XYLEM INDIA QUALITY ASSURANCE PLAN

Customer : Xylem Water Solutions Pvt. Ltd. Item : Metalic Volute Pump (Spiral Casing) QAP No: KLIS/Spiral Casing/01
Project : Sundilla Project KLIS Stage 3 Capacity: As per approved Datasheet Qty. : 09 Nos.
Ref OA/PO No : 910095 Head : As per approved Datasheet

Model: - KLIS 163 X 160 SSB PS3 RPM :As per approved Datasheet Date : 28.07.2017 By : AS
Format of
Inspection Agency
Components/ Characteristics/Acti Reference Documents / Records/Documents
Sr No Type of Check Quantum Remark
Description vity Acceptance Criteria
D* S Xylem C

Raw Material Xylem Manufacturing

Visual 100% MIR √ P W V
Identification Standard
Chemical
Raw Material Properties - One
Identification (Stay Material Chemical & IS 2062 E250 BR per Heat
MTC
Mechanical
MTC √ P V V Mill TC Review
1 Ring Upper & Physical Test
Lower, Stay Vane, Properties - One
per HT batch
Shell)
Supplier to submit
Raw Material - UT applicable NDT
ASME A 435 NDT -UT 100% UT test Report √ P W V
(≥ 20 mm) procedure for Xylem
Approval
Welding Procedure For weld Repair -
Visual & Mechanical Test
Welder & Process Qualification & Supplier shall qualify
2 / QW 200.1 & QW.200.2 Visual & Mechanical Test 100% QW 483, 484 √ P W V
Qualification Welders Procedure and
ASME Sec IX
Qualification welder
UT - ASME Section V / Supplier to submit
ASME Section VIII DIV 1 applicable NDT
Segmental Flange - APP 12 LPT & UT test procedure for Xylem
LPT & Ultrasonic Test 100% √ P W V
Butt Weld Joint - UT LPT - ASME Section V / Report Approval.
Stay Ring Upper & ASME Section VIII DIV 1 LPT shall be carried
3
Lower APP 8 out after machining

Dimension
Dimension
Xylem Approved Drawing Measurement 100% Inspection √ P W V After Machining
Inspection
Report
 Dimension Thickness Mapping
Dimension
Inspection (After Measurement to be done with
Xylem Approved Drawing 100% Inspection √ P W V
Machining) & Ultrasonic Thickness
Report
Thickness Mapping Meter
4 Stay Vane
Template shall be
Template Fitment made as per Xylem
Profile Verification Xylem Approved Drawing Template Fitment 100% √ P W V
Report drawing and will be
verified by Xylem SQ.
UT - ASME Section V /
ASME Section VIII DIV 1
Supplier to submit
APP 12 Florescent Wet Magnetic
MPI & UT Test applicable NDT
Weld Joint - NDT MPI - ASME Section V / Particle test & Ultrasonic 100% √ P W V
Report procedure for Xylem
Stay Vane - Stay ASME Section VIII DIV 1 Test
5 Approval
Ring Assembly APP 6

Dimension
Dimension
Xylem Approved Drawing Measurement 100% Inspection √ P W V After Machining
Inspection
Report
Supplier to submit
Stay Ring - MPI - ASME Section V /
Florescent Wet Magnetic applicable NDT
6 Transition Plate Weld Joint - NDT ASME Section VIII DIV 1 100% MPI Test Report √ P W V
Particle test procedure for Xylem
Welding APP 6
Approval

Dimension
Dimension
7 Mock Up Assembly Xylem Approved Drawing Measurement 100% Inspection √ P W W
Inspection
Report

8 Painting Primer Painting Xylem Painting procedure DFT Measurement 100% Paint Report √ P W V

Pre dispatch
9 Packing & Dispatch Xylem Standard Visual 100% Packing list :-- :-- W :-- None
Inspection

LEGEND: * RECORDS IDENTIFIED WITH "TICK" ( √ ) SHALL BE ESSENTIALLY INCLUDED BY SUPPLIER/MFR IN QA DOCUMENTATION.
S : SUPPLIER C: CUSTOMER/CONSULTANT
P : PERFORM W: WITNESS V: VERIFICATION

Prepared By Verify By / Date

For Xylem Water Solution India Pvt Ltd