DOC. NO.

: VD-MR-007-01-037

CONTRACT NO. :
ARU-PO-MR-007-01

Document Title: Site Acceptance Test Procedure

Project Document No.: VD-MR-007-01-037

ITEM: CAS-C-104 VENDOR DATA STATUS

OWNER: Attock Refinery Limited □1 : APPROVED

□2 : APPROVED AS NOTED
CONTRACTOR PO NO.: ARU-PO-MR-007-01 □3 : NOT APPROVED
□4 : INFORMATION ONLY
NOTE: Permission to proceed does not
constitute acceptance of approval of design
details, calculations, analysis, test methods or
materials developed/selected by the Supplier
and does not relieve the Supplier from full
compliance with contractual obligations..

REVIEW DATE :
ENGINEER LEAD ENGINEER

A 06-Oct-2015 For Information BR Kwon TG Park BC Choi

REV DATE DESCRIPTION PREP CHKD APPROVED

 Site Acceptance Test Procedure

REVISION LOG
REV. REVISED
REV. DATE MAJOR CHANGE DESCRIPTION
NO. PAGE
A 06-Oct-2015 All 1st Issued for Information

VD-MR-007-01-037
 Page No : 3 of 12
ARL UPGRADATION PROJECT Site Acceptances Test Contract No : ARU-PO-MR-007-01
Procedures Revision No : A
AIR COMPRESSOR Doc. No : VD-MR-007-01-037
Date (d.m.y) : 06.10.2015

1.0 INTRODUCTION

1.1 General
This document describes the procedure of Site Acceptance test for the air compressor.

1.2 Reference Documents

TITLE DOCUMENT NO REMARKS
GA for Air Compressor VD-MR-007-01-014
P&ID for Air Compressor VD-MR-007-01-020
Process and Control Philosophy VD-MR-007-01-021
Air Compressor Engineering Data Sheet VD-MR-007-01-010
LCP Wiring Diagram VD-MR-007-01-026
I/O List VD-MR-007-01-022
Instrument Schedule VD-MR-007-01-023
Inspection and Test Plan VD-MR-007-01-032
Air Compressor Operation and Instruction Manual VD-MR-007-01-040

2.0 GENERAL DESCRIPTION

2.1 The air compressor is a motor driven oil injected single stage rotary screw that is completed with
suction air filter, air cooled air & oil cooler and necessary instrumentations as shown in air
compressor P&ID : VD-MR-007-01-020.

2.2 Design Basis of Air Compressor

Equipment number (s) CAS-C-104

Number required 1 x 100 %

Type Oil injection, rotary screw, air cooled

Rated capacity (per each) 31.15 Sm3/min

Rated discharge pressure 7.5 kg/cm2

Rating 375 KW

2.3 During the site acceptance test, following shall be conducted and their procedure shall be
described with separate sections in this document.
ITEM VERIFICATION SECTION
Verify/Check All Components 3.0 Verification as per P&ID
Components Check
as per P&ID
Functional Test General Operation 4.0 Mechanical Run Test
 Page No : 4 of 12
ARL UPGRADATION PROJECT Site Acceptances Test Contract No : ARU-PO-MR-007-01
Procedures Revision No : A
AIR COMPRESSOR Doc. No : VD-MR-007-01-037
Date (d.m.y) : 06.10.2015

Noise & Vibration Check Skid Vibration 5.0 Mechanical Run Test
Functional / Operational 6.0 Function Test and
Check / Annunciation& Alarm LCP Operation Verification of LCP
Check for LCP

3.0 VERIFICATION AS PER P&ID

Verify the system’s components and piping with using P&ID for Air Compressor (VD-MR-007-
01-020) and make a comment on the Exhibit 1 “P&ID Verification Check Sheet” if any.

4.0 RUN TEST PREPARATION

4.1 Check and ensure that there is no obstruction near the Air compressor test area. Clean or move
if any.

42 Connect the compressed air discharge to the flow gauge & silencer according to Exhibit 3 “Test
Layout Diagram”. Secure the each connection and instruments installation.

4.3 Check the level of lubricant oil in the air compressor crank case. Refill if required.

4.4 Check all valves are their normal operation position (close or open).

4.5 Ensure all safety guard is installed.

4.6 Connect the electric cables to the air compressor motor, fan motors and LCP respectively.
Ensure the incoming powers are correct to each equipment. and securely fastened.

4.7 Perform emergency stop test and check circuit breakers.

5.0 MECHANICAL RUN TEST

5.1 Press the “Start” button and press the “E-stop” button when the main motor & fan motor starts to
rotate
5.2 Check immediately that the rotation is correct. (counter-clock wise looking on coupling & fan).
Press the “Stop” button if the rotation is not correct and check the wiring.
5.3 Collect at each data point according to the mechanical test sheet as Exhibit 4 “Mechanical Run
Test Check Sheet”.
5.4 During the mechanical run test, check the serviced discharge pressure and flow according to
section “8.0 Performance Test”.
5.5 Continue the run test including performance test for four(4) hours after oil stabilized and stop
the air compressor by pressing the “Stop” Button.
 Page No : 5 of 12
ARL UPGRADATION PROJECT Site Acceptances Test Contract No : ARU-PO-MR-007-01
Procedures Revision No : A
AIR COMPRESSOR Doc. No : VD-MR-007-01-037
Date (d.m.y) : 06.10.2015

6.0 FUNCTION TEST

Collect at each data point according to the check sheet of Exhibit 6 “LCP Function Test Check
Sheet”

7.0 TEST COMPLETION

7.1 When all test and inspection are completed, release the compressed air and drain off
condensate from the package completely.

7.2 Test reports shall use enclosed Exhibits and check sheets and signed by the Inspectors.
 Page No : 6 of 12
ARL UPGRADATION PROJECT Site Acceptances Test Contract No : ARU-PO-MR-007-01
Procedures Revision No : A
AIR COMPRESSOR Doc. No : VD-MR-007-01-037
Date (d.m.y) : 06.10.2015

EXHIBIT 1. P&ID VERIFICATION CHECK SHEET

Use P&ID for Air Compressor (VD-MR-007-01-020) for verifying P&ID.

Inspector’s Comment for P&ID Verification Check

CompAir HEC Company

Date
Name

Signature
 Page No : 7 of 12
ARL UPGRADATION PROJECT Site Acceptances Test Contract No : ARU-PO-MR-007-01
Procedures Revision No : A
AIR COMPRESSOR Doc. No : VD-MR-007-01-037
Date (d.m.y) : 06.10.2015

EXHIBIT 4. MECHANICAL RUN TEST CHECK SHEET (1/2)

1. General Check (Air Compressor Skid)

DESCRIPTION OK NOK COMMENT
Start / Stop
Emergency Stop
Leakage (Air)
Leakage (Oil)

EXHIBIT 4. MECHANICAL RUN TEST CHECK SHEET (2/2)

2. Vibration Check (Skid Base Vibration)

Location Actual Location Actual

1 mm/sec 4 mm/sec
2 mm/sec 5 mm/sec
3 mm/sec 6 mm/sec

Note: Approval Criteria

Vertical / Horizontal / Axial 8 mm/sec
 Page No : 8 of 12
ARL UPGRADATION PROJECT Site Acceptances Test Contract No : ARU-PO-MR-007-01
Procedures Revision No : A
AIR COMPRESSOR Doc. No : VD-MR-007-01-037
Date (d.m.y) : 06.10.2015

3. Electrical Check
Test Bed Status V/ ph / Hz
Rated Motor Power kW
Ampere (in Loading / in Unloading) Amp./ Amp.

4. Air Compressor Running Test Report

Descriptions Unit 1hours 2hours 3hours 4huors Remark

Inlet Temp

Inter stage

Pressure

Inter stage Temp

Discharge Temp

Sump pressure

Wet

Diff pressure

Plant pressure

System pressure

5. Inspector’s Comment

CompAir HEC Company

Date
Name

Signature
 Page No : 9 of 12
ARL UPGRADATION PROJECT Site Acceptances Test Contract No : ARU-PO-MR-007-01
Procedures Revision No : A
AIR COMPRESSOR Doc. No : VD-MR-007-01-037
Date (d.m.y) : 06.10.2015

EXHIBIT 6. LCP FUNCTION TEST CHECK SHEET

1. Alarm Activation Test (by Function Generator) LCP Tag No.: xxxxxxxx
DESCRIPTION / FUNCTION OK NOK COMMENT
Airend Discharge Temp TAH-700
Airend Discharge Temp TAHH-700
Low Sump Pressure PALL-701
Sump Tank PAHH-701
Airend Vibration VSA-700
Sump Tank TAH-701
Sump Tank TAHH-701
Package Discharge Pressure PAHH-702
Package Discharge Temp TAH-702
Diff’ Inlet Pressure PDAH-701

2. Inspector’s Comment

CompAir HEC Company

Date
Name

Signature