Ibic 205 250 Enq 0043

Project Documentation IBIC-205-250-ENQ-0043
H2O2-Plant 3-DAHEJ
PJ-205, GACL Revision R0
Enquiry Specification for API Pump Date 31/03/2017
ENQUIRY SPECIFICATION
FOR
API PUMP
R0 31/03/2017 For Enquiry SPJ SAK VHV
Revision Date Purpose Prepared by Checked by Approved by

REVISION CONTROL
Page 1
H2O2-Plant 3-DAHEJ
CONTENTS
SR. NO TABLE OF CONTENTS PAGE NO
1.0 Introduction 3
2.0 Design Basis 3
3.0 Engineering Codes and Standards 3
4.0 Scope of Supply/ Work 4
5.0 Order of Precedence 8
6.0 Site Conditions 9
7.0 Attachments:-
Attachment 1 - Equipment Specification Sheet (Datasheet) of API Pump
Attachment 2 - Standard Specfications for API Pump
Attachment 3 - Document Schedule for API Pump
Attachment 4 - Standard Specification for LV Induction Motors
Attachment 5 - Prices Schedule
Attachment 6 - Site Condition Data
Attachment 7 - Deviation Form
Page 2
H2O2-Plant 3-DAHEJ
1.0 INTRODUCTION
M/S Gujarat Alkalies & Chemicals Limited (GACL) are setting up hydrogen peroxide (H₂O₂) production expansion
project having capacity of 14,000 TPA at Dahej, near Bharuch, Gujarat and M/S IBI Chematur (Engineering &
Consultancy) Ltd are the Detailed Engineering Consultant for the same Project.
API Pumps for Process applications are envisaged. This document gives detail information about API Pump and
their packing and internals along with requirements & VENDOR’s scope.
General Information:
Client / Owner: Gujarat Alkalies & Chemicals Limited (GACL)
Consultant: IBI Chematur (Engineering & Consultancy) Ltd (IBIC).
Site: Dahej, Near Bharuch, Gujarat State.
Plant: 14,000 TPA of Hydrogen Peroxide (H₂O₂).
Supplier / Vendor: -
2.0 DESIGN BASIS
2.1 Process Parameters as provided in the attached Datasheet.
2.2 VENDOR shall also use below mentioned enclosures for designing of API Pump -
a) Data sheets.
b) Standard Specification for API Pump.
c) Performance Guarantee.
2.3 VENDOR shall offer suitable Model for the requirement of API Pumps for design parameters as
mentioned in scope of supply/ work. The performance guarantee for the offered Model will be as
given below:
Sr. No. Performance Parameters Units Values
Brake Horse Power (no positive tolerance) kW *

1
Capacity (no negative tolerances) m³/hr *
2
Head (no negative tolerances) m *
3
Notes:-
• ‘*’ To be provided by VENDOR.
Page 3
H2O2-Plant 3-DAHEJ
3.0 ENGINEERING CODES AND STANDARDS
3.1 API Pump: API 610 latest edition.
3.2 Mechanical Seal: API 682 Latest Editions.
3.3 Electrical and Instrumentation: According to IEC Standards.
4.0 SCOPE OF SUPPLY/ WORK:
Scope of supply/ work includes basic & detail design, engineering, fabrication, manufacture, supply and
supervision of commissioning of API Pumps with spares in accordance with technical specifications and in
direction to the satisfaction of IBIC / GACL, including Piping, Electrical, and Instrumentation. The detail scope of
supply is mentioned in Standard specifications for API pumps.
4.1 List of API Pumps :-
Rated Capacity, Rated Differential

Sr. No Tag No Description
m3/hr Head, m
1 P-31022B Hydrogenator feed pump 230 66
2 P-31503 Circulation Pump 30 25
3 P-31532 Solvent Pump 5 16
4 P-32002B Oxidiser Feed Pump 230 83
5 P-32005B Primary Filter Backwash Pump 100 40
6 P-32032 Secondary Filter Collect Vessel Pump 5 30
7 P-32202 WS Transfer Pump 10 40
8 P-32262 Solvent Transfer Pump 8 20
9 P-32211A/B Regeneration Feed Pump-1 20 60
10 P-32228 Regeneration Feed Pump -2 20 60
11 P-33001B Extractor Feed Pump 230 42
Page 4
H2O2-Plant 3-DAHEJ
12 P-33016A/B Crude Product Pump 6 20
13 P-33232 A/B Water Recycle Pump 1 20
14 P-33422 Solvent Pump 1 25
15 P-33540A/B Concentrator Feed Pump 6 35
16 P-33532 A/B DMW Pump 60 35
17 P-33536A/B AO Plant DMW Feed Pump 11 50
18 P-33550 A/B Conc. Plant DMW Feed Plant 2 40
19 P-34011 Vaporizer Circulation Pump 52 30
20 P-34023A/B Chemical Grade Product Pump 3.1 30
21 P-34025 A/B Distillate Pump 3.5 40
22 P-35021 A/B Product Transfer Pump 20 20
23 P-35035 A/B Concentration Feed Pump 6 35
24 P-35029 A/B Product Storage Pump 20 20
25 P-35182 Stabilizer Dosing Pump 3 25
26 P-36003 Filling Station Feed Pump 6 20
27 P-36004 Filling Station Feed Pump 6 20
28 P-37017 Separator Solvent Pump 6 10
Notes:-
• Capacity and differential pressure/head is with no negative tolerance.
Page 5
H2O2-Plant 3-DAHEJ
4.2. Documents to be submitted along with the offer –
a) All Documentation as per Document Schedule (Attachment-3) as minimum requirement.
b) A full description of the pump together with the completed data sheet.
c) A characteristic of the differential head as a function of capacity and stating the maximum and
minimum and chosen impeller diameters. The efficiency and NPSH required shall also be stated.
Recommended speed and HP of driving motor together with the absorbed HP at duty point and at
the end of the curve.
d) Details of the WK² and starting and operating torque shall be given. In the case of large pumps, the
time to reach rated speed shall also be stated.
e) Minimum flow to be maintained for continuous operation of the pump.
f) Interchangeability chart based on pump models and MOC.
4.3. Scope of Supply :-
a) Pump along with motor.
b) Standard Accessories Comprising-
I. Common Base Plate (for mounting Pump & Motor).
II. VFD shall be suitable for pump according to the Datasheet if given in the datasheet (VFD is
excluded from the VENDOR scope of work & supply).
III. Couplings and Coupling Guard.
IV. Foundation Bolts & fasteners
V. Pump and Motor mounting bolts.
VI. Constant Level Oiler / Grease Cup.
VII. Suction & Discharge Mating Flanges.
VIII. Mechanical Seal with flushing plan. (VENDOR shall provide gland packing for all pumps initially
and after water trial at site VENDOR shall install mechanical seals wherever applicable).
IX. Conversion kit.
X. VENDOR shall guarantee the hydraulic/ mechanical design and performance of equipment in
accordance with data sheets without any exceptions.
XI. VENDOR shall assume single point responsibility for all aspects of the work. This shall include
timely completion, liaison with PURCHASER, liaison with supplier of specified items, co-
ordination of the work, quality and performance guarantee for the equipment.
Page 6
H2O2-Plant 3-DAHEJ
XII. First fill of lubricant’s at the time of installation and commissioning.
XIII. All the identified certificates including but not limited to materials and design verification.
XIV. Complete inspection, QA/ QC and testing requirements including performance acceptance
test as defined in the specification along with all supporting documentation.
XV. Provision of additional services for commissioning assistance as may be agreed at the time of
order placement.
XVI. Any work not specifically mentioned but required as per statutory rules/ specifications for the
satisfactory completion and operation of the equipment are to be carried out by the VENDOR
without any commercial implications.
c) All required piping, vent and drain valves, fittings, instrumentation and accessories to provide
complete operational unit in accordance with the attached datasheets.
d) VENDOR may propose equipment with alternate design if the performance is equal or exceeds the
requirements of this specification / data sheets. These alternates shall be clearly highlighted in
VENDOR’s proposal for GACL’s evaluation and consideration.
e) VENDOR shall submit full hydraulic design data of the offered equipment that shall fully comply with
the requirements detailed herein. Any nonconformity shall be highlighted in the proposal with full
technical justification.
f) VENDOR shall propose equipment with proven design that has operated in similar process and
environment conditions. VENDOR shall also demonstrate that the offered equipment have proven
track record for performance, mechanical design and reliability for similar operating conditions. A
reference list to this effect shall be submitted by the VENDOR.
g) All on-skid piping, valves and fittings etc, terminated at the edge of the skid.
h) All instrumentation required, including for mechanical seal system.
i) Optional Items -
I. Special tools & tackles for installation, operation and maintenance (if any).
II. Drip Tray with Drain Valve.
j) Spares-
I. Bidder shall furnish item wise price list for Start-Up & Commissioning Spares.
II. Vendor shall submit list of recommended spares (with price of individual spares) for normal
operation of 2 years.
Page 7
H2O2-Plant 3-DAHEJ
4.4. Exclusion:-
a) Civil Work.
b) Piping outside battery limit.
c) Variable Frequency Drive (VFD).
4.5. Scope of Other Services :-
a) Equipment Guarantee as per Terms & Conditions mentioned in commercial document.
b) Furnishing of required number of drawings, documents and data (as specified in document
schedule), factory and field quality assurance procedure, all necessary test certificates, instruction
manuals, unpriced copies of purchase orders of sub-vendors for all items as desired by IBIC / GACL,
performance guarantee, acceptance test reports and monthly progress reports and 'As-built'
drawings with Soft Copy.
c) Proper packing and identification for transportation of all the equipment.
d) Transportation of equipment from manufacturing shop to site.
e) Inspection and Shop tests.
f) Third party inspection, if required (Furnish Optional Quote).
g) Attendance of kick off meeting and coordination meetings.
5.0 ORDER OF PRECEDENCE
5.1 This specification, complete with all appendices, is considered the overall governing document
determining VENDOR’s scope of work and supply. In the event that there are conflicts with items or
information contained within the specification, the following order of precedence shall be used when
interpreting the information of IBIC/ GACL provided documentation and references-
a) Gujarat & India statutory requirements / other relevant international legislation in the absence
of Indian legislation (of which India is a signatory).
b) Equipment Specification Sheet (Data sheet).
c) This Enquiry specification.
d) Standard specifications.
e) Codes and standards.
f) Other related documents.
5.2 Appropriate codes and standards of the associations and approval bodies listed in the specifications shall
apply in cases not covered by the specifications or project drawings.
Page 8
H2O2-Plant 3-DAHEJ
5.3 Any discrepancies or conflicts among the documents listed above shall be referred to the attention of
IBIC/ GACL for resolution prior to purchase, design or manufacturing. If in VENDOR’s opinion, any portion
of a specification is not considered good design, good operating practice, or results in a deviation from
VENDOR’s standard shop practice, VENDOR will refer such items to IBIC/ GACL for resolution.
6.0 SITE CONDITIONS
Please refer “ATTACHMENT – 6 SITE CONDITION” for site condition data.
Page 9
H2O2-Plant 3-DAHEJ
Enquiry Specification for API Pumps Date 31/03/2017
ATTACHMENT-1
EQUIPMENT SPECIFICATION SHEET
(DATASHEET)
OF API PUMP
IBIC-205-250-ESS-001C-P31022B
Project Documentation
H2O2-Plant 3-DAHEJ
PJ-205, GACL R0 31/03/2017 For Enquiry SPJ SAK VHV
Rev. Date Description Prpd by Chkd by Apprd by
GENERAL INFORMATION
Item No P-31022B Applicable standard API 610, 11th Ed. Sep 2010
Service Hydrogenerator Feed Pump Reference P & ID PID-310-02
Qty 1, (1W+0S) Pump Type *
Manufacturer * No. of Stages *
Pump Model *
LIQUID CHARACTERISTICS
Liquid Organic Solution Solid -
Pumping Temperature (P.T ) (°C) 50 Conc % wt Max Particle size -

Density at P.T. ( kg/m³) 910 Gases -
Viscosity at P.T. ( mPa s) 0.8 Corrosive Agent -
Vapour Pressure at P.T. (bar a ) 0.007 Erosive Agent -
Freezing Point (°C) - Hazard -
Heat Capacity (kcal/kg°C) 0.5 Thermal conductivity (kcal/h m °C) -
OPERATING DATA
Flow - Normal (m³/h) * Suction Pressure -Rated (Kg/cm2 g) 0
- Min (m³/h) 80/* -Min (Kg/cm2 g) *
- Rated (m³/h) 230 -Max (Kg/cm2 g) 0.6
Min. flow by-pass required (m3/h) * Discharge Pressure -Rated(Kg/cm2 g) *

Warm-up flow required (m³/h) * Diff. Pressure (kg/cm2 ) *
NPSH - Available (m) 11 Diff Head (m) 66
Hydraulic Power (kW) * Parallel Operation (Yes / No) No
Operating Condition (Continuous or Intermittent) Continuous Starting Method (Open Valve / Closed Valve) Closed Valve
PERFORMANCE DATA
Proposal Curve No * Speed of Pump (RPM) *
Rated flow (m3/ hr) * NPSH Required (m) *

Pump Minimum Continuous Flow (m³/ hr) * Pump Efficiency (%) *
Pump Maximum Flow at Rated impeller Dia. (m³/ hr) * Rated Power Consumption, BkW (kW) *
Rated curve BEP Flow (m3/ hr) * Power at Maximum flow for rated impeller dia *
Rated Flow / BEP flow (%) * Recommended Motor Rating (kW) *
Diff Head (m) * Specific Speed (m³/ sec, RPM, m) *
Shut.Off Head - Rated Impeller dia. (m) * Suction Specific Speed (m³/ sec, RPM, m) *
Maximum Shut off Pressure -Rated Impeller dia. (kg/cm2 g) * Sound Pressure Level, < 85 (dBA) at 1 meter distance *
Max. head for rated impeller dia (m) * End of curve power, (kW) *
EQUIPMENT DATA
CONNECTION Orientation Flange Standard Rating Size Flange Finish
Suction End ANSI B 16.5 300 lbs * RF
Discharge Top ANSI B 16.5 300 lbs * RF
Drain (With valve and blind flange), Min. size 1/2" * SEAL (Mechanical Seal / Gland Packing / Seal Less) *
Vent (With valve and blind flange), Min. size 1/2" * Seal Type / Category / Arrangement as per API 682 */*/*
Baseplate Drain (Flange connection), Min Size 2" * Seal Material (SiC/ SiC) *
Drive Direct Seal Manufacturer(Burgmann / Johncrane) *
Coupling Type (Dynamically Balanced, spacer type, Flexible) * Manufacturer code *
Coupling manufacturer/code (Rathi/ Fenner) * Seal piping plan as per API 682 *
Non- sparking Coupling Guard, Required * Seal Liquid *
Coupling Service Factor * Temp (°C) *
Coupling spacer length, mm * Flow (lit/min) *
Common Base Plate , Drain Pan Type * Pressure (kg/cm2 a) *
Gland Type / Material *
MATERIAL OF CONSTRUCTION
Material Class (As per API 610) * Case Wear Ring Hardfaced SS316 *
Case SA 351 CF8M * Impeller Wear Ring Hardfaced SS316 *
Impeller SA 351 CF8M * Throat Bushing SS316 *
Shaft SA 479 Gr. 316 * Case and Gland Studs AISI 4140 Steel *
SA 193 Gr. B8MCL1/ SA
Shaft Sleeve SA 479 Gr. 316 * Wetted Fasteners (Bolts) *
194 Gr. 8M
Gasket PTFE * Base plate INCL. Screw, nuts, pads Standard *
CONSTRUCTION FEATURES
Casing (No. of Stages) * Casing Split (Radial / Axial) *
Pump Mounting (Horizontal / Vertical) * Casing Type ( Single Volute / Double Volute /Diffuser) *
IMPELLER -Type Closed MAWP at max. operating temp (kg/cm2 g) *
Diameter - Rated (mm) * Max. allowable Temperature ( 0C) *
- Min (mm) * Casing Jacket for heating (Yes / No) *
Page 1 of 84
IBIC-205-250-ESS-001C-P31022B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
- Max (mm) * Hydro test Pressure (kg/cm2 g) *
Impeller Mount (Between Bearing /Overhung) * Bearing Isolators, Required *
Rotation of Impeller Viewed from DE (CW / CCW) * Constant Level Oiler, Required *
Lubrication Type * Flat Surface Required for Vibration measurement , Required *
Drive End Bearing Type & No. (SKF/FAG) * Oil Viscosity ISO grade *
Non Drive Bearing Type & No. (SKF/FAG) *
AUXILIARY PIPING
Seal Flush Piping Plan API 682 * Cooling Water Piping Plan API610 *
Tubing / Pipe * Tubing / Pipe *
Carbon Steel / Stainless Steel * Carbon Steel / Stainless Steel *
Sight Flow Indicator Required (Yes / No) Yes *
Total Cooling Water Flow Required (LPM) *
ELECTRIC MOTOR (Supply by Vendor)
Rated Power (Name Plate Rating) (kW) * Protection Loss of Load, Overload *
Voltage (V) 415 V ± 10 % Zone Classification Eex d (e), IIC, T2 *
Frequency (Hz) 50 Hz ± 5% Manufacturer Siemens/ ABB/ CGL/ BBL *
Motor speed (RPM) * Size IEC - Std. **
Guaranteed Power Consumption at rated condition at motor terminal with Service Factor *
*
No Positive tolerance, (KW) Motor Efficiency *
SITE AND UTILITY DATA (Refer Enquiry Specification for detailed site & utility data)
Location Outdoor Cooling Water
Mounted at GRADE Temp (°C) (Inlet /Return) 34/42
Ambient Temperature (Design/Max.) (0C) 45/40 Pressure (kg/cm2g) (Inlet /Return) 4/*
Steam Supply Condition (kg/cm2 g) 10.2
MISCELLANEOUS DATA
Foundation Bolt Yes Dimensions *
Type: * Material *
Quantity: * HEATING Required *
INSULATION No Support Included *
Type: - SHIPMENT *
Thickness: (mm): - Weight (Pump + Motor + Base Plate), kg *
SURFACE PREPARATION AND PAINITING Yes Shipment Weight (kg) *
Pump & Seal Plan * Skid Dimension (L x W X H) (m) *
Baseplate * Shipment Dimension (L x W X H) (m) *
Motor * Export Boxing Required Yes, for imported equipment
Outdoor storage for more than 6 Months Yes
OTHER PURCHASER REQUIREMENTS

Coordination& Pre-Inspection meeting required Yes Vendor to keep repair and heat treatment records Yes
Torsional analysis / report Not Applicable Vendor submit test procedures, ITP & QAP for approval Yes
Progress reports Yes Vendor submit test data within 48 hours Yes
Additional data requiring 20 years retention Yes Submit Inspection check list Yes
Lateral analysis required Not Applicable Record final assembly running clearances Yes
Dynamic balance rotor (Impeller, Shaft and Coupling etc.) Yes Material Inspection As per table 15 of API 610 (11th Ed.) Yes
Include plotted vibration spectra Yes
TEST
Shop test Yes Notification of successful shop performance test Yes
Performance curve & data approval prior to shipment. Yes Hydrostatic Testing Non-Witness
Material certification required Yes, Remark-6 Hydrostatic test of bowls & column As Applicable
Casing Yes Performance test (Remark-8) Witness
Impeller Yes Performance test with job seal and bearings Yes
Shaft Yes Test data points, minimum five points Yes
Mechanical seal system Yes NPSH (Remark-5) Witness
Others Yes Retest on seal leakage Yes, As Applicable
Casting repair weld procedure approval reqd Yes Retest required after final head adjustment Yes, As Applicable
Inspection required for connection welds Yes Complete unit test Witness
Mag particle No Sound Press level test As per API
Radiography No Cleanliness prior to final assembly Observe
Liquid penetrant Yes 4 hr. Mech run after oil temp stable (Remark-7) Witness
Ultrasonic No Strip test Witness
Page 2 of 84
IBIC-205-250-ESS-001C-P31022B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Inspection required for castings Auxiliary equipment test Observe
Mag particle No
Radiography No
Liquid penetrant Yes
Ultrasonic No
SCOPE OF SUPPLY
Pump with base frame * Companion Flanges (For Non-standard flanges) *
Drive Motor * Foundation Bolt / Nut *
Mechanical Seal & Seal System with piping plan * Base Frame *
Coupling * Non- sparking Coupling Guard *
Spares * Mandatory Spare By Supplier, Include price list *
2 years Normal operating spare Optional Quote / Bidder to include price
Erection and Commissioning Spare, By Supplier, Include price list * *
in the spare list
Pump VFD Data minimum Flow Vs Head Delivered By Pump
Required minimum Flow,m3/h Required Head at minimum flow, mlc m3/hr (By Vendor) Flow, mlc (By Vendor) Hz (By Vendor)
80 27 * * *
Remarks
1) Data marked as * are to be provided by Vendor.
2) Data marked as ** refer attachment for electrical specification / motor data sheet.
3) The selection of coupling should be suitable for back pullout of pump without disturbing the motor.
4) Coupling guard shall be NON SPARKING TYPE.
5) Vendor to perform NPSH TEST incase NPSH margin is less than 1 meter at rated operating point
6) Material inspection certificates shall be in accordance with EN 10204 3.2 for pressure wetted part and EN10204 3.1 for non-wetted pressure part.
7) Pump Vendor may combine Performance test, 4 hr mechanical run test and complete unit test.
8) Complete unit test shall be carried out at rated operating condition and vibration and temperature measurement for pump and motor bearings shall be carried out.
9) No copper or copper bearing alloys to be used.
10) Testing and testing tolerance shall be as per API 610, 11th Edition.
11) Job motor and job seal shall be used during performance test
12) Vendor to include Pump performance curve at min, normal and rated impeller dia.
13) Viscosity correction factor to be considered for pump & motor selection.
14) Pump shall give rated differential head at rated flow.
15) All wetted parts and the components shall withstand 10-30wt% nitric acid passivation.
16) Vendor to specify if cooling is required.
17) Supply of motor is in vendor's scope. Pump motor to be sized for end of the curve power consumption.
18) Pump shall be compatible to run with VFD, frequency ≤ 50 Hz.
19) Vendor to include operating curve at min, normal and max speed as pump is VFD operated.
20) VFD driven motor should run from 0 frequency to 50 Hz frequency and respective output voltage range without any loss of efficiency, torque, power factor or temperature rise.
21) Vendor to indicate lowest frequency at which pump can be run.
22) VFD for motor is not in vendor scope of supply.
Page 3 of 84
IBIC-205-250-ESS-001C-P31503
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Item No P-31503 Applicable standard API 610, 11th Ed. Sep 2010
Service Circulation Pump Reference P & ID PID-315-01
Pump Model *
Liquid Please Refer Remark 18 Solid -

OPERATING DATA
Flow - Normal (m³/h) * Suction Pressure -Rated (Kg/cm2 g) *
- Min (m³/h) */* -Min (Kg/cm2 g) *
- Rated (m³/h) 30 -Max (Kg/cm2 g) *

Operating Condition (Continuous or Intermittent) Intermittent Starting Method (Open Valve / Closed Valve) Closed Valve
PERFORMANCE DATA

EQUIPMENT DATA
194 Gr. 8M
Page 4 of 84
IBIC-205-250-ESS-001C-P31503
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
AUXILIARY PIPING

Rated Power (Name Plate Rating) (kW) * Protection IP-55 *
Voltage (V) 415 V ± 10 % Zone Classification Eex e (e), IIA, T2 *
*
MISCELLANEOUS DATA
Type: * Material *
Type: - SHIPMENT *

TEST
Page 5 of 84
IBIC-205-250-ESS-001C-P31503
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Mag particle No
Radiography No
Ultrasonic No
SCOPE OF SUPPLY
Mechanical Seal & Seal System with piping plan * Spares *
Coupling * Erection and Commissioning Spare, By Supplier, Include price list *
Non- sparking Coupling Guard * Mandatory Spare By Supplier, Include price list *
Base Frame * *
in the spare list
Remarks
18) Media Data:30% Nitric Acid, Organic Solvent, 10% Sodium Hydroxide
19) All wetted parts shall withstand 10-30 wt%Nitric Acid passivation.
Page 6 of 84
IBIC-205-250-ESS-001C-P31532
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Service Solvent Pump Reference P & ID PID-315-01
Pump Model *
Liquid Organic Solvent Solid -

OPERATING DATA
- Min (m³/h) */* -Min (Kg/cm2 g) *

PERFORMANCE DATA

EQUIPMENT DATA
194 Gr. 8M
Page 7 of 84
IBIC-205-250-ESS-001C-P31532
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
AUXILIARY PIPING

*
MISCELLANEOUS DATA
Type: * Material *
Type: - SHIPMENT *

TEST
Page 8 of 84
IBIC-205-250-ESS-001C-P31532
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Mag particle No
Radiography No
Ultrasonic No
SCOPE OF SUPPLY
Base Frame * *
in the spare list
Remarks
Page 9 of 84
IBIC-205-250-ESS-001C-P32002B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Service Oxidiser Feed Pump Reference P & ID PID-320-01
Pump Model *
Liquid Organic Solution Solid Zeolite
Pumping Temperature (P.T ) (°C) 50 Conc % wt Max Particle size 0.3 / 250
OPERATING DATA
- Min (m³/h) 80/* -Min (Kg/cm2 g) *

PERFORMANCE DATA

EQUIPMENT DATA
194 Gr. 8M
Page 10 of 84
IBIC-205-250-ESS-001C-P32002B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
AUXILIARY PIPING

Rated Power (Name Plate Rating) (kW) * Protection Loss of Load, Overload *
Voltage (V) 415 V ± 10 % Zone Classification Eex d (e), IIA, T2 *
*
MISCELLANEOUS DATA
Type: * Material *
Type: - SHIPMENT *

TEST
Page 11 of 84
IBIC-205-250-ESS-001C-P32002B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Mag particle No
Radiography No
Ultrasonic No
SCOPE OF SUPPLY
Pump with base frame Yes Companion Flanges (For Non-standard flanges) Yes
Drive Motor Yes Foundation Bolt / Nut Yes
Mechanical Seal & Seal System with piping plan Yes Spares Yes
Coupling Yes Erection and Commissioning Spare, By Supplier, Include price list Yes
Non- sparking Coupling Guard Yes Mandatory Spare By Supplier, Include price list Yes
Base Frame Yes Yes
in the spare list
Pump VFD Data minimum Flow Vs Head Delivered By Pump
Required minimum Flow,m3/h Required Head at minimum flow, mlc m3/hr (By Vendor) Flow, mlc (By Vendor) Hz (By Vendor)
80 47 * * *
Remarks
18) Pump shall be compatible to run with VFD, frequency ≤ 50 Hz.
19) Vendor to include operating curve at min, normal and max speed as pump is VFD operated.
20) VFD driven motor should run from 0 frequency to 50 Hz frequency and respective output voltage range without any loss of efficiency, torque, power factor or temperature rise.
21) Vendor to indicate lowest frequency at which pump can be run.
22) VFD for motor is not in vendor scope of supply.
Page 12 of 84
IBIC-205-250-ESS-001C-P32005B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Service Primary Filter Backwash Pump Reference P & ID PID-320-01
Qty 1, (1W + 0S ) Pump Type *
Pump Model *
Liquid Organic Solution Solid Zeolite
Pumping Temperature (P.T ) (°C) 55 Conc % wt Max Particle size 0.3/250
OPERATING DATA
- Min (m³/h) 25/* -Min (Kg/cm2 g) *

PERFORMANCE DATA

EQUIPMENT DATA
194 Gr. 8M
Page 13 of 84
IBIC-205-250-ESS-001C-P32005B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
AUXILIARY PIPING

Rated Power (Name Plate Rating) (kW) * Protection loss of load, overload *
*
MISCELLANEOUS DATA
Type: * Material *
Type: - SHIPMENT *

Coordination & Pre-Inspection meeting required Yes Vendor to keep repair and heat treatment records Yes
Additional data requiring 20 years retention Yes Submit inspection check list Yes
TEST
Mag particle No Sound Press level test Witness
Radiography Yes Cleanliness prior to final assembly Observe
Ultrasonic Yes Strip test Witness
Page 14 of 84
IBIC-205-250-ESS-001C-P32005B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Mag particle No
Radiography Yes
Ultrasonic Yes
SCOPE OF SUPPLY
Base Frame * *
in the spare list
Remarks
Page 15 of 84
IBIC-205-250-ESS-001C-P32032
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Secondary Filter Collect Vessel
Service Reference P & ID PID-320-02
Pump
Pump Model *
Vapour Pressure at P.T. (bar a ) 2.5(mmHg) Erosive Agent -
Heat Capacity (kcal/kg°C) Thermal conductivity (kcal/h m °C) -
OPERATING DATA
- Min (m³/h) * -Min (Kg/cm2 g) *


PERFORMANCE DATA

EQUIPMENT DATA
194 Gr. 8M
Page 16 of 84
IBIC-205-250-ESS-001C-P32032
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Pump
AUXILIARY PIPING
Voltage (V) 415 V ± 10 % Zone Classification Eex e (e), Zone 2, IIA, T2 *
*
MISCELLANEOUS DATA
Type: * Material *
Type: - SHIPMENT *
TEST
Page 17 of 84
IBIC-205-250-ESS-001C-P32032
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Pump
Mag particle No
Radiography No
Ultrasonic No
SCOPE OF SUPPLY
Base Frame * *
in the spare list
Remarks
Page 18 of 84
IBIC-205-250-ESS-001C-P32202
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Service WS Transfer Pump Reference P & ID PID-322-01
Pump Model *
Liquid Organic Solution Solid Soft Crystals
Pumping Temperature (P.T ) (°C) 50 Conc % wt Max Particle size 1-5 / 1000
Density at P.T. ( kg/m³) 850-950 Gases -
OPERATING DATA

PERFORMANCE DATA

EQUIPMENT DATA
194 Gr. 8M
Page 19 of 84
IBIC-205-250-ESS-001C-P32202
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
AUXILIARY PIPING
*
MISCELLANEOUS DATA
Type: * Material *
Type: - SHIPMENT *

TEST
Page 20 of 84
IBIC-205-250-ESS-001C-P32202
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Mag particle No
Radiography Yes
Ultrasonic Yes
SCOPE OF SUPPLY
Base Frame * *
in the spare list
Remarks
Page 21 of 84
IBIC-210-250-ESS-001C-P32262
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Item No P32262 Applicable standard API 610, 11th Ed. Sep 2010
Service Solvent Transfer Pump Reference P & ID PID-322-02
Qty 1,( 1W + 0S ) Pump Type *
Pump Model *
Heat Capacity (kcal/kg°C) - Thermal conductivity (kcal/h m °C) -
OPERATING DATA
- Min (m³/h) */* -Min (Kg/cm2 g) *

PERFORMANCE DATA
Proposal Curve No Speed of Pump (RPM) *

EQUIPMENT DATA

194 Gr. 8M
Page 22 of 84
IBIC-210-250-ESS-001C-P32262
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
AUXILIARY PIPING

Voltage (V) 415 V ±10 % Zone Classification Eex e (e), IIA, T2 *
Frequency (Hz) 50 Hz ± 5 % Manufacturer Siemens/ ABB/ CGL/ BBL *
*
Ambient Temperature (Design/Max.) (0C) 45/40 Pressure (kg/cm2 a) (Inlet /Return) 4/*
MISCELLANEOUS DATA
Type: * Material *
Quantity: * HEATING Required Yes, Steam Jacket
Type: - SHIPMENT *

Lateral analysis required As Applicable Record final assembly running clearances Yes
TEST
Material certification required Yes, Remark-6 Hydrostatic test of bowls & column Non-Witness
Casing Yes Performance test (Remark-8) Non-Witness
Impeller Yes Performance test with job seal and bearings Non-Witness
Shaft Yes Test data points, minimum five points Non-Witness
Mechanical seal system Yes NPSH (Remark-5) Non-Witness
Others Yes Retest on seal leakage Non-Witness
Casting repair weld procedure approval reqd Yes Retest required after final head adjustment Non-Witness
Inspection required for connection welds Yes Complete unit test Non-Witness
Mag particle No Sound Press level test Non-Witness
Radiography Yes Cleanliness prior to final assembly Non-Witness
Liquid penetrant Yes 4 hr. Mech run after oil temp stable (Remark-7) Non-Witness
Page 23 of 84
IBIC-210-250-ESS-001C-P32262
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Ultrasonic No Strip test Non-Witness
Inspection required for castings Yes Auxiliary equipment test Non-Witness
Mag particle No
Radiography Yes
Ultrasonic Yes
SCOPE OF SUPPLY
Base Frame * *
in the spare list
Remarks
Page 24 of 84
IBIC-205-250-ESS-001C-P32211A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Item No P-32211A/B Applicable standard API 610, 11th Ed. Sep 2010
Service Regeneration Feed Pump-1 Reference P & ID PID-322-03
Pump Model *
Liquid Organic Solution Solid No
Pumping Temperature (P.T ) (°C) 50 Conc % wt Max Particle size 0.3/250
OPERATING DATA


PERFORMANCE DATA

EQUIPMENT DATA
194 Gr. 8M
Page 25 of 84
IBIC-205-250-ESS-001C-P32211A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
AUXILIARY PIPING

Frequency (Hz) 50 Hz ± % Manufacturer Siemens/ ABB/ CGL/ BBL *
*
MISCELLANEOUS DATA
Type: * Material *
Type: - SHIPMENT *

TEST
Page 26 of 84
IBIC-205-250-ESS-001C-P32211A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Mag particle No
Radiography Yes
Ultrasonic Yes
SCOPE OF SUPPLY
Base Frame * *
in the spare list
Remarks
Page 27 of 84
IBIC-205-250-ESS-001C-P32228
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Service Regeneration Feed Pump -2 Reference P & ID PID-322-03
Pump Model *
OPERATING DATA


PERFORMANCE DATA

EQUIPMENT DATA
194 Gr. 8M
Page 28 of 84
IBIC-205-250-ESS-001C-P32228
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
AUXILIARY PIPING
*
MISCELLANEOUS DATA
Type: * Material *
Type: - SHIPMENT *

TEST
Page 29 of 84
IBIC-205-250-ESS-001C-P32228
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Mag particle No
Radiography No
Ultrasonic No
SCOPE OF SUPPLY
Base Frame * *
in the spare list
Remarks
Page 30 of 84
IBIC-205-250-ESS-001C-P33001B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Service Extractor Feed Pump Reference P & ID PID-330-01
Pump Model *
OPERATING DATA

PERFORMANCE DATA

EQUIPMENT DATA
194 Gr. 8M
Page 31 of 84
IBIC-205-250-ESS-001C-P33001B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
AUXILIARY PIPING
Rated Power (Name Plate Rating) (kW) * Protection loss of load, overload *
*
MISCELLANEOUS DATA
Type: * Material *
Type: - SHIPMENT *

TEST
Page 32 of 84
IBIC-205-250-ESS-001C-P33001B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Mag particle No
Radiography No
Ultrasonic No
SCOPE OF SUPPLY
Base Frame * *
in the spare list
Remarks
Page 33 of 84
IBIC-205-250-ESS-001C-P33016A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Service Crude Product Pump Reference P & ID PID-330-01
Pump Model *
Liquid Crude Hydrogen Peroxide Solid -
Viscosity at P.T. ( mPa s) 1 Corrosive Agent -
Freezing Point (°C) - Hazard Oxidizing
OPERATING DATA

PERFORMANCE DATA

EQUIPMENT DATA
194 Gr. 8M
Page 34 of 84
IBIC-205-250-ESS-001C-P33016A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
AUXILIARY PIPING
*
MISCELLANEOUS DATA
Type: * Material *
Type: - SHIPMENT *

TEST
Page 35 of 84
IBIC-205-250-ESS-001C-P33016A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Mag particle No
Radiography No
Ultrasonic No
SCOPE OF SUPPLY
Base Frame * *
in the spare list
Remarks
Page 36 of 84
IBIC-205-250-ESS-001C-P33232A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Item No P-33232 A&B Applicable standard API 610, 11th Ed. Sep 2010
Service Water Recycle Pump Reference P & ID PID-332-01
Pump Model *
Liquid Water (Trace of organic and H2O2) Solid -

OPERATING DATA
- Min (m³/h) 0.1/* -Min (Kg/cm2 g) *

PERFORMANCE DATA

EQUIPMENT DATA
Suction End ANSI B 16.5 150# * RF
Discharge Top ANSI B 16.5 150# * RF
194 Gr. 8M
Page 37 of 84
IBIC-205-250-ESS-001C-P33232A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
AUXILIARY PIPING
*
MISCELLANEOUS DATA
Type: * Material *
Type: - SHIPMENT *

TEST
Page 38 of 84
IBIC-205-250-ESS-001C-P33232A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Mag particle No
Radiography No
Ultrasonic No
SCOPE OF SUPPLY
Base Frame * *
in the spare list
Remarks
Page 39 of 84
IBIC-205-250-ESS-012C-P33422
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Pump Model *
OPERATING DATA
- Min (m³/h) */* -Min (Kg/cm2 g) *

PERFORMANCE DATA

EQUIPMENT DATA
Suction End ANSI B 16.5 300lbs * RF
Discharge Top ANSI B 16.5 300lbs * RF
194 Gr. 8M
Page 40 of 84
IBIC-205-250-ESS-012C-P33422
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
AUXILIARY PIPING
*
MISCELLANEOUS DATA
Type: * Material *
Type: - SHIPMENT *

TEST
Page 41 of 84
IBIC-205-250-ESS-012C-P33422
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Mag particle No
Radiography No
Ultrasonic No
SCOPE OF SUPPLY
Base Frame * *
in the spare list
Remarks
Page 42 of 84
IBIC-205-250-ESS-002C-P33540A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Service Concentrator Feed Pump Reference P & ID PID-335-01
Pump Model *
OPERATING DATA
- Min (m³/h) 2/* -Min (Kg/cm2 g) *

PERFORMANCE DATA

EQUIPMENT DATA
194 Gr. 8M
Page 43 of 84
IBIC-205-250-ESS-002C-P33540A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
AUXILIARY PIPING
Voltage (V) 415 V ± 10 % Zone Classification NH, Safe area *
*
MISCELLANEOUS DATA
Type: * Material *
Type: - SHIPMENT *

TEST
Mag particle Sound Press level test Witness
Page 44 of 84
IBIC-205-250-ESS-002C-P33540A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Mag particle No
Radiography Yes
Ultrasonic Yes
SCOPE OF SUPPLY
Base Frame * *
in the spare list
Remarks
Page 45 of 84
IBIC-205-250-ESS-002C-P33532A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Service DMW Pump Reference P & ID PID-335-02
Pump Model *
Liquid DM Water Solid -
Heat Capacity (kcal/kg°C) 1 Thermal conductivity (kcal/h m °C) -
OPERATING DATA
- Min (m³/h) */* -Min (Kg/cm2 g) *


PERFORMANCE DATA

EQUIPMENT DATA
194 Gr. 8M
Page 46 of 84
IBIC-205-250-ESS-002C-P33532A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
AUXILIARY PIPING
*
MISCELLANEOUS DATA
Type: * Material *
Type: - SHIPMENT *

TEST
Page 47 of 84
IBIC-205-250-ESS-002C-P33532A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Mag particle No
Radiography No
Ultrasonic No
SCOPE OF SUPPLY
Base Frame * *
in the spare list
Remarks
Page 48 of 84
IBIC-205-250-ESS-002C-P33536A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Service AO Plant DMW Feed Pump Reference P & ID PID-335-02
Pump Model *
Liquid Demineralised water Solid -
OPERATING DATA
- Min (m³/h) 2 -Min (Kg/cm2 g) *

PERFORMANCE DATA

EQUIPMENT DATA

194 Gr. 8M
Page 49 of 84
IBIC-205-250-ESS-002C-P33536A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
AUXILIARY PIPING
*
MISCELLANEOUS DATA
Type: * Material *
Type: - SHIPMENT *

TEST
Page 50 of 84
IBIC-205-250-ESS-002C-P33536A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Mag particle No
Radiography Yes
Ultrasonic Yes
SCOPE OF SUPPLY
Base Frame * *
in the spare list
Remarks
Page 51 of 84
IBIC-205-250-ESS-002C-P33550A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Service Conc. Plant DMW Feed Plant Reference P & ID PID-335-02
Pump Model *
Liquid Demineralised Water Solid -
OPERATING DATA
- Min (m³/h) 1/* -Min (Kg/cm2 g) *

PERFORMANCE DATA

EQUIPMENT DATA
194 Gr. 8M
Page 52 of 84
IBIC-205-250-ESS-002C-P33550A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
AUXILIARY PIPING
*
MISCELLANEOUS DATA
Type: * Material *
Type: - SHIPMENT *

TEST
Page 53 of 84
IBIC-205-250-ESS-002C-P33550A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Mag particle No
Radiography No
Ultrasonic No
SCOPE OF SUPPLY
Base Frame * *
in the spare list
Remarks
Page 54 of 84
IBIC-205-250-ESS-003C-P34011
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Service Vaporizer Circulation Pump Reference P & ID PID-340-01
Pump Model *
Liquid Hydrogen Peroxide 50-60% Solid -
OPERATING DATA
- Min (m³/h) 25/* -Min (Kg/cm2 g) *

PERFORMANCE DATA

EQUIPMENT DATA
194 Gr. 8M
Page 55 of 84
IBIC-205-250-ESS-003C-P34011
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
AUXILIARY PIPING
*
MISCELLANEOUS DATA
Type: * Material *
Type: - SHIPMENT *

TEST
Page 56 of 84
IBIC-205-250-ESS-003C-P34011
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Mag particle No
Radiography Yes
Ultrasonic Yes
SCOPE OF SUPPLY
Base Frame * *
in the spare list
Remarks
Page 57 of 84
IBIC-210-200-ESS-003C-P34023A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Item No P34023A/B Applicable standard API 610, 11th Ed. Sep 2010
Service Chemical Grade Product Pump Reference P & ID PID-340-02
Pump Model *
Liquid Hydrogen Peroxide 50-70% Solid -
Pumping Temperature (P.T ) (°C) 35 Conc % wt Max Particle size *
Density at P.T. ( kg/m³) 1275 Gases *
Viscosity at P.T. ( mPa s) 1 Corrosive Agent *
Vapour Pressure at P.T. (bar a ) 0.02 Erosive Agent *
Freezing Point (°C) - Hazard Oxidizing
Heat Capacity (kcal/kg°C) 0.74 Thermal conductivity (kcal/h m °C) *
OPERATING DATA
- Min (m³/h) 0.5/* -Min (Kg/cm2 g) *
- Rated (m³/h) 3.1 -Max (Kg/cm2 g) *

PERFORMANCE DATA

EQUIPMENT DATA

194 Gr. 8M
Page 58 of 84
IBIC-210-200-ESS-003C-P34023A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
AUXILIARY PIPING
Voltage (V) 415 V ±10 % Zone Classification NH, Safe area *
Frequency (Hz) 50 Hz ± 5 % Manufacturer Siemens/ ABB/ CGL/ BBL *
*
Ambient Temperature (Design/Max.) (0C) 45/40 Pressure (kg/cm2 a) (Inlet /Return) 4/*
MISCELLANEOUS DATA
Type: * Material *
Type: - SHIPMENT *

TEST
Page 59 of 84
IBIC-210-200-ESS-003C-P34023A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Mag particle No
Radiography Yes
Ultrasonic Yes
SCOPE OF SUPPLY
Base Frame * *
in the spare list
Remarks
Page 60 of 84
IBIC-210-250-ESS-003C-P34025A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Item No P34025 A/ B Applicable standard API 610, 11th Ed. Sep 2010
Service Distillate Pump Reference P & ID PID-340-02
Pump Model *
Liquid Water Solid -
Viscosity at P.T. ( mPa s) 0.7 Corrosive Agent *
Freezing Point (°C) - Hazard *
Heat Capacity (kcal/kg°C) 1 Thermal conductivity (kcal/h m °C) *
OPERATING DATA
- Min (m³/h) 0.5/* -Min (Kg/cm2 g) *
- Rated (m³/h) 3.5 -Max (Kg/cm2 g) *

PERFORMANCE DATA

EQUIPMENT DATA
194 Gr. 8M
Page 61 of 84
IBIC-210-250-ESS-003C-P34025A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
AUXILIARY PIPING
Voltage (V) 415 V + 10 % Zone Classification NH, Safe area *
Frequency (Hz) 50 Hz +/ -3 % Manufacturer Siemens/ ABB/ CGL/ BBL *
Guaranteed Power Consumption at rated condition at motor terminal with Service Factor 1.15
*
No Positive tolerance, (KW) Motor Efficiency
Ambient Temperature (Design/Max.) (0C) 45/40 Pressure (kg/cm2a) (Inlet /Return) 4/*
MISCELLANEOUS DATA
Type: * Material *
Type: - SHIPMENT *

TEST
Page 62 of 84
IBIC-210-250-ESS-003C-P34025A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Mag particle No
Radiography Yes
Ultrasonic
SCOPE OF SUPPLY
Base Frame * *
in the spare list
Remarks
Page 63 of 84
IBIC-210-250-ESS-003C-P35021A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Service Product Transfer Pump Reference P & ID PID-350-01
Pump Model *
Liquid Hydrogen Peroxide Solid -
Viscosity at P.T. ( mPa s) 0.6 Corrosive Agent *
Freezing Point (°C) - Hazard *
Heat Capacity (kcal/kg°C) 0.8 Thermal conductivity (kcal/h m °C) *
OPERATING DATA
- Min (m³/h) 5/* -Min (Kg/cm2 g) *


PERFORMANCE DATA

EQUIPMENT DATA

194 Gr. 8M
Page 64 of 84
IBIC-210-250-ESS-003C-P35021A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
AUXILIARY PIPING

Voltage (V) 415 V + 10 % Zone Classification NH, Safe area *
Guaranteed Power Consumption at rated condition at motor terminal with Service Factor 1.15
*
No Positive tolerance, (KW) Motor Efficiency
MISCELLANEOUS DATA
Type: * Material *
Type: - SHIPMENT *

TEST
Page 65 of 84
IBIC-210-250-ESS-003C-P35021A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Mag particle No
Radiography Yes
Ultrasonic
SCOPE OF SUPPLY
Base Frame * *
in the spare list
Remarks
Page 66 of 84
IBIC-205-250-ESS-001C-P35035 A/B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Item No P-35035 A/B Applicable standard API 610, 11th Ed. Sep 2010
Service Concentration Feed Pump Reference P & ID PID-350-01
Pump Model *
Viscosity at P.T. ( mPa s) 1.1 Corrosive Agent 35 wt% H₂O₂
Freezing Point (°C) - Hazard Oxidising
OPERATING DATA
- Min (m³/h) 2/* -Min (Kg/cm2 g) *

PERFORMANCE DATA

EQUIPMENT DATA

194 Gr. 8M
Page 67 of 84
IBIC-205-250-ESS-001C-P35035 A/B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
AUXILIARY PIPING

Rated Power (Name Plate Rating) (kW) * Protection IP 55 *
Voltage (V) 415 V ± 10 % Zone Classification *
*
MISCELLANEOUS DATA
Type: * Material *
Type: - SHIPMENT *

TEST
Page 68 of 84
IBIC-205-250-ESS-001C-P35035 A/B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Mag particle No
Radiography No
Ultrasonic No
SCOPE OF SUPPLY
in the spare list
Remarks
Page 69 of 84
IBIC-205-250-ESS-004C-P35029A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Service Product Storage Pump Reference P & ID PID-350-02
Pump Model *
Liquid Hydrogen Peroxide Solid -
OPERATING DATA
- Min (m³/h) 5/* -Min (Kg/cm2 g) *

PERFORMANCE DATA

EQUIPMENT DATA
194 Gr. 8M
Page 70 of 84
IBIC-205-250-ESS-004C-P35029A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
AUXILIARY PIPING
Voltage (V) 415 V ± 10 % Zone Classification NH, Safe Area *
*
MISCELLANEOUS DATA
Type: * Material *
Type: - SHIPMENT *

TEST
Page 71 of 84
IBIC-205-250-ESS-004C-P35029A&B
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Mag particle No
Radiography No
Ultrasonic No
SCOPE OF SUPPLY
Base Frame * *
in the spare list
Remarks
Page 72 of 84
IBIC-205-250-ESS-001C-P35182
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Service Stabiliser Dosing pump Reference P & ID PID-351-01
Pump Model *
Liquid Demin. Water/ Phosphonates Solid -
OPERATING DATA
- Min (m³/h) */* -Min (Kg/cm2 g) *

PERFORMANCE DATA

EQUIPMENT DATA
194 Gr. 8M
Page 73 of 84
IBIC-205-250-ESS-001C-P35182
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
AUXILIARY PIPING

*
MISCELLANEOUS DATA
Type: * Material *
Type: - SHIPMENT *

TEST
Page 74 of 84
IBIC-205-250-ESS-001C-P35182
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Mag particle No
Radiography No
Ultrasonic No
SCOPE OF SUPPLY
Base Frame * *
in the spare list
Remarks
Page 75 of 84
IBIC-205-250-ESS-006C-P36003
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Service Filling Station Feed Pump Reference P & ID PID-360-01
Pump Model *
Liquid Hydrogen Peroxide 50-70 wt% Solid -
Viscosity at P.T. ( mPa s) 0.8 Corrosive Agent H2O2
OPERATING DATA
- Min (m³/h) -/* -Min (Kg/cm2 g) *

PERFORMANCE DATA

EQUIPMENT DATA
194 Gr. 8M
Page 76 of 84
IBIC-205-250-ESS-006C-P36003
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
AUXILIARY PIPING

Rated Power (Name Plate Rating) (kW) * Protection IP 55 *
*
MISCELLANEOUS DATA
Type: * Material *
Type: - SHIPMENT *

TEST
Page 77 of 84
IBIC-205-250-ESS-006C-P36003
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Mag particle No
Radiography No
Ultrasonic No
SCOPE OF SUPPLY
in the spare list
Remarks
Page 78 of 84
IBIC-205-250-ESS-006C-P36004
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Pump Model *
Liquid Hydrogen Peroxide 50-70 wt% Solid -
Viscosity at P.T. ( mPa s) 0.8 Corrosive Agent H2O2
OPERATING DATA
- Min (m³/h) */* -Min (Kg/cm2 g) *

PERFORMANCE DATA

EQUIPMENT DATA
194 Gr. 8M
Page 79 of 84
IBIC-205-250-ESS-006C-P36004
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
- Max (mm) Hydro test Pressure (kg/cm2 g) *
Impeller Mount (Between Bearing /Overhung) Bearing Isolators, Required *
AUXILIARY PIPING

*
MISCELLANEOUS DATA
Type: * Material *
Type: - SHIPMENT *

TEST
Page 80 of 84
IBIC-205-250-ESS-006C-P36004
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Mag particle No
Radiography No
Ultrasonic No
SCOPE OF SUPPLY
Base Frame * *
in the spare list
Remarks
Page 81 of 84
IBIC-210-250-ESS-001C-P37017
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Service Separator Solvent Pump Reference P & ID PID-370-01
Pump Model *
Heat Capacity (kcal/kg°C) 0.45 Thermal conductivity (kcal/h m °C)
OPERATING DATA

PERFORMANCE DATA

EQUIPMENT DATA
194 Gr. 8M
Page 82 of 84
IBIC-210-250-ESS-001C-P37017
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Lubrication Type * Bearing Isolators, Required *
Drive End Bearing Type & No. (SKF/FAG) * Flat Surface Required for Vibration measurement , Required *
Non Drive Bearing Type & No. (SKF/FAG) * Oil Viscosity ISO grade *
AUXILIARY PIPING
Voltage (V) 415 V + 10 % Zone Classification Eex e(e), Zone 2, IIA, T2 *
*
MISCELLANEOUS DATA
Type: * Material *
Type: - SHIPMENT *

TEST
Mag particle Sound Press level test Non-Witness
Page 83 of 84
IBIC-210-250-ESS-001C-P37017
H2O2-Plant 3-DAHEJ
GENERAL INFORMATION
Ultrasonic Strip test Non-Witness
Inspection required for castings Auxiliary equipment test Non-Witness
Mag particle
Radiography Yes
Ultrasonic
SCOPE OF SUPPLY
Base Frame * *
in the spare list
Remarks
Page 84 of 84
H2O2-Plant 3-DAHEJ
ATTACHMENT-2
STANDARD SPECIFICATION OF
API PUMP
General Engineering Documentation IBIC-250-SS-001
Standard Specification
Rev/Issue R0/0
250 Rotary & Package Units
Standard Specification for Centrifugal Pump Issued on 04/01/2010
STANDARD SPECIFICATION
FOR
CENTRIFUGAL PUMP
R0/0 04/01/2010 For Review PBS ABS DVS

Rev/Issue Date Purpose Prepared by Checked by Approved by
REVISION CONTROL
Page 1
Rev/Issue R0/0
CONTENTS
SR. NO DESCRIPTION PAGE NO
1.0 Scope 3
2.0 General 3
3.0 Codes & Standards 3
4.0 Design 3
5.0 Electrical Specification 8
6.0 Instrumentation & Safety Controls 9
7.0 Inspection and Testing 9
8.0 Packing and Transport 10
9.0 Painting 11
10.0 Information to be provided with Quotation 11
11.0 Scope of Supply 11
12.0 Performance Guarantee & Liquidated Damages 12
13.0 Penalty for Deviation in Performance 13
14.0 Documentation 13
Page 2
Rev/Issue R0/0
1.0 SCOPE
The Scope of work covers the supply of Centrifugal Pump (API) as per this standard specification and
datasheets. It also envisages guaranteeing the mechanical, electrical and the process performance of the
pump offered to satisfy the duty conditions specified.
2.0 GENERAL
2.1 This specification together with the associated data sheets covers the design, Construction,
inspection, testing, requirement of centrifugal pumps with Single Balanced Mechanical Seal on both
ends, requirements of the applicable codes & standards given below.
2.2 Any deviation from this specification will normally not to be permitted without the written approval
of IBIC / Client. Intended deviations shall be separately listed by the Vendor and supported by
reasons for consideration of IBIC / Client.
2.3 The requirements laid down in this specification are the minimum requirements and this in no way
relieves the Vendor from his responsibility to supply the proper equipment and the accessories to
meet the specified duty conditions.
3.0 CODES & STANDARDS
3.1 Centrifugal Pumps: API 610 Latest Edition
3.2 Nozzle Loadings: API 610 Latest Edition
3.3 Nozzle Flanges: ANSI B 16.5
4.0 DESIGN
4.1 General consideration
4.1.1 The Pumps and the auxiliaries shall be suitable for the area classification shown in the
datasheets and for indoor and outdoor installation.
4.1.2 The equipment shall be designed and constructed for a minimum service life of 20 years and
at least 3 years of uninterrupted operation.
4.1.3 Pumps should not be selected with maximum impeller size. Provision should be there for
increase of flow and / or head by changing impeller by at least 10%.
4.1.4 The construction of the pump shall facilitate for easy maintenance and in particular the
mechanical seal shall be readily accessible for replacement without the necessity of removing
the coupling or drive motor.
4.1.5 Where it is necessary to accommodate a proportion of the hydraulic thrust by the provision
of a balance disc or piston, a disc shall preferably be supplied depending on the viscosity of
the fluid.
4.1.6 In the case of pump where there is the possibility of cavitations occurring, or, where solids
are in suspension, an external thrust bearing shall accommodate the hydraulic thrust.
Page 3
Rev/Issue R0/0
4.1.7 Pumps shall be designed such that their first dry lateral critical speed is at least 20 percent
above maximum continuous operating speed.
4.1.8 Pumps shall run without undue vibration and with minimum of noise. The noise level at
distance of 1.0 meter from the pump should not exceed 75 dBA.
4.1.9 Pump shall be designed to prevent damage by reverse rotation, including backward rotation
on starting.
4.1.10 The vendor shall state the minimum capacity of the pump without generating excessive
temperature rise and thrust, and shall also state required NPSHR. Wherever necessary,
suitable means shall be provided to prevent excessive temperature rise in the pump.
4.2 Rating and characteristics
4.2.1 Pumps shall be designed for continuous operation and with continuously rising characteristics
and shall be completely stable in such way that the discharge pressure increases with
decreasing flow until maximum pressure is reached at zero flow. The margin in the head
between the design point at maximum efficiency and the head at zero flow shall be sufficient
to enable the pump to operate at the minimum flow required without the possibility of
hunting. Impellers shall be approximately of minimum diameter, to enable a larger impeller
to be installed if necessary at a later date in order to get additional 10% head.
4.2.2 The pump vendor shall be responsible for the satisfactory hydraulic and mechanical
performance of the pump. If more than one working pump is shown in the data sheet, they
shall have same performance curve and shall be satisfactorily operable in parallel.
4.2.3 Vendor shall give witnessed NPSH test when the difference between the available and the
required NPSH is less than or equal to 1 meter of liquid column.
4.2.4 The duty point of the pump should be on the left side of the maximum efficiency point. Rated
capacity shall be within the region of 80 to 110% of best efficiency point.
4.2.5 Pump shall have at least 5% rise in head from the rated capacity to shut off. The pump shut
off head shall be within 120% of the rated head.
4.2.6 Please refer to individual pump data sheets for process parameters & liquid characteristics.
4.2.7 Appropriate correction factors as per Hydraulic Institute recommendation shall be applied for
viscosity of pumped liquid at operating temperature. Same shall be clearly indicated in the
individual pump data sheets.
4.3 Pressure casing
4.3.1 Casing shall be preferably of self-venting type. The direction of rotation of impeller shall be
permanently marked on the casing.
4.3.2 Casing shall be designed to permit removal of the rotor assembly without disconnecting the
suction or discharge piping.
4.3.3 Jackscrews, guide rods and cylindrical casing – alignment dowels or rabbeted fit shall be
provided to facilitate disassembly and reassembly.
Page 4
Rev/Issue R0/0
4.3.4 Studs shall be supplied on all main casing joints unless cap screws are specifically mentioned
in the enquiry. Adequate clearance shall be provided at bolting locations to permit the use of
socket or box wrenches. Internal socket-type, slotted-nut, or c-type spanner bolting shall not
be used.
4.3.5 When specified, pressure gauge connection shall be provided.
4.3.6 Pumps shall be provided with renewable wear rings (hardness above Rockwell C22) for the
casing.
4.3.7 Casing gasket shall be fully confined type to eliminate risk of blow out. MOC for gasket shall
be Non-Asbestos type.
4.3.8 Casing and the connecting flanges shall be designed for the maximum allowable working
pressure and shall be suitable for a hydraulic pressure test at 1.5 times the design pressure.
4.3.9 The casing nozzles shall be designed to take care of the forces and moments resulting from
the thermal expansion and contraction of the piping system. Vendor is required to state the
acceptable forces and moments on the pump nozzles. Design nozzle loading shall conform to
API 610 recommendations. Nozzle flanges shall conform to dimensions as per ANSI B 16.5
Standard.
4.4 Material of construction
4.4.1 The vendor shall be responsible for selecting and stating the materials, most suitable for the
service conditions, wherever these have not already been specified on the datasheet.
Corrosion allowance shall be considered as per API 610 code.
4.4.2 All materials shall be as per IS, BS, ASTM or other international standard equivalent. Only the
best quality material shall be used. Casting shall be sound and generally free from porosity,
hot tears, shrink holes, blow holes, cracks, scale, blister and similar injurious defects. Surfaces
of casting shall be cleaned by sand blasting. Mold parting fins and remains of gates and riser
shall be chipped, filled or ground flush.
4.4.3 Repair of defects in pressure casting by use of plastic or cement compound is not allowed.
Inspector’s prior approval shall be required for repair casting defects. When authorized,
repair shall be done in accordance with applicable ASTM specification. Only qualified vendors
shall be used for welding of fabricated parts. Radiography shall be in accordance with code
requirement.
4.5 Impeller
4.5.1 The impeller shall be preferably made in one piece. Where feasible renewable wear rings
shall be provided.
4.5.2 Rotor shall be dynamically balanced and supported at both ends (Running between the
bearings at both ends). Impeller shall be fully enclosed type.
4.5.3 The rotor assembly shall be statically and dynamically balanced to grade G1.0 of ISO 1940
(4W/N) or 7 gm –mm (0.01 oz-in) whichever is greater.
Page 5
Rev/Issue R0/0
4.5.4 Arresting of circumferential movement of impeller by pinning to the shaft is not technically
acceptable. Impeller shall be keyed to the shaft.
4.6 Shaft
4.6.1 The shaft shall be sized to transmit the full driver torque or the power required for the
maximum impeller diameter for the end of the curve whichever is higher.
4.6.2 To obtain satisfactory seal performance, the shaft shall be adequately stiff to limit the total
deflection to 50µm at primary seal faces.
4.6.3 Radial movement of the shaft shall be within the limits specified in the code for better seal &
bearing life.
4.7 Sealing arrangement
4.7.1 A single balanced mechanical seal shall be provided.
4.7.2 The type of mechanical seal or gland to be provided shall be as stated on the data sheet. In
the case of soft packed glands, the pump spindle shall be provided with a gland sleeve of
suitable material and hardness, and in the case of slurries, the sleeve shall be hard chrome
plated, the hardness being approximately 400 - 500 Brinell. Shaft sleeves shall extend beyond
the shaft seal, and shall be positively locked to the shaft. There shall be no possibility of
leakage under the shaft sleeve.
4.7.3 Lantern rings shall be provided where necessary together with suitable connections, for
circulation of the external flushing liquid.
4.7.4 Unless otherwise stated, the pump shall be supplied with packed stuffing box, with six rings
of minimum 10 mm size. (Conversion Kit) & Mechanical Seal will be fitted at site after
commissioning / line flushing at site.
4.7.5 The manufacturer shall provide, wherever necessary, a suitable mechanical seal having
regard to the rotor speed, stuffing box, pressure, temperature and the type of fluid handled.
He shall also provide for single mechanical seals, any integral piping required, wherever
necessary, for circulation of the fluid from the pump delivery to the seal.
4.7.6 If a single or double mechanical seal requires a flushing supply, all the necessary components
such as flow measuring device, needle valves, strainers, and isolating valves shall also be
suitable for the flushing liquid. The flushing plan has been indicated in the pump data sheets.
If process liquid is to be used for flushing, the material shall be equivalent to the pump casing
material. The pump manufacturer shall also state the pressure, temperature and the quality
of the flushing liquid supply. Mechanical seal shall not be used during the hydro-test, but shall
be used during all running tests.
4.7.7 All the pumps of mechanical seal type should be supplied fitted with gland for
precommissioning / flushing purpose and loose conversion kits should be supplied for
conversion to mechanical seal.
4.7.8 In case of the pumps with mechanical seals, the mechanical seal shall be of FLOWSERVE
/EAGLE BURGMANN/ JOHN CRANE make.
Page 6
Rev/Issue R0/0
4.8 Bearings and lubrication
4.8.1 Bearings:
Bearing housing, load carrying bearing covers and brackets between the pump casing and
cover shall be steel.
4.8.1.1 Bearings shall be of the journal, roller or ball type, sealed against the entry of foreign
matter and water. The manufacturer shall state the frequency of oil changes
together with recommended lubricants. Bearings shall be of SKF / FAG make only.
Shielded or sealed bearings shall not be used. The seals & deflectors shall be made
of non-sparking material. Constant level Oiler or Grease cup, as required shall be
provided.
4.8.1.2 Antifriction bearings selection shall be done on the basis of a minimum B10 rating
life of 25000 hours at rated conditions. Bearing shall be adequate to absorb the axial
thrust in either direction together with the thrust produced during full load
conditions and due to shaft expansion at the operating conditions. Pump using only
radial bearings shall not be used for drive motors for drivers above 7.5 KW (10 HP)
4.8.1.3 The rise in bearing oil temperature with continuous running of the pump shall not
exceed 30°C for oil-lubricated bearings above ambient temperature. If required, the
bearing will be water-jacketed.
4.8.1.4 Vibration level shall be measured on the bearing housing for antifriction bearings &
on the shaft, for sleeve bearings. Vibration limit shall be as per API 610 code.
4.9 Coupling & coupling guard
4.9.1 Separately / externally coupled motor type design shall be considered. Closed coupled motor
design is not accepted.
4.9.2 The manufacturer shall provide flexible half couplings of reputed make, together with a
suitable guard in robust and rigid construction. Make of coupling shall be from approved
vendor list by purchaser.
4.9.3 The material of the guard shall be of the anti-spark type for flammable liquid. When disc type
coupling is specified, the flexible disc shall be in stainless steel.
4.9.4 Flexible type of coupling rated for minimum service factor of 1.5 over rated motor power
shall be considered.
4.9.5 Spacer type coupling shall be used for providing spacer between two shafts to facilitate
bearing / seal maintenance. Spacer shall have nominal length of at least 125mm (where
feasible).
4.9.6 Where the pump vendor is not required to mount the driver, the driver side half coupling
should be supplied with finished bores by the pump vendor. The coupling shall be individually
statically and dynamically balanced.
4.9.7 Coupling guard shall be fixed with hinging arrangement for easy inspection of coupling.
Page 7
Rev/Issue R0/0
4.9.8 Make of coupling shall be from approved vendor list by purchaser. The selection of coupling
should be suitable for back-pullout of pump without disturbing the motor.
4.10 Foundation bolts and base plate
4.10.1 A common Base Plate shall be provided for mounting and proper alignment the pump & the
driver. Mounting bolts for pump & driver as well as the foundation bolts for the Base Plate
shall be supplied by the vendor.
4.10.2 The Base plate shall be steel fabricated and shall be of sufficient rigidity to avoid vibration and
distortion even when lifting with full load of equipments mounted. Mounting pads shall be
provided for the pumps and the motors.
4.10.3 Base plate shall be provided with lifting lugs for at least a 4-point lift. Lifting the base plate,
complete with all equipment mounted, shall not be permanently distort or otherwise damage
the base plate or the machinery mounted on it.
4.10.4 Base frame shall be supplied with final painting as per IBIC requirement.
4.10.5 Base plate shall be drain type provided with necessary drain plug & piping.
4.10.6 Two nos earthing lugs / boss in SS 304 MOC shall be provided on the base frame.
5.0 ELECTRICAL SPECIFICATION
5.1 Please refer Electrical Standard Specification for Package Unit Items and Data Sheet for Requirement
of LV Induction Motor.
5.2 This datasheet has to be duly filled by vendor and submitted along with the offer.
5.3 Driver and drive mechanism
5.3.1 Pump vendor shall indicate the recommended driver rating and the speed along with the
proposal.
5.3.2 Electric motor drivers shall have a minimum horsepower rating inclusive of service factor as
per the following table: Motor shall also comply with End of Curve power requirement.
Motor shall be suitable for the area classification specified in the datasheet.
Drive Bkw MOTOR kW (%)
7.5 kW and Less 125
7.6 kW to 18.5 kW 120
18.6 kW to 55 kW 115
55.1 kW and Above 110
5.3.3 Vendor to quote separately for the motors.
Page 8
Rev/Issue R0/0
5.3.4 When the motor is supplied by the Pump Vendor, it shall conform to the standard
specification listed in the Data sheet.
6.0 INSTRUMENTATION & SAFETY CONTROLS
6.1 Vendor shall consider Transmitters instead of all switches (like Pressure, Flow, and Temp).
6.2 All Instruments (Transmitters) shall be Foundation Fieldbus compatible.
7.0 INSPECTION AND TESTING
7.1 The Inspection & Testing shall be carried out as per mutually agreed QAP. Only final Inspection shall
be done. TPI charges shall be separately indicated by the vendor.
7.2 All pump castings shall be hydrostatically tested to a minimum of 1.5 times the maximum design
pressure, the duration of tests being not less than 30 minutes. Testing shall be done as per API
standard. If defects are found during inspection and hydrostatic testing, the extent of these defects
shall be established by dye-check or magnaflux or radiography.
7.3 Repairs to defective castings and forgings shall not be made without the specific agreement of IBIC’s
Inspector. Repair of castings shall be carried out only after Inspector’s approval and repaired area
shall again be checked by dye-check, magnaflux or radiography and the castings shall again be
subjected to hydro-test.
7.4 The pump and its driver shall perform on their test stand and on their permanent foundation within
the acceptance criteria specified in code (API-610). After installation, the performance of the
combined units shall be the joint responsibility of the purchase and the vendor.
7.5 A performance test to obtain the head / capacity / power characteristics at the actual motor speed
and having a minimum of 4 to 5 points, including one point at the actual design condition, shall be
carried out by the manufacturer by using shop driver or actual motor supplied by vendor.
Corrections for deviations of specific gravity, viscosity and temperature from the liquid used for the
tests compared to actual conditions, shall be made. Performance test shall be done as per ITC: 8 or
latest issue of Hydraulic Institute standard and tolerance of guaranteed characteristics shall be
according to API Standard.
Tolerances of guaranteed characteristics:
CONDITION GUARANTEE POINT SHUT-OFF
RATED DIFFERENTIAL HEAD (m) (%) (%)
0 to 150 - 2.00
+ 10.00
+ 5.00
- 2.00
150 to 300 + 8.00
+ 3.00
Over 300 + 2.00 + 5.00
Page 9
Rev/Issue R0/0
Rated Power + 0.00
Rated NPSHR + 0.00
Note: Tolerances of Guaranteed Characteristics are according to API Standard.
All measuring instruments used shall have valid calibration certificate data shall be taken at the
following five points. Test speed shall be at rated (+ 3 %)
Minimum continuous stable flow.
a) Midway between minimum and rated flows.
b) Rated flow.
c) 110% of rated flow.
d) Shut off.
The NPSH test shall be in accordance with the test code of the Standards of the Hydraulic Institute.
NPSH test shall be carried out if difference between NPSHA and NPSHR is less than 1.0 meter.
7.6 During shop test, pump shall operate with no undue noise, vibration or heating of bearing.
7.7 The vibration amplitude on the test bed for bearing shall be within the limits indicated in the code
for the capacity range of + 10% of the rated capacity.
7.8 The pump will be checked by visual inspection and checked with G.A. drawing for nozzle flange
dimensions, elevations and base plate / anchor bolt location dimensions.
7.9 All the test documents shall be duly signed by Vendor and Purchaser’s inspector and shall be
submitted for records in required number of sets.
7.10 After the performance test, the pump internals shall be checked for wear, workmanship, casing
thickness, casing and rotor wearing clearances, inter-stage bushing clearance and overall dimensions
of rotor.
7.11 After mounting a pump, including all auxiliaries and the driver on the base plate, the dimensional
and final check shall be carried out. Suction and discharge connection, piping and auxiliaries coupling
guard, painting, etc. shall be checked.
8.0 PACKING AND TRANSPORT
8.1 On completion of the shop test, the pump shall be dismantled and dried and on re-assembly, the
internal parts shall be protected with a suitable anti-rust preventive. External machined surfaces
shall be coated with a suitable rust preventive fluid.
8.2 All flanges shall be covered to prevent the ingress of foreign matter.
Page 10
Rev/Issue R0/0
8.3 The pump shall be supplied with a name plate in stainless steel and shall contain the following
information:
8.3.1 Manufacturer’s name.
8.3.2 Type and Serial number.
8.3.3 Purchaser’s Item number.
8.3.4 Capacity & Head data.
8.3.5 Rotor speed & HP.
8.3.6 Bearing Identity number.
9.0 PAINTING
9.1 Unless special painting specification is referenced in the data sheets, the minimum requirement of
painting shall be that all exposed & corrodible parts shall be derusted, descaled, degreased and
coated with two coat of suitable primer and two finish coat to manufacturer’s standard (DFT
minimum 35µ each coat).
10.0 INFORMATION TO BE PROVIDED WITH QUOTATION
10.1 A full description of the pump together with the completed data sheet.
10.2 General arrangement and sectional arrangement drawing complete with material list.
10.3 A characteristic of the differential head as a function of capacity and stating the maximum and
minimum and chosen impeller diameters. The efficiency and NPSH required shall also be stated.
Recommended speed and HP of driving motor together with the absorbed HP at duty point and at
the end of the curve.
10.4 Details of the WK2 and starting and operating torque shall be given. In the case of large pumps, the
time to reach rated speed shall also be stated.
10.5 A foundation-drawing showing the loading and holding down bolt details.
10.6 Recommended list of two years spares for operation and maintenance.
10.7 Special tools and tackles, if any, may please be supplied along with the pump.
10.8 Minimum flow to be maintained for continuous operation of the pump.
10.9 Documentation as per Enquiry Document Schedule.
11.0 SCOPE OF SUPPLY
11.1 Bare Shaft Pump.
11.2 Motor
Page 11
Rev/Issue R0/0
11.3 Standard Accessories Comprising
11.3.1 Common Base Plate (for mounting Pump & Motor).
11.3.2 Couplings
11.3.3 Coupling Guard
11.3.4 Foundation Bolts.
11.3.5 Pump and Motor mounting bolts.
11.3.6 Constant Level Oiler / Grease Cup.
11.3.7 Suction & Discharge Mating Flanges.
11.3.8 Mechanical Seal with flushing plan.
11.3.9 Conversion kit.
11.4 Optional Items
11.4.1 Special Tools and Tackles If any.
11.4.2 Drip Tray with Drain Valve.
11.5 Spares
11.5.1 Two years Operational Spares.
11.6 Documentation as per Enquiry Document Schedule.
12.0 PERFORMANCE GUARANTEE & LIQUIDATED DAMAGES
All equipment shall be guaranteed by the vendor to operate at the conditions set forth in the equipment
data sheets. The vendor shall assume full responsibility towards guarantee of all equipment, accessories,
and parts sub-contracted by the vendor and furnished under this standard.
12.1 Vendor shall guarantee for:
12.1.1 Mechanical guarantee of the equipment.
12.1.2 Performance as mentioned in the data sheet.
12.1.3 Satisfactory function of the delivered components with satisfied operational philosophy.
12.1.4 Noise level of 75dBA at distance of 01 Meters from equipment.
12.2 Performance and the power consumption shall be guaranteed as specified in data sheet within the
tolerances specified below:
12.2.1 Break horse power (No positive tolerance)
Page 12
Rev/Issue R0/0
12.2.2 Capacity (No negative tolerances)
12.2.3 Head (No negative tolerances)
12.3 If (a) capacity falls below 100% of guaranteed figures (b) Power consumption exceeds above 105% of
guaranteed figures and noise level do not meet with guaranteed figure in that case entire package
shall be rejected. The corrective action shall be taken by vendor at their own cost, which includes
rectification / replacement of complete package or part of the same, including custom duty, if to be
paid on free of cost imported items.
12.4 Vendor to specify the power consumption without any positive tolerance.
12.4.1 Power : KWH
12.5 Liquidated damage charges towards power/utility consumption shall be as under
12.5.1 Power : Rs /KW
13.0 PENALTY FOR DEVIATION IN PERFORMANCE
13.1 The Penalty will be applicable for additional consumption above guaranteed power (at rated
capacity) at the rate of US$ __*__ i.e. INR __*___ per KW on hourly power consumption subject to
additional power consumption max up to 5 % of the rated consumption beyond which you have to
rectify the system at your cost.
13.2 The short fall in guaranteed Capacity and differential head: You have to rectify the system at your
cost.
* - To be decided later.
14.0 DOCUMENTATION
11.1 The vendor shall furnish data/drawings according to the attached Drawing Data Schedule
11.2 Performance curves as per CTI standard and charts/tables for cooling tower performance from
design wet Bulb temp down to 5 deg c WBT.
11.3 Vendor shall furnish performance curves based on L/G ratio under the following conditions
11.3.1 For water flow rate at design conditions, 50% & 75% of design conditions.
11.3.2 For cooling range at design conditions ±20% variation.
11.3.3 For WBT +1.67 deg c of Design WBT.
Page 13
H2O2-Plant 3-DAHEJ
ATTACHMENT-3
DOCUMENT SCHEDULE OF
API PUMP
Project Documentation IBIC-205-250-DSS-0000-0043
H2O2-Plant 3-DAHEJ
DOCUMENT SCHEDULE FOR API PUMP Date 31/03/2017
CLASSIFICATION:
Q - WITH BID. (IBIC + GACL Vadodra + GACL Dahej)
C - FOR REVIEW / COMMENTS AFTER LOI/PO. (IBIC + GACL Vadodra + GACL Dahej)
F - FINAL CERTIFIED AFTER FINAL APPROVAL to be submitted to IBIC only.
P - PDF
H – HARD PRINTS / COPIES
R - INDICATES CD/DVD IN PDF & EDITABLE FORMAT
QUANTITY REQUIRED
Seria
l Q C F
Drawing / Data /Documents
No.
By By
P H P H R H
Weeks Weeks
1 Bar Chart Showing Schedules Of Activities 1+1+1 1+1+2 1+1+1 1+1+2 - - - -
2 Mechanical GA Drawings 1+1+1 1+1+2 1+1+1 1+1+2 - 4 4 2
3 Foundation GA Drawings 1+1+1 1+1+2 1+1+1 1+1+2 - 4 4 2
Cross Sectional Drawings and Bill Of

4 1+1+1 1+1+2 1+1+1 1+1+2 - 4 4 2
Materials.
Shaft Coupling Assembly Drawing and Bill

5 1+1+1 1+1+2 1+1+1 1+1+2 - 4 4 2
Of Materials
Cooling or Heating Schematic and Bill Of

6 1+1+1 1+1+2 1+1+1 1+1+2 - 4 4 2
Material
Electrical and Instrument Schematics,

7 1+1+1 1+1+2 1+1+1 1+1+2 - 4 4 2
Wiring Diagrams and Bill Of Material.
Electrical and Instrument Arrangement

8 1+1+1 1+1+2 1+1+1 1+1+2 - 4 4 2
Drawings and List of Connections
Page 1
H2O2-Plant 3-DAHEJ
9 Performance Curves / Data 1+1+1 1+1+2 1+1+1 1+1+2 - 4 4 2
10 Breakaway Torque 1+1+1 1+1+2 1+1+1 1+1+2 - 4 4 2
11 Speed – Torque Curve 1+1+1 1+1+2 1+1+1 1+1+2 - 4 4 2
12 Temperature – Pressure Profile 1+1+1 1+1+2 1+1+1 1+1+2 - 4 4 2
13 Vibration Analysis Data - - 1+1+1 1+1+2 - 4 4 2
14 Damped Unbalanced Response Analysis - - 1+1+1 1+1+2 - 4 4 2
15 Lateral Critical Speed Analysis - - 1+1+1 1+1+2 - 4 4 2
16 Certified Hydrostatic Test Data - - - - - 4 4 2
17 Performance Test Data 1+1+1 1+1+2 1+1+1 1+1+2 - 4 4 2
18 Residual Unbalance Check 1+1+1 1+1+2 1+1+1 1+1+2 - 4 4 2
19 Rotor Mechanical and Electrical Runout 1+1+1 1+1+2 1+1+1 1+1+2 - 4 4 2
20 Data Sheets / Foundation Load Data 1+1+1 1+1+2 1+1+1 1+1+2 - 4 4 2
21 Noise Datasheets 1+1+1 1+1+2 1+1+1 1+1+2 - 4 4 2
22 As Built Clearances - - - - - 4 4 2
Operating, Installation and Maintenance

23 - - - - - 4 4 2
Instructions / Manual
Priced Recommended Spare List For 2

24 1+1+1 1+1+2 - - - - - -
Years operation
Preservation, Packaging and Shipping

25 - - 1+1+1 1+1+2 - 4 4 2
Procedures.
Page 2
H2O2-Plant 3-DAHEJ
26 Technical Particulars 1+1+1 1+1+2 1+1+1 1+1+2 - 4 4 2
27 Catalogues, pamphlets 1+1+1 1+1+2 - - - 4 4 2
28 Test & Calibration reports - - 1+1+1 1+1+2 - 4 4 2
29 Cross Section With Part Description - - 1+1+1 1+1+2 - 4 4 2
30 Nozzle Loading Data 1+1+1 1+1+2 1+1+1 1+1+2 - 4 4 2
31 Lubrication Recommendation & Schedule - - 1+1+1 1+1+2 - 4 4 2
32 Terminal Point Schedule - - 1+1+1 1+1+2 - 4 4 2
33 Quality Assurance Plan (QAP) - - 1+1+1 1+1+2 - 4 4 2
34 Inspection & Testing Plan (ITP) - - 1+1+1 1+1+2 - 4 4 2
35 Nameplate Details - - 1+1+1 1+1+2 - 4 4 2
36 Lifting Arrangement - - 1+1+1 1+1+2 - 4 4 2
Detailed Engineering Documents

37 1+1+1 1+1+2 1+1+1 1+1+2 - 4 4 2
Deliverables (Schedule)
38 Test Certificate - - - - - 4 4 2
a) MOC - - - - - 4 4 2
b) Certificate of conformity - - - - - 4 4 2
c) Guarantee Certificate - - - - - 4 4 2
Page 3
H2O2-Plant 3-DAHEJ
ATTACHMENT – 4
STANDARD SPECIFICATION FOR
LV INDUCTION MOTORS
.
General Engineering Documentation
IBIC-600-SS-017
600 Electrical Engineering Rev R1
Standard Specification for LV Induction Motors Issued on 12/01/2017
STANDARD SPECIFICATION
FOR
LV INDUCTION MOTORS
(Increased Safety / Flameproof & Non-Flameproof)
R1 12/01/2017 Reissued For Approval ACD MPT MRP

R0 21/12/2016 For Approval ACD MPT MRP
Rev Date Purpose Prepared by Checked by Approved by
REVISION CONTROL
Page 1
.
IBIC-600-SS-017
CONTENTS
Sr. No Description Page No
1.0 SCOPE 3
2.0 CODES AND STANDARDS 3
3.0 CONSTRUCTION 4
4.0 ROTOR 5
5.0 WINDING AND INSULATION 6
6.0 BEARING AND LUBRICATION 6
7.0 PERFORMANCE 7
8.0 SPECIFIC REQUIREMENT FOR VFD DRIVEN MOTOR 7
9.0 NOISE LEVEL AND VIBRATIONS 8
10.0 ACCESSORIES 8
11.0 PAINTING 8
12.0 NAME PLATES 8
13.0 SPACIAL TOOLS 9
14.0 GENERAL REQUIREMENT 9
15.0 INSPECTION AND TESTING 9
16.0 CAPITALIZATION LOSSES 10
17.0 DRAWINGS AND DOCUMENTS 11
Page 2
.
IBIC-600-SS-017
1.0 SCOPE
The specification covers design, manufacture, testing, packing and supply of three phase low voltage
squirrel cage induction motors.
This specification shall accompany with data sheet, which will stipulate project specific requirements.
In case of contradiction between this specification and data sheet, the latter shall govern.
2.0 CODES AND STANDARDS
Motor shall conform to latest editions of relevant IEC / IS Standards, some of which are listed below
IS 325 / IEC 60034 : 3 Ph Induction Motors
IS 12615 : Energy efficient Induction Motors
IS 15999-2 / IEC 60034-2 : Rotating Electrical Machines (Method of Tests)
IEC 60034 – 12 : Starting performance of single speed three phase cage induction motors
IS / IEC 60034 – 5 : Degree of protection for Electrical Machinery.
IS / IEC 60079 : Electrical apparatus for explosive gas atmospheres
IS / IEC 60079 – 7 : Specifications for Increased safety enclosures of Electrical Apparatus
IS 2253 / IEC 60034 – 7 : Dimensions of flange mounted AC indication motors
IS 1231 / IEC 60072 : Dimensions of foot mounted Induction Motors
IS 900 : Code of Practice for Installation and Maintenance of Induction Motors
IS 6362 / IEC 60034 – 6 : Designation of method of cooling of rotating Electrical Machines
IS 4889 / IEC 60034 – 2,2A : Method for determination of efficiency of rotating Electrical Machines
IS / IEC 60034 – 8 : Terminal marking & direction of rotation for rotating Electrical Machines
IS 8789 / IEC 60034 – 1 : Rotating Electrical machines - Rating & performance
IS 2223 : Dimensions of flange mounted AC induction motors
IS 2254 : Dimensions of vertical shaft motors for pumps
IS 12075 / IEC 60034 – 14 : Mechanical vibration of rotating electrical machines with shaft height 56
mm and higher – measurement, evaluation and limits of vibration severity
IS 7816 / IEC 60034 – 18 : Functional evaluation of insulation systems
IS 12824 / IEC 60034 – 1 : Types of duty classes of ratings assigned to rotating Electrical Machines
IS 12802 : Temperature rise measurement of rotating Electrical Machines
IS 12065 / IEC 60034 – 9 : Permissible limits of noise level for rotating Electrical Machines
IS 1271 : Thermal evaluation and classification of Electrical Insulation
IS 4029 : Guide for testing three phase Induction Motors
IS 8223 : Dimension and output series for rotating Electrical Machines
IS 13529 : Guide for effects of unbalanced voltages on the performance of three
phase cage IM
IS 13555 : Guide for selection and application of three Phase IM for different type of
Page 3
.
IBIC-600-SS-017
driven equipment
For Indian Projects Motors shall also have approval from Tariff Advisory Committee of Fire Insurance
Association of India, unless otherwise specified.
Manufacturer shall submit test and design approval reports for compliance to requirement of
increased safety and flameproof enclosure from CMRI/ERTL and CCE, for each type & rating / frame of
motor. This test report/ certification should not be older than 5 years.
The motors shall conform to the provision of IE rules and other statutory regulations currently in force
in the country.
3.0 CONSTRUCTION
3.1 Enclosure:-
3.1.1 Enclosure of motors shall be of robust totally enclosed fan cooled suitable for area of application i.e.
hazardous area zone – 1 & 2 or normal with cast iron or of welded steel construction in case of large
motor construction.
3.1.2 The design of the body shall ensure ruggedness and damping of vibration. The rotor along with the fan
and half coupling or other drive device (if fitted) shall be satically and dynamically balanced.
3.1.3 Construction of motors used in normal & hazardous areas shall conform above specified IEC / IS
standards for Ex.d, Ex.e & normal motors, Area classification is specified in data sheets.
3.1.4 For Hazardous area minimum temperature class shall be T3.
3.1.5 The degree of protection shall be minimum IP 55.
3.1.6 Thrust bearing & Oil tight shaft protection shall be provided for vertical mounting type B5, V1 & V3.
3.1.7 Lifting hook or eyebolts shall be provided for all motors.
3.1.8 All exposed metallic parts in cooling circuit and all exposed hardware shall be made of corrosion
resistant materials, treated suitably for corrosion resistance, e.g. zinc plating and passivation.
3.1.9 The motors for safe area shall be industrial type, meeting operating conditions, starting conditions and
ambient conditions.
3.1.10 The motor shall be suitable for installation and satisfactory operation without any protective shelter or
canopy.
3.2 Cooling System:-
3.2.1 Cooling of motors shall be by shaft mounted fans (IC 411) at NDE side.
3.2.2 Fans of motors used for increased safety / hazardous areas shall be of non-sparking / non corrosive
materials and if non-metallic, shall be painted with electrically conducting paint.
3.2.3 Fan cover grill material shall be SS-304 unless specified otherwise.
3.2.4 The rotation of cooling fan shall be bi-directional. The fan cover grill shall be made intake part. For
measurement of motor speed, provision shall be made in fan cover to enable to measure motor speed
by contact type tachometer.
3.2.5 Fan cover grill size shall not exceed 8 mm for air intake part.
3.3 Terminal Box:-
3.3.1 Terminal boxes shall be of robust cast iron or welded steel contraction with screws conduit entries.
Page 4
.
IBIC-600-SS-017
3.3.2 The size of terminal boxes, conduit entries and terminals shall be suitable for termination and
connection of specified type and size of cable.
3.3.3 Adequate space shall be provided for termination of aluminum conductor cables.
3.3.4 The terminals shall be complete with two washers, one lock washer and nut to make them secure and
vibration proof.
3.3.5 In general terminal box shall be on Right hand side when viewed from driving end, with bottom cable
entry.
3.3.6 The terminal box shall be rotatable in steps of 900 without disturbing the winding connections to the
terminal block.
3.3.7 The phase sequence of connections for correct direction of rotation shall be clearly and permanently
indicated.
3.3.8 Termination shall be direct with Al. / Copper Lugs &, double compression cable gland.
3.3.9 Six leads shall be brought out into the terminal boxes through insulating bushings.
3.3.10 Separate auxiliary terminal boxes shall be provided for anti-condensation space heater terminals
temperature detector (film type arrestor) terminals, RTD or CT secondary terminals (wherever
applicable).
3.3.11 Connection diagram (on non-hygroscopic) for RTD’s shall be given on inner side of TB cover.
3.3.12 Space heater cable entry shall be suitable for 3C x 2.5 sq. mm. armored Cu XLPE cable.
3.3.13 Appropriate phase marking as per IS shall be provided inside the terminal box. The marking shall be
non-removable and identical.
3.3.14 Terminal box cover weighing more than 5 kg shall be provided with handle to facilitate easy removal.
3.3.15 Minimum inter-phase and phase-earth air clearance with lugs installed shall be 10 mm for motors upto
110 kW and 12.5 mm for motors above 110 kW.
3.4 Earthing:-
Two earth terminals of minimum size of M6 bolt, diametrically opposite shall be provided on motor
base plate. One internal earth terminal with generally following dimension shall be provided in all
auxiliary terminal boxes.
Sr. No. Motor rating Stud Size
1 Upto 7.5 KW 6 mm
2 11 KW to 30 KW 10 mm
3 37 KW and above 12 mm
4.0 ROTOR
4.1 Rotor shaft shall be made of high grade rolled steel, drilled and tapped at the driving end. Rotor shall
be dynamically balanced with half a parallel key, to reduce severity of vibrations. Balancing level shall
be indicated as per ISO 7919.
Page 5
.
IBIC-600-SS-017
4.2 Rotor bars shall be made of copper or copper alloys or aluminum die cast design, but shall be type
tested. The design shall be suitable for torque-speed characteristics of the motor required to accelerate
the driven equipment during starting.
4.3 Vendor shall furnish construction details for fitment in brief.
5.0 WINDINGS AND INSULATION
5.1 Stator windings coils shall be made of annealed copper strips, insulated with epoxy mica paper tapes
applied continuously all over the coil. Dual coat winding wire shall be used. Special tropical fungicide
and power house treatment shall be provided. (As applicable).
5.2 Completely wound stator along with insulated connectors and overhang bracing's shall be impregnated
under vacuum and pressure in a low viscosity epoxy gel to ensure an insulation free from air voids and
then cured in an oven. Alternatively, winding shall be suitably varnished, baked and treated with epoxy
gel for operation in humid and corrosive atmosphere.
5.3 The entire winding treatment shall ensure protection against moisture absorption, resistance to oil,
abrasive or electrically conductive dust, acidic and alkaline atmosphere and fungus growth.
5.4 Class of insulation shall be 'F', with temperature rise limited to that of class 'B'. Specified type and nos.
of temperature detectors shall be provided and terminals brought out to a separate terminal box.
5.5 Winding shall be designed for impulse voltage withstand capability.
5.6 Joints shall be kept to a minimum, where joints are made, conductors shall be tinned to prevent
oxidation, riveted and soldered or brazed.
5.7 All joints shall be supported adequately to relive them from mechanical strain. Insulation level of the
joints shall not be less then for the motor windings.
5.8 Leads from motor windings to the terminal box shall be adequately supported throughout and shall be
kept away from sharp edges to prevent abrasion. Openings in the motor frame through which the leads
are brought out shall be sealed to isolate the terminal box from the motor.
6.0 BEARINGS AND LUBRICATION
6.1 Bearings shall be ball bearing or roller bearing. Thrust bearing suitable for the load imposed by the
driven equipment shall be considered for vertical motors.
6.2 On line greasing facility shall be provided at 4 locations 900 apart on end shields for grease lubricated
rolling element bearings. The calculated L10 bearing life shall not be less than 40,000 hours.
6.3 Floating labyrinth seals shall be provided to prevent ingress of dust and water into the bearings or
leakage of oil or grease from the bearings.
6.4 Double sealed pre-lubricated bearings shall be provided for motors up to 11 kW with 5 years of trouble
free service without necessity of re-lubrication.
6.5 NDE bearing shall be insulated from the body of motor to prevent shaft-circulating currents in case of
large motors.
6.6 Bearing temperature detection shall be provided in motors rated 75KW and above.
RTDs: PT-100, 3 wires Duplex type shall be provided. (One each on DE and NDE side). RTD placement
arrangement shall be 'V' shaped 90° apart TWO slots on each side i.e. DE & NDE. Where more than
ONE bearing is required on either of the sides, placement shall be adequately arranged to detect
temperature of both the bearings.
Page 6
.
IBIC-600-SS-017
6.7 Unless otherwise specified the bearings shall be adequate to absorb axial thrust provided by the motor
itself or due to shaft expansion.
7.0 PERFORMANCE
7.1 Motors shall be designed for satisfactory operation under specified variations in supply voltage,
frequency etc. as specified in data sheet.
7.2 Motor performance for fast bus transfer application shall be suitable to withstand voltage and
respective torque stresses developed due to vector difference between motor residual voltage and
incoming supply voltage.
7.3 Motor shall be suitable for withstanding stress imposed if started at 110% of rated voltage.
7.4 Motor shall be suitable for continuous unbalance voltage withstand at 2.5%.
7.5 Motors shall be designed to start, accelerate and run for 5 minutes at full load / full speed with 75%
rated voltage at motor terminals without injurious heating.
7.6 Motor shall withstand at continuously at 120% of rated speed without mechanical damage in either
direction.
7.7 For overload capacity, motor shall withstand upto 1.6 times of rated torque for 15 sec. min. without
stalling or abrupt change in speed.
7.8 Locked rotor withstand time (hot) at 110% voltage of the motor shall be higher than the acceleration
time at 75% terminal voltage of the motor by at least 5 seconds.
7.9 The design/selection of EEx-e motors shall be such, that the (fully loaded) starting time is less than 1.7
times the tE time.
7.10 Motor shall be rated for continuous duty (S1), unless otherwise specified.
7.11 Starting torque and minimum torque of the motor shall be compatible with the speed torque curve of
the driven equipment under all operating conditions as applicable.
7.12 The pull out torque at rated voltage shall be not less than 175% of the rated load torque with no
negative tolerance. Unless otherwise agreed the pull out torque shall not exceed 300% of rated load
torque.
7.13 All the motors efficiency class shall be IE-3, if not specified in data sheet.
7.14 Motor shall be designed for direct on line starting.
7.15 Minimum locked rotor thermal with stand time at rated voltage shall be 10 sec., under cold condition
and 8 sec under hot condition.
7.16 Motor shall be designed to allow the minimum no. of consecutive starts as under:
• 3 nos. consecutive starts with initial temp. of the motor at ambient (cold) condition.
• 2 nos. consecutive starts with initial temp of the motor at full load operating level (hot condition).
8.0 SPECIFIC REQUIREMENTS FOR VFD DRIVEN MOTOR
8.1 VFD driven motors shall meet IS / IEC standard requirements for “Definite Purpose Inverter Fed
Motors”
8.2 Type of Load shall be used for Constant torque, Constant power &variable torque i.e. all applications.
Page 7
.
IBIC-600-SS-017
8.3 Winding temperature monitoring by thermistor for motor rated above 11kw upto 55kw.
8.4 Winding temperature monitoring by RTD for motors rated above 55KW. PT-100, 3 wires, Duplex type
RTDs shall be embedded in stator windings.
8.5 Bearing temperature detection shall be provided in motors rated above 75KW.
RTDs: PT-100, 3 wires Duplex type shall be provided. (One each on DE and NDE side). RTD placement
arrangement shall be 'V' shaped 90° apart TWO slots on each side i.e. DE & NDE.
8.6 For Forced Ventilation, Separately excited independent fan shall be provided on NDE side.
8.7 Noise levels shall meet limits specified in IS: 12065.
8.8 Vibration levels shall meet limits specified in IS: 12075.
8.9 Bearing Insulation Shall be provided on NDE side.
8.10 Speed Feedback device like AC Tachogenerator & Encoder on NDE side.
9.0 NOISE LEVEL AND VIBRATIONS
9.1 Noise level for airborne noise emitted by motors shall not exceed 85 dB (A) at 1 meter from the motor.
9.2 Vibrations of motors shall not exceed the limits of vibration severity. Vibrations shall be carried out as
per IS / ISO 10816.
10.0 ACCESSORIES
The following accessories shall be provided for all motors.

10.1 Anticondensation space heaters, rated 240 V, unless specified otherwise. Anti-condensation space
heaters required for motor rated above 30 kW unless specified otherwise.
10.2 Winding temperature detectors, 2 nos. per phase, type PT-100. Resistance temperature detectors,
unless specified otherwise.
10.3 Bearing temperature detectors, 1 no. for each bearing, type PT-100, resistance temperature detector,
unless specified otherwise.
11.0 PAINTING
Motor enclosures degreasing and cleaning shall be done as per ISO 8501 & ISO 8503 prior to painting.
Two coats of epoxy base primer and two coats of epoxy base final thorough cleaned by shot blasting
and chemical cleaning and painted with two coats of primer and two coats of finishing paint. Type of
paint and shade required will be given in data sheets.
12.0 NAME PLATES
12.1 There shall be two name plats required on motor, one is main name plate as per IS / IEC and one
auxiliary name plate.
12.2 Main name plate shall have following data –
a. KW Rating, voltage rating, phases & winding connections, Frequency, Full load current, power
factor, RPM, efficiency
b. frame size, type of enclosure
Page 8
.
IBIC-600-SS-017
c. Insulation class, design ambient temp., type of cooling

d. Weight of complete motor & weight of rotor
e. Serial No., year of manufacturing, applicable ref. IS etc.
12.3 Auxiliary nameplate indicating the following details shall be provided
a. Equipment tag No.
b. Make & type of bearings on De & NDE
c. Recommended lubricant & period of lubrication
d. Connection diagram of RTD, BTD termination inside TB cover
e. Connection diagram of space heater terminals inside TB cover
f. Connection diagram of main winding power terminal inside TB cover
g. Allowable run up time, Te time when relevant
h. Temperature class
i. Type of enclosure protection, explosion and gas group for hazardous duty motors.
One stainless steel arrow plate shall also be affixed on to the enclosure at driving end for direction of
rotation.
13.0 SPACIAL TOOLS
A set of any special tools necessary for maintaining the whole of the requirement supplied shall be
provided.
14.0 GENERAL REQUIREMENT
14.1 The offered motor shall be brand new. No prototype motor shall be offered.
14.2 Vendor shall ensure availability of spare parts. Maintenance and design support, services for the
offered motors shall be for at least 10 years from the date of supply.
14.3 Type test report shall be furnished along with the offer (not later than five years).
14.4 Subletting of any of the manufacturing/ assembling activities shall be informed to Client / consultant
for approval.
14.5 The hazardous area classified motors and associated equipments shall be test for certificate issued by
recognized independent test house (CIMFR/ BASEEFA/ LCIE/ UL/ FM OR equivalent).
15.0 INSPECTION AND TESTING
The purchaser or his representative reserve the right to carry out inspection and witness the tests
carried out, at the manufacturers works.
The manufacturers shall carry out the following tests.
a. Routine tests as pr IEC 60034 / IS 325, IS 4722 along with following acceptance test
• General visual checks, name plate details, mounting, terminal box location, cable gland sizes
etc.
Page 9
.
IBIC-600-SS-017
• Measurement of shaft centre height dimension.

• Measurement of clearance in the terminal box.
• Verification for the type and terminals (Ex’e’ or Ex’d” etc)
• Verification for the direction of rotation.
• Measurement of winding resistance.
• IR test (before and after HV test)
• HV test
• No load test. Measurement of voltage, speed, current and power input.
• Locked rotor test at reduced voltage and measurement of voltage, current and power input.
• Reduced voltage starting and running – test on Ex’’ and Ex’e’ motors.
b. Following Type tests to be carried out at purchaser's option, listed below –
• Load test upto rated load
• Temperature rise test
• Winding insulation test as per IEC 60034-18 / IS 4722, IS 7816
• Winding resistance measurement
• Locked rotor test
• High voltage test
• Efficiency measurement
• Momentary overload test
• Polarization Index test
• Tan delta test
• Impulse withstand test as per IEC / IS standard
• Vibration measurement
• Noise level measurement
• Torque-speed curve measurement
The manufacturer / vendor shall furnish no. of copies of test certificates and calculations for efficiency
to the purchaser as specified in document schedule. Client / consultant shall witness all routine tests
and may witness type test for specific motor. Vendor shall give optional price for such tests.
16.0 CAPITALICATION LOSSES
Capitalization losses rate shall be applicable for all type of motors for the evaluation of offered motors.
Page 10
.
IBIC-600-SS-017
17.0 DRAWINGS AND DOCUMENTATION
The vendor shall furnish the following drawings and documentation specified in document schedule
IBIC-600-DS-0017.
Page 11
IBIC-205-600-DSS-0000-0017
H2O2 - PLANT - 3 - GACL - DAHEJ
PJ-205, Gujarat Alkalies & Chemicals Ltd. Rev. R1
Document Schedule For LV Induction Motor Date of Rev. 12/01/2017
CLASSIFICATION:
Q - WITH BID. (IBIC+ GACL Vadodara+GACL Dahej)

C - FOR REVIEW / COMMENTS AFTER LOI/PO. (IBIC+ GACL Vadodara+GACL Dahej)
F - FINAL CERTIFIED AFTER FINAL APPROVAL TO BE SUBMITTED TO IBIC ONLY.
P - PDF (IBIC+ GACL Vadodara+GACL Dahej)
H – HARD PRINTS / COPIES. (IBIC+ GACL Vadodara+GACL Dahej)
R - INDICATES CD/DVD IN PDF & EDITABLE FORMAT
QUANTITY REQUIRED
Serial Q C F
Drawing / Data /Documents
No.
By By
P H P H R H
Weeks Weeks
1 GA Drawings 1+1+1 1+1+2 1+1+1 1+1+2 2 4 4 2
2 Terminal Box GA Drawings 1+1+1 1+1+2 1+1+1 1+1+2 2 4 4 2
3 Performance Particulars 1+1+1 1+1+2 1+1+1 1+1+2 2 4 4 2
4 Catalogues and Technical

1+1+1 1+1+2 1+1+1 1+1+2 2 4 4 2
Manual of motors.
Motor data sheet dully filled
5 1+1+1 1+1+2 1+1+1 1+1+2 2 4 4 2
up
Specification sheet duly
6 1+1+1 1+1+2 1+1+1 1+1+2 2 4 4 2
accepted signed & stamped
CMRI / ERTL certificate and
7 1+1+1 1+1+2
CCE approval.
GD2 Values & Torque Vs
8 1+1+1 1+1+2
Speed Curve
9 Connection Diagram 1+1+1 1+1+2 1+1+1 1+1+2 2 4 4 2
Characteristic Curves
• Speed v/s Torque curve
• Time v/s Current curve
• Stall withstand Hot & Cold
curve
• Acceleration Time From
10 Zero To Full Speed 1+1+1 1+1+2 2 4 4 2
• Negative sequence current
withstand curve (for motor above
55 kW)
• Curves for efficiency &
power factor against load
at 50%, 75%, & 100% of
Page 1 of 2
IBIC-205-600-DSS-0000-0017
PJ-205, Gujarat Alkalies & Chemicals Ltd. Rev. R1
Document Schedule For LV Induction Motor Date of Rev. 12/01/2017
rating.
Dimensional drawings of DE
& NDE end-sheids, bearing
11 inner & outer covers, fan(s), 1+1+1 1+1+2 2 4 4 2
terminal box & block
mounting details.
12 Quality Assurance Plan (QAP) 1+1+1 1+1+2 2
13 Installation, operation &
4 4 2
maintenance manuals.
Set of Type test certificate &
14 reports for each type of 1+1+1 1+1+2 2
motor.
Set of certificates & reports
for test carried out at
vendors work witnessed by
15
client’s engineer (or set of 1+1+1 1+1+2 2 4 4 2
routine test certificates, if
inspection by client is waived
off).
Page 2 of 2
Project Documentation IBIC-205-600-EDS-0000-0017
PJ-205, Gujarat Alkalies & Chemicals Ltd. R1 For ENQ 12/1/2017 ACD MPT MRP
Data Sheet For LV Induction Motor Rev. Description Date PRP CHD APD
Applicable Standard Specification : IBIC-600-SS-017
Quantity : Tag No. : XXXX
* Tenderer shall fill / comment in vendors remarks cloumn against each parameter and has to submit with offer.
Sr no Description Unit Requirement Vendors Remark
A Climatic Condition
1.0 Site Location - Dahej - Gujarat (India) *
2.0 Design and ambient temperature o
C 480C *
AS per IS-1893-1984 and
3.0 Earthquake zone - Roorkee earth quake school *
report for Bharuch
4.0 Altitude Mtrs 19 Above MSL *
5.0 Relative humidity % 90 Avg. in one month *
maximum - 70 mm/hr,
6.0 Annual Rainfall mm Annual Average - 1000 mm, *
Average rainfall - 920 mm
Costal, Hot, humid, highly
7.0 Environment - corrosive & chemical dust *
laden.
B General Data
1.0 Voltage V 415V ±10 % *
2.0 Frequency Hz 50 Hz ±5 % *
3.0 Combined Variation % ±10 % *
4.0 Phase / Wires - 3 Ph / 4 wire *
5.0 Voltage unbalance (continuous withstand capacity) % 2.50% *
- As per IS / IEC standard (copy
6.0 Fault Level of test certificarte to be *
attached)
7.0 Type of driven equipment - S.C.I.M. *
8.0 Frame size - - *
9.0 Degree of protection (as per IEC 60034 / IS 4691) - IP 55 (min.) *
10.0 Enclosure type (as per IEC 60034 / IS 2148, 325) - - *
11.0 Energy Efficiency Class (as per IS 12615 / IEEMA 19-2000) - IE 3 (high efficiency) *
12.0 Duty cycle (As per IEC 60034 / IS:12824) - S1 (Continuous) *
13.0 Design ambient temp. and temp. rise above it 0
C / 0C 480 C / - 0 C *
14.0 Type of cooling (as per IEC 60034 / IS 6362) - - *
15.0 Mounting Type - - *
For package unit supply
16.0 Area Classification - motors, as per technology *
supplier
17.0 Offered Motor Classification - - *
C Electrical Data
1.0 Shaft power output KW - *
2.0 Full load current amps - *
3.0 Supply voltage / Phase / Frequency V/Ph/Hz as per General data *
4.0 Poles / Rated Speed - / rpm - *
5.0 Slip (Max slip at full load should not to exceed 2%)
a. at 100 % load - - *
b. at 75% load - - *
c. at 50% load - - *
6.0 Power Factor
a. at 100 % load - - *
b. at 75% load - - *
c. at 50% load - - *
7.0 Efficiency (as per IEC 60034 & IEEMA 19-2000 / IS 325 & 12615)
a. at 100 % load with out positive tolerance - - *
b. at 75% load with out positive tolerance - - *
c. at 50% load with out positive tolerance - - *
8.0 Locked rotor current amps - *
9.0 Minimum terminal voltage for starting - % of rated volts *
10.0 Locked rotor power factor - - *
11.0 Pull up torque Kg.m - *
12.0 Pull out torque Kg.m - *
13.0 Acceleration time
a. On no load sec - *
b. On full load sec - *
14.0 Locked rotor thermal withstand time
a. Hot at rated voltage sec - *
b. Hot at 80% voltage sec - *
c. Cold at rated voltage sec - *
d. Cold at 80% voltage sec - *
15.0 Stator thermal time constant
Page 1 of 3
a. Heating time constant - - *
b. Cooling time constant - - *
16.0 Negative sequence current withstand time (for 55kW and above motors)
a. 10% of rated current sec - *
b. 30% of rated current sec - *
c. 50% of rated current sec - *
17.0 Rating of anti-condensation space heaters watts - *
18.0 Type of temperature detector elements
a. Bearing - - *
b. Winding - - *
Specific data required for motors 75kW and above for condition monitoring &
19.0
system stability studies
a. Stator slots - - *
b. Rotor bars Nos. - *
c. Locked rotor impedance ohms/ph. - *
d. X / R ratio at locked rotor condition - - *
20.0 Insulation class / Temp. rise - F/B *
Shall be more than stalling

21.0 Temperature class & TE time for Ex-e/Ex-d motors - *
withstand time of the motor
See Cl No. 5.0 of standard

22.0 Winding Treatment - *
spec.
23.0 Break away torque in terms of percentage of full load torque % 250 *
24.0 Starting torque as a percentage of F % 160 *
25.0 Torque / crank angle diagram of driven equipment (for reciprocating m/c) - - *
26.0 Starting of machine / Method of starting - DOL / Star-Delta starter *
27.0 Starting Current (subject to IS / IEC tolerance) - AS per standard *
28.0 Starting duty
a. Successive cold starts Nos. 3 *
b. Successive hot starts Nos. 2 *
c. Cold starts (equispaced / hr) Nos. 4 *
See Cl No. 3.4 of Standard
29.0 Earthing Terminals Nos. *
Spec.
30.0 Direction of rotation of motor viewed form DE - Bi-directional *
31.0 Space Heater - for 37 kW and above *
for 75 kW and above
(For VFD application motor
32.0 RTD's for measurement of bearing & winding temp. - *
ref. Cl. No. 8.0 of standard
spec.)
D Terminal Box
6 Nos terminals to be
1.0 Terminal Nos. - *
brought out to T.B.
2.0 Size of terminal Box & Terminals - - *
3.0 Location of Terminal box viewed form DE - RHS *
Vendor has to specify

standard cable size in offer.
4.0 Maximum Cable Size - As per Terminal box Frame sq mm *
Required cable size will be
provided to vendor In TOS
E Mechanical data
1.0 Motor Enclosure - - *
2.0 Weight Kg - *
3.0 Rotor GD2 refer to motor shaft Kg.m2 - *
4.0 Bearings - DE
a. Type - - *
b. Make - - *
c. Designation - - *
5.0 Bearings - NDE
a. Type - - *
b. Make - - *
c. Designation - - *
6.0 Mechanical vibrations (As per IEC 60034-14 / IS:4729 & IS:12075) mmps CLASS NORMAL as per IS/IEC *
7.0 Noise level - (Measurement as per IEC 60034-9 / IS:12065) dB Less then 85 *
8.0 Type of wedges in stator winding Epoxy glass *
9.0 Type of stator winding - Form / Random *
10.0 Coupling / pulley type - - *
Page 2 of 3
As specified in Standard spec.
11.0 Name Plates (Main & Auxiliary) - *
Cl no. 12.0
12.0 Shaft Extension - As per requirement *
See Cl no. 6.0 of Standard
13.0 Greasing arrangement - *
Spec.
14.0 Rotor & shaft material - MOC - - *
See Cl. No. 11.0 of standard

F Painting - *
spec.
See Cl. No. 15.0 of standard

G Inspection - *
spec.
H Motor Data for VFD Application

Motor shall be designed for;
1600V max. OR 2.5 times of motor

1.0 Peak voltage - - *
rated voltage, whichever is higher
2.0 Carrier switching frequency 3 - 12KHz - YES *

3.0 Voltage rise time > 0.1 micro sec. - YES *
4.0 THD in input voltage < 2.5% - YES *
5.0 Speed range 0Hz to 50Hz - - *
Page 3 of 3
H2O2-Plant 3-DAHEJ
ATTACHMENT -5
PRICE SCHEDULE
Project Documentation IBIC-205-250-PS-0043
H2O2-Plant 3-DAHEJ
PJ-205, GACL Rev. R0
Price Schedule for API Pumps Date of Rev. 31/03/2017

Quantity Unit Rate Total
Sr.No Item Code Item Description Unit
(A) (B) (C = A × B)
FOR SUPPLY
TAG NO: P-31022B - Hydrogenator feed pump
1 Supply of API Pump, motor and all other accessories and as per the scope. 1 Set
Ref Enq No: IBIC-GACL-205-250-ENQ-0043
Recommended spares for 2 years of normal operation:
a) -spare as may be recommended-
b) -spare as may be recommended-
c) -spare as may be recommended-
TAG NO: P-31503 - Circulation pump
TAG NO: P-31532 - Solvent Pump
TAG NO: P-32002B - Oxidiser Feed Pump
TAG NO: P-32005B - Primary Filter Backwash Pump
Page 1 of 7
H2O2-Plant 3-DAHEJ

(A) (B) (C = A × B)
TAG NO: P-32032B - Secondary Filter Collect Vessel Pump
TAG NO: P-32202 - WS Transfer Pump
TAG NO: P-32262 - Solvent Transfer Pump
TAG NO: P-32211A/B - Regeneration Feed Pump-1
TAG NO: P-32228 - Regeneration Feed Pump -2
Page 2 of 7
H2O2-Plant 3-DAHEJ

(A) (B) (C = A × B)
TAG NO: P-33001B - Extractor Feed Pump
TAG NO: P-33016A/B - Crude Product Pump
TAG NO: P-33232 A&B - Water Recycle Pump
TAG NO: P-33422 - Solvent Pump
Page 3 of 7
H2O2-Plant 3-DAHEJ

(A) (B) (C = A × B)
TAG NO: P-33540A/B - Concentrator Feed Pump
TAG NO: P-33532 A&B - DMW Pump
TAG NO: P-33536A/B - AO Plant DMW Feed Pump
TAG NO: P-33550 A&B - Conc. Plant DMW Feed Plant
TAG NO: P-34011 - Vaporiser Circulation Pump
Page 4 of 7
H2O2-Plant 3-DAHEJ

(A) (B) (C = A × B)
TAG NO: P-34023A/B - Chemical Grade Product Pump
TAG NO: P-34025 A/B - Distillate Pump
TAG NO: P-35021 A/B - Product Transfer Pump
TAG NO: P-35035 A/B - Concentration Feed Pump
TAG NO: P-35029 A&B - Product Storage Pump
Page 5 of 7
H2O2-Plant 3-DAHEJ

(A) (B) (C = A × B)
TAG NO: P-35182 - Stabilizer Dosing Pump
TAG NO: P-36003 - Filling Station Feed Pump
TAG NO: P-36004 - Filling Station Feed Pump
Page 6 of 7
H2O2-Plant 3-DAHEJ

(A) (B) (C = A × B)
TAG NO: P-37017 - Separator Solvent Pump
Total (The prices are F.O.R GACL , Dahej site including packing,forwarding,freight and
transportation)
TOTAL VALUE
Excise duty @ _____ %

CST/VAT @ ______ %
GRAND TOTAL
FOR ERECTION AND COMMISSIOING

Price for erection, commissioning and performance trial run of cooling tower unit. This
includes unloading and safe custody of material at site.
Service Tax @ ____%
Krishi Kalyan Cess @ ______%
Swach Bharat Cess @ ______%
TOTAL VALUE
Note : Any arithmetical error will be to vendor's account.
SIGNATURE & DATE: ________________
NAME OF THE PERSON:_______________
NAME OF THE ORGANIZATION: __________
Page 7 of 7
H2O2-Plant 3-DAHEJ
ATTACHMENT – 6
SITE CONDITION DATA

IBIC-205-200-SCD-0001
H2O2-Plant 3-DAHEJ
Site and Climate Conditions Issued on 30/01/2017
SITE CONDITION
Sr.No Parameters Units Data for GACL-Dahej site

1 Site Location Dahej, Dist. Bharuch, Gujarat, India
2 Site Data
Grade Level
6.8 - 6.9 m
(above Mean Sea Level, MSL)
3 Seismic Activity
Design according to ASME Section VIII-Div 1
Seismic Zone as per IS 1893
Zone III
Approved June 6, 1966
4 Climatic Conditions
4.1 Air Temperature
a Dry Bulb (Max) °C 40
b Dry Bulb (Min) °C 11
c Design Dry Bulb °C 45
4.2 Relative Humidity (RH)
a Mean % 59
b Max. % 85
c Min. % 41
4.3 Barometric Pressure
a Max. mbar 1014
b Min. mbar 997
c Design mbar 1000
4.4 Rainfall
a Annual Max. mm 640
b Annual average. mm 450
c Drainage Design mm/h 100 (rainfall)
4.5 Wind
a Wind direction South West
b Maximum Wind Velocity m/s 47 as per IS-875
5 Special Design Basis
5.1 Equipment
a) Dry Bulb (Max) °C 35
b) Dry Bulb (Min) °C 22
c) Wet Bulb (Max) °C 29
d) Wet Bulb (Min) °C 26
5.2 Air Conditioning
5.2.1 Outdoor Temperature
a) Dry Bulb temperature during Summer °C 45
b) Dry Bulb temperature during Winter °C 23
c) Relative humidity % 55
5.2.2 Indoor Temperature
a) Maximum °C 24
Page 1
IBIC-205-200-SCD-0001
H2O2-Plant 3-DAHEJ
Site and Climate Conditions Issued on 30/01/2017
Sr.No Parameters Units Data for GACL-Dahej site

b) Minimum °C 20
5.3 Air Blowers and Compressors
a) Dry Bulb (Max) °C 40
b) Dry Bulb (Min) °C 7
c) Wet Bulb (Max) °C 29
d) Wet Bulb (Min) °C -
5.4 Hot Insulation
Ambient Air Temperature
a) (Dry Bulb) °C 10
5.5 Cold Insulation
Ambient Air Temperature
b) (Wet Bulb) °C 40
5.6 Electrical Equipment, Instrumentation and
Associated Materials
a) Electrical / Instrumentation Design Temperature °C 50
b) Other Parameters as per site condition
5.7 Cooling Towers
a) Dry Bulb °C 40
b) Wet Bulb °C 29
Page 2
H2O2-Plant 3-DAHEJ
ATTACHMENT – 7
DEVIATION FORM
H2O2-Plant 3-DAHEJ
DEVIATION FORM FOR API PUMP Date 31/03/2017
DEVIATION FORM
Sr.No Clause No Deviations
Declaration by Bidder:
We have read the Enquiry document with related engineering requirements and specifications. We
agree to fulfill the requirements indicated therein.
Deviations taken by bidder are indicated clause wise for each document in separate bunch of sheets
titled as “DEVIATION ON POINTS FOR…………..SYSTEM/EQUIPMENT”. Other than the deviations
indicated there, all other requirements are acceptable unconditionally.
Where the variation in parameter/specifications of any items/system is observed in different

Appendix of Enquiry documents, most stringent requirement is considered by the bidder.
Bidder’s Name Name of authorized signatory Stamp of bidder’s Firm

For the Bidder
Page 1 of 1

Ibic 205 250 Enq 0043

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Ibic 205 250 Enq 0043

Uploaded by

Copyright:

Available Formats

Project Documentation IBIC-205-250-ENQ-0043

R0 31/03/2017 For Enquiry SPJ SAK VHV

Revision Date Purpose Prepared by Checked by Approved by

SR. NO TABLE OF CONTENTS PAGE NO

2.0 Design Basis 3

3.0 Engineering Codes and Standards 3

4.0 Scope of Supply/ Work 4

5.0 Order of Precedence 8

6.0 Site Conditions 9

Attachment 1 - Equipment Specification Sheet (Datasheet) of API Pump

Attachment 2 - Standard Specfications for API Pump

Attachment 3 - Document Schedule for API Pump

Attachment 4 - Standard Specification for LV Induction Motors

Attachment 5 - Prices Schedule

Attachment 6 - Site Condition Data

Attachment 7 - Deviation Form

Client / Owner: Gujarat Alkalies & Chemicals Limited (GACL)

Consultant: IBI Chematur (Engineering & Consultancy) Ltd (IBIC).

Site: Dahej, Near Bharuch, Gujarat State.

Plant: 14,000 TPA of Hydrogen Peroxide (H₂O₂).

2.0 DESIGN BASIS

2.1 Process Parameters as provided in the attached Datasheet.

b) Standard Specification for API Pump.

Sr. No. Performance Parameters Units Values

Brake Horse Power (no positive tolerance) kW *

3.0 ENGINEERING CODES AND STANDARDS

3.1 API Pump: API 610 latest edition.

3.2 Mechanical Seal: API 682 Latest Editions.

3.3 Electrical and Instrumentation: According to IEC Standards.

4.0 SCOPE OF SUPPLY/ WORK:

4.1 List of API Pumps :-

Rated Capacity, Rated Differential

1 P-31022B Hydrogenator feed pump 230 66

2 P-31503 Circulation Pump 30 25

3 P-31532 Solvent Pump 5 16

4 P-32002B Oxidiser Feed Pump 230 83

5 P-32005B Primary Filter Backwash Pump 100 40

6 P-32032 Secondary Filter Collect Vessel Pump 5 30

7 P-32202 WS Transfer Pump 10 40

8 P-32262 Solvent Transfer Pump 8 20

9 P-32211A/B Regeneration Feed Pump-1 20 60

10 P-32228 Regeneration Feed Pump -2 20 60

11 P-33001B Extractor Feed Pump 230 42

12 P-33016A/B Crude Product Pump 6 20

13 P-33232 A/B Water Recycle Pump 1 20

14 P-33422 Solvent Pump 1 25

15 P-33540A/B Concentrator Feed Pump 6 35

16 P-33532 A/B DMW Pump 60 35

17 P-33536A/B AO Plant DMW Feed Pump 11 50

18 P-33550 A/B Conc. Plant DMW Feed Plant 2 40

19 P-34011 Vaporizer Circulation Pump 52 30

20 P-34023A/B Chemical Grade Product Pump 3.1 30

21 P-34025 A/B Distillate Pump 3.5 40

22 P-35021 A/B Product Transfer Pump 20 20

23 P-35035 A/B Concentration Feed Pump 6 35

24 P-35029 A/B Product Storage Pump 20 20

25 P-35182 Stabilizer Dosing Pump 3 25

26 P-36003 Filling Station Feed Pump 6 20

27 P-36004 Filling Station Feed Pump 6 20

28 P-37017 Separator Solvent Pump 6 10

• Capacity and differential pressure/head is with no negative tolerance.

4.2. Documents to be submitted along with the offer –

a) All Documentation as per Document Schedule (Attachment-3) as minimum requirement.

- Min (m³/h) / -Min (Kg/cm2 g) *

- Min (m³/h) / -Min (Kg/cm2 g) *