US 2017036925241
cu») United States
2) Patent Application Publication co) Pub. No.: US 2017/0369252 Al
oy
oy
ey
@y
(86)
G0)
De
Balk
HELICAL CONVEYOR
Applicant: AMBAFLEX INTERNATIONAL
BBY, AN Zovsag (NL)
Inventor: Wouter Balk, Baambnigge (NL)
Appl. Now 151538,590
PCT Filed: Dee. 24, 2015
PCT'No: — PCTINE.2015/050908
$371 (€X))
(2) Date" Jun. 21, 2017
Foreign Application Priority Data
24,2014 (NL) 2014054
Publication Classification
(2005.01)
(2005.01)
(43) Pub. Date: Dec. 28, 2017
(62) US.CL
coc B6SG 21/18 (2013.01); BOSG 17/08
(201301),
on ABSTRACT
A conveyor comprises a helical conveying path having an
vpright central axis, # frame and an endless conveying
‘member for transporting # product through the conveying
path which coaveving member i displaceable wis respect
{o the frame. In central portion of the conveying path as
soen in radial direction frm the central axis, the conveying
member is provided with an upwardly directed supporting
surface for Supporting a product. The width ofthe Suppor
ing surface in radial direction from the central axis i smaller
than 10% ofthe distanee between the central axis and the
supporting surface. At opposite sides of the supporting
sturlace the conveying path is fee from obstacles at the
height level of the supporting surfece. ‘The conveyor is
provided with a helical guide for guiding the conveying
‘member slong the guidePatent Application Publication Dec. 28, 2017 Sheet 1 of 7 US 2017/0369252 ALPatent Application Publication Dec. 28,2017 Sheet 2 of 7. US 2017/0369252 AL
Fig.3
Fig.4
Fig.6Patent Application Publication Dec. 28, 2017 Sheet 3. of 7. US 2017/0369252 ALPatent Application Publication Dec. 28, 2017 Sheet 4 of 7. US 2017/0369252 AL
t Fig.12Patent Application Publication Dec. 28, 2017 Sheet Sof 7. US 2017/0369252 AL
SS
i Fig.15
kom
cS
: a
= ee
' Fig.16
oy
tH
! Ch
Cc : 7
Fig.17
i Fig.18Patent Application Publication Dec. 28, 2017 Sheet 6 of 7. US 2017/0369252 AL
Fig.19
—
i
4 4
SS ee
t Fig.20
—
to
‘
|
= ay 1
i Fig.21
c 1
Fig.22Patent Application Publication Dec. 28, 2017 Sheet 7 of 7 US 2017/0369252 AL
Fig.23
_—
|
1
nd
Fig.25
+
SS
Fig.26US 2017/0369252 Al
HELICAL CONVEYOR,
(CROSS-REFERENCE TO RELATED
APPLICATION
[0001] The present application is a national stage fling of
International patent application Serial No, PCT/NL 2015)
(050908, filed, Dee. 24, 2015 and published as WO 2016!
105201 Al in English
BACKGROUND
10002] The discussion helow is merely provided for gen-
‘eral background information and is not intended to be wed
‘a8 an aid in determining the scope ofthe claimed subject
matter
10003] The present disclosure relates 1 a conveyor, com
prising a helical conveying path having an upright cestral
axis, # frame and an endless conveying member for trans-
Porting « product through the conveying path which con-
eying member is displaceable with respoet to the frame,
Wherein in a central portion of the conveying path as seen ia
radial direction from the entra axis the conveying membee
Js provided with an upwardly directed supporting surface for
supporting a produc.
10003) | Known conveyors are provide with slat belt as
‘an endless conveying member, which eas transport products
in vonical direction, In case of tensporting weak, block-
shaped products, these will be twisted somewhat during
travelling through the helical conveying path. For tansport-
jing relatively long, wide and rigid, block-shaped product
the conveyor will preferably be provided with a conveying
path including a relatively lange radius and/or a small
Inclination, since this type of products tend to rest on the
slat belt through only Wo corners located opposite o each
‘ther in diagonal direetion of the prod; more spscifically:
the highest omer at the inner bend and the lowest comer at
the otter bend of the helical conveying path. The inlination
Jn the inner bend is steeper than the inclination inthe outer
bend. In practice, a product will seck a third supporting
location, such that it may wobble or even turn over Another
slisadvantage is that atthe comers ofthe product relatively
high forces may locally aet on the conveying member,
SUMMARY,
10005] _Aconveyorhas a width of the supporting surface in
‘radial direction From the central axis that is smaller tha
10% of the distance between the central axis and. the
supporting surface and in that at opposite sides of the
supporting surface the conveying path is foe from obstacles
‘at the height level of the supporting surfice, wherein the
‘conveyor is provided with a helical guide for guiding the
‘conveying member along said guide. Furthermore, a narrow
supporting surface provides the possibility of « relatively
Jow-cost conveying member, while experiments have showa
that a narrower supporting surfice Teads to improved grip
between the conveying member and the products that must
be transported. Since at opposite sides of the narrow sup-
Porting surlace the conveying path atthe height level of the
Supporting surface is free from obstacles, the supporting
surface forms the highest point ofthe conveying member,
such that a product having a lat bottom and being supported
by the supporting surface and extending beyond the con-
veying member in lateral direction only contacts the men-
tioned supporting surface, Under operating conditions @
Dee. 28, 2017
product having flat bottom is oaly supported by the
Supporting suave in the central portion of the conveying
path,
[0006] The widkh ofthe supporting surface can possibly bo
smaller than 5% and preferably he smaller than 29% of the
stance between the central axis and the supporting surface.
[0007] Preferably, the conveying member is adapted such
‘that the supporting surface is substantially infinitely narrow
as seen in cross section. In practice, infinitely narrow does
‘ot oecur, but it means that when a block-shaped product
having a’ substantially rigid bottom is supported by the
conveying member, there is a series of at last three point
contacts Iying on a curved line or a line contact between the
bottom and the supporting surface
[0008] For example, the supporting surfiee is narrower
than 10% ofthe width of the conveying path and preferably
narrower than 58% and more preferably smaller than 2% of
the width of the conveying path, It s possible that at the
height level of the supporting surfce there is an obstacle,
Dut in that ease it Joes not forma part of the conveying path
‘Such obstacles can be formed by vertical side walls st the
inner bend or outer bead of the conveying path, fr example
The width ofthe conveying path is defined by the distance
between the vertical side walls in tha ease
[0009] An advantage of the conveyor according to the
disclosure is that due to the relatively nar supporting
strface the outer sides of relatively wide, blocksbaped
products project outside the supporting surfice and the
iferenee of distance between the respective contact loca-
‘ions ofthe product and the supporting surface to the eental
axis becomes relatively small, Reducing this difference of
‘stance will increase the chance a instability of the product
fon the eonveying member. In an ideal case the supporting
surface forms an infinitely narow line, such that a line
centaet or 2 series of at least three point contacts between the
supporting surface and a at bottom is approached, which
point contacts lie on a curved line
[0010] ‘The supporting surface may be adapted such, that
8 substantially rigid, lat bottom of @ product being’ sup-
ported by the conveying member and being wider than the
Supporting sueface, hi at least thre contact points with the
supporting surface, which contact points lie on a curve line
and at a distance feom each other
[O11] ‘The supporting surface may be adapted such, that
8 substantially rigid, flat bottom of @ prodict being. sup-
ported by the conveying member has atleast three contact
locations with the supporting surface, which contact loca-
tions Tie on a curved line. As long as the product to be
Imunsporied has a center of gravity which lies within the
triangle of the at least three eontact locations, there is a
sable condition,
[012] Preferably, the supporting surface is spherical, as
soci in a plane in which the cenial axis Hes. since this
allows tha the mentioned line contaet oF a series oat last
{hee point contacts wth he supporting surface, which point
contacts Tie on a curved line, is approached. As seen from
above, the supporting surface forms a curve line, possibly
‘broken line. Contrary to a straight line contac, 3 curved
line contact provides a stable support fora product having a
‘lat bottom.
[0013] The conveyor may be provided with a bearing
Surface for bearing a product which i iting with respect 10
the supporting surface, wherein the bearing surface is
Tocated ata distance from the supporting surface in radialUS 2017/0369252 Al
direction from the central axis, Although a curved line
‘contact may provide a stable support, an unstable situation
il arise due to a leaning mass distribution of &
“The bearing surface stops a product which tends to
0013)
located below the supporting surface, as scen ina plane in
The hearing surfice may be directed upwardly and
Which the central axs Ties. In that case the bearing surface
‘does aot form the obstacle as meationed above, The bearing
surface may be located at opposite sides of the supporting
surface and may be formed by two separate portions,
10015] In an alternative embodimest, the bearing surface
js located atthe inner bead of the conveying path and is
sirccted outwardly with expect to the contal axis andlor the
bearing srfice is located a the outer bend of the conveying
path and is directed to the central axis
[0016] The bearing surfoce may be located above the
Supporting surface in a plane in which the contal axis His
This is typically suitable for relatively tall products, In this
‘ease the bearing surface may be formed by vertical walls at
the inner bend! and the outer bend of the conveying path,
[0017] The beating surfice may form a pae ofthe frame,
but it could alsa he part of the conveying member. In the
Jatter case the bearing surface travels with the product
through the conveying path under operating conditions. It is
noted thatthe bearing surface is primarily meant as a safety
measure and not as @ conventional guide, since the nareow
supporting surface tse basically provides a stable support.
AAs deseribed above a product having a substantially Mat
rigid bottom is supported by at least three points of the
supporting surface Which Iie on a curved Hine. If the center
‘of gravity lies outside these three points, an unstable situae
tion arises and the bearing surface can stabilize the product.
10018] Tho upwardly directed supporting surface may be
Tomed by upper sides of pmijections of the conveying
member, wherein the conveying member may comprise &
slat belt and each of the slats may be provided with 2
projection, The projections may he spherical and may be
located atthe centerline of the slat bel
10019] In an sltemative embodiment the conveyor com-
Prises a helical conveying path having an upright central
‘axis, a frame and an endless conveying member for trans
Porting & product through the conveying path which con-
eying member is displaceable with respect to the frame,
wherein the conveying member is provided with an
upwardly directed supporting surface for supporting a prod-
uct, wherein the supporing surface, as seen in radial diree-
tion from the central axis, is provided with a central portion
and lateral portions which are located at lateral sides of the
‘central portion in radial direction ofthe central axis, where
the lnteal portions are resiliently connected to the central
portion sueh, that the lateral portions can spring with respect
to the central portion by more than 2% of the pitch of the
helical conveying member, as seen in plane in which the
‘ceniral axis les. Preferably the lateral portions can spring by
‘more than 5% and more preferably by more than 10% of the
pitch,
10020] The disclosure is also related to @ conveyor com-
prising helical eonveying path including an upright central
axis, frame and an endless eonveying member inthe Form,
‘ofa slat belt for transporting @ product through the convey
ing path which conveying member is displaceable with
respect to the frame, swhercin the conveying member is
provided with an upwardly directed supporting surlsee for
Dee. 28, 2017
supporting product, wherein the supporting surface is
{ormed by slats and ean be twisted about a helical centerline
of the slat belt. Tis is advantageous in a situation when 3
block-shaped product is placed on the slat belt and is
supported by a plurality of slats, the suppomting surface ean
‘adap itself To the shape of the bottom of the product suck
‘hat the product doesnot rest on the slat belt through only
‘so comers which are located diagonally opposite to each
other
[021] The slats may be tlle about the helical eenter-
Tine of the slat belt of bendable in vertical direction with
respect tothe helical centerline of the slat belt in order t0
‘obtain a twistable supporting surface.
0022} It is noted thatthe word helical indicates that the
‘conveying path in this portion of the conveyor is climbing
jonny.
BRIEE DESCRIPTION OF THE DRAWINGS
[0023] The disclosure will hereafter he elucidated further
‘with reference to drawings showing embodiments of the
disclosure very schematically
[0024] FIG. 1 is a side view of an embodiment of the
jconveyor according to the disclosure.
[0025] FIG. 2 isa plan view ofthe embodiment seconing
to FIG. 1, including some products that are transported
[0026] FIGS. 3-6 are cross-sectional views along. the
respoctive lines HIM, IVAV, V-V and VI-VT in FIG. 2
[0027] FIGS, 7-10 are cross-sectional views similar to
FIGS, 36 of an altemative embodiment.
[0028]. FIGS. 11-14 are cross-sectional views similar to
FIGS, 346 of smother alternative embodiveat,
[0029] FIGS. 18-18 are cross-sectional views similar to
FIGS, 36 of sill another alternative embodiment
[0030] FIGS. 19.22 are cross-sectional views similar to
PIGS, 18-18 of still another alternative embodiment,
[0031] FIGS. 23.26 are cross-sectional views similar 10
FIGS, 18-18 of sill another alternative embodiment
DETAILED DESCRIPTION
[0032] FIG. 1 shows an embodiment of a conveyor 1
‘cording to the disclosure, The conveyor 1 has a helical
conveying path 2, which runs about an upright central axis
3. Furthermore, the conveyor { has a frame 4 which com-
prises a central column 5, feet 6 and a helical guide trough
7. The feet 6 and the guide trough 7 are mounted to the
column 5,
[0033] Tae conveyor 1 is provided with an endless con-
‘eying member, in this case a slat belt 8, which is driven by
motor and is guided along the guide trough 7. The slats of
the slat belt 8 have a longitudinal direction in transverse
direction of the conveying direction ofthe slat belt 8. The
‘ats ace manually connected through a chain, for example a
sice-bow chain. The slat bet 8 follows the helical conveying
path 2 in vertical direction and is guided back through
reverse rollers 9 and 10 at the ends ofthe helical conveying
path 2 via @ return seotion I by the shortest path to the
helical conveying path 2
[0034] Fach of the slats ofthe slat belt & is provided with
a spherical projection 12 in its centerline, inthis case atthe
centerline where the chain is located, as well. The upper
ides of the projections 12 together Torm an upwarlly
Girocted supporting surface 13 for supporting a predict.
FIGS. 1 and 2 show thatthe supporting surface 13 is locatedUS 2017/0369252 Al
in a central portion of the conveying path 2, a seen in @
plan in whieh the cent sis 3 les ofa radial pane with
Fespec othe central ans 3, Produc like pie woods G ean
be placa onto the conveying member 8 and can be sup-
ported and conveyed by the supporting surface 13. The
Supporting surface 13 ean also be fanned alternative
manners, for example without sing the sls.
10038] FIGS. 3-6 show cross-sections of the eonveyor 1
scconing (0 FIG, 2 ata product G which son he conveying
path 2. The figures show that the width ofthe sopporing
Surface 13 in a rail direction ofthe conta ais 3s much
snail than the distance botecen the central as 3 andthe
Supporting. surice 13, for example smaller Unan 1%
thereolh moreover, the conveying path 2 is fe fom
‘obstacles at opposite sides ofthe supporting surface 18 tthe
hight level of the supporting surface 13
10036) Irthe supporting surface was formed by Nat upper
Sides ofthe slats, a bloekshaped product having a lt snd
Fini bottom would basically rest on the sat belt through
‘only two diagonally opposite comers, more speifcaly the
highest comer atthe inner bead and the Fowest comer atthe
‘outer bend of the lial conveying path 2, This is eased by
the fact hat he inclination at he ier bens steeper than
the inclination atthe outer bed. In practice, proc will
seek a tid supporting cation, sich hati can wobble or
10037] The narrow supporting surface 13 being forme by
the spherical projections 12 inthe embodiment as shown in
FIGS. 1-6 is approached by a line contaet between the
bottom of the prodct G and the supporting surface 13 in
cease of a block-shaped product G having 8 lt and rigid
bortom. Since in this case thore is @ space between neigh-
boring projections 12 ofthe slats in the conveying dretion
there will bea broken ine a een Irom above inlet eres
‘of point conlits on 2 curved ine. If he Tine contacto the
series of point contacts wovild form a staight line, tore
‘would sot be a stable supporting capacity, bul since ther s
2 line contact ith » curved line, an atomic suppor of at
least hrc points which are not on a single sit line 8
created
10038] FIG. S shows that inthe rail plane with respect
tothe cote axis 3 the Mat ortom of the product G inthe
riddle ofthe product G extends nearly horontally. Inthe
conveying dieetion, th product G is angled with respect to
the horn plane which angle almost qual the were
inclination of the eonveying path 2. The cross-sections in
‘other radial planes, a shows in FIGS. 3,4 and 6, show tt
the bottom of the product G have deviating angles ith
respect othe frame 4 than inthe eross-section second to
FIG. Its note, that if eross-sections are drawn of planes
Which extend parallel 10 that ay shown in FIG. §, the
‘orientation of the produetG would be alias the same inthe
“rawings
10039] FIGS, 346 make char that if the slats ia the eal
rection wih respect to the central as 3 ata distance Bom
the supporting siriace 14 would have an obstale at the
hight level of the supporting surface 13, these obstacles
‘woul form an extra contact surface ouside the approached
Tine contact and the itended elfet would be destroyed
Thus, basically in FIGS. 3-6 the slats on which the projec-
tions 12are applied have no funeton sn fora eason they
ane depict a dash lines.
{040} FIGS. 2,3, 4 and 6 illsrate thatthe lack of
‘obstacles at opposite sides of the supporting sriace 13
Dee. 28, 2017
peans that a block-shaped product whieh is wider than the
supporting surface 13 and even wider than the slat bel 8, and
having a length of 10-20% of the length of a single revo-
Ition of the helical conveying path, for example, or is
supparted by for example 5:10 sats, the dimensions of the
slat belt 8 are such that the block-shoped product only
contacts the supporting surface 13 and not the remainder of
the slats outside the supporting surface 13,
[0041] Akough the approximated curved Tine contacts
«an transport block-shaped products having a rigid bottom,
in peti there will be a demand to avoid possible silting
fof a product with respect to the line contact. This might
‘cur, for example in ease oF uneven weight distbution of
the product G of placing the prodict Gout of center on the
conveying path 2. In onder t prevent a product from tuning
‘over, an allemative embodiment is provided with bearing
stefaces 14, see FIGS. 7-10, In tis embodiment, the bearing
surfaces 1d are formed by upper sides of small blocks which
fare provided on the sls, Hence, the bearing surfaces 14
‘move together with the supporting surfoce 13. However, it
js also conceivable thatthe Dearing surfaces 14 havea fixed
positon on the frame 4. When the procuct G tends to tit, the
bearing surtaces 14 will eatch the product G.
[0042] In the embodiment, according to FIGS. 7-10 the
Dearing surfaces 14 are directed upwardly and are located
below the supporting surface 13, a8 sen in a plane which
extends radially with respect tothe central axis 3. In another
allemative embodiment, the bearing surlaces 14 are located
atthe ianer bend and outer bend of the conveying path 2
This is shown in FIGS. 11-14, in which the slats are also
sma nareower in onder to ilusrate that they do not have @
function in this ease. The bearing surface atthe inner bend
‘of the conveying path 2 is indicated by 18 inthe figures and
fs directed outwardly with respect tothe contal axis 3. The
‘bearing surface at the outer bend of the conveying path 2 is
indicated by 16 in the figures and directed to the central axis
3. The bearing suefaces 15, 16 aeconding wo this embodiment
‘ill specifically be applied for transporting relatively tall
products. The bearing surfaces 15, 16 are located above the
Supporting surface 13 in this case, as seen in a plane which
extends rally with respect to the central axis 3. Although
the bearing surfaces 18, 16 are part ofthe frame 4 in this
‘embodiment, its also conceivable to lengthen the slats and
to provide their ends with upright supports having hearing
surlaces 15, 16 thereon.
[0043] FIGS. 15-18 show another alternative embodiment
In this case the supporting surface is formed by slats each
faving # central portion 17 and two Isteral portions 18. The
Jateral portions 18 of the supporting surface are located
radial direction with respect tothe central axis 3 a opposite
Sides remote from the central portion 17. The lateral portions
18 are resiliently connected to the central portion 17 via the
slats Invest, as shown in FIG, 18 the lateral portions 18 may
Tie ata higher level than the eental portion 17 as seen in a
radial plane through the central axis 3. This means that in
case ofa rebound the product may alsa be supported by one
fof the lateral portions I8, as can be soen at the right side of
FIG. 16 and the left side of FIG. 18, for example.
[0044] Preferably, the lateral portions 18 may rebound in
vertical direction with respect to the ceateal portion 17 by
‘more than 10% of te pith of the helieal conveying path 2
as can be seen in a plane in which the central ais 3 lies
[0045] Te lateral portions may be all kinds of spring
elements, such a pel-filled spring. membersUS 2017/0369252 Al
10046] FIGS, 19-22 show sill another sltemative embod
‘ent, In this case the slats of the slat belt are tiltable about
the helical centerline othe slat belt 8, such that a twistable
supporting surface oan be oblained, The helial centerline
ies close tothe chain inthe center of the conveying path in
this embodiment. Each of the slats has a Hat upperside. Ia
the eross-sections as shown in FIGS, 19-22 jt ean be seen
thatthe slats take a position which corresponds tothe bottom
‘of the block-shaped product G. In such & ease, neighboring,
slats have dillerent orientations with respect the horizn-
tal, Due to the helical conveying path this means that the
supporting surface ie wisted locally.
[0047] "FIGS, 23-26 show still another altemative emboxt-
‘ent, In this case each ofthe slats has at upperside and
the slats are bendable in the veriea direction in order 10
‘obtain a twistable supporting surface. The slats are only
fixed to the chain at the helical centerline. In the eross-
sections as show in FIGS. 23-26 it can be seen that the sats
take a position which corresponds to the bottom of the
block-shaped product G. FIGS. 23, 24 and 26 show that the
non-loaded parts of the slats do not rebound
[0048] The invention is not limited to the embodiments
described hereinbefore, which may be varied in different
‘manners within the scape of the claims. The projection on a
slat may have a different shape than spherical, for example
4 pyramid shape, or a semi-cylindrical shape having its
Jongitudinal direction in the conveying direction. In the
Tater ease @ curved Tine contaet will be approsehed
1. Aconveyor, comprising a helical conveying path hav-
‘ng an upright central axis, frame and an endless conveying
member configured t transport a product (G) through the
‘conveying path which conveying member is displaceable
With respect to the fame, wherein ia a central portion ofthe
‘conveying path as seen in radial direction from the central
axis the conveying member provided ith an upwanily
directed supporting surface for supporting a product (G),
‘wherein the width of the supporting surface in the radial