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Estimate Basis
Maximum capacity for the existing pumps at end of the performance curve is 5280 BPD
with ΔP of 265 psi (compared to 309 psi at design point capacity of 4100 BPD). To
achieve the 7000 BPD capacity will definitely require replacement of the pumps.
Replacement will also solve the reliability issue with the existing pumps.
For FEL-0 it is assumed that the pumps will be replaced. The suction piping is also to be
replaced (increase by one pipe size) as part of the pump replacements to minimize suction
line pressure drop. During the next phase of the project, the hydraulics of the discharge
piping/reflux piping should also be evaluated to see if it may need upsizing to reduce
pressure drop and save on pump ΔP requirements.
Project Requirements
Piping Requirements:
DU-8059/8060 Suction Piping
o 10” (to replace 8”) – approximately 100’, Sch 40, CS, 150#
o 8” (to replace 6”) – approximately 25’, Sch 40, CS, 150#
Equipment Requirements:
Two new pumps to replace existing DU-8059/8060 to meet following nominal
requirements:
Capacity, gpm 204 (7000 BPD)
Rated Capacity, gpm 225
ΔP, psi 310 (current pump value)
Fluid Conditions
Flowing Temp, °F 80
Sp. G. @ P, T 0.59
Calculated BHP 81 (at 50% eff of existing pumps)
Calculated BHP 90 (350 psi ΔP, 50% eff)
KSadoian
1/26/12
Attachments
P&ID C-410-Y-1031 Crude Distillation Unit DU-5 Debutanizer Overhead
Condensers
P&ID C-410-Y-1030 Crude Distillation Unit DU-5 Debutanizer
Plot Plan C-410-W-001 SH7 Carson Plant Crude Unit
Plot Plan C-410-W-001 SH8 (DW-11133) Carson Plan Crude Unit (Upper Levels)
KSadoian
1/26/12