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A A
ABB LTD.
Survey no. 88/3,88/4,Near Nelamangala Tolgate Cross,
Basavanahalli Village,Kasaba hobli,
Nelamangala Taluk,Bengaluru
Karnataka
India

B B

TYPE OF DRIVE : DCS800-S02-1500-5

ORDER NUMBER : 4201241016

C CUSTOMER : M/s. DADHEECH SALES CORP. C

END USER : --

APPLICATION : BELL WINCH MOTOR FOR BLAST FURNACE-150kw

D D

E E

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Table of contents
A A
Page No. Page description
1 Title Page
2 Table of contents
2.a Table of contents
4 Single Line Diagram
B 5 Power Distribution Diagram B
6 Control Supply Distribution
7 Module Circuit Diagram
8 SDCS-CON-4 Digital Input Desgin
9 SDCS-CON-4 Digital Output Desgin Type
10 Pulse Encoder Supply
C 11 Analog Input / Output Desgin Type C
12 RDIO-01 & RAIO-01
13 Profibus Adapter Module RPBA-01
14 Common Control logic
15 Control logic Desgin Type
16 Control logic Desgin Type
17 Control logic Desgin Type
D D
18 Analog Output Design
19 ACB Control Logic Sequence
20 Door Indications
21 DCS Connection Diagram
22 DCS Connection Diagram

E 23 LCS Connection Diagram E


24 Annunciator
25 Power Distribution Diagram-FIELD

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Table of contents
A A
Page No. Page description
26 Control Supply Distribution
27 Module Circuit Diagram - FIELD
28 Field OverVoltage Protection - FIELD
29 Digital Output SDCS-CON4 - FIELD
B 30 Digital Intput SDCS-CON4 - FIELD B
31 Analog Input circuit
32 Control Logic sequence - FIELD
33 Control Logic sequence - FIELD
34 Inter Panel Logic Diagram
35 Panel Illumination Diagram
C C

D D

E E

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1 2 3 4 5 6 7 8

440V +/-10%, AC 3 PHASE 50 Hz, 440V +/-10%, AC 3 PHASE 50 Hz,


MAIN SUPPLY FROM TRANSFORMER-1 MAIN SUPPLY FROM TRANSFORMER-2
e reserve all rights in this document and in the information contained therein. Reproduction,Use or disclosure to third parties without express authority is strictly forbidden.ABB Ltd.,India

-1Q10-1Q12 -2Q10-2Q12
A -1F10-1F12 440V +/-10%, AC 3 PHASE 50 Hz, -2F10-2F12 440V +/-10%, AC 3 PHASE 50 Hz, A
3 3
MAIN SUPPLY FROM C/O PANEL MAIN SUPPLY FROM C/O PANEL
-1P1 -2P1
3 3
Door Component VAF VAF -2Q2
-1Q1 3
-1Q2 -2Q1 3
OESA32
ACB I> OESA32 ACB I> SCFUSE
1250A I>> SCFUSE 1250A I>> 3
3 170M1564,50A
Current Settable 170M1564,50A Current Settable
F1-F3
F1-F3
-1HR -1HY -1HB -2HR -2HY -2HB
R Phase Y Phase B Phase R Phase Y Phase B Phase
-1K2 -2K2
-1CT1-1CT3 A26-30-10
-2CT1-2CT3
1250/5A 1250/5A A26-30-10
2 AC1:45 A 2 AC1:45 A
B -1H1 -1H2 -1H3 -1H21 -1H22 -2H1 -2H2 -2H3 -2H21 -2H22 B
Drive Ready Drive Run Drive Trip Field On Field Trip Drive Ready Drive Run Drive Trip Field On Field Trip
DRIVE-1 SECTION DRIVE-2 SECTION
3 3
3 3
-2L2
-1H4 -1H5 -1H6 -2H4 -2H5 -2H6 -1L2 -2L1
ACB On ACB Off ACB Trip ACB On ACB Off ACB Trip
-1L1 Input Choke
Input Choke
Input Choke. 18A,512 MH
Input Choke. 18A,512 MH 10.9μH
10.9μH
1163A
VAF N A V V VAF N A V V 1163A

-1P1 -1P2 -1P3 -1P4 -1P5 -2P1 -2P2 -2P3 -2P4 -2P5
VAF Meter Motor Speed Motor Current Arm.Voltage Field Current VAF Meter Motor Speed Motor Current Arm.Voltage Field Current
1U1 1U3 2U1 2U3
1500 AMPS -1 3 3 1500 AMPS -2 3 3

Field Module

Field Module
C DC MODULE DC MODULE C
M11 M12
-1B5 -1B6 -1B7 -1B8 -1B9 -1B10 -2B5 -2B6 -2B7 -2B8 -2B9 -2B10
Reset PB Fault Accept ACB On PB ACB Off PB LC On PB LC Off PB Reset PB Fault Accept ACB On PB ACB Off PB LC On PB LC Off PB -2
-1 -1 -2 -2

25A

25A
PB PB

-2S1 -2S21 -1Q31 -2Q31


-1SW5 -1S1 -1S21 -2SW5 OVP DCCB1
DCF506-0140
TNC Switch E-Stop Field TNC Switch E-Stop Field DCCB1
E-Stop E-Stop
1000A DC 1000A DC OVP
DCF506-0140 Secheron Make
Secheron Make

D Q21 4 3
D
-Q23
Knife Switch Knife Switch
-C1 -C1 800A 63A

-K1
LINE CONT.
600A DC
220V DC
*
$ -DBR DBC 1

Existing
T-REACTOR
E 0.5946Ohm 150A DC E
740A For 6Sec/440v
-L1 1-2
2
X9 1-2
*
Field Voltage:220V
-M1
150KW, Arm.Voltage:440V
M Field Current: 10A
* NOT IN ABB SCOPE OF SUPPLY
Arm. Current: 370A
Speed:1000rpm $ MOUNTED IN SEPERATE PANEL

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1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

440V +/-10%, AC 3 PHASE 50 Hz,


MAIN SUPPLY FROM C/O PANEL
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Current
-1Q1
Incoming 1250/5A Measurement
101 110 -1CT1 119
A Busbar ACB Busbar 5 VA -1L1 Busbar
A
-1X4 1 1 2 CL 1 1 2

I>>
1250/5A -1U1:U1 7.3A

I>
102 111 -1CT2 120
Busbar Busbar 5 VA Busbar
1250/5A
-1X4 2 3 4 S1 S2 CL 1 3 4

I>>
-1U1:V1 7.3A

I>
103 112 5 VA 121
-1CT3 CL 1
Busbar Busbar Busbar
-1X4 3 104 5 6 S1 S2 5 6

I>>
-1U1:W1 7.3A

I>
DI Black
1.5 10.9μH
S1 S2
106 ACB-LSI 1163A
DI Black 113 114
E1N-PR121 115 116 Line Choke
1.5 Black Black
1250A-Fixed Black Black
2.5 2.5 117 118
108 2.5 2.5 Black Black
DI Black 2.5 2.5
B 1.5 B
-1F10 -1F11-1F12
HRC-2A 1 1 1
-1Q10-1Q12
2 2 2
105 107 109

-1P1:A1:S2 20.3C

-1P1:A2:S1 20.3C

-1P1:A2:S2 20.3C

-1P1:A3:S1 20.4C

-1P1:A3:S2 20.4C
-1P1:A1:S1 20.3C
Black Black Black
1.5 1.5 1.5

-1P1:V1 20.4C

-1P1:V2 20.4C
C -1P1:V3 20.5C C

TO VAF METER

D D

E E

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124
Black
1.5
A -1X10:7 6.3D
131 A
Grey
230VAC 1.5
230V AC Control Supply -1X10:3 6.3D
From Control C/O Panel

+SAC-X11 5 6
+SAC6.6D +SAC6.6D
122 129
Black Grey
1.5 1.5
138
Grey
1 3 13 1.5
B -1F15 B
1 3 5 11 13
MCB 2 4 14
2P,6A 123 130 -1F5

22.6B
Black Grey MPCB 12 14
1.5 1.5 2.5-4.0A

22.1B

14.2C
I> I> I>
2 4 6 139
-1X10 7 -1X10 3 Grey
136 1.5
Black
1.5

230V AC 0V AC

C C
127 1 3 5
Black
1.5
-1K5 140
14.2D 2 4 Grey 6
A09-30-10 1.5

-1K5:A2 14.1E

-1U1-X99:2 7.5B

-1SP1:X2 35.2E
-1F19:1 35.2A

-1U1-X99:1 7.5B

-1K15:15 14.1A

-1F5:1 6.6A

-1X12:1 16.1A

-1K50:A2 16.1E

-1F5:3 6.6A
137 141
Black Grey
1.5 1.5

D D

-1U1-X2:3 7.4B

-1U1-X2:4 7.4B
E E
Converter Fan

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DMDR/LV DRIVES 4201241016 YN3A116204-SAB E 6 7
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

230V AC 230V AC

-1L1:2 5.7A

-1L1:4 5.7B

-1L1:6 5.7B
e reserve all rights in this document and in the information contained therein. Reproduction,Use or disclosure to third parties without express authority is strictly forbidden.ABB Ltd.,India

-1K5:2 6.7D

-1K5:6 6.7D

-1X10:7 6.2D

-1X10:3 6.4D
A A
2
PE PE

146
Yellow-Green 147
95 Yellow-Green 125 132
2.5 Black Grey
1.5 1.5

-1U1

5 TW

6 TW
-X2:1
PE

4N
U1 V1 W1 PE -X99:1 2

3L
-X96:1 2

-X51:1
V5
B IN3 B

2
V6
D08 OUT3

Power Supply V1
PIN-4 IN1
-M55 M (POW-4)
1~ V2
OUT1
SDCS-DSL
DCS800
Communication
Converter board (COM-8x)
Module
S2
-X53:1

-X52:3

C C
2

C1
+ D1
-
145
DI Black
1.5
143
DI Black
1.5

149
Black
142 1 3 5 1.5
144
Busbar
Busbar -1F23
D D
MPCB
1.6-2.5A
I> I> I>
2 4 6
+SAD-1L + -
148 150
+SAD4.2B +SAD4.2B
Black Black
1.5 1.5
TO C/O PANEL

2 1
V
Arm.
E Voltage E
-1P4

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-1U1
7.2B
A 9.6A A
SDCS-CON-4 CONTROL BOARD
163 DI-01
Blue
-1K5 1 -X6
13 14 ACK Conv. Fan. 1
160
Blue 14.2D
1 162 DI-02
Blue
-1Q1 1 ACB -X6
33 34
ON 2
153
Blue
1 165 DI-03
B Blue
-X6 B
+SAD-1X70 1 +SAD-1X70 2 DBR1 ON ACK. 3
154 +SAD11.6C +SAD11.6C
Blue
1 164 DI-04
Blue
-1K14 1 -X6
33 34 E-Stop 4
156
15.2E
Blue FROM PROCESS PANEL
1 166 DI-05
Blue
-K25 1 -X6
+SAE-X70 1 13 14 +SAE-X70 2 FWD 5
C 155 +SAE12.3B +SAE12.3C C
Blue
1 167 DI-06
Blue
-K26 -X6
+SAE-X70 3 13 14 +SAE-X70 4 REV1 6
157 +SAE12.4B +SAE12.4C
Blue
1 168 DI-07
Blue
-K27 1 DOWN -X6
+SAE-X70 5 13 14 +SAE-X70 6 SLOW 7
+SAE12.5B +SAE12.5C
158
D Blue D
1
161 DI-08
Blue
-1K10 1 -X6
13 14 8
159
15.4E
Blue
1 +24V
-X6
9

E 0V E
-X6
10

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-1U1
7.2B
A 8.6A SDCS-CON-4 A
RELAY BOARD CONTROL BOARD
DO POW
171
-1RB1 Blue
-R1 1 Conv. Fan On. X7
1- 1+ 1 D0 1
& D0 1
O1 P1 14.2B
C1
172
Blue
-R2 1 BRAKE ON X7
B 2- 2+ 2 D0 2 B
& D0 2
O2 P2 14.3B
C2

173
Blue
-R3 1 X7 D0 3
3- 3+ ACB ON CMD 3 & D0 3

O3 P3 14.4B
C3
174
C Blue
D0 4 C
-R4 1 Drive Ready X7
4- 4+ 4
& D0 4
O4 P4 14.5B
C4

175
Blue
-R5 1 X7 D0 5
5- 5+ Drive Run 5 & D0 5
169
White
1 O5 P5 14.5B 176
C5 Blue
D 1 X7 D0 6 D
-R6 6- 6+ 6
& D0 6
O6 P6 14.6B
C6

177
Blue
-R7 X7 D0 7
7- 7+
1 Drive Trip 7 & D0 7
170
White
1 O7 P7 14.7B
C7
E X7 0 V GND E
8

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A A

-1U1
* A11
CONTROL BOARD CON-4
178 Encoder Supply
-A12 Screen
2X0.5
-1X50 1
179 -X5 ChA -
123
Screen 1 S4
2X0.5 121 100nF
A+ -1X50 2 ChA
B + B
A- 180
2 10K
Screen
B+ 2X0.5
-1X50 3
181 ChB -
B- Screen 3 456 SEE PROGRAM
2X0.5 S4
-1X50 4 121 100nF ChB
+ +
DIAGRAM
4
10K
-
NO. XXXXXX
ChZ - PAGE XXXX
5 789
S4
C 121 100nF ChZ C
+
6 S4
182 10K
Screen 3
2X0.5 12
Encoder mode: differential; RC load with
-1X50 5 GND 2
1
11
10 R= 121 Ohm and C= 100nF activated
7
3
2
12
11
Encoder mode: Single end, or if IOB-3
1 10 connected; Pull-up resistors 4.75 Ohm activated
Sense 0V
8 3
2
12
11
Encoder supply 5V, sense X5:8-9 are activate
1 10 or SDCS- POW-4
Sense 5V 3 12 Encoder mode 24V, uncontrolled
D 9
2
1
11
10
supplied from CON-4 D
183
Screen 10 5V
2X0.5 PIN-4
-1X50 6 Power 11 24V
POW-4
10 12 24V,15V,5V

E E

* NOT IN ABB SCOPE OF SUPPLY

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A A

-1U1
ANALOG CONNECTION BOARD A11

-X3 CONTROL BOARD SDCS-CON-4


1

2
X2:
3 A2 AITAC-
AITAC
B 4 AITAC+ B
B2
5 A1 AI1-
AI1
188 AI1+
6 B1
Screen
-1X52 2X0.5
4-20mA 5 189 7 A3 AI2- AI2
Screen
Speed Ref 21.3C
-1X52 6 2X0.5 AI2+
From DCS
8 B3
21.3C
9 A4 AI3- AI3
C AI3+ C
10 B4
-X4
1 A5 AI4- AI4
AI4+
2 B5
3 0V
4 +10V

MOTOR SPEED 5 -10V


-1P2
185
186 6 0V 0V
D Screen
Screen
D
2X0.5
2X0.5 MOTOR SPEED
1 2 187 7 A01 A01
184 N Screen
AO1
Screen 2X0.5 MOTOR CURRENT AO2
2X0.5 1 2 8 A02
A
MOTOR CURRENT 9 I-ACT A02
-1P3 -PE7 10 0V 0V

+/- I-ACT

E E

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-1A412 DIGITAL I/O EXTENSION MODULE


A RDIO-01 A
RDIO-01 DIGITAL INPUTS RELAY OUTPUTS
24...250VDC, 110...230VAC max contact voltage:120VDC, 250VAC
typical input currents: max. contact current/power:
192 FROM C/O 204 24VDC, 10mA: 230VAC, 4mA 5A, 24VDC: 0.4A, 120VDC: 1250VA, 250VAC
-X21
230V AC Black
+SAD-K1 Black
-DI1 R1NO 3
1.5
193 +SAD-X80 29 14 +SAD-X80 30
1.5
1 -X11 DI1A
+SAC-X90:3 18.2C
-1X10 7 13 K1
Grey 194 211
+SAD12.2A +SAD12.2B R1NC 1
1.5 Black 2012
-RO1 Black
-1X10 3
1.5 DI1B LINE CONT. ON OVER VOLTAGE 1.5
206 Black +24V R1CM
196 -1K12 200 -DI2 2
Grey
-1K13
1.5 -1K59:A1 18.2C
Black 1.5
13 14 Black1 -X12 DI2A -X22
1.5 13 14 1.5 BRAKE HEALTHY R2NO 3
15.6E -1A412-X21:3 18.3C
B 198 2052 DI2B ACK K2 B
Black 207 15.7E Black 213
-DI3 R2NC 1
1.5 Grey
+SAA-2X70 3 43 44+SAA-2X70 4
1.5
DI3A OVER SPEED -RO2 Black
3
1.5 1.5
197 +SAA35.3A +SAA-2K29 +SAA35.3B +24V R2CM 2
Black DI3B FIELD 1& 2 -1K60:A1 18.3C
4
1.5 203 ON F/B
Black
-1K29 1.5
-X10:
38 -S2
33 34 -S2
ON x x x F 01
-V1 -V2 -V3 -V4

23
AB E
CD
33.4D OFF

456
GR GR GR YE 789
DI1 DI2 DI3 WD/INIT DIP 1 2 3 4

C C

-1A413 DIGITAL I/O EXTENSION MODULE


RDIO-01
RDIO-01 DIGITAL INPUTS RELAY OUTPUTS
24...250VDC, 110...230VAC max contact voltage:120VDC, 250VAC
typical input currents: max. contact current/power:
190 202 24VDC, 10mA: 230VAC, 4mA 5A, 24VDC: 0.4A, 120VDC: 1250VA, 250VAC
-X21
230V AC Black Black
-1K57 -DI1 R1NO 3
1.5
191
1.5
1 -X11 DI1A -1A412-X22:3 18.4C
-1X10 7 33 34 K1
Grey 215
R1NC 1
1.5 208
195 17.8E 199 DCCB ON F/B -RO1 Black
-1X10 3 Grey 2 DI1B OVER CURRENT
D 1.5
Black
-1K53 Black
-DI2 +24V R1CM 2
1.5 D
1.5
33 34
1.5
1 -X12 DI2A
-1K61:A1 18.4C
-X22
R2NO 3
17.2E
2 ACB ON CMD -1A413-X21:3 18.4C
DI2B K2
R2NC 1 217
-DI3 BRAKE FAULT -RO2
DI3A Black
3
1.5
+24V R2CM 2
4 DI3B -1K62:A1 18.4C

-X10:
38 -S2
-S2
ON x x x F 01
-V1 -V2 -V3 -V4

23
AB E
CD
E OFF E

456
GR GR GR YE 789
DI1 DI2 DI3 WD/INIT DIP 1 2 3 4

Prepared 11/24/2016 PRAKASH REDDY Document Kind DCS800-S02-1500-5


Checked 11/24/2016 KALA.C Title RDIO-01 & RAIO-01
Reviewed 11/24/2016 NARAYANAPPA C
F F
Approved 11/24/2016 ANANTH.N Project No. Project Name. Rev. No. Description =Standalone
End User -- External Doc. Id. -- +SAB
Customer M/s. DADHEECH SALES CORP. Resp. (Div/Dept) Document Id. Ref. Designation Rev. Lang. Page Contd.
DMDR/LV DRIVES 4201241016 YN3A116204-SAB E 12 13
1 2 3 4 5 6 7 8
e reserve all rights in this document and in the information contained therein. Reproduction,Use or disclosure to third parties without express authority is strictly forbidden.ABB Ltd.,India 1 2 3 4 5 6 7 8

A A

-1A411 PROFIBUS ADAPTER MODULE


RPBA-01 RPBA-01 RTS RTS 4

V2
GR A 8 X1
ONLINE TXD
-X10: 34 B 3

V3 1 NOT USED
B RD RXD B
NET-
OFFLINE WORK 2 NOT USED
+5V BUS 6 -X1:
V4 +5V 3 B (DATA POSITIVE)
U
RD D-SUB
ERROR GND BUS 5 9 PIN 4 RTS
U
FEMALE
5 GND

6 +5V

7 NOT USED
C DECIMAL ROTARY CHASSIS SHLD Housing C
GND SWITCHES 8 A (DATA NEGATIVE)
-S1 -S2 -S3
CHASSIS 9 NOT USED
10x 1x

BUS ON NODE 901 901 10 SHIELD

78

78
23

23
TERMINATION OFF x ID 456 456
2

D D

E E

Prepared 11/24/2016 PRAKASH REDDY Document Kind DCS800-S02-1500-5


Checked 11/24/2016 KALA.C Title Profibus Adapter Module RPBA-01
Reviewed 11/24/2016 NARAYANAPPA C
F F
Approved 11/24/2016 ANANTH.N Project No. Project Name. Rev. No. Description =Standalone
End User -- External Doc. Id. -- +SAB
Customer M/s. DADHEECH SALES CORP. Resp. (Div/Dept) Document Id. Ref. Designation Rev. Lang. Page Contd.
DMDR/LV DRIVES 4201241016 YN3A116204-SAB E 13 14
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

126 CONVERTOR ACB ON 218 239


Black Black Black
e reserve all rights in this document and in the information contained therein. Reproduction,Use or disclosure to third parties without express authority is strictly forbidden.ABB Ltd.,India

230V AC 1.5
FAN ON BRAKE ON CMD DRIVE-2
1.5
READY DRIVE-2 RUN DBR ON DRIVE-2 1.5
TRIP
-1X10:7 6.3D -1X51:1 15.1A
15
A A
-1K15
15.2E 16 18219
Black 220 223 226 231 234
1.5 Black Black Black Black Black
1.5 1.5 1.5 1.5 1.5

DO1 P1
Digial Outputs DO2 P2
DO3 P3
DO4 P4
DO5 P5
DO6 P6
DO7 P7
-1RB1-R1 -1RB1-R2 -1RB1-R3 -1RB1-R4 -1RB1-R5 -1RB1-R6 -1RB1-R7
9.3B O1 C1 9.3B O2 C2 9.3C O3 C3 9.3C O4 C4 9.3D O5 C5 9.3D O6 C6 9.3E O7 C7
B B
227
Black
1.5

FROM C/O

+SAD-X80 31
+SAD12.3A
152
Black 33
1.5
+SAD-Q21A
224 34 232 235 237 240
Black Black Black Black Black
C 13 1.5 1.5 1.5 1.5 1.5 C
+SAD-X80 32
-1F5 228
+SAD12.3B
6.7B 14 Black
1.5

21
-1K23
14.7D 22
229
221
Black
Black
1.5
1.5

D D
A1 A1 A1 A1 A1 A1 A1
-1K5 -1K19 -1K20 -1K21 -1K22 -1K18 -1K23
A09-30-10 A2 N31E A2 N31E A2 N31E A2 N31E A2 230VAC A2 N31E A2
133 222 225 230 233 236 238
0V AC Grey
230V AC
Grey
230VAC 230VAC
Grey Grey
230VAC 230VAC
Grey Grey
230VAC
Grey
1.5 1.5 1.5 1.5 1.5 1.5 1.5
-1X10:3 6.4D -1K14:A2 15.1E

1 2 6.7C 13 14 34.3B 13 14 19.2B 13 14 19.5C 13 14 19.5C 13 14 34.4D 13 14 19.6C


3 4 6.7C 21 22 21 22 19.2B 21 22 21 22 35.3C 21 22 21 22 14.4D
E 5 6 6.7C 33 34 34.4B 33 34 33 34 21.3B 33 34 21.4B 33 34 33 34 21.5B E
13 14 8.4B 43 44 43 44 43 44 23.4B 43 44 23.5B 43 44 43 44 23.5B
53 54 15.4A
63 64 24.2B

Prepared 11/24/2016 PRAKASH REDDY Document Kind DCS800-S02-1500-5


Checked 11/24/2016 KALA.C Title Common Control logic
Reviewed 11/24/2016 NARAYANAPPA C
F F
Approved 11/24/2016 ANANTH.N Project No. Project Name. Rev. No. Description =Standalone
End User -- External Doc. Id. -- +SAB
Customer M/s. DADHEECH SALES CORP. Resp. (Div/Dept) Document Id. Ref. Designation Rev. Lang. Page Contd.
DMDR/LV DRIVES 4201241016 YN3A116204-SAB E 14 15
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

242 247 250 251 260


Black Black Black Black Black
e reserve all rights in this document and in the information contained therein. Reproduction,Use or disclosure to third parties without express authority is strictly forbidden.ABB Ltd.,India

230V AC 1.5 1.5 1.5 1.5 1.5


-1RB1-R7:P7 14.7A -1A412-X21:3 18.1A
A A
53
-1K23
-1X51 1 14.7D 54252
Black 253
23.2C
1.5 Black
1.5
1
-S11
Emg. Stop 2 +SAC-X90 1 +SAC-X90 3
LCB +SAC11.3C +SAC11.5C

B -1X51 2 B
23.2C 23 33 23 33 FROM BRAKE
243
Black +SAC-K2 +SAC-K10 +SAC-K4 +SAC-K11 PANEL
1.5 3 24 34 24 34
-1B5
Reset
4 256
-1X52 1 Black
21.1C 1.5
+SAC-X90 2 +SAC-X90 4
+SAC11.3D +SAC11.5D

-1X52 2
21.1C
C 13 13 C
244 3
-1K14 -1B6
Black Fault -1K11
1.5 15.2E 14 15.4E 14
4 Accept
254
Black
1.5 261 263
1 258 Black Black
Black
-1S1 1.5
1.5 1.5
Emg. Stop 2 248
Black
1.5
245
Black 257
1.5 Black
D 1.5 D

A1 Y1 A1 A1 A1 A1 A1
-1K14 -1K15 -1K10 -1K11 -1K12 -1K13
230VAC A2 0.3-30s A2 N31E A2 N31E A2 N31E A2 N31E A2
N31E 220-240V 230VAC 230VAC 230VAC 230VAC
241 246 249 255 259 262 264
Grey Grey Grey Grey Grey Grey Grey
0V AC 1.5 1.5 1.5 1.5 1.5 1.5 1.5
-1K23:A2 14.8E -1K59:A2 18.1E
E Emergency stop RESET Fault Accept BRAKE-1 HEALTHY BRAKE-2 HEALTHY E
13 14 15.2C 18 13 14 8.4E 13 14 15.5C 13 14 12.2B 13 14 12.3B
21 22 16 15 14.2A 21 22 17.3B 21 22 21 22 21 22
33 34 8.5C 33 34 24.7B 33 34 24.7B 33 34 33 34
43 44 22.6B 43 44 43 44 43 44 43 44
53 54 17.5B

Prepared 11/24/2016 PRAKASH REDDY Document Kind DCS800-S02-1500-5


Checked 11/24/2016 KALA.C Title Control logic Desgin Type
Reviewed 11/24/2016 NARAYANAPPA C
F F
Approved 11/24/2016 ANANTH.N Project No. Project Name. Rev. No. Description =Standalone
End User -- External Doc. Id. -- +SAB
Customer M/s. DADHEECH SALES CORP. Resp. (Div/Dept) Document Id. Ref. Designation Rev. Lang. Page Contd.
DMDR/LV DRIVES 4201241016 YN3A116204-SAB E 15 16
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
265
Black
e reserve all rights in this document and in the information contained therein. Reproduction,Use or disclosure to third parties without express authority is strictly forbidden.ABB Ltd.,India

230V AC 1.5
-1X10:7 6.3D -1B7:13 17.2A
A A

-1X12 1

HT14.21 -1X12 4

362 273 275


B Black Black
B
1.5 1.5
366 159
-D1-125 -D2-101 -HT14.7
D1-30.1 1 5
-1SW5 -1SW5
TNC SWITCH 2 6
240V AC 240V AC 363
369 160 274 276
353 357 347 348 Black Black
1.5 1.5
-1X12 5
-1X12 2 -1X12 3
C -1X15 1 2 3 4 C

271
266 268 Black HT14.21
Black Black 1.5
1.5 1.5 WTT
WTA

D D
TRANSFORMER 2T2 OF 4TP43

A1 A1 A1
-1K50 -1K51 -1K52
230VAC A2 230VAC A2 230VAC A2
N31E N31E N31E
134 267 269 272
0V AC Grey Grey Grey Grey
1.5 1.5 1.5 1.5
-1X10:3 6.3D -1K53:A2 17.2E
Winding Temp. Winding Temp. HT Braker
E Alarm Trip ON F/B E
13 14 21.6B 13 14 17.3B 13 14 22.5B
21 22 21 22 21 22 17.4B
33 34 24.4B 33 34 33 34
43 44 43 44 43 44
31 32 24.5B

Prepared 11/24/2016 PRAKASH REDDY Document Kind DCS800-S02-1500-5


Checked 11/24/2016 KALA.C Title Control logic Desgin Type
Reviewed 11/24/2016 NARAYANAPPA C
F F
Approved 11/24/2016 ANANTH.N Project No. Project Name. Rev. No. Description =Standalone
End User -- External Doc. Id. -- +SAB
Customer M/s. DADHEECH SALES CORP. Resp. (Div/Dept) Document Id. Ref. Designation Rev. Lang. Page Contd.
DMDR/LV DRIVES 4201241016 YN3A116204-SAB E 16 17
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
270 278 287 291 298 306 308
Black Black Black Black Black Black Black
230V AC 1.5 1.5 1.5 1.5 1.5 1.5 1.5
e reserve all rights in this document and in the information contained therein. Reproduction,Use or disclosure to third parties without express authority is strictly forbidden.ABB Ltd.,India

-1X12:4 16.6A

A A
-1X12 6 FROM C/O
LCS
*
+SAD-X80 35
+SAD12.5A
171 13 53
277
Black -1B9 +SAD-K1A
1.5 LC ON 14 54
286 53 PB
13
Black
1.5
-1K14 292
293 -SA3 305 +SAD-X80
307 36
15.2E 54Black Black ON Black Black +SAD12.5B
1.5 FROM PROCESS
283 14 -1X12
13 13 Black 1.5 1.5 1.5
B PANEL 173 8 B
-1B7 -1K53 1.5
ACB ON 14 17.2E 14 21
280 13
PB 21
Black
-1K51 -1K52 11
FROM C/O
279 1.5
-1K10 284 +SAE-X70 19
15.4E 22Black 16.2E 14 16.6E 22
+SAE12.7B -SA3
Black 1.5 43 OFF 12
1.5 33
+SAD-X80 37
11 33 288
-1K56 +SAD12.6A
Black
+SAE-K20A 17.6E 44
-1B8 -1K54 285 34 174
13
1.5 289
ACB OFF 12 17.3E 34Black +SAD-K25
PB 1.5 Black 295
1.5
+SAE-X70 20 14
+SAE12.7C Black
1.5 299
294
Black
Black +SAD-X80 38
C -1X12 71.5 +SAD12.6B C
FROM C/O 1.5
11
-1B10 300
+SAD-X80 33 LC OFF 12Black
+SAD12.4A PB 1.5
53
281 43
Black -1Q1 301
+SAD-Q21A 54Black 309
1.5
44 1.5 Black
1.5
13
+SAD-X80 34
-1K55 302
+SAD12.4B 17.5E 14Black
296 1.5
Black 13
D 1.5 -1K57 D
303
17.8E 14Black
1.5

A1 A1 A1 A1
A1
-1K53 -1K55 -1K56 -1K57
230VAC A2 -1K54 230VAC A2 230VAC A2 230VAC A2
N31E 230VAC A2 N31E N31E N31E
282 N31E 290 297 304
0V AC Grey Grey Grey Grey
1.5 1.5 1.5 1.5
-1K52:A2 16.6E
LC READY LC ON DCCB ON
E ACB ON CMD TO CLOSE CMD F/B E
13 14 17.2B ACB TRIP CMD 13 14 17.6D 13 14 34.6D 13 14 17.6D
21 22 13 14 19.2B 21 22 21 22 21 22 22.4B
33 34 12.2D 21 22 33 34 33 34 33 34 12.2D
43 44 33 34 17.3C 43 44 43 44 17.5C 43 44 22.4B
43 44 31 32 24.5B
* Not In ABB Scope Of Supply

Prepared 11/24/2016 PRAKASH REDDY Document Kind DCS800-S02-1500-5


Checked 11/24/2016 KALA.C Title Control logic Desgin Type
Reviewed 11/24/2016 NARAYANAPPA C
F F
Approved 11/24/2016 ANANTH.N Project No. Project Name. Rev. No. Description =Standalone
End User -- External Doc. Id. -- +SAB
Customer M/s. DADHEECH SALES CORP. Resp. (Div/Dept) Document Id. Ref. Designation Rev. Lang. Page Contd.
DMDR/LV DRIVES 4201241016 YN3A116204-SAB E 17 18
1 2 3 4 5 6 7 8
e reserve all rights in this document and in the information contained therein. Reproduction,Use or disclosure to third parties without express authority is strictly forbidden.ABB Ltd.,India 1 2 3 4 5 6 7 8

210 209 212 214 216


230V AC Black Black Black Black Black
A 1.5 1.5 1.5 1.5 1.5 A
+SAC-X90:3 15.8A -1K20:21 19.1A

B B

-1A412-X21:3 12.7B -1A412-X22:3 12.7B -1A413-X21:3 12.7D -1A413-X22:3 12.7D

Over Voltage Over Speed Over Current Brake Fault

-1A412-X21:2 12.7B -1A412-X22:2 12.7B -1A413-X21:2 12.7D -1A413-X22:2 12.7E

C C

D D

A1 A1 A1 A1
-1K59 -1K60 -1K61 -1K62
N31E A2 N31E A2 N31E A2 N31E A2
310 311 312 313
230V AC 230V AC 230V AC 230V AC
Grey Grey Grey Grey
1.5 1.5 1.5 1.5
-1K13:A2 15.8E -1X41:2 19.1E
Over Voltage Over Speed Over Current BRAKE FAULT
13 14 21.7B 13 14 21.7B 13 14 21.8B 13 14 22.7B
21 22 21 22 21 22 21 22
E 33 34 24.3B 33 34 24.3B 33 34 24.4B 33 34 24.5B E
0V AC
43 44 43 44 43 44 43 44

Prepared 11/24/2016 PRAKASH REDDY Document Kind DCS800-S02-1500-5


Checked 11/24/2016 KALA.C Title Analog Output Design
Reviewed 11/24/2016 NARAYANAPPA C
F F
Approved 11/24/2016 ANANTH.N Project No. Project Name. Rev. No. Description =Standalone
End User -- External Doc. Id. -- +SAB
Customer M/s. DADHEECH SALES CORP. Resp. (Div/Dept) Document Id. Ref. Designation Rev. Lang. Page Contd.
DMDR/LV DRIVES 4201241016 YN3A116204-SAB E 18 19
1 2 3 4 5 6 7 8
e reserve all rights in this document and in the information contained therein. Reproduction,Use or disclosure to third parties without express authority is strictly forbidden.ABB Ltd.,India 1 2 3 4 5 6 7 8

315 322 328 332 336 339 342 345 348 351 354
230V AC Black Black Black Black Black Black Black Black Black Black Black
A 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 A
-1A413-X22:3 18.6A -1P1:L 20.2A

314 13
Black -1K20
1.5 14.4D 14

21 13
-1K20 -1K54 323
14.4D 22 17.3E
317 14 Black
Black 1.5
B 1.5 B
316
Black
1.5 96 98
13 13 13 43 21 13
-1Q1 -1Q1 -1K58
95
-1K21 -1K22 -1K23 -1Q1
-1X41 1 -1X41 3 -1X41 5 -1X41 7 14.5D 14 14.5D 14 14.7D 14 44 22 19.4E 14
318 324
Black Black
1.5 1.5

23 11
C C
-1Q1 -1Q1 329 333 340 343 346 349 352 355
24 12 Black Black Black Black Black Black Black
1.5 1.5 1.5 1.5 Black
1.5 337 1.5 1.5
1.5
Black
1.5
319
325
Black
Black
1.5
1.5

-1Q1 C1 D1 U1
C11 X1 X1 X1 X1 X1 X1
D -YO -YC -YU -M M
D
U2334
-1H1 -1H2 -1H3 -1H4 -1H5 -1H6
C12
320 C2 D2 White X2 Green X2 AMBER X2 Red X2 Green X2 Amber X2
326 330 Grey
Grey Drive Ready Drive Run Drive Trip ACB ON ACB OFF 230V AC
Grey Grey 1.5
1.5
1.5 1.5
A1
-1K58
-1X41 -1X41 230VAC A2
-1X41 2 4 6 -1X41 8
N31E
321 327 331 335 338 341 344 347 350 353 356
0V AC Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey Grey
1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
-1K62:A2 18.6E -1P1:N 20.2E
11 12 19.2C ACB TRIP
13 14 22.2B ACB ON ACB OFF ACB TRIP
E DRIVE-2 READY DRIVE-2 RUN DRIVE-2 TRIP E
21 22 19.7C 13 14 19.8C (Red) (Green) (Amber)
23 24 19.2C 21 22 (White) (Green) (Amber)
31 32 22.2B
M - ACB CHARGING MOTOR 33 34 22.3B
33 34 8.4B YU- ACB UNDERVOLTAGE RELAY 43 44 24.4B
43 44 19.7C YC- ACB CLOSING RELAY
53 54 17.6D YO- ACB OPENING RELAY
98 95 19.4C
96

Prepared 11/24/2016 PRAKASH REDDY Document Kind DCS800-S02-1500-5


Checked 11/24/2016 KALA.C Title ACB Control Logic Sequence
Reviewed 11/24/2016 NARAYANAPPA C
F F
Approved 11/24/2016 ANANTH.N Project No. Project Name. Rev. No. Description =Standalone
End User -- External Doc. Id. -- +SAB
Customer M/s. DADHEECH SALES CORP. Resp. (Div/Dept) Document Id. Ref. Designation Rev. Lang. Page Contd.
DMDR/LV DRIVES 4201241016 YN3A116204-SAB E 19 20
1 2 3 4 5 6 7 8
e reserve all rights in this document and in the information contained therein. Reproduction,Use or disclosure to third parties without express authority is strictly forbidden.ABB Ltd.,India 1 2 3 4 5 6 7 8

A A
230V AC
-1K58:13 19.8A -1K21:43 23.3A

-1CT1:S1 5.5C

-1CT1:S2 5.5C

-1CT2:S1 5.5C

-1CT2:S2 5.6C

-1CT3:S1 5.6C

-1CT3:S2 5.6C

-1F10:2 5.2C

-1F11:2 5.3C

-1F12:2 5.3C
B B

362
Black
1.5
C 361 C
Black
1.5
360
Black
1.5

-1HR -1HY -1HB


Red X1 Yellow X1 Blue X1
230V AC 230V AC 230V AC
X2 X2 X2
-1P1 363
A1:S1

A1:S2

A2:S1

A2:S2

A3:S1

A3:S2
V1 V2 V3
ELF3259,CL1 Black
1.5 364
D L Black D
Line Current Line Voltage 1.5
VOLTAGE/CURRENT
N
VN
FREQUENCY

'R' Phase Ind.

'B' Phase Ind.


'Y' Phase Ind.
359
Yellow-Green
2.5

E 358 PE E
0V AC Grey 2
1.5
-1H6:X2 19.8E -1X51:18 23.3B

Prepared 11/24/2016 PRAKASH REDDY Document Kind DCS800-S02-1500-5


Checked 11/24/2016 KALA.C Title Door Indications
Reviewed 11/24/2016 NARAYANAPPA C
F F
Approved 11/24/2016 ANANTH.N Project No. Project Name. Rev. No. Description =Standalone
End User -- External Doc. Id. -- +SAB
Customer M/s. DADHEECH SALES CORP. Resp. (Div/Dept) Document Id. Ref. Designation Rev. Lang. Page Contd.
DMDR/LV DRIVES 4201241016 YN3A116204-SAB E 20 21
1 2 3 4 5 6 7 8
e reserve all rights in this document and in the information contained therein. Reproduction,Use or disclosure to third parties without express authority is strictly forbidden.ABB Ltd.,India 1 2 3 4 5 6 7 8

A A

371
Yellow
FROM C/O 1.5 373 375 377 379
365 367 369
Yellow Yellow Yellow Yellow
Yellow Yellow Yellow
1.5 1.5 1.5 1.5
1.5 1.5 1.5 +SAD-X80 39
+SAD12.7A

53
13 13 13 13
B 33 33 33 +SAD-Q21A B
54
-1K50 -1K59 -1K60 -1K61
-1K21 -1K22 -1K23 16.2E 14 18.2D 14 18.3D 14 18.4D 14
14.5D 34 14.5D 34 14.7D 34
+SAD-X80 40
374 376 378 380
366 368 370 372
+SAD12.7B
Yellow Yellow Yellow Yellow Yellow Yellow Yellow
Yellow 1.5 1.5 1.5 1.5
1.5 1.5 1.5 1.5
DCS/PLC

-1X52 1 2 9 10 11 12 5 6 -1X52 21 22 -1X52 23 24 -1X52 25 26 -1X52 27 28 -1X52 29 30-1X52 31 32 -1X52 33 34 -1X52 35 36


15.2C 15.2C 11.4C 11.4C
MOTOR CURRENT FEEDBACK

C C
MOTOR SPEED FEEDBACK
EXTERNAL INTERLOCK

4-20mA Speed Ref.

Drive-1 Over Current


Drive-1 Over Voltage

Drive-1 Over Speed


Drive-1 Over Temp
Drive-1 Selected
Drive-1 Ready

Drive-1 Run

Drive-1 Trip
1 1

-2P03 N -2P04 A
D 2 2 D

9 10 11 12 11 12 11 12 13 14 13 14 13 14 13 14
-2

E E

* NOT IN ABB SCOPE OF SUPPLY

Prepared 11/24/2016 PRAKASH REDDY Document Kind DCS800-S02-1500-5


Checked 11/24/2016 KALA.C Title DCS Connection Diagram
Reviewed 11/24/2016 NARAYANAPPA C
F F
Approved 11/24/2016 ANANTH.N Project No. Project Name. Rev. No. Description =Standalone
End User -- External Doc. Id. -- +SAB
Customer M/s. DADHEECH SALES CORP. Resp. (Div/Dept) Document Id. Ref. Designation Rev. Lang. Page Contd.
DMDR/LV DRIVES 4201241016 YN3A116204-SAB E 21 22
1 2 3 4 5 6 7 8
e reserve all rights in this document and in the information contained therein. Reproduction,Use or disclosure to third parties without express authority is strictly forbidden.ABB Ltd.,India 1 2 3 4 5 6 7 8

A A

381 385 391 399


383 387 389 393 395 397
Yellow Yellow Yellow Yellow
Yellow Yellow Yellow Yellow Yellow Yellow
1.5 1.5 1.5 1.5
1.5 1.5 1.5 1.5 1.5 1.5

B 11 31 21 13 B
13 33 43 13 13 43
-1F5 -1Q1 -1Q1 -1K58 -1K57 -1K57 -1K52 -1F15 -1K14 -1K62
6.7B 12 32 17.8E 22 18.4D 14
14 19.4E 34 17.8E 44 16.6E 14 6.3B 14 15.2E 44
382 386 392 400
384 388 390 394 396 398 Yellow
Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow
1.5 1.5 1.5 1.5
1.5 1.5 1.5 1.5 1.5 1.5

DCS/PLC

-1X52 37 38-1X52 39 40 -1X52 41 42 -1X52 43 44 -1X52 45 46 -1X52 47 48 -1X52 49 50 -1X52 51 52 -1X52 53 54 -1X52 55 56
*

C C

Drive-1 Cont.Supply Healthy


Drive-1 HT Breaker On

Drive-1 EMER.Stop PB
Drive-1 Cool Fan fault

Drive-1 DCCB Off


Drive-1 DCCB On
Drive-1 ACB Trip
Drive-1 ACB Off
Drive-1 ACB On

Brake Fault
D D

13 14
13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14

E E

* NOT IN ABB SCOPE OF SUPPLY

Prepared 11/24/2016 PRAKASH REDDY Document Kind DCS800-S02-1500-5


Checked 11/24/2016 KALA.C Title DCS Connection Diagram
Reviewed 11/24/2016 NARAYANAPPA C
F F
Approved 11/24/2016 ANANTH.N Project No. Project Name. Rev. No. Description =Standalone
End User -- External Doc. Id. -- +SAB
Customer M/s. DADHEECH SALES CORP. Resp. (Div/Dept) Document Id. Ref. Designation Rev. Lang. Page Contd.
DMDR/LV DRIVES 4201241016 YN3A116204-SAB E 22 23
1 2 3 4 5 6 7 8
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357 401 404


Black Black Black
230V AC 1.5 1.5 1.5
A -1P1:L 20.3A -1A11-~/+VE 24.6D A

403 406
Grey Grey
0V AC 1.5 1.5
-1P1:N 20.3E -1A11-~/-VE 24.6D

43 43 43
B B
-1K21 -1K22 -1K23
14.5D 44 14.5D 44 14.7D 44

402 405 408


Black Black Black
1.5 1.5 1.5

LCB/FIELD

-1X51 1 2 9 10 11 12 17 18 19 20 21 22
15.2B 15.2B
C C

MOTOR CURRENT FEEDBACK


MOTOR SPEED FEEDBACK

X1 X1 X1
Emergency Stop

-H11 -H12 -H13


Drive Ready X2 Drive Run X2 Drive Trip X2

D -S10 1
1 1
D
-2P01 N -2P02 A
2
2 2

E E

Prepared 11/24/2016 PRAKASH REDDY Document Kind DCS800-S02-1500-5


Checked 11/24/2016 KALA.C Title LCS Connection Diagram
Reviewed 11/24/2016 NARAYANAPPA C
F F
Approved 11/24/2016 ANANTH.N Project No. Project Name. Rev. No. Description =Standalone
End User -- External Doc. Id. -- +SAB
Customer M/s. DADHEECH SALES CORP. Resp. (Div/Dept) Document Id. Ref. Designation Rev. Lang. Page Contd.
DMDR/LV DRIVES 4201241016 YN3A116204-SAB E 23 24
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
410 411 413 415 418 422 424 426 428 430 432 434 436 441
Black Black Black Black Black Black Black Black Black Black Black Black Black Black
e reserve all rights in this document and in the information contained therein. Reproduction,Use or disclosure to third parties without express authority is strictly forbidden.ABB Ltd.,India

1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
-1X10 7

230V AC +SAC-X90 9
+SAC11.6C
A A

+SAC-K18
+SAC-K17
31 31
63 21
33 33
-1K23 -1K31 32 32
-1K11 -1K10
14.7D 64 33.5D 22
15.4E 34 15.4E 34
33 33 33 43 31 31 33

+SAC-X90 10 -1K60 -1K61 -1K50 -1K58 -1K52 -1K57 -1K62 443


414 416
+SAC11.6D 18.3D 34 18.4D 34 16.2E 34 19.4E 44 16.6E 32 17.8E 32 18.4D 34 -1X60 15 -1X60 16 17 442 Black
Black Black 419 33 Black
425 427 429 431 433 435 437 438 439 440 1.5
1.5 1.5 Black 1.5
1.5
-1K59 423 Black Black Black Black Black Black Black Black Black Black
18.2D 34Black 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
B 1.5 B
-1A11
-C -F1 -F2 -F3 -F4 -F5 -F6 -F7 -F8 -F9 -F10 -F11 -F12
-TEST -MUTE -ACK -RESET

Over Speed

Brake Fault
Over Curre.
Over Vol.
Brake Fail
Drive Trip

FAULT ACCEPT
Field Fail.

Over Temp.

HT Braker

DCCB Off
ACB Trip

SPARE

RESET
Off
16 CHANNEL ANNUNCIATOR
C C

SPARE
Spare

Spare
Spare

-C -F13 -F14 -F15 -F16 -~/+VE -~/-VE

412 417 420 421


Black Black Black Black 407
1.5 1.5 1.5 1.5 Black
1.5
409
-1K23:43 23.6A Grey
1.5
D -1X51:22 23.6B D
-1X60 18 19 20 -1X60 21

E E

Prepared 11/24/2016 PRAKASH REDDY Document Kind DCS800-S02-1500-5


Checked 11/24/2016 KALA.C Title Annunciator
Reviewed 11/24/2016 NARAYANAPPA C
F F
Approved 11/24/2016 ANANTH.N Project No. Project Name. Rev. No. Description =Standalone
End User -- External Doc. Id. -- +SAB
Customer M/s. DADHEECH SALES CORP. Resp. (Div/Dept) Document Id. Ref. Designation Rev. Lang. Page Contd.
DMDR/LV DRIVES 4201241016 YN3A116204-SAB E 24 25
1 2 3 4 5 6 7 8
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A 440V +/-10%, AC 3 PHASE 50 Hz, A


MAIN SUPPLY FROM C/O PANEL

444
-1Q2 447 -1K2 450 453
PVC Black PVC Black A26-30-11 PVC Black -1L2 PVC Black
10 10 10 CHOKE 18A,512 MH 10
-X7 1 445 1 -1F1 2 448 132.4D2 451 1 2 454
PVC Black PVC Black PVC Black PVC Black -1U3:U1 27.2A
10 -1F2 10 10 10
-X7 2 446 3 4 449 3 4 452 3 4 455
PVC Black PVC Black PVC Black PVC Black -1U3:V1 27.3A
10 -1F3 10 10 10
-X7 3 5 6 5 6 5 6
-1U3:W1 27.3A
OESA-63A
B SC FUSE-50A B

C C

D D

E E

Prepared 11/24/2016 PRAKASH REDDY Document Kind DCS800-S02-0025-5


Checked 11/24/2016 KALA.C Title Power Distribution Diagram-FIELD
Reviewed 11/24/2016 NARAYANAPPA C
F F
Approved 11/24/2016 ANANTH.N Project No. Project Name. Rev. No. Description =Standalone
End User -- -- External Doc. Id. -- +SAB
Customer M/s. DADHEECH SALES CORP. Resp. (Div/Dept) Document Id. Ref. Designation Rev. Lang. Page Contd.
DMDR/LV DRIVES 4201241016 YN3A116204-SAB E 25 26
1 2 3 4 5 6 7 8
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A A

230V AC Control Supply


From Control C/O Panel

+SAC-X11 7 8
+SAC6.7D +SAC6.7D
456 461
Black Grey
B 1.5 1.5 B

1 3
-1F16
MCB 2 4
2P,6A
457 462
Black Grey
1.5 1.5

C -1X10 6 -1X10 4
C

230V AC 0V AC
-1X52:3 32.2A

-1U3-X99:1 27.5A

-1U3-X99:2 27.5A

-1K25:A2 32.2E
D D

E E

Prepared 11/24/2016 PRAKASH REDDY Document Kind DCS800-S02-0025-5


Checked 11/24/2016 KALA.C Title Control Supply Distribution
Reviewed 11/24/2016 NARAYANAPPA C
F F
Approved 11/24/2016 ANANTH.N Project No. Project Name. Rev. No. Description =Standalone
End User -- -- External Doc. Id. -- +SAB
Customer M/s. DADHEECH SALES CORP. Resp. (Div/Dept) Document Id. Ref. Designation Rev. Lang. Page Contd.
DMDR/LV DRIVES 4201241016 YN3A116204-SAB E 26 27
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

-1X10:6 26.3D

-1X10:4 26.4D
e reserve all rights in this document and in the information contained therein. Reproduction,Use or disclosure to third parties without express authority is strictly forbidden.ABB Ltd.,India

-1L2:2 25.7B

-1L2:4 25.7B

-1L2:6 25.7B
A A

PE
470 459 464
Yellow-Green Black Grey
6 1.5 1.5

-X2:1
B -1U3 U1 V1 W1 PE -X99:1 2 -X96:1 2 B

5
29.6A
30.6A

X2:1

X2:3

X2:2

X2:4

X2:5
D08

Power Supply PIN-4


-M55 M M
-M56
1~ 1~

DCS800
C C
Converter 230V AC 110V AC
Module X2:1 L X2:1
L
X2:2 N X2:2
+ - X2:3 PE X2:3 PE
C1 D1 X2:4 N

467
PVC Black
10

469 -1U5-X11:1 28.5A


466 PVC Black
PVC Black 10 TO OVP
D 10 468 -1U5-X12:1 28.6A D
PVC Black
10

+SAD-1X9 1 2
+SAD10.3B +SAD10.3B

TO C/O PANEL

E E
* NOT IN ABB SCOPE OF SUPPLY

Prepared 11/24/2016 PRAKASH REDDY Document Kind DCS800-S02-0025-5


Checked 11/24/2016 KALA.C Title Module Circuit Diagram - FIELD
Reviewed 11/24/2016 NARAYANAPPA C
F F
Approved 11/24/2016 ANANTH.N Project No. Project Name. Rev. No. Description =Standalone
End User -- -- External Doc. Id. -- +SAB
Customer M/s. DADHEECH SALES CORP. Resp. (Div/Dept) Document Id. Ref. Designation Rev. Lang. Page Contd.
DMDR/LV DRIVES 4201241016 YN3A116204-SAB E 27 28
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

-1U3:D1 27.3D
-1U3:C1 27.3D
e reserve all rights in this document and in the information contained therein. Reproduction,Use or disclosure to third parties without express authority is strictly forbidden.ABB Ltd.,India

A A

-1U5 -X11 1 -X12 1

A1 1 -R2 2 1 -R1 2
-X2 1
B B
-X2 2

-X1 3

SDCS- FEP-1 (500V)


SDCS- FEP-2 (690V) -U3
-1U5-X1:2 28.5C28.5C
-1U5-X1:1

-X1 1

-X1 2

-X2 3
C C
-X3 1

-X3 2

DCF 506-0140-51
D D
-X4 1 2
-1K2:13 30.3B

-1U3-X6:2 30.4B

E E

Prepared 11/24/2016 PRAKASH REDDY Document Kind DCS800-S02-0025-5


Checked 11/24/2016 KALA.C Title Field OverVoltage Protection - FIELD
Reviewed 11/24/2016 NARAYANAPPA C
F F
Approved 11/24/2016 ANANTH.N Project No. Project Name. Rev. No. Description =Standalone
End User -- -- External Doc. Id. -- +SAB
Customer M/s. DADHEECH SALES CORP. Resp. (Div/Dept) Document Id. Ref. Designation Rev. Lang. Page Contd.
DMDR/LV DRIVES 4201241016 YN3A116204-SAB E 28 29
1 2 3 4 5 6 7 8
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A -1U3 A
27.2B SDCS-CON-4
30.6A CONTROL BOARD
RELAY BOARD DO POW
476
-1RB2 Blue
-R1 1 -X7
1- 1+ 1 D0 1
& D0 1
O1 P1 33.2C
C1
475
B Blue B
-R2 1 -X7
2- 2+ 2 D0 2
& D0 2
O2 P2 33.3C
C2

477
Blue
-R3 -X7 D0 3
MAIN CONT1 ON
3- 3+ 3 D0 3
&
O3 P3 33.3C
C3
C 478 C
Blue
-R4 1 -X7
4- 4+ FIELD ON 4 D0 4
& D0 4
O4 P4 33.4C
C4

479
Blue
-R5 1 -X7 D0 5
5- 5+ FIELD TRIP 5 D0 5
600 &
White
1 O5 P5 33.5C 480
D C5 Blue D
-R6 1 -X7
6- 6+ FIELD HEALTHY 6 D0 6
& D0 6
O6 P6 33.5C
C6

481
Blue
-R7 1 -X7 D0 7
7- 7+ 7
601 & D0 7
White
1 O7 P7 33.6C 482
E C7 E
Blue
1 -X7 0 V GND
8

Prepared 11/24/2016 PRAKASH REDDY Document Kind DCS800-S02-0025-5


Checked 11/24/2016 KALA.C Title Digital Output SDCS-CON4 - FIELD
Reviewed 11/24/2016 NARAYANAPPA C
F F
Approved 11/24/2016 ANANTH.N Project No. Project Name. Rev. No. Description =Standalone
End User -- -- External Doc. Id. -- +SAB
Customer M/s. DADHEECH SALES CORP. Resp. (Div/Dept) Document Id. Ref. Designation Rev. Lang. Page Contd.
DMDR/LV DRIVES 4201241016 YN3A116204-SAB E 29 30
1 2 3 4 5 6 7 8
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-1U3
27.2B SDCS-CON-4 CONTROL BOARD
29.6A DI-01
A -X6 A
1

-1U5-X4:1 28.4E

-1U5-X4:2 28.4E
474 DI-02
Blue Over Voltage
1 -X6
Protection 2
473
Blue
1 483 DI-03
Blue
-1K2 1
ACK Main cont. -X6
13 14 3
B B
32.4D
486 DI-04
482 Blue
Blue 1 -X6
-1X6 4 4
1

485 DI-05
Blue
-1K25 1
EMG. STOP -X6
33 34 5

32.2D
C 487 DI-06 C
Blue
1 -X6
-1X6 6 6

488 DI-07
484 Blue
Blue 1 -X6
-1X6 7 7
1

489 DI-08
Blue
1 -X6
-1X6 8 8
D D

490 +24V
Blue
1 -X6
-1X6 9 9

0V
-X6
10

E E

Prepared 11/24/2016 PRAKASH REDDY Document Kind DCS800-S02-0025-5


Checked 11/24/2016 KALA.C Title Digital Intput SDCS-CON4 - FIELD
Reviewed 11/24/2016 NARAYANAPPA C
F F
Approved 11/24/2016 ANANTH.N Project No. Project Name. Rev. No. Description =Standalone
End User -- -- External Doc. Id. -- +SAB
Customer M/s. DADHEECH SALES CORP. Resp. (Div/Dept) Document Id. Ref. Designation Rev. Lang. Page Contd.
DMDR/LV DRIVES 4201241016 YN3A116204-SAB E 30 31
1 2 3 4 5 6 7 8
e reserve all rights in this document and in the information contained therein. Reproduction,Use or disclosure to third parties without express authority is strictly forbidden.ABB Ltd.,India 1 2 3 4 5 6 7 8

A A
-1U3
A11
Analog Connection Board

CONTROL BOARD
-X3 SDCS-CON2
1

2 X2:
A2
AITAC- AITAC
3 B2 AITAC+

B 4 B
A1 AI1-
AI1
5 B1
AI1+

6 A3 AI2-
AI2
B3 AI2+
7

8 A4 AI3-
AI3
B4 AI3+
9

C 10 C

A5 AI4- SEE PROGRAM


-X4 AI4
B5 AI4+ DIAGRAM
1
2 NO. XXXXXX
0V PAGE XXXX
3 +10V
Field Current
491 492 4
Screen -1P5 Screen
5
-10V
2X0.5 2X0.5
1 2 0V 0V (A0%)
A
D FIELD CURRENT 6 D
AO1 A01 A01

7 A02 A02

-PE5 AO2
8 I-ACT **
9
0V
0V
10 +/- I-ACT

E E

Prepared 11/24/2016 PRAKASH REDDY Document Kind DCS800-S02-0025-5


Checked 11/24/2016 KALA.C Title Analog Input circuit
Reviewed 11/24/2016 NARAYANAPPA C
F F
Approved 11/24/2016 ANANTH.N Project No. Project Name. Rev. No. Description =Standalone
End User -- -- External Doc. Id. -- +SAB
Customer M/s. DADHEECH SALES CORP. Resp. (Div/Dept) Document Id. Ref. Designation Rev. Lang. Page Contd.
DMDR/LV DRIVES 4201241016 YN3A116204-SAB E 31 32
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
460 493 497 500 501 504
Black Black Black Black Black Black
Emergency stop Input Cont.
e reserve all rights in this document and in the information contained therein. Reproduction,Use or disclosure to third parties without express authority is strictly forbidden.ABB Ltd.,India

1.5 1.5 1.5 1.5 1.5 1.5


-1X10:6 26.2D -1K26:15 33.1A
A 230V AC A

B B
13 13 13
-1K28 -1K29 -1K30
33.3D 14 33.4D 14 33.5D 14

13
-1K25
32.2D 14
Ext. Interlock
-1X52 3

C C
-1X52 4 502
Black 505 508
1.5 Black Black
1.5 1.5
498
Black
1.5
495
Black
1.5

D D
A1 A1
-1K25 Y1 A1 -1K2 X1 X1
N31E A2 -1K26 A26,AC1:45A A2 -1H21 -1H22
230VAC 0.3-30s A2
230Vac
Green X2 Amber X2
220-240V 230V AC 230V AC
465 496 499 503 506 509
0V AC Grey Grey Grey Grey Grey Grey
1.5 1.5 1.5 1.5 1.5 1.5
-1X10:4 26.4D -1K28:A2 33.1E
13 14 32.3C 1 2 25.5B
Field On Field Trip
21 22 18 15 33.2A 3 4 25.5B
E 16 E
33 34 30.4C 5 6 25.5B
43 44 13 14 30.3B

Prepared 11/24/2016 PRAKASH REDDY Document Kind DCS800-S02-0025-5


Checked 11/24/2016 KALA.C Title Control Logic sequence - FIELD
Reviewed 11/24/2016 NARAYANAPPA C
F F
Approved 11/24/2016 ANANTH.N Project No. Project Name. Rev. No. Description =Standalone
End User -- -- External Doc. Id. -- +SAB
Customer M/s. DADHEECH SALES CORP. Resp. (Div/Dept) Document Id. Ref. Designation Rev. Lang. Page Contd.
DMDR/LV DRIVES 4201241016 YN3A116204-SAB E 32 33
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
507
Black Main Cont
1.5
Field On Field Trip FIELD HEALTHY
e reserve all rights in this document and in the information contained therein. Reproduction,Use or disclosure to third parties without express authority is strictly forbidden.ABB Ltd.,India

Help Cont.
-1K30:13 32.6A
230V AC
A A
15
-1K26
32.3D 16 18510
Black
1.5 511 515 518
Black Black Black
1.5 1.5 1.5

B B
Digial Outputs
DO1 P1
DO2 P2 P3
DO4 P4
DO5 P5
DO6 P6
DO7 P7
-1RB2-R1 -1RB2-R2 -1RB2-R3 -1RB2-R4 -1RB2-R5 -1RB2-R6 -1RB2-R7
29.4B O1 C1 29.4B O2 C2 29.4C O3512
C3 29.4C O4 C4 29.4D O5 C5 29.4D O6 C6 29.4E O7 C7
DO3 Black
1.5
FROM C/O

+SAD-X80 41
+SAD12.4C
13
C +SAD-Q23.1 C
14 516 519 521
Black Black Black
1.5 1.5 1.5
+SAD-X80 42
+SAD12.4D

513
Black
1.5

A1 A1 A1 A1
D -1K28 -1K29 -1K30 -1K31 D
N31E A2 N31E A2 N31E A2 230VAC A2
230VAC 230VAC 230VAC
514 517 520
0V AC Grey Grey Grey
1.5 1.5 1.5
-1H22:X2 32.6E

13 14 32.4B 13 14 32.5B 13 14 32.5B 13 14 34.3D


21 22 21 22 21 22 21 22 24.2B
E 33 34 33 34 12.3C 33 34 33 34 E
43 44 43 44 34.6B 43 44 43 44

Prepared 11/24/2016 PRAKASH REDDY Document Kind DCS800-S02-0025-5


Checked 11/24/2016 KALA.C Title Control Logic sequence - FIELD
Reviewed 11/24/2016 NARAYANAPPA C
F F
Approved 11/24/2016 ANANTH.N Project No. Project Name. Rev. No. Description =Standalone
End User -- -- External Doc. Id. -- +SAB
Customer M/s. DADHEECH SALES CORP. Resp. (Div/Dept) Document Id. Ref. Designation Rev. Lang. Page Contd.
DMDR/LV DRIVES 4201241016 YN3A116204-SAB E 33 34
1 2 3 4 5 6 7 8
e reserve all rights in this document and in the information contained therein. Reproduction,Use or disclosure to third parties without express authority is strictly forbidden.ABB Ltd.,India 1 2 3 4 5 6 7 8

A INTER PANEL WIRING A

+SAC-1X70 3 +SAC-1X70 5 -1X70 7


524 +SAC9.2B 528 +SAC10.3B 532 +SAA13.2C
Black Black Black
1.5 1.5 1.5

13 33 43
-1K19 BREAK-1 ON -1K19 BREAK-2 ON -1K29 FIELD ON
14.3D 14 CMD FROM DRIVE-1 14.3D 34 CMD FROM DRIVE-1 33.4D 44 F/B TO DRIVE-2
525 529 533
B Black Black Black B
1.5 1.5 1.5

+SAC-1X70 4 +SAC-1X70 6 -1X70 8


+SAC9.2C +SAC10.3C +SAA13.3C

-1X70 9 -1X70 13 -1X70 15


522 +SAE14.7B 526 +SAD5.6B 530 +SAD9.4C
Yellow Black Black
C 1.5 1.5 1.5
C

13 FIELD-1 HEALTHY 13 13
-1K31 F/B TO PROCESS -1K18 DBR ON CMD -1K56 LC ON CMD
33.5D 14 CUBICLE PLC 14.6D 14 TO C/O PANEL 17.6E 14 TO C/O PANEL
523 527 531
Yellow Black Black
1.5 1.5 1.5

-1X70 10 -1X70 14 -1X70 16


+SAE14.7C +SAD5.6C +SAD9.4C

D D

E E

Prepared 11/24/2016 PRAKASH REDDY Document Kind DCS800-S02-1500-5


Checked 11/24/2016 KALA.C Title Inter Panel Logic Diagram
Reviewed 11/24/2016 NARAYANAPPA C
F F
Approved 11/24/2016 ANANTH.N Project No. Project Name. Rev. No. Description =Standalone
End User -- External Doc. Id. -- +SAB
Customer M/s. DADHEECH SALES CORP. Resp. (Div/Dept) Document Id. Ref. Designation Rev. Lang. Page Contd.
DMDR/LV DRIVES 4201241016 YN3A116204-SAB E 34 35
1 2 3 4 5 6 7 8
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128 534 541 543 547


A Black Black -1F18 Black Black Black A
1.5 1.5 1.5 1.5 1.5
1 2
-1X10:7 6.2D
230V AC
MCB
1P,6A

PE

B 546 B
-1PL1 Yellow-Green
3 3 3
2.5
1 -S1 -S2 -S3
-1F19 4 4 4
MCB 2 544
1P,6A Black
1.5
535
Black
1.5 1 2 3 548
Black
-SK 1.5
554
C Black C
21 1.5
-1K22
14.5D 22536
Black 537 539 549
1.5 Black Black Black
1.5 1.5 1.5

21 21
11
-1DLS1 -1DLS2 -1DLS3
D 555
D
22550 22552 12
Black Black Black
X1 X1 X1 1.5
1.5 1.5
-1SP1 -1SP2 -1SP3
50W X2 50W X2 50W X2 X1 X1 X1
230VAC 230VAC 230VAC
-1TL1 -1TL2 -1TL3

X2 X2 X2
135 538 540 542 545 551 553
Grey Grey Grey Grey Grey Grey Grey
1.5 1.5 1.5 1.5 1.5 1.5 1.5
E -1X10:3 6.4D E

0V AC Panel Space Heater

NOTE:-
1) Space heater provided in Module cubicle
2) CFL provided in Contorl cubicle

Prepared 11/24/2016 PRAKASH REDDY Document Kind DCS800-S02-1500-5


Checked 11/24/2016 KALA.C Title Panel Illumination Diagram
Reviewed 11/24/2016 NARAYANAPPA C
F F
Approved 11/24/2016 ANANTH.N Project No. Project Name. Rev. No. Description =Standalone
End User -- -- External Doc. Id. -- +SAB
Customer M/s. DADHEECH SALES CORP. Resp. (Div/Dept) Document Id. Ref. Designation Rev. Lang. Page Contd.
DMDR/LV DRIVES 4201241016 YN3A116204-SAB E 35 +SAC/1
1 2 3 4 5 6 7 8

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