter Panel Logic Diagram
35 Panel Illumination Diagram
C C
D D
E E
-1Q10-1Q12 -2Q10-2Q12
A -1F10-1F12 440V +/-10%, AC 3 PHASE 50 Hz, -2F10-2F12 440V +/-10%, AC 3 PHASE 50 Hz, A
3 3
MAIN SUPPLY FROM C/O PANEL MAIN SUPPLY FROM C/O PANEL
-1P1 -2P1
3 3
Door Component VAF VAF -2Q2
-1Q1 3
-1Q2 -2Q1 3
OESA32
ACB I> OESA32 ACB I> SCFUSE
1250A I>> SCFUSE 1250A I>> 3
3 170M1564,50A
Current Settable 170M1564,50A Current Settable
F1-F3
F1-F3
-1HR -1HY -1HB -2HR -2HY -2HB
R Phase Y Phase B Phase R Phase Y Phase B Phase
-1K2 -2K2
-1CT1-1CT3 A26-30-10
-2CT1-2CT3
1250/5A 1250/5A A26-30-10
2 AC1:45 A 2 AC1:45 A
B -1H1 -1H2 -1H3 -1H21 -1H22 -2H1 -2H2 -2H3 -2H21 -2H22 B
Drive Ready Drive Run Drive Trip Field On Field Trip Drive Ready Drive Run Drive Trip Field On Field Trip
DRIVE-1 SECTION DRIVE-2 SECTION
3 3
3 3
-2L2
-1H4 -1H5 -1H6 -2H4 -2H5 -2H6 -1L2 -2L1
ACB On ACB Off ACB Trip ACB On ACB Off ACB Trip
-1L1 Input Choke
Input Choke
Input Choke. 18A,512 MH
Input Choke. 18A,512 MH 10.9μH
10.9μH
1163A
VAF N A V V VAF N A V V 1163A
-1P1 -1P2 -1P3 -1P4 -1P5 -2P1 -2P2 -2P3 -2P4 -2P5
VAF Meter Motor Speed Motor Current Arm.Voltage Field Current VAF Meter Motor Speed Motor Current Arm.Voltage Field Current
1U1 1U3 2U1 2U3
1500 AMPS -1 3 3 1500 AMPS -2 3 3
Field Module
Field Module
C DC MODULE DC MODULE C
M11 M12
-1B5 -1B6 -1B7 -1B8 -1B9 -1B10 -2B5 -2B6 -2B7 -2B8 -2B9 -2B10
Reset PB Fault Accept ACB On PB ACB Off PB LC On PB LC Off PB Reset PB Fault Accept ACB On PB ACB Off PB LC On PB LC Off PB -2
-1 -1 -2 -2
25A
25A
PB PB
D Q21 4 3
D
-Q23
Knife Switch Knife Switch
-C1 -C1 800A 63A
-K1
LINE CONT.
600A DC
220V DC
*
$ -DBR DBC 1
Existing
T-REACTOR
E 0.5946Ohm 150A DC E
740A For 6Sec/440v
-L1 1-2
2
X9 1-2
*
Field Voltage:220V
-M1
150KW, Arm.Voltage:440V
M Field Current: 10A
* NOT IN ABB SCOPE OF SUPPLY
Arm. Current: 370A
Speed:1000rpm $ MOUNTED IN SEPERATE PANEL
Current
-1Q1
Incoming 1250/5A Measurement
101 110 -1CT1 119
A Busbar ACB Busbar 5 VA -1L1 Busbar
A
-1X4 1 1 2 CL 1 1 2
I>>
1250/5A -1U1:U1 7.3A
I>
102 111 -1CT2 120
Busbar Busbar 5 VA Busbar
1250/5A
-1X4 2 3 4 S1 S2 CL 1 3 4
I>>
-1U1:V1 7.3A
I>
103 112 5 VA 121
-1CT3 CL 1
Busbar Busbar Busbar
-1X4 3 104 5 6 S1 S2 5 6
I>>
-1U1:W1 7.3A
I>
DI Black
1.5 10.9μH
S1 S2
106 ACB-LSI 1163A
DI Black 113 114
E1N-PR121 115 116 Line Choke
1.5 Black Black
1250A-Fixed Black Black
2.5 2.5 117 118
108 2.5 2.5 Black Black
DI Black 2.5 2.5
B 1.5 B
-1F10 -1F11-1F12
HRC-2A 1 1 1
-1Q10-1Q12
2 2 2
105 107 109
-1P1:A1:S2 20.3C
-1P1:A2:S1 20.3C
-1P1:A2:S2 20.3C
-1P1:A3:S1 20.4C
-1P1:A3:S2 20.4C
-1P1:A1:S1 20.3C
Black Black Black
1.5 1.5 1.5
-1P1:V1 20.4C
-1P1:V2 20.4C
C -1P1:V3 20.5C C
TO VAF METER
D D
E E
124
Black
1.5
A -1X10:7 6.3D
131 A
Grey
230VAC 1.5
230V AC Control Supply -1X10:3 6.3D
From Control C/O Panel
+SAC-X11 5 6
+SAC6.6D +SAC6.6D
122 129
Black Grey
1.5 1.5
138
Grey
1 3 13 1.5
B -1F15 B
1 3 5 11 13
MCB 2 4 14
2P,6A 123 130 -1F5
22.6B
Black Grey MPCB 12 14
1.5 1.5 2.5-4.0A
22.1B
14.2C
I> I> I>
2 4 6 139
-1X10 7 -1X10 3 Grey
136 1.5
Black
1.5
230V AC 0V AC
C C
127 1 3 5
Black
1.5
-1K5 140
14.2D 2 4 Grey 6
A09-30-10 1.5
-1K5:A2 14.1E
-1U1-X99:2 7.5B
-1SP1:X2 35.2E
-1F19:1 35.2A
-1U1-X99:1 7.5B
-1K15:15 14.1A
-1F5:1 6.6A
-1X12:1 16.1A
-1K50:A2 16.1E
-1F5:3 6.6A
137 141
Black Grey
1.5 1.5
D D
-1U1-X2:3 7.4B
-1U1-X2:4 7.4B
E E
Converter Fan
230V AC 230V AC
-1L1:2 5.7A
-1L1:4 5.7B
-1L1:6 5.7B
e reserve all rights in this document and in the information contained therein. Reproduction,Use or disclosure to third parties without express authority is strictly forbidden.ABB Ltd.,India
-1K5:2 6.7D
-1K5:6 6.7D
-1X10:7 6.2D
-1X10:3 6.4D
A A
2
PE PE
146
Yellow-Green 147
95 Yellow-Green 125 132
2.5 Black Grey
1.5 1.5
-1U1
5 TW
6 TW
-X2:1
PE
4N
U1 V1 W1 PE -X99:1 2
3L
-X96:1 2
-X51:1
V5
B IN3 B
2
V6
D08 OUT3
Power Supply V1
PIN-4 IN1
-M55 M (POW-4)
1~ V2
OUT1
SDCS-DSL
DCS800
Communication
Converter board (COM-8x)
Module
S2
-X53:1
-X52:3
C C
2
C1
+ D1
-
145
DI Black
1.5
143
DI Black
1.5
149
Black
142 1 3 5 1.5
144
Busbar
Busbar -1F23
D D
MPCB
1.6-2.5A
I> I> I>
2 4 6
+SAD-1L + -
148 150
+SAD4.2B +SAD4.2B
Black Black
1.5 1.5
TO C/O PANEL
2 1
V
Arm.
E Voltage E
-1P4
-1U1
7.2B
A 9.6A A
SDCS-CON-4 CONTROL BOARD
163 DI-01
Blue
-1K5 1 -X6
13 14 ACK Conv. Fan. 1
160
Blue 14.2D
1 162 DI-02
Blue
-1Q1 1 ACB -X6
33 34
ON 2
153
Blue
1 165 DI-03
B Blue
-X6 B
+SAD-1X70 1 +SAD-1X70 2 DBR1 ON ACK. 3
154 +SAD11.6C +SAD11.6C
Blue
1 164 DI-04
Blue
-1K14 1 -X6
33 34 E-Stop 4
156
15.2E
Blue FROM PROCESS PANEL
1 166 DI-05
Blue
-K25 1 -X6
+SAE-X70 1 13 14 +SAE-X70 2 FWD 5
C 155 +SAE12.3B +SAE12.3C C
Blue
1 167 DI-06
Blue
-K26 -X6
+SAE-X70 3 13 14 +SAE-X70 4 REV1 6
157 +SAE12.4B +SAE12.4C
Blue
1 168 DI-07
Blue
-K27 1 DOWN -X6
+SAE-X70 5 13 14 +SAE-X70 6 SLOW 7
+SAE12.5B +SAE12.5C
158
D Blue D
1
161 DI-08
Blue
-1K10 1 -X6
13 14 8
159
15.4E
Blue
1 +24V
-X6
9
E 0V E
-X6
10
-1U1
7.2B
A 8.6A SDCS-CON-4 A
RELAY BOARD CONTROL BOARD
DO POW
171
-1RB1 Blue
-R1 1 Conv. Fan On. X7
1- 1+ 1 D0 1
& D0 1
O1 P1 14.2B
C1
172
Blue
-R2 1 BRAKE ON X7
B 2- 2+ 2 D0 2 B
& D0 2
O2 P2 14.3B
C2
173
Blue
-R3 1 X7 D0 3
3- 3+ ACB ON CMD 3 & D0 3
O3 P3 14.4B
C3
174
C Blue
D0 4 C
-R4 1 Drive Ready X7
4- 4+ 4
& D0 4
O4 P4 14.5B
C4
175
Blue
-R5 1 X7 D0 5
5- 5+ Drive Run 5 & D0 5
169
White
1 O5 P5 14.5B 176
C5 Blue
D 1 X7 D0 6 D
-R6 6- 6+ 6
& D0 6
O6 P6 14.6B
C6
177
Blue
-R7 X7 D0 7
7- 7+
1 Drive Trip 7 & D0 7
170
White
1 O7 P7 14.7B
C7
E X7 0 V GND E
8
A A
-1U1
* A11
CONTROL BOARD CON-4
178 Encoder Supply
-A12 Screen
2X0.5
-1X50 1
179 -X5 ChA -
123
Screen 1 S4
2X0.5 121 100nF
A+ -1X50 2 ChA
B + B
A- 180
2 10K
Screen
B+ 2X0.5
-1X50 3
181 ChB -
B- Screen 3 456 SEE PROGRAM
2X0.5 S4
-1X50 4 121 100nF ChB
+ +
DIAGRAM
4
10K
-
NO. XXXXXX
ChZ - PAGE XXXX
5 789
S4
C 121 100nF ChZ C
+
6 S4
182 10K
Screen 3
2X0.5 12
Encoder mode: differential; RC load with
-1X50 5 GND 2
1
11
10 R= 121 Ohm and C= 100nF activated
7
3
2
12
11
Encoder mode: Single end, or if IOB-3
1 10 connected; Pull-up resistors 4.75 Ohm activated
Sense 0V
8 3
2
12
11
Encoder supply 5V, sense X5:8-9 are activate
1 10 or SDCS- POW-4
Sense 5V 3 12 Encoder mode 24V, uncontrolled
D 9
2
1
11
10
supplied from CON-4 D
183
Screen 10 5V
2X0.5 PIN-4
-1X50 6 Power 11 24V
POW-4
10 12 24V,15V,5V
E E
A A
-1U1
ANALOG CONNECTION BOARD A11
2
X2:
3 A2 AITAC-
AITAC
B 4 AITAC+ B
B2
5 A1 AI1-
AI1
188 AI1+
6 B1
Screen
-1X52 2X0.5
4-20mA 5 189 7 A3 AI2- AI2
Screen
Speed Ref 21.3C
-1X52 6 2X0.5 AI2+
From DCS
8 B3
21.3C
9 A4 AI3- AI3
C AI3+ C
10 B4
-X4
1 A5 AI4- AI4
AI4+
2 B5
3 0V
4 +10V
+/- I-ACT
E E
23
AB E
CD
33.4D OFF
456
GR GR GR YE 789
DI1 DI2 DI3 WD/INIT DIP 1 2 3 4
C C
-X10:
38 -S2
-S2
ON x x x F 01
-V1 -V2 -V3 -V4
23
AB E
CD
E OFF E
456
GR GR GR YE 789
DI1 DI2 DI3 WD/INIT DIP 1 2 3 4
A A
V2
GR A 8 X1
ONLINE TXD
-X10: 34 B 3
V3 1 NOT USED
B RD RXD B
NET-
OFFLINE WORK 2 NOT USED
+5V BUS 6 -X1:
V4 +5V 3 B (DATA POSITIVE)
U
RD D-SUB
ERROR GND BUS 5 9 PIN 4 RTS
U
FEMALE
5 GND
6 +5V
7 NOT USED
C DECIMAL ROTARY CHASSIS SHLD Housing C
GND SWITCHES 8 A (DATA NEGATIVE)
-S1 -S2 -S3
CHASSIS 9 NOT USED
10x 1x
78
78
23
23
TERMINATION OFF x ID 456 456
2
D D
E E
230V AC 1.5
FAN ON BRAKE ON CMD DRIVE-2
1.5
READY DRIVE-2 RUN DBR ON DRIVE-2 1.5
TRIP
-1X10:7 6.3D -1X51:1 15.1A
15
A A
-1K15
15.2E 16 18219
Black 220 223 226 231 234
1.5 Black Black Black Black Black
1.5 1.5 1.5 1.5 1.5
DO1 P1
Digial Outputs DO2 P2
DO3 P3
DO4 P4
DO5 P5
DO6 P6
DO7 P7
-1RB1-R1 -1RB1-R2 -1RB1-R3 -1RB1-R4 -1RB1-R5 -1RB1-R6 -1RB1-R7
9.3B O1 C1 9.3B O2 C2 9.3C O3 C3 9.3C O4 C4 9.3D O5 C5 9.3D O6 C6 9.3E O7 C7
B B
227
Black
1.5
FROM C/O
+SAD-X80 31
+SAD12.3A
152
Black 33
1.5
+SAD-Q21A
224 34 232 235 237 240
Black Black Black Black Black
C 13 1.5 1.5 1.5 1.5 1.5 C
+SAD-X80 32
-1F5 228
+SAD12.3B
6.7B 14 Black
1.5
21
-1K23
14.7D 22
229
221
Black
Black
1.5
1.5
D D
A1 A1 A1 A1 A1 A1 A1
-1K5 -1K19 -1K20 -1K21 -1K22 -1K18 -1K23
A09-30-10 A2 N31E A2 N31E A2 N31E A2 N31E A2 230VAC A2 N31E A2
133 222 225 230 233 236 238
0V AC Grey
230V AC
Grey
230VAC 230VAC
Grey Grey
230VAC 230VAC
Grey Grey
230VAC
Grey
1.5 1.5 1.5 1.5 1.5 1.5 1.5
-1X10:3 6.4D -1K14:A2 15.1E
B -1X51 2 B
23.2C 23 33 23 33 FROM BRAKE
243
Black +SAC-K2 +SAC-K10 +SAC-K4 +SAC-K11 PANEL
1.5 3 24 34 24 34
-1B5
Reset
4 256
-1X52 1 Black
21.1C 1.5
+SAC-X90 2 +SAC-X90 4
+SAC11.3D +SAC11.5D
-1X52 2
21.1C
C 13 13 C
244 3
-1K14 -1B6
Black Fault -1K11
1.5 15.2E 14 15.4E 14
4 Accept
254
Black
1.5 261 263
1 258 Black Black
Black
-1S1 1.5
1.5 1.5
Emg. Stop 2 248
Black
1.5
245
Black 257
1.5 Black
D 1.5 D
A1 Y1 A1 A1 A1 A1 A1
-1K14 -1K15 -1K10 -1K11 -1K12 -1K13
230VAC A2 0.3-30s A2 N31E A2 N31E A2 N31E A2 N31E A2
N31E 220-240V 230VAC 230VAC 230VAC 230VAC
241 246 249 255 259 262 264
Grey Grey Grey Grey Grey Grey Grey
0V AC 1.5 1.5 1.5 1.5 1.5 1.5 1.5
-1K23:A2 14.8E -1K59:A2 18.1E
E Emergency stop RESET Fault Accept BRAKE-1 HEALTHY BRAKE-2 HEALTHY E
13 14 15.2C 18 13 14 8.4E 13 14 15.5C 13 14 12.2B 13 14 12.3B
21 22 16 15 14.2A 21 22 17.3B 21 22 21 22 21 22
33 34 8.5C 33 34 24.7B 33 34 24.7B 33 34 33 34
43 44 22.6B 43 44 43 44 43 44 43 44
53 54 17.5B
230V AC 1.5
-1X10:7 6.3D -1B7:13 17.2A
A A
-1X12 1
HT14.21 -1X12 4
271
266 268 Black HT14.21
Black Black 1.5
1.5 1.5 WTT
WTA
D D
TRANSFORMER 2T2 OF 4TP43
A1 A1 A1
-1K50 -1K51 -1K52
230VAC A2 230VAC A2 230VAC A2
N31E N31E N31E
134 267 269 272
0V AC Grey Grey Grey Grey
1.5 1.5 1.5 1.5
-1X10:3 6.3D -1K53:A2 17.2E
Winding Temp. Winding Temp. HT Braker
E Alarm Trip ON F/B E
13 14 21.6B 13 14 17.3B 13 14 22.5B
21 22 21 22 21 22 17.4B
33 34 24.4B 33 34 33 34
43 44 43 44 43 44
31 32 24.5B
-1X12:4 16.6A
A A
-1X12 6 FROM C/O
LCS
*
+SAD-X80 35
+SAD12.5A
171 13 53
277
Black -1B9 +SAD-K1A
1.5 LC ON 14 54
286 53 PB
13
Black
1.5
-1K14 292
293 -SA3 305 +SAD-X80
307 36
15.2E 54Black Black ON Black Black +SAD12.5B
1.5 FROM PROCESS
283 14 -1X12
13 13 Black 1.5 1.5 1.5
B PANEL 173 8 B
-1B7 -1K53 1.5
ACB ON 14 17.2E 14 21
280 13
PB 21
Black
-1K51 -1K52 11
FROM C/O
279 1.5
-1K10 284 +SAE-X70 19
15.4E 22Black 16.2E 14 16.6E 22
+SAE12.7B -SA3
Black 1.5 43 OFF 12
1.5 33
+SAD-X80 37
11 33 288
-1K56 +SAD12.6A
Black
+SAE-K20A 17.6E 44
-1B8 -1K54 285 34 174
13
1.5 289
ACB OFF 12 17.3E 34Black +SAD-K25
PB 1.5 Black 295
1.5
+SAE-X70 20 14
+SAE12.7C Black
1.5 299
294
Black
Black +SAD-X80 38
C -1X12 71.5 +SAD12.6B C
FROM C/O 1.5
11
-1B10 300
+SAD-X80 33 LC OFF 12Black
+SAD12.4A PB 1.5
53
281 43
Black -1Q1 301
+SAD-Q21A 54Black 309
1.5
44 1.5 Black
1.5
13
+SAD-X80 34
-1K55 302
+SAD12.4B 17.5E 14Black
296 1.5
Black 13
D 1.5 -1K57 D
303
17.8E 14Black
1.5
A1 A1 A1 A1
A1
-1K53 -1K55 -1K56 -1K57
230VAC A2 -1K54 230VAC A2 230VAC A2 230VAC A2
N31E 230VAC A2 N31E N31E N31E
282 N31E 290 297 304
0V AC Grey Grey Grey Grey
1.5 1.5 1.5 1.5
-1K52:A2 16.6E
LC READY LC ON DCCB ON
E ACB ON CMD TO CLOSE CMD F/B E
13 14 17.2B ACB TRIP CMD 13 14 17.6D 13 14 34.6D 13 14 17.6D
21 22 13 14 19.2B 21 22 21 22 21 22 22.4B
33 34 12.2D 21 22 33 34 33 34 33 34 12.2D
43 44 33 34 17.3C 43 44 43 44 17.5C 43 44 22.4B
43 44 31 32 24.5B
* Not In ABB Scope Of Supply
B B
C C
D D
A1 A1 A1 A1
-1K59 -1K60 -1K61 -1K62
N31E A2 N31E A2 N31E A2 N31E A2
310 311 312 313
230V AC 230V AC 230V AC 230V AC
Grey Grey Grey Grey
1.5 1.5 1.5 1.5
-1K13:A2 15.8E -1X41:2 19.1E
Over Voltage Over Speed Over Current BRAKE FAULT
13 14 21.7B 13 14 21.7B 13 14 21.8B 13 14 22.7B
21 22 21 22 21 22 21 22
E 33 34 24.3B 33 34 24.3B 33 34 24.4B 33 34 24.5B E
0V AC
43 44 43 44 43 44 43 44
315 322 328 332 336 339 342 345 348 351 354
230V AC Black Black Black Black Black Black Black Black Black Black Black
A 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 A
-1A413-X22:3 18.6A -1P1:L 20.2A
314 13
Black -1K20
1.5 14.4D 14
21 13
-1K20 -1K54 323
14.4D 22 17.3E
317 14 Black
Black 1.5
B 1.5 B
316
Black
1.5 96 98
13 13 13 43 21 13
-1Q1 -1Q1 -1K58
95
-1K21 -1K22 -1K23 -1Q1
-1X41 1 -1X41 3 -1X41 5 -1X41 7 14.5D 14 14.5D 14 14.7D 14 44 22 19.4E 14
318 324
Black Black
1.5 1.5
23 11
C C
-1Q1 -1Q1 329 333 340 343 346 349 352 355
24 12 Black Black Black Black Black Black Black
1.5 1.5 1.5 1.5 Black
1.5 337 1.5 1.5
1.5
Black
1.5
319
325
Black
Black
1.5
1.5
-1Q1 C1 D1 U1
C11 X1 X1 X1 X1 X1 X1
D -YO -YC -YU -M M
D
U2334
-1H1 -1H2 -1H3 -1H4 -1H5 -1H6
C12
320 C2 D2 White X2 Green X2 AMBER X2 Red X2 Green X2 Amber X2
326 330 Grey
Grey Drive Ready Drive Run Drive Trip ACB ON ACB OFF 230V AC
Grey Grey 1.5
1.5
1.5 1.5
A1
-1K58
-1X41 -1X41 230VAC A2
-1X41 2 4 6 -1X41 8
N31E
321 327 331 335 338 341 344 347 350 353 356
0V AC Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey
1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
-1K62:A2 18.6E -1P1:N 20.2E
11 12 19.2C ACB TRIP
13 14 22.2B ACB ON ACB OFF ACB TRIP
E DRIVE-2 READY DRIVE-2 RUN DRIVE-2 TRIP E
21 22 19.7C 13 14 19.8C (Red) (Green) (Amber)
23 24 19.2C 21 22 (White) (Green) (Amber)
31 32 22.2B
M - ACB CHARGING MOTOR 33 34 22.3B
33 34 8.4B YU- ACB UNDERVOLTAGE RELAY 43 44 24.4B
43 44 19.7C YC- ACB CLOSING RELAY
53 54 17.6D YO- ACB OPENING RELAY
98 95 19.4C
96
A A
230V AC
-1K58:13 19.8A -1K21:43 23.3A
-1CT1:S1 5.5C
-1CT1:S2 5.5C
-1CT2:S1 5.5C
-1CT2:S2 5.6C
-1CT3:S1 5.6C
-1CT3:S2 5.6C
-1F10:2 5.2C
-1F11:2 5.3C
-1F12:2 5.3C
B B
362
Black
1.5
C 361 C
Black
1.5
360
Black
1.5
A1:S2
A2:S1
A2:S2
A3:S1
A3:S2
V1 V2 V3
ELF3259,CL1 Black
1.5 364
D L Black D
Line Current Line Voltage 1.5
VOLTAGE/CURRENT
N
VN
FREQUENCY
E 358 PE E
0V AC Grey 2
1.5
-1H6:X2 19.8E -1X51:18 23.3B
A A
371
Yellow
FROM C/O 1.5 373 375 377 379
365 367 369
Yellow Yellow Yellow Yellow
Yellow Yellow Yellow
1.5 1.5 1.5 1.5
1.5 1.5 1.5 +SAD-X80 39
+SAD12.7A
53
13 13 13 13
B 33 33 33 +SAD-Q21A B
54
-1K50 -1K59 -1K60 -1K61
-1K21 -1K22 -1K23 16.2E 14 18.2D 14 18.3D 14 18.4D 14
14.5D 34 14.5D 34 14.7D 34
+SAD-X80 40
374 376 378 380
366 368 370 372
+SAD12.7B
Yellow Yellow Yellow Yellow Yellow Yellow Yellow
Yellow 1.5 1.5 1.5 1.5
1.5 1.5 1.5 1.5
DCS/PLC
C C
MOTOR SPEED FEEDBACK
EXTERNAL INTERLOCK
Drive-1 Run
Drive-1 Trip
1 1
-2P03 N -2P04 A
D 2 2 D
9 10 11 12 11 12 11 12 13 14 13 14 13 14 13 14
-2
E E
A A
B 11 31 21 13 B
13 33 43 13 13 43
-1F5 -1Q1 -1Q1 -1K58 -1K57 -1K57 -1K52 -1F15 -1K14 -1K62
6.7B 12 32 17.8E 22 18.4D 14
14 19.4E 34 17.8E 44 16.6E 14 6.3B 14 15.2E 44
382 386 392 400
384 388 390 394 396 398 Yellow
Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow
1.5 1.5 1.5 1.5
1.5 1.5 1.5 1.5 1.5 1.5
DCS/PLC
-1X52 37 38-1X52 39 40 -1X52 41 42 -1X52 43 44 -1X52 45 46 -1X52 47 48 -1X52 49 50 -1X52 51 52 -1X52 53 54 -1X52 55 56
*
C C
Drive-1 EMER.Stop PB
Drive-1 Cool Fan fault
Brake Fault
D D
13 14
13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14
E E
403 406
Grey Grey
0V AC 1.5 1.5
-1P1:N 20.3E -1A11-~/-VE 24.6D
43 43 43
B B
-1K21 -1K22 -1K23
14.5D 44 14.5D 44 14.7D 44
LCB/FIELD
-1X51 1 2 9 10 11 12 17 18 19 20 21 22
15.2B 15.2B
C C
X1 X1 X1
Emergency Stop
D -S10 1
1 1
D
-2P01 N -2P02 A
2
2 2
E E
1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
-1X10 7
230V AC +SAC-X90 9
+SAC11.6C
A A
+SAC-K18
+SAC-K17
31 31
63 21
33 33
-1K23 -1K31 32 32
-1K11 -1K10
14.7D 64 33.5D 22
15.4E 34 15.4E 34
33 33 33 43 31 31 33
Over Speed
Brake Fault
Over Curre.
Over Vol.
Brake Fail
Drive Trip
FAULT ACCEPT
Field Fail.
Over Temp.
HT Braker
DCCB Off
ACB Trip
SPARE
RESET
Off
16 CHANNEL ANNUNCIATOR
C C
SPARE
Spare
Spare
Spare
E E
444
-1Q2 447 -1K2 450 453
PVC Black PVC Black A26-30-11 PVC Black -1L2 PVC Black
10 10 10 CHOKE 18A,512 MH 10
-X7 1 445 1 -1F1 2 448 132.4D2 451 1 2 454
PVC Black PVC Black PVC Black PVC Black -1U3:U1 27.2A
10 -1F2 10 10 10
-X7 2 446 3 4 449 3 4 452 3 4 455
PVC Black PVC Black PVC Black PVC Black -1U3:V1 27.3A
10 -1F3 10 10 10
-X7 3 5 6 5 6 5 6
-1U3:W1 27.3A
OESA-63A
B SC FUSE-50A B
C C
D D
E E
A A
+SAC-X11 7 8
+SAC6.7D +SAC6.7D
456 461
Black Grey
B 1.5 1.5 B
1 3
-1F16
MCB 2 4
2P,6A
457 462
Black Grey
1.5 1.5
C -1X10 6 -1X10 4
C
230V AC 0V AC
-1X52:3 32.2A
-1U3-X99:1 27.5A
-1U3-X99:2 27.5A
-1K25:A2 32.2E
D D
E E
-1X10:6 26.3D
-1X10:4 26.4D
e reserve all rights in this document and in the information contained therein. Reproduction,Use or disclosure to third parties without express authority is strictly forbidden.ABB Ltd.,India
-1L2:2 25.7B
-1L2:4 25.7B
-1L2:6 25.7B
A A
PE
470 459 464
Yellow-Green Black Grey
6 1.5 1.5
-X2:1
B -1U3 U1 V1 W1 PE -X99:1 2 -X96:1 2 B
5
29.6A
30.6A
X2:1
X2:3
X2:2
X2:4
X2:5
D08
DCS800
C C
Converter 230V AC 110V AC
Module X2:1 L X2:1
L
X2:2 N X2:2
+ - X2:3 PE X2:3 PE
C1 D1 X2:4 N
467
PVC Black
10
+SAD-1X9 1 2
+SAD10.3B +SAD10.3B
TO C/O PANEL
E E
* NOT IN ABB SCOPE OF SUPPLY
-1U3:D1 27.3D
-1U3:C1 27.3D
e reserve all rights in this document and in the information contained therein. Reproduction,Use or disclosure to third parties without express authority is strictly forbidden.ABB Ltd.,India
A A
A1 1 -R2 2 1 -R1 2
-X2 1
B B
-X2 2
-X1 3
-X1 1
-X1 2
-X2 3
C C
-X3 1
-X3 2
DCF 506-0140-51
D D
-X4 1 2
-1K2:13 30.3B
-1U3-X6:2 30.4B
E E
A -1U3 A
27.2B SDCS-CON-4
30.6A CONTROL BOARD
RELAY BOARD DO POW
476
-1RB2 Blue
-R1 1 -X7
1- 1+ 1 D0 1
& D0 1
O1 P1 33.2C
C1
475
B Blue B
-R2 1 -X7
2- 2+ 2 D0 2
& D0 2
O2 P2 33.3C
C2
477
Blue
-R3 -X7 D0 3
MAIN CONT1 ON
3- 3+ 3 D0 3
&
O3 P3 33.3C
C3
C 478 C
Blue
-R4 1 -X7
4- 4+ FIELD ON 4 D0 4
& D0 4
O4 P4 33.4C
C4
479
Blue
-R5 1 -X7 D0 5
5- 5+ FIELD TRIP 5 D0 5
600 &
White
1 O5 P5 33.5C 480
D C5 Blue D
-R6 1 -X7
6- 6+ FIELD HEALTHY 6 D0 6
& D0 6
O6 P6 33.5C
C6
481
Blue
-R7 1 -X7 D0 7
7- 7+ 7
601 & D0 7
White
1 O7 P7 33.6C 482
E C7 E
Blue
1 -X7 0 V GND
8
-1U3
27.2B SDCS-CON-4 CONTROL BOARD
29.6A DI-01
A -X6 A
1
-1U5-X4:1 28.4E
-1U5-X4:2 28.4E
474 DI-02
Blue Over Voltage
1 -X6
Protection 2
473
Blue
1 483 DI-03
Blue
-1K2 1
ACK Main cont. -X6
13 14 3
B B
32.4D
486 DI-04
482 Blue
Blue 1 -X6
-1X6 4 4
1
485 DI-05
Blue
-1K25 1
EMG. STOP -X6
33 34 5
32.2D
C 487 DI-06 C
Blue
1 -X6
-1X6 6 6
488 DI-07
484 Blue
Blue 1 -X6
-1X6 7 7
1
489 DI-08
Blue
1 -X6
-1X6 8 8
D D
490 +24V
Blue
1 -X6
-1X6 9 9
0V
-X6
10
E E
A A
-1U3
A11
Analog Connection Board
CONTROL BOARD
-X3 SDCS-CON2
1
2 X2:
A2
AITAC- AITAC
3 B2 AITAC+
B 4 B
A1 AI1-
AI1
5 B1
AI1+
6 A3 AI2-
AI2
B3 AI2+
7
8 A4 AI3-
AI3
B4 AI3+
9
C 10 C
7 A02 A02
-PE5 AO2
8 I-ACT **
9
0V
0V
10 +/- I-ACT
E E
B B
13 13 13
-1K28 -1K29 -1K30
33.3D 14 33.4D 14 33.5D 14
13
-1K25
32.2D 14
Ext. Interlock
-1X52 3
C C
-1X52 4 502
Black 505 508
1.5 Black Black
1.5 1.5
498
Black
1.5
495
Black
1.5
D D
A1 A1
-1K25 Y1 A1 -1K2 X1 X1
N31E A2 -1K26 A26,AC1:45A A2 -1H21 -1H22
230VAC 0.3-30s A2
230Vac
Green X2 Amber X2
220-240V 230V AC 230V AC
465 496 499 503 506 509
0V AC Grey Grey Grey Grey Grey Grey
1.5 1.5 1.5 1.5 1.5 1.5
-1X10:4 26.4D -1K28:A2 33.1E
13 14 32.3C 1 2 25.5B
Field On Field Trip
21 22 18 15 33.2A 3 4 25.5B
E 16 E
33 34 30.4C 5 6 25.5B
43 44 13 14 30.3B
Help Cont.
-1K30:13 32.6A
230V AC
A A
15
-1K26
32.3D 16 18510
Black
1.5 511 515 518
Black Black Black
1.5 1.5 1.5
B B
Digial Outputs
DO1 P1
DO2 P2 P3
DO4 P4
DO5 P5
DO6 P6
DO7 P7
-1RB2-R1 -1RB2-R2 -1RB2-R3 -1RB2-R4 -1RB2-R5 -1RB2-R6 -1RB2-R7
29.4B O1 C1 29.4B O2 C2 29.4C O3512
C3 29.4C O4 C4 29.4D O5 C5 29.4D O6 C6 29.4E O7 C7
DO3 Black
1.5
FROM C/O
+SAD-X80 41
+SAD12.4C
13
C +SAD-Q23.1 C
14 516 519 521
Black Black Black
1.5 1.5 1.5
+SAD-X80 42
+SAD12.4D
513
Black
1.5
A1 A1 A1 A1
D -1K28 -1K29 -1K30 -1K31 D
N31E A2 N31E A2 N31E A2 230VAC A2
230VAC 230VAC 230VAC
514 517 520
0V AC Grey Grey Grey
1.5 1.5 1.5
-1H22:X2 32.6E
13 33 43
-1K19 BREAK-1 ON -1K19 BREAK-2 ON -1K29 FIELD ON
14.3D 14 CMD FROM DRIVE-1 14.3D 34 CMD FROM DRIVE-1 33.4D 44 F/B TO DRIVE-2
525 529 533
B Black Black Black B
1.5 1.5 1.5
13 FIELD-1 HEALTHY 13 13
-1K31 F/B TO PROCESS -1K18 DBR ON CMD -1K56 LC ON CMD
33.5D 14 CUBICLE PLC 14.6D 14 TO C/O PANEL 17.6E 14 TO C/O PANEL
523 527 531
Yellow Black Black
1.5 1.5 1.5
D D
E E
PE
B 546 B
-1PL1 Yellow-Green
3 3 3
2.5
1 -S1 -S2 -S3
-1F19 4 4 4
MCB 2 544
1P,6A Black
1.5
535
Black
1.5 1 2 3 548
Black
-SK 1.5
554
C Black C
21 1.5
-1K22
14.5D 22536
Black 537 539 549
1.5 Black Black Black
1.5 1.5 1.5
21 21
11
-1DLS1 -1DLS2 -1DLS3
D 555
D
22550 22552 12
Black Black Black
X1 X1 X1 1.5
1.5 1.5
-1SP1 -1SP2 -1SP3
50W X2 50W X2 50W X2 X1 X1 X1
230VAC 230VAC 230VAC
-1TL1 -1TL2 -1TL3
X2 X2 X2
135 538 540 542 545 551 553
Grey Grey Grey Grey Grey Grey Grey
1.5 1.5 1.5 1.5 1.5 1.5 1.5
E -1X10:3 6.4D E
NOTE:-
1) Space heater provided in Module cubicle
2) CFL provided in Contorl cubicle