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RICHARD D. SUDDUTH
Key words: stress versus strain; constant strain rate; creep; stress relaxation; vis-
coelastic/polymeric materials
three in one simulated approach is not currently ● The yield strength and modulus were both
apparent in the literature. This study will ad- found to increase with an increase in the
dress a new analysis approach to represent all strain rate.
three of these measurements on a typical plot of ● The elongation to yield varied only slightly as
stress versus strain for a series of constant strain- the strain rate was varied over wide ranges.
rate measurements. This new evaluation process
will then address an estimate of creep, stress- These results illustrate several of the concepts
relaxation, or a constant strain-rate analysis as indicated in the model to be developed in this
required for a given application. study. A more complete development of the poly-
ethylene experimental results indicated in Figure
1 will be submitted in a later publication follow-
Stress Versus Strain at Constant Strain Rate ing the theoretical concepts introduced in this
study.
The effect of a series of tensile strain rates on the The results shown in Figure 2 were generated
stress versus strain curves of a typical polyethyl- using the model to be developed in this study. The
ene is indicated in Figure 1. These tensile data constants used to plot the results in Figure 2 were
were generated on an MTS Q-Test universal test- found to be characteristic of representative ABS-
ing machine using injection-molded polyethylene formulated polymeric materials. Note that the
dog-bone samples prepared and supplied by West- general shape of the curves in Figure 2 are simi-
lake Polymers. The polymer used was a Westlake lar to the experimental results indicated in Fig-
high-density polyethylene (0.954 g/cc) designated ure 1. Consequently, the results in Figure 2 will
as HM4000AA with a melt index of 6.8 (ASTM be used to illustrate the theoretical concepts to be
D1238 condition 190°C/2.16 kg). An extensometer developed in this study.
was used to evaluate strain more accurately for Since stress relaxation is defined as the change
these stress–strain curves. in stress as a function of time required to main-
Some specific points of interest that can be tain a constant level of strain, then, conceptually,
gleaned from the results in Figure 1 include stress relaxation could be developed from the data
STRAIN RATE, CREEP, AND STRESS RELATIONSHIP MODEL 529
Figure 2 Calculated stress versus strain at various strain rates using model from this
study with indications of examples for creep and stress-relaxation contributions.
in Figure 2 by connecting the locus of points on all where ⬁ is the limiting strain to yield when the
of the stress-versus-strain curves at the same strain-rate approaches an infinitely small value
strain level ( ⫽ 0.02) as indicated. Similarly, (˙ i 3 0) and ␣ is simply a small proportionality
since creep can be defined as the change in strain constant. Brown5 was one of the first to describe a
as a function of time at constant stress, then a relationship of the type indicated by eq. (1) after
uniaxial creep curve should also be able to be first proposing the following general relationship
developed from all the points indicated as a between stress and strain for an ideal solid:
straight line at a constant stress level (i.e.,
⫽ 300 psi) shown in Figure 2.
⫹ ˙ ⫽ E u冉
⫹ ˙ 冊 (2)
y ⫽ ⬁ ⫹ ␣ ˙ i (1) y ⫽ 冉 冊冉 冊
y
Eu
⫺ ˙ (3)
530 SUDDUTH
冉 冊 冉冊
y
Eu
⫽ y
⫹ ˙ (3A)
exponential
⫽ 1 ⫺ exp共⫺K兲 (7)
冢 冉冊
冣
y
冉 冊
y ⫹ ˙
y
⫽ (4A) is one of the simplest equations consistent with
Eu 1 ⫹ ˙
the infinite series described by eq. (5). However,
one major disadvantage of eq. (7) is that it does
Note that for both eqs. (3A) and (4A) as ˙ 3 0 not have a well-defined or a finite yield point.
the term y/Eu approaches a constant value. Therefore, the example to be discussed in some
Brown5,12,13 indicated in several articles that detail in this article will use only the first three
within a given class of polymers, and particularly constants in eq. (5) as
for the same polymer formulation, that the ratio
of y/Eu is approximately a constant. In addition,
both Buchdahl6 and Robertson14 also indicated ⫽ K ⫹ A 2共K兲 2 ⫹ A 3共K兲 3 (8)
that the ratio of the yield strength to the elastic y
modulus is approximately a constant for similar
polymer formulations. If it is assumed that A1 ⫽ 1.0, then K ⫽ E/y,
which, according to Brown5,12,13 and several other
authors,6,14 is normally a constant for a given
Development of a New Model Relating Constant polymer formulation that typically ranges from
Strain-rate, Creep, and Stress-relaxation 40 to 60. Again, the ratio of the modulus to the
Measurements yield stress for the polyethylene indicated in Fig-
Based on the considerations already presented, it ure 1 generally had an average value of K ⫽ 45.2,
is proposed that the most general equation to fit a which is very consistent with the results found by
stress–strain curve can be written as others. Some recent measurements15,16 of the
modulus and yield strength for several polymeric
A 1E materials are shown in Table I. In general, the
⫽ ⫹ A 2共K兲 2 ⫹ A 3共K兲 3 average value ratio of the modulus to tensile
y y
strength for these data does appear to be reason-
⫹ A 4共K兲 4 ⫹ A n共K兲 n (5) ably consistent with the general guidelines indi-
STRAIN RATE, CREEP, AND STRESS RELATIONSHIP MODEL 531
Table I Measurements of Modulus and Yield Strength for Several Polymeric Materials
Yield
Polymer Modulus, E Strength, y
Rubber-modified OSA Polymers (Mpa) (Mpa) Ratio K K ⫽ E/ y Reference
Figure 3 Relative yield strains (1/y) and relative secondary strain extrema (2/y)
versus Ky.
2 ⫽ y 冉 K 2 y2共4K y ⫺ 9兲
27共K y ⫺ 2兲 2 冊 at 2 ⫽ y 冉 Ky
共3Ky ⫺ 6兲冊 using the following simple relationship currently
included in ASTM D2837 –98a ( Standard Test
Method for Obtaining Hydrostatic Design Basis
(12)
for Thermoplastic Pipe Materials):
Note that 1 ⫽ 2 ⫽ y when Ky ⫽ 3. This is
clearly shown in Figure 3, where (2/y) is plotted 
y ⫽ (13)
as a function of Ky. Similarly, note that 1 ⫽ 2 t yn
⫽ y when Ky ⫽ 3 as indicated in Figure 4, where
(2/y) is plotted as a function of Ky. It is also where y is the yield point; ty, the time to yield;
clear that 2 ⱕ 1 ⫽ y as long as Ky ⱕ 3. It is and  and n, constants. This relationship was also
also very clear that if Ky ⬎ 3 additional changes used by Reinhart17 to predict long-term failure
need to be made to the formulation included in stress (which is normally close to the stress eval-
the main body of this article. For completeness, uated from the stress relaxation of the yield
the primary formulation modifications to achieve stress) as a function of time.
the primary objectives indicated in this study The calculated values of strain, , shown in
when Ky ⬎ 3 are summarized in the Appendix. Figure 2, can also be evaluated on a time scale as
Using the principles discussed here, the special indicated in Figure 5 by noting that the time, t, to
case summarized in the Appendix can be modified reach a given strain, , can be evaluated from the
to address the constant strain rate, creep, and characteristic strain rate, ˙ i, as
stress relaxation with little disruption in content.
Another relationship between stress and time
can also be introduced by noting that the stress
t⫽ (14)
relaxation of the yield point can be addressed ˙ i
STRAIN RATE, CREEP, AND STRESS RELATIONSHIP MODEL 533
Figure 4 Relative yield stress (1/y) and relative secondary stress extrema (2/y)
versus Ky.
strain, y, and the time to yield, ty, are also related
by a characteristic strain rate, ˙ i, as Based on eqs. (17) and (18), it is apparent that
any tensile stress, , associated with a specific
strain value, , including the yield strength, y,
y will increase with an increase in the strain rate,
ty ⫽ (15)
˙ i ˙ i. However, the strain to yield, y, based on eq.
(1), is only mildly sensitive to the strain rate and
Substituting for y from eq. (1) gives is allowed to either increase or decrease slightly
with an increase in the strain rate, ˙ i. As indi-
⬁ ⫹ ␣ ˙ i cated previously, these results are more consis-
ty ⫽ (16) tent with the available data in the literature than
˙ i
is the approach suggested by Brown as discussed
earlier.
Substituting eq. (16) into eq. (13) then gives However, it is interesting to address the case
that exists at long times, t, or using eq. (18) at
y ⫽  冉 ˙ i
⬁ ⫹ ␣ ˙ i 冊 n
(17)
very low elongation rates, ˙ i. For this case, note
that the yield stress, y, approaches a limiting
value, ⬁:
Equation (17) can then be substituted into eq. (8)
to give y ⫽ ⬁ ⫹ ␣ ˙ i 3 ⬁ as ˙ i 3 0
534 SUDDUTH
Figure 5 Calculated stress versus time at different strain rates using model from this
study with indications of examples for creep and stress-relaxation contributions.
For this case, the constants A2 and A3 also ap- as will be indicated shortly, both eqs. (21) and (22)
proach the following values: can be extremely helpful when trying to address
either creep or stress relaxation at very low strain
共3 ⫺ 2K ⬁兲 rates, ˙ i, or a very long times, t.
A2 ⫽ (19) In general, eqs. (1), (8)–(10), (17), and (18) can
K 2 2⬁
then be used to describe a complete series of uni-
axial constant strain-rate curves for a given poly-
共K ⬁ ⫺ 2兲
A3 ⫽ (20) mer formulation and/or processing condition as
K 3 3⬁ indicated in Figure 2. For reference, all the con-
stant strain-rate curves in Figure 2 were gener-
and eq. (18) reduces to ated using eq. (18) with the following typical pa-
rameters for an ABS-type polymeric material K
⫽ 冉冊
˙ i n
⬁
关K ⫹ A 2共K兲 2 ⫹ A 3共K兲 3兴 (21)
⫽ 58, ⬁ ⫽ 0.04, ␣ ⫽ 0.001 min,  ⫽ 4990 psi, and
n ⫽ 0.21. In addition, eqs. (1), (8)–(10), (17), and
(18) can also be used to evaluate stress-relaxation
Combining eqs. (14) and (21) gives and creep processes as will be indicated in the
next two sections.
⫽ 冉 冊冉 冊
⬁
n
1
tn
关K ⫹ A 2共K兲 2 ⫹ A 3共K兲 3兴 (22)
Stress-relaxation Analysis
Again, it should be noted that eqs. (21) and (22) Stress relaxation is defined as the time-depen-
apply only to the condition where the yield strain, dent decay of stress in a viscoelastic material
y, approaches its limiting value of ⬁ as a result under a sustained and constant level of strain. As
of the strain rate, ˙ i, approaching zero. However, indicated in Figure 2, a stress-relaxation curve at
STRAIN RATE, CREEP, AND STRESS RELATIONSHIP MODEL 535
a specific strain can be described from a series of Also note that long relaxation times, tR, are
points at the same strain level collected from sev- characterized by very small strain-rate values, ˙ i.
eral different constant strain-rate curves. By con- In particular, at long relaxation times, tR, and
necting these same points as shown in Figure 5, it very small strain-rate values, ˙ i, the elongation to
is easy to see that this series of points forms a yield, y, approaches the constant value, ⬁, and
stress-relaxation curve as a function of time. the values of A2 and A3 in eq. (24) also approach
However, to initiate such a stress-relaxation pro- values that do not change with an increase in
cess, the strain must first be increased to the time. This condition was previously shown to re-
desired level, R, before the stress-relaxation pro- sult in eq. (22), which can then be modified for
cess can begin. Equation (18) can then be used to stress-relaxation measurements as
generate this stress, , versus strain, , curve at a
specific strain rate, ˙ i, until the desired level of
strain, R, is achieved from which stress relax-
ation will be initiated. Once the desired strain
R ⫽  冉 冊冉 冊
R
⬁
n
1
t Rn
关K R ⫹ A 2共K R兲 2 ⫹ A 3共K R兲 3兴
level, R, has been reached, then eq. (18) needs to (24)
be used at a constant level of strain, R, to predict
the associated levels of stress for this stress-re- At long times, then, all the variables in eq. (24)
laxation process as a function of time: are constants except the relaxation stress, R,
and the relaxation time, tR. Equation (24) can
冉 冊
˙ i n then easily generate the remainder of the stress-
R ⫽  关K R ⫹ A 2共K R兲 2 ⫹ A 3共K R兲 3兴 relaxation curve at the desired relaxation times, tR.
⬁ ⫹ ␣ ˙ i
Using the formulation concepts discussed in
(23) this article, Figure 6 illustrates the initial phase
of a stress-relaxation test beginning with the con-
After the desired strain level, R, has been stant strain-rate component of this configuration
achieved, then successive stress values for the followed by the more typical stress-relaxation
stress-relaxation process can be developed by process. Of particular interest is the observation
identifying the appropriate stress on successive that different phases of the curve in Figure 6
stress–strain curves that corresponds to the de- generate straight lines when plotted on a log–log
sired level of strain, R, being evaluated. At this scale as indicated in Figure 7. Note in Figure 7
point, each constant strain-rate curve can be used that these stress-relaxation results can be de-
to generate only one stress level, R, at a given scribed over a much larger time scale in a very
strain level, R, on the stress-relaxation curve as convenient fashion. Of even more importance is
indicated in Figure 2. Since each constant strain- the convenient and straightforward fashion in
rate curve can be described by eq. (23), then this which it was possible to shift from a constant
equation can be used to calculate the stress, R, at strain-rate configuration to a stress relaxation
the desired strain, R, and at the characteristic without changing formulation considerations.
strain rate of ˙ i being addressed. Note that for a This approach should be very convenient for fi-
stress-relaxation process both the yield strain, y, nite-element analysis evaluations.
and the yield strength, y, are only functions of
the strain rate, ˙ i, as indicated in eqs. (1) and (17).
Creep-curve Generation
Also note that the relaxation time, tR, accumu-
lated for a specific relaxation strain, R, at a spe- Creep is defined as the time-dependent increase
cific strain rate, ˙ i, can be calculated directly from in strain of a viscous or viscoelastic material un-
eq. (14). Therefore, at a constant relaxation strain der sustained and constant stress. Again, as indi-
level, R, the stress-relaxation values for a series cated in Figure 2, a creep curve can be developed
of stress levels, R, and their associated relax- from an identification of the strain at a series of
ation time, tR, can be calculated from a series of points at the same stress level from a series of
stress–strain curves. The locus of these points constant strain-rate curves. However, initially,
involving calculated values of stress, R, and as- the increase in stress to the level from which the
sociated times, tR, then constitutes the stress- creep curve can be initiated must be simulated.
relaxation curve. All these points are conve- Typically, the simplest simulation approach can
niently described by eq. (23), which then allows be achieved from a constant strain-rate process
the stress-relaxation curve to be generated. that can be used to achieve the desired level of
536 SUDDUTH
Figure 6 Constant strain rate used to achieve desired strain followed by short-term
stress relaxation at 2% strain.
unchanging stress, C, from which the creep pro- equation to calculate the appropriate creep
cess can begin. Similar to the case for stress re- strain, C, at decreasing levels of strain rate, ˙ i,
laxation, eq. (18) can then be used to generate this but at the desired creep stress level, C. The creep
stress, , versus strain, , curve at a specific time, tC, accumulated for a specific creep strain,
strain rate, ˙ i, until the desired level of stress, C, C, at a specific strain rate, ˙ i, can then be calcu-
is achieved from which a creep process can be lated directly from eq. (14). 2. Solve eq. (18) using
initiated. a numerical method such as the Newton–Raph-
Once the desired stress level, C, has been son method to calculate the appropriate creep
reached using a constant strain-rate approach, strain, C, at a decreasing levels of strain rate, ˙ i,
then eq. (18) must be solved for the strain to give but at the desired creep stress level, C. The creep
a specific stress, C, as the strain rate, ˙ i, is con- time, tC, accumulated for a specific creep strain,
tinued to be decreased to get to longer creep C, at a specific strain rate, ˙ i, can then be calcu-
strains, C, which can then be converted to creep lated directly from eq. (14). 3. Solve eq. (18) as a
times, tC. Also, note that at a specific strain rate, constant strain-rate evaluation for each strain
˙ i, the creep time, tC, accumulated for a creep rate, ˙ i, and then by solving eq. (18) by trial and
strain, C, can be calculated directly from eq. (14). error for the creep strain, C, that yields the de-
The locus of points involving calculated values of sired creep stress, C. The creep time, tC, accumu-
creep strain, C, and the associated creep times, lated for a specific creep strain, C, at a specific
tC, then constitutes the creep curve. strain rate, ˙ i, can then be calculated directly
There are four potential ways then to calculate from eq. (14). 4. Assuming the controlling strain
creep strain, C, using eq. (18) as a function of the rates, ˙ i, are very small after the constant level of
strain rate, ˙ i, to longer creep times, tC. These creep stress, C, is achieved, and assuming the
four options include 1. Solve eq. (18) as a cubic relative insensitivity of the values of A2 and A3 to
STRAIN RATE, CREEP, AND STRESS RELATIONSHIP MODEL 537
Figure 7 Calculated plot of long-term stress relaxation at 2% strain for this new
model, showing the linear character of stress at both short and long times on a log–log
scale.
the strain rate, then the creep curve can be cal- been achieved. After the desired stress level has
culated by close approximation directly using eq. been reached, the successive strain values for the
(22) modified for creep to give creep process can be developed by identifying the
appropriate strain on successive stress–strain
tc ⫽ 冉 冊冉 冊
c
⬁

c
1/n
关K c ⫹ A 2共K c兲 2 ⫹ A 3共K c兲 3兴 1/n
curves that corresponds to the desired level of
stress being evaluated. At this point, each con-
stant strain-rate curve can be used to generate
(25)
only one strain level at a given stress level on the
By setting the creep stress, C, to a constant creep curve as indicated in Figure 2. Since each
value, then the creep time, tC, can be calculated as constant strain-rate curve can be described by
a function of creep strain, C, using eq. (25). eq. (18), then these equations can be used to
While method 3 appears to be very time-con- calculate the strain, C, at the desired stress,
suming, it can actually be relatively fast using a C, and at the characteristic strain rate of ˙ i
spreadsheet software such as MS Excel. This ap- being addressed. Again, note that for a creep
proach was also found to be particularly useful as process both the yield strain, y, and the yield
the yield condition for creep or the inception of strength, y, are functions of only the strain
tertiary creep was approached and exceeded. If rate, ˙ i, as indicated in eqs. (1) and (17). Also
Option 3 is used, eq. (18) is first applied at a note that the time, tC, for that specific strain,
constant strain rate to increase the stress and C, at a specific strain rate, ˙ i, can be calculated
associated strain until the desired stress level has directly from eq. (14). Therefore, at a constant
538 SUDDUTH
Figure 8 Calculated constant strain rate until desired stress (300 psi) was reached
followed by creep strain versus time and showing all three phases of creep.
stress level, C, the creep curve for a series of model presented here that the yield point and the
strain levels, C, and their associated times, tC, inception of tertiary creep are essentially mani-
can be calculated from a series of constant festations of the same phenomena. In particular,
strain-rate stress–strain curves. The locus of if the strain to yield is assumed to be nearly a
these calculated points then constitutes the constant at very low crosshead speeds or at long
creep curve as indicated in Figure 8. creep times, then the strain to yield is essentially
If the simplifying assumptions of Option 4 are the same as is the strain at the inception of ter-
acceptable, the use of eq. (25) allows the simplest tiary creep. Since the yield point for constant
approach to generate all three phases of the creep strain-rate data is considered in some circles to be
curve including primary, secondary, and tertiary at least one condition for failure in a polymer or
creep as indicated in both Figures 8 and 9. Ac- polymer compound, then one potential failure
cording to Thorkildsen,18 primary creep includes condition for creep would be expected to begin at
all the initial changes in deformation prior to the inception of tertiary creep.
secondary creep. The first region of creep after Using the formulation concepts to calculate
primary creep that shows a linear increase in creep as discussed in this article, the initial phase
strain with time is called secondary creep. Ter- of a creep test begins with the constant strain-
tiary creep is the final stage of creep and this rate component followed by the more typical creep
stage of creep is often correlated with the yield process as indicated in Figures 8 and 9. Of par-
point in making constant strain-rate measure- ticular interest is the observation that the three
ments. Interestingly, it is easy to show with the different phases of the creep curve in Figure 8
STRAIN RATE, CREEP, AND STRESS RELATIONSHIP MODEL 539
Figure 9 Calculated plot of long-term creep at 300 psi stress showing the linear
character of strain at both short and long times on a log–log scale.
plot as straight lines when plotted on a log scale ation, and/or constant strain evaluations as re-
as indicated in Figure 9. Also, the creep results in quired for a given application for a viscoelastic
Figure 9 have been described over a much larger and/or polymeric material. This new concept is
time scale in a very convenient fashion. In addi- especially significant since it adequately de-
tion, note in Figure 9 that both Options 3 and 4 scribes all the important characteristics of both
give the same creep curve up until the inception of creep and stress relaxation in the same model. In
tertiary creep. At this point, there is a jump in the particular, all three phases of creep (i.e., primary,
data using Option 3, but the results for Option 4 secondary, and tertiary) can be described ade-
were essentially continuous over this same strain quately using this model. In addition, if the strain
range. Beyond the yield strain or the inception of to yield at constant strain rates is assumed to be
tertiary creep, both Options 3 and 4 gave approx- nearly a constant at very low crosshead speeds or
imately the same results but with some minor at long creep times, then the strain to yield is
differences. While Option 4 yields much more con- essentially the same as the strain to the inception
tinuous calculated results in this region, it has of tertiary creep. Thus, the model presented here
been found that both Options 3 and 4 predict a clearly indicates that the yield point for constant
satisfactory value for the inception of tertiary strain-rate measurements and the inception of
creep. tertiary creep appear to be essentially manifesta-
tions of the same phenomena. Also, the initial
buildup of stress followed by a drop off in stress as
CONCLUSIONS a function of time for stress relaxation is also
adequately described by this model. This new
This study has introduced a new unifying math- model also offers a reasonably simple process in
ematical model to estimate creep, stress-relax- which to shift from a constant strain-rate config-
540 SUDDUTH
冉 冊
model can be used to make a transition from one 27共K c ⫺ 2兲 2
of these modes of stress configuration to another A4 ⫽ (A.5)
without any discontinuity in the stress or strain K 2 c2共4K c ⫺ 9兲
calculations. It is hoped that this analysis ap-
proach will open new doors for the design of plas- The two extrema are then identified as a maxima
tic products for both short-term and long-term at
applications. It is expected that this approach
should also be particularly convenient to intro- 1 ⫽ y at 1 ⫽ y (A.6)
duce time influences for viscoelastic materials in
finite-element analysis evaluations. and a minimum at