Mechanically

F t
Fastenedd Joints
J i t
and Bolt Preload
George Bauer
ANSYS 1414.0
0
November 2012

© 2012 CAE Associates

Bolted Joints FE Modeling

 Many structural analysis requirements address assemblies with

mechanically fastened joints. Finite element simulation provides insight
into load transfer and detailed part stresses of assemblies.
 Agenda
— Different bolted connection approaches for various levels of detail or analysis
focus.
— Global and detail level shell and beam modeling
modeling.
— Detailed solid part connections and problem setup.
— Applying bolt pretension load and monitoring.
— Bolt and Part contact & interaction options and setup.
setup
— Rigid body motion and general nonlinear problem setup.
— Postprocessing important results quantities.

 Compliments Assembly Modeling webinar.

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Bolted Joints FE Modeling

 Global level models whose focus is only loads evaluation takes a different
modeling approach than detailed level 3D stress analysis.
— Models are primarily shell and beam construction
— Holes may or may not be modeled discretely
— Connections may be made with beams, constraint equations, etc…
 These joints are a simplification of actual geometries.
 C t t between
Contact b t allll parts
t and
d ffasteners
t iis nott kknown ahead
h d off time
ti so,
connection is idealized.
 Identifies areas for further study or more modeling resolution.

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Bolted Joints FE Modeling

 Refined mesh 3D solid FE models can provide detailed part stresses and
represent local part to part interaction.
— Local submodel or full detailed solid FE model.
— Full 3D solid bolt
bolt, contact defined between bolt and adjoining surfaces
— Mating part surfaces defined with contact, perhaps friction.
— Full 3D solid bolt model with threads in shank and nut - not discussed here

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Contact Offset

 The user can add or subtract from any geometrically modeled penetration
or gap by specifying an “Offset” value:
— A positive Offset increases interference.
— A negative Offset decreases interference or results in a gap
gap.
— Offset is combined with a geometric penetration.

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Bolted Joints FE Modeling

 Summary of Key Features

— Use of Joints with fasteners
— Visualization of point to surface constraints
— Beam Connections
— Meshed beams as fasteners
— Part to part contact setup with friction
— Contact setup with interface treatment
• Interference fit fasteners
• Evaluation of gaps
— Bolt pretension
— Multi-load step analysis
— Results postprocessing
• Probes
• Contact tool

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Bolted Joints FE Modeling

Thank You!