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GN65732U GN65732U

400S404D-22 2007/12/07

The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.

Always refer to your local Perkins outlet before purchasing any parts

Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 9

5. Parts Lists & Illustrations Pg. 11

6. Parts Index Pg. 138


Introduction

The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine

Always quote your build list and engine serial number when contacting your Perkins outlet.

How to use your Parts Book

This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.

Front Page
This lists your build list number and the date of publication of this book

Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.

Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.

Parts Lists & Illustrations


This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.

The illustrations used in this parts book are representational only and should only be used for
identification purposes.

For fitting instructions please refer to your engine Service Manual.

Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown

Section Page Section Page

Cylinder Block 11 Timing Case 37


ACPG0004 ADPG0015

Cylinder Block 13 Timing Case 39


ACPG0004 ADPG0015

Crankshaft, Pistons & Connecting Rods 15 Timing Case 41


ACPG0004 ADPG0015

Crankshaft, Pistons & Connecting Rods 17 Camshaft & Gears 43


ACPG0004 ADPG0015

Rear End Oil Seal 19 Fuel Injection Pump 45


ACPG0004 AFPG0015

Cylinder Head 21 High Pressure Fuel Pipes 47


ACPG0004 AFPG0015

Cylinder Head 23 Atomisers 49


ACPG0004 AFPG0015

Rocker Shaft Assembly 25 Fuel Leak-Off Pipe 51


ACPG0004 AFPG0015

Oil Pump 27 Flywheel Housing 53


ACPG0004 CDPG0004

Pipes 29 Flywheel & Starter Ring 55


ACPG0004 DDPG0003

Relief Valve 31 Starter Motor 57


ACPG0004 EDPG0001

Timing Case 33 Pulleys 59


ADPG0015 FBPG0001

Timing Case 35 Sump 61


ADPG0015 GBPG0001

Page 5
Engine Breakdown

Section Page Section Page

Dipstick & Filler Tube 63 Cylinder Head Cover 89


GBPG0001 TBPG0001

Dipstick & Filler Tube 65 Feed Pipes 91


GBPG0001 TBPG0001

Sump 67 Air Filter Assembly 93


GCPG0000 TDPG0001

Filler 69 Air Filter Assembly 95


HBPG0000 TDPG0001

Oil Filter 71 Exhaust Manifold 97


JBPG0000 UBPG0001

Oil Filter 73 Exhaust Connection 99


JCPG0000 UDPG0001

Front End Drive Input 75 Lift Pump 101


KBPG0001 VBPG0003

Water Pump 77 Fuel Filter 103


LBPG0003 VBPG0003

Thermostat & Housing 79 Pipework & Connections 105


LBPG0003 VBPG0003

Water Outlet & Inlet 81 Cold Start System 107


LDPG0001 WDPG0000

Alternator 83 Engine Lifting Eyes 109


NDPG0002 XBPG0000

Drive Belt & Tensioner 85 Throttle & Stop Controls 111


NEPG0001 ZAPG0001

Blanking Plates 87 Heater/Starter Switch 113


QCPG0001 ZEPG0001

Page 6
Engine Breakdown

Section Page

Instrumentation 115
ZJPG0002

Instrumentation 117
ZLPG0001

Radiator & Cowling 119


ZMPG0002

Radiator & Cowling 121


ZMPG0002

Radiator & Cowling 123


ZMPG0002

Fan 125
ZMPG0002

Guards 127
ZMPG0002

Guards 129
ZMPG0002

Engine Mounts 131


ZMPG0002

Electrical Wiring & Fittings 133


ZPPG0002

Fuel Pre-Lift Pump 135


ZVPG0003

Fuel Pre-Lift Pump 137


ZVPG0003

Page 7
Engine Breakdown

Page 8
Symbols and Notes

Symbol Description

A From Engine Number

B Upto Engine Number

C Repairs and Replaces

D See Appropriate Section - Reference Number

E Alternative

F Order

G Remanufactured Part

H New for Old Part

I Number of Teeth

J Thickness

K Bottom

L Top

M Left Hand

N Right Hand

O Reference for Detailed Breakdown

P Other Service Options Available

Q Cylinder Number

R See History Section

Page 9
Cylinder Block Plate A

ACPG0004

14
22 13

18 19
8

20

6
3

2
11
12

17 16

7 4 21

15

10

Page 10
Cylinder Block Plate A

ACPG0004

Item Part No. References Qty. Description Notes

1 1 CYLINDER BLOCK (A)


2 198466940 4 PLUG
3 198466010 3 PLUG
4 198466020 2 PLUG
5 064210025 2 PLUG
6 064210040 3 PLUG
7 064210040 1 PLUG
8 064210040 1 PLUG
9 198466920 3 PLUG
10 198517222 P 1 BUSH
11 042309017 1 NEEDLE BEARING
12 042309018 1 NEEDLE BEARING
13 040106203 1 BALL BEARING
14 064100045 1 PLUG
15 165296220 1 SHAFT
16 012110635 1 STUD
17 012110660 1 STUD
18 010109441 3 STUD
19 030500612 2 DOWEL
20 030500616 2 DOWEL
21 030501025 2 DOWEL
22 030309005 2 PIN
Service Options
10 198517226 J (-)0.25MM 1 BUSH
10 198517229 J (-)0.50MM 1 BUSH

Footnotes

(A) SERVICE BY COMPLETE ENGINE

Page 11
Cylinder Block Plate B

ACPG0004

Page 12
Cylinder Block Plate B

ACPG0004

Item Part No. References Qty. Description Notes

1 U65166580 1 PLATE
2 165996590 1 GASKET - TIMING CASE
3 011310612 2 SCREW

Page 13
Crankshaft, Pistons & Connecting Rods Plate A

ACPG0004

33

1 5

4
7
6
3 30

26

27

24

20
29
21

18
28
14
23
15

12
31
22
8
17
9

25
16
11

19

10
32

13

Page 14
Crankshaft, Pistons & Connecting Rods Plate A

ACPG0004

Item Part No. References Qty. Description Notes

1 115256990 1 CRANKSHAFT ASSEMBLY


2 F 115256990 1 CRANKSHAFT ASSEMBLY
3 115276270 1 CRANKSHAFT GEAR
4 030509020 1 KEY
5 199266210 1 THRUST WASHER
6 199266200 1 THRUST WASHER
7 199266200 1 THRUST WASHER
8 110156360 Q 1 1 HOLDER
9 F 110156360 1 CAP
10 F 110156360 1 CAP
11 030500612 2 DOWEL
12 010109406 2 SCREW
13 011511070 1 SCREW
14 110156370 Q 2 1 HOLDER
15 F 110156370 1 CAP
16 F 110156370 1 CAP
17 030500612 2 DOWEL
18 010109406 2 SCREW
19 011511070 1 SCREW
20 110156380 Q 3 1 HOLDER
21 F 110156380 1 CAP
22 F 110156380 1 CAP
23 030500612 2 DOWEL
24 010109406 2 SCREW
25 011511070 1 SCREW
26 110156390 Q 4 1 HOLDER
27 F 110156390 1 CAP
28 F 110156390 1 CAP
29 030500612 2 DOWEL
30 010109406 2 SCREW
31 010700860 2 BOLT
32 U5MB0025 P 1 MAIN BEARING KIT
33 U5ME0030 1 BIG END BEARING KIT
Service Options
32 U5MB0025A J (-) 0.25MM 1 MAIN BEARING KIT

Page 15
Crankshaft, Pistons & Connecting Rods Plate B

ACPG0004

3 2

12

8
10

11

Page 16
Crankshaft, Pistons & Connecting Rods Plate B

ACPG0004

Item Part No. References Qty. Description Notes

1 115017491 4 PISTON AND RING KIT


2 F 115017491 1 PISTON
3 115107970 1 PISTON RING KIT
4 115026330 4 CON ROD ASSEMBLY
5 F 115026330 1 ROD
6 F 115026330 1 CAP
7 198517265 1 SMALL END BUSH
8 115176140 2 CON ROD BOLT
9 020109120 2 CON ROD NUT
10 115326220 4 GUDGEON PIN
11 036500028 4 CIRCLIP
12 036500028 4 CIRCLIP

Page 17
Rear End Oil Seal Plate A

ACPG0004

Page 18
Rear End Oil Seal Plate A

ACPG0004

Item Part No. References Qty. Description Notes

1 050209083 1 SEAL - REAR END OIL (A,B)

Footnotes

(A) SEE SERVICE BULLETIN NO.195


(B) ALSO ORDER WEAR SLEEVE - 29990037

Page 19
Cylinder Head Plate A

ACPG0004

22
21
1
20
2 4
14
19

13
18
7
12
17

11

8
16

10

15

Page 20
Cylinder Head Plate A

ACPG0004

Item Part No. References Qty. Description Notes

1 111011030 1 CYLINDER HEAD ASSEMBLY


2 F 111011030 1 CYLINDER HEAD
3 064210010 3 PLUG
4 064210018 7 CAP
5 064210025 3 PLUG
6 064210025 3 PLUG
7 064210030 1 CAP
8 064210030 1 CAP
9 120166380 4 INTAKE VALVE
10 TPN646 4 VALVE SEAT INSERT
11 120406070 4 SEAL - VALVE STEM (A)
12 198216700 4 VALVE SPRING
13 120186080 4 CAP
14 120226070 4 VALVE COLLET
15 120176380 4 EXHAUST VALVE
16 TPN645 4 VALVE SEAT INSERT
17 120406050 4 SEAL - VALVE STEM (B)
18 198216700 4 VALVE SPRING
19 120186080 4 CAP
20 120226070 4 VALVE COLLET
21 120216041 4 VALVE SPRING CAP
22 120216041 4 VALVE SPRING CAP

Footnotes

(A) INLET
(B) EXHAUST

Page 21
Cylinder Head Plate B

ACPG0004

Page 22
Cylinder Head Plate B

ACPG0004

Item Part No. References Qty. Description Notes

1 P 1 GASKET - CYLINDER HEAD


2 111136480 14 SCREW
3 111136490 4 SCREW
4 012110655 2 STUD
5 012110860 2 STUD
Service Options
1 111147711 J 1.2MM 1 GASKET - CYLINDER HEAD
1 111147721 J 1.3MM 1 GASKET - CYLINDER HEAD

Page 23
Rocker Shaft Assembly Plate A

ACPG0004

7
8
10
3
9

5 6

16

15

14

12
2

11

13

Page 24
Rocker Shaft Assembly Plate A

ACPG0004

Item Part No. References Qty. Description Notes

1 120036821 1 ROCKER BOX


2 F 120036821 1 ROCKER BOX
3 120316201 1 ROCKER SHAFT
4 052109076 1 SEAL - O RING
5 120356131 4 ROCKER ARM ASSEMBLY INLET
6 120356141 4 ROCKER ARM ASSEMBLY EXHAUST
7 198217170 3 ROCKER SHAFT SPRING
8 199486220 8 ADJUSTING SCREW
9 020109076 8 NUT
10 199280300 6 WASHER
11 120996130 1 SEAL - ROCKER BOX
12 120456310 8 PUSHROD
13 120116160 8 TAPPET
14 012109044 4 STUD
15 023100010 4 NUT
16 011310635 2 SCREW

Page 25
Oil Pump Plate A

ACPG0004

14

1
5

3
6

10

11

12

Page 26
Oil Pump Plate A

ACPG0004

Item Part No. References Qty. Description Notes

1 165026270 1 IDLER GEAR


2 F 165026270 1 IDLER GEAR
3 F 165026270 1 ROTOR
4 F 165026270 1 ROTOR
5 198517290 3 BUSH
6 030509018 3 DOWEL
7 198217760 1 SPRING
8 140116220 1 COVER
9 P 1 SHIM
10 198216720 1 SPRING
11 199236540 1 COLLAR
12 036800010 1 CIRCLIP
14 199266270 1 THRUST WASHER
Service Options
9 199286150 J (+)0.10MM 1 SHIM
9 199286160 J (+)0.15MM 1 SHIM
9 199286170 J (+)0.20MM 1 SHIM
9 199286180 J (+)0.50MM 1 SHIM

Page 27
Pipes Plate A

ACPG0004

Page 28
Pipes Plate A

ACPG0004

Item Part No. References Qty. Description Notes

1 140607020 1 OIL PIPE


2 198486780 1 BOLT
3 140996260 1 WASHER
4 140996260 1 WASHER

Page 29
Relief Valve Plate A

ACPG0004

Page 30
Relief Valve Plate A

ACPG0004

Item Part No. References Qty. Description Notes

1 140036220 1 RELIEF VALVE


2 052109078 1 SEAL - O RING

Page 31
Timing Case Plate A

ADPG0015

Page 32
Timing Case Plate A

ADPG0015

Item Part No. References Qty. Description Notes

1 1 TIMING CASE (A)


2 165996630 1 GASKET - TIMING CASE
3 011310640 7 SCREW
4 011310660 4 SCREW
5 023100006 1 NUT

Footnotes

(A) SEE FOLLOWING PARTS LIST FOR SERVICE COMPONENTS

Page 33
Timing Case Plate B

ADPG0015

Page 34
Timing Case Plate B

ADPG0015

Item Part No. References Qty. Description Notes

1 U65116570 1 TIMING CASE


2 030300414 1 PIN
3 110416290 1 BEARING HOLDER ASSEMBLY
4 052300850 1 SEAL - O RING
5 198636160 1 SEAL - FRONT END OIL

Page 35
Timing Case Plate C

ADPG0015

10

7
6 9

5
1

12

11

13

Page 36
Timing Case Plate C

ADPG0015

Item Part No. References Qty. Description Notes

1 125616120 1 BRACKET
2 165996640 1 GASKET
3 125156262 R a. 1 ARM
4 198217870 1 SPRING
5 052100070 1 SEAL - O RING
6 198217750 1 SPRING
7 023100008 1 NUT
8 2315C039 1 SCREW
9 2648A120 1 NUT
10 26420462 1 ANTI-TAMPER CAP
11 2315C039 1 SCREW
12 2318A207 1 NUT
13 011310614 4 SCREW

History
a.
3 125156261 1 ARM

Page 37
Timing Case Plate D

ADPG0015

11

1
10

Page 38
Timing Case Plate D

ADPG0015

Item Part No. References Qty. Description Notes

1 125046613 R a. 1 CONTROL LEVER


2 125116221 1 SHAFT
3 025100008 1 WASHER
4 131046560 1 SPEED SENSOR
5 020800010 1 NUT
6 125306151 R b. 1 CONTROL LEVER
7 125116211 1 SHAFT
8 024500006 1 NUT
9 025100006 1 WASHER
10 198217880 1 SPRING
11 031100004 1 PIN

History
a.
1 125046612 1 CONTROL LEVER
b.
6 125306150 1 CONTROL LEVER

Page 39
Timing Case Plate E

ADPG0015

1
3

5
8

10

12
11

Page 40
Timing Case Plate E

ADPG0015

Item Part No. References Qty. Description Notes

1 131046650 1 SCREW
2 F 131046650 1 BOLT
3 020109177 1 NUT
4 025100010 1 WASHER
5 198217910 1 SPRING
6 198346160 1 RING
7 131276440 1 ANTI-TAMPER CAP
8 131466251 1 BOLT
9 020109239 1 NUT
10 025100006 1 WASHER
11 064210012 1 CAP
12 131466270 1 ANTI-TAMPER CAP

Page 41
Camshaft & Gears Plate A

ADPG0015

Page 42
Camshaft & Gears Plate A

ADPG0015

Item Part No. References Qty. Description Notes

1 120026950 1 CAMSHAFT
2 1 CAMSHAFT
3 034100508 1 WOODRUFF KEY
4 120016240 1 CAMSHAFT GEAR
5 040109057 1 BALL BEARING
6 199216320 1 SPACER
7 125256240 1 SLIDER
8 199566750 1 PLATE
9 011310612 2 SCREW

Page 43
Fuel Injection Pump Plate A

AFPG0015

1
8

3
10
5

2 11

14

13

Page 44
Fuel Injection Pump Plate A

AFPG0015

Item Part No. References Qty. Description Notes

1 131010080 1 FUEL INJECTION PUMP


2 F 131010080 1 FUEL INJECTION PUMP
3 131246010 1 CONNECTION
4 131246170 1 BOLT
5 131296255 1 WASHER
6 131296255 1 WASHER
7 010800820 2 SCREW
8 023100008 3 NUT
9 027100008 1 WASHER
10 010700820 1 SCREW
11 P 1 SHIM
Service Options
11 131437490 J (+) 0.2MM 1 SHIM
11 131437730 J (+) 0.25MM 1 SHIM
11 131437500 J (+) 0.3MM 1 SHIM
11 131437760 J (+) 0.35MM 1 SHIM
11 131437510 J (+) 0.4MM 1 SHIM
11 131437520 J (+) 0.5MM 1 SHIM
11 131437530 J (+) 0.5MM 1 SHIM (A)

Footnotes

(A) FLAT

Page 45
High Pressure Fuel Pipes Plate A

AFPG0015

4 3 2 1

Page 46
High Pressure Fuel Pipes Plate A

AFPG0015

Item Part No. References Qty. Description Notes

1 131507520 Q 1 1 FUEL INJECTION PIPE


2 131507530 Q 2 1 FUEL INJECTION PIPE
3 131507540 Q 3 1 FUEL INJECTION PIPE
4 131507550 Q 4 1 FUEL INJECTION PIPE
5 199106021 3 CLAMP
6 199106021 3 CLAMP
7 010110625 3 SCREW
8 023100006 3 NUT

Page 47
Atomisers Plate A

AFPG0015

Page 48
Atomisers Plate A

AFPG0015

Item Part No. References Qty. Description Notes

1 131406440 4 INJECTOR
2 131426230 1 SEAL - INJECTOR
3 131426200 4 SEAL - INJECTOR

Page 49
Fuel Leak-Off Pipe Plate A

AFPG0015

Page 50
Fuel Leak-Off Pipe Plate A

AFPG0015

Item Part No. References Qty. Description Notes

1 U31607080 1 PIPE - FUEL INJ LEAK OFF


2 198487450 1 BOLT
3 025100008 1 WASHER
4 025100008 1 WASHER
5 1 FUEL INJECTION PUMP

Page 51
Flywheel Housing Plate A

CDPG0004

13

10
9

2
12
11

6
5

Page 52
Flywheel Housing Plate A

CDPG0004

Item Part No. References Qty. Description Notes

1 110447440 1 FLYWHEEL HOUSING


2 110367570 1 BACKPLATE
3 011510816 10 SCREW
4 010111030 4 BOLT
5 020500010 4 NUT
6 027100010 4 WASHER
7 011511020 2 SCREW
8 011511045 1 SCREW
9 026200010 2 WASHER
10 010111030 2 BOLT
11 027100010 2 WASHER
12 011511235 2 BOLT
13 398460091 2 PLUG

Page 53
Flywheel & Starter Ring Plate A

DDPG0003

1
3

Page 54
Flywheel & Starter Ring Plate A

DDPG0003

Item Part No. References Qty. Description Notes

1 115357470 1 FLYWHEEL
2 1 FLYWHEEL
3 115376160 1 STARTER RING
4 010109341 6 BOLT

Page 55
Starter Motor Plate A

EDPG0001

Page 56
Starter Motor Plate A

EDPG0001

Item Part No. References Qty. Description Notes

1 185086600 1 STARTER MOTOR

Page 57
Pulleys Plate A

FBPG0001

Page 58
Pulleys Plate A

FBPG0001

Item Part No. References Qty. Description Notes

1 145336620 1 WATER PUMP PULLEY

Page 59
Sump Plate A

GBPG0001

4
6

Page 60
Sump Plate A

GBPG0001

Item Part No. References Qty. Description Notes

1 110708390 1 SUMP
2 110996920 1 GASKET - SUMP
3 010109235 30 SCREW
4 140406360 1 STRAINER
5 140986630 1 OIL PIPE
6 052109076 1 SEAL - O RING
7 011310612 2 SCREW

Page 61
Dipstick & Filler Tube Plate A

GBPG0001

Page 62
Dipstick & Filler Tube Plate A

GBPG0001

Item Part No. References Qty. Description Notes

1 198416690 1 DIPSTICK
2 110756490 1 DIPSTICK TUBE
3 010109235 1 SCREW
4 052100100 2 SEAL - O RING

Page 63
Dipstick & Filler Tube Plate B

GBPG0001

Page 64
Dipstick & Filler Tube Plate B

GBPG0001

Item Part No. References Qty. Description Notes

1 198436290 1 PLUG
2 052100100 1 SEAL - O RING
3 052100100 1 SEAL - O RING
4 011310612 1 SCREW

Page 65
Sump Plate A

GCPG0000

Page 66
Sump Plate A

GCPG0000

Item Part No. References Qty. Description Notes

1 010109238 2 SCREW
2 025100016 2 WASHER

Page 67
Filler Plate A

HBPG0000

Page 68
Filler Plate A

HBPG0000

Item Part No. References Qty. Description Notes

1 198436350 1 OIL FILLER CAP


2 052100400 1 SEAL - O RING
3 398430080 1 OIL FILLER CAP
4 052100280 1 SEAL - O RING

Page 69
Oil Filter Plate A

JBPG0000

Page 70
Oil Filter Plate A

JBPG0000

Item Part No. References Qty. Description Notes

1 140517050 1 OIL FILTER

Page 71
Oil Filter Plate A

JCPG0000

Page 72
Oil Filter Plate A

JCPG0000

Item Part No. References Qty. Description Notes

1 140546020 1 CONNECTION

Page 73
Front End Drive Input Plate A

KBPG0001

Page 74
Front End Drive Input Plate A

KBPG0001

Item Part No. References Qty. Description Notes

1 115391020 1 CRANKSHAFT PULLEY


2 034100508 1 WOODRUFF KEY
3 020109086 1 NUT

Page 75
Water Pump Plate A

LBPG0003

2
7

6
3

Page 76
Water Pump Plate A

LBPG0003

Item Part No. References Qty. Description Notes

1 145010060 1 WATER PUMP


2 145996921 1 GASKET
3 145537300 1 HOSE
4 2481877 1 HOSE CLIP
5 2481877 1 HOSE CLIP
6 011310635 4 SCREW
7 023100006 1 NUT

Page 77
Thermostat & Housing Plate A

LBPG0003

6
3

Page 78
Thermostat & Housing Plate A

LBPG0003

Item Part No. References Qty. Description Notes

1 145046110 1 THERMOSTAT HOUSING


2 145206230 1 THERMOSTAT
3 145996930 1 GASKET - THERMOSTAT HSG
4 011310655 2 BOLT
5 023100006 2 NUT
6 064500030 1 PLUG
7 064500060 1 PLUG

Page 79
Water Outlet & Inlet Plate A

LDPG0001

Page 80
Water Outlet & Inlet Plate A

LDPG0001

Item Part No. References Qty. Description Notes

1 145226320 1 CONNECTION
2 145996051 1 GASKET - THERMOSTAT HSG
3 011510825 2 SCREW

Page 81
Alternator Plate A

NDPG0002

9
8

11
10 5

1
3
6

12
4

Page 82
Alternator Plate A

NDPG0002

Item Part No. References Qty. Description Notes

1 TPN766 1 ALTERNATOR
2 F TPN766 1 ALTERNATOR
3 3113E031 1 ALTERNATOR PULLEY
4 TPN744 1 ALTERNATOR BRACKET
5 2314H022 1 SCREW
6 011510820 3 SCREW
7 185727130 1 LEVER
8 011510825 1 SCREW
9 026100008 1 WASHER
10 011510825 1 SCREW
11 026109017 1 WASHER
12 023100008 1 NUT

Page 83
Drive Belt & Tensioner Plate A

NEPG0001

Page 84
Drive Belt & Tensioner Plate A

NEPG0001

Item Part No. References Qty. Description Notes

1 080109107 1 BELT

Page 85
Blanking Plates Plate A

QCPG0001

4
5
6

Page 86
Blanking Plates Plate A

QCPG0001

Item Part No. References Qty. Description Notes

1 165206790 1 COVER
2 052300850 1 SEAL - O RING
3 010311095 2 BOLT
4 020910010 2 NUT
5 027100010 2 WASHER
6 165206790 1 COVER
7 052300850 1 SEAL - O RING

Page 87
Cylinder Head Cover Plate A

TBPG0001

12
4

13

14 1

11

10

Page 88
Cylinder Head Cover Plate A

TBPG0001

Item Part No. References Qty. Description Notes

1 111217421 1 CYLINDER HEAD COVER


2 111996401 1 GASKET - CYL. HEAD COVER
3 110566080 1 BREATHER VALVE
4 011100408 4 METRIC BOLT
5 135566570 1 PIPE - AIR
6 135996950 1 GASKET
7 011310620 2 SCREW
8 110666280 R a. 1 PLATE
9 110666060 1 GAUZE
10 015600406 6 SCREW
11 011310640 2 SCREW
12 011310660 3 SCREW
13 024600010 4 NUT
14 140996270 4 WASHER

History
a.
8 110666210 1 RETAINING PLATE

Page 89
Feed Pipes Plate A

TBPG0001

Page 90
Feed Pipes Plate A

TBPG0001

Item Part No. References Qty. Description Notes

1 165206810 1 COVER
2 3688A035 1 GASKET
3 010109600 2 SCREW

Page 91
Air Filter Assembly Plate A

TDPG0001

5
2
4

Page 92
Air Filter Assembly Plate A

TDPG0001

Item Part No. References Qty. Description Notes

1 135016350 1 AIR FILTER ASSEMBLY


2 U30976790 1 BRACKET
3 2314H005 2 SCREW
4 2314H003 2 SCREW
5 023100008 2 NUT
6 TPN506 1 HOSE
7 0180072 1 CLIP
8 21825194 1 CLIP
9 26510418 1 BRACKET

Page 93
Air Filter Assembly Plate B

TDPG0001

Page 94
Air Filter Assembly Plate B

TDPG0001

Item Part No. References Qty. Description Notes

1 135016350 1 AIR FILTER ASSEMBLY


2 F 135016350 1 BODY
3 135326206 1 MAIN AIR FILTER
4 26510402 1 INDICATOR
5 26510194 1 VALVE
6 26510418 1 BRACKET

Page 95
Exhaust Manifold Plate A

UBPG0001

Page 96
Exhaust Manifold Plate A

UBPG0001

Item Part No. References Qty. Description Notes

1 135617120 1 EXHAUST MANIFOLD


2 135996780 1 GASKET - EXHAUST MANIFOLD
3 011510860 6 SCREW
4 023100008 2 NUT

Page 97
Exhaust Connection Plate A

UDPG0001

Page 98
Exhaust Connection Plate A

UDPG0001

Item Part No. References Qty. Description Notes

1 314120070 1 FLANGE
2 314990013 1 GASKET - EXHAUST
3 011510825 4 SCREW
4 314120070 1 FLANGE
5 314990013 1 GASKET - EXHAUST
6 011510825 4 SCREW

Page 99
Lift Pump Plate A

VBPG0003

Page 100
Lift Pump Plate A

VBPG0003

Item Part No. References Qty. Description Notes

1 130506350 1 LIFT PUMP


2 2415A070 1 SEAL - O RING
3 2314F003 2 SCREW

Page 101
Fuel Filter Plate A

VBPG0003

3
8
4
12

14
1
10

6
5

13
7

11

Page 102
Fuel Filter Plate A

VBPG0003

Item Part No. References Qty. Description Notes

1 2656613 1 FUEL FILTER ASSEMBLY


2 TPN508 1 SUPPORT BRACKET
3 010111030 2 BOLT
4 026200010 2 WASHER
5 020900010 2 NUT
6 027100010 2 WASHER
7 026100008 2 WASHER
8 26561117 1 FUEL FILTER KIT
9 F 26561117 1 ELEMENT
10 0490786 1 SEAL
11 0490786 1 SEAL
12 26560014 1 SEAL - O RING
13 011510820 1 SCREW
14 011510825 1 SCREW

Page 103
Pipework & Connections Plate A

VBPG0003

11

12
13
14
2

4 7
6

5
3

10

Page 104
Pipework & Connections Plate A

VBPG0003

Item Part No. References Qty. Description Notes

1 131246270 1 FUEL PIPE


2 33811114 1 OLIVE
3 068209126 1 HOSE
4 067100015 1 CLIP
5 067100015 1 CLIP
6 131246290 1 PIPE - LOW PRESSURE FUEL
7 33811114 1 OLIVE
8 068209227 1 FUEL PIPE
9 067100015 1 CLIP
10 067100015 1 CLIP
11 32184226 1 PLUG
12 0920146 1 WASHER
13 0650204 2 PLUG
14 0920154 2 WASHER

Page 105
Cold Start System Plate A

WDPG0000

5
6

Page 106
Cold Start System Plate A

WDPG0000

Item Part No. References Qty. Description Notes

1 185366190 4 GLOWPLUG
2 F 185366190 1 GLOWPLUG
3 F 185366190 1 NUT
4 185376150 1 BAR
5 020100004 1 NUT
6 027100004 1 WASHER

Page 107
Engine Lifting Eyes Plate A

XBPG0000

Page 108
Engine Lifting Eyes Plate A

XBPG0000

Item Part No. References Qty. Description Notes

1 195816100 1 LIFTING EYE


2 011510820 1 SCREW
3 026100008 1 WASHER
4 195816100 1 LIFTING EYE

Page 109
Throttle & Stop Controls Plate A

ZAPG0001

Page 110
Throttle & Stop Controls Plate A

ZAPG0001

Item Part No. References Qty. Description Notes

1 125416440 1 CONTROL LEVER


2 185206450 1 SOLENOID
3 025100016 1 WASHER

Page 111
Heater/Starter Switch Plate A

ZEPG0001

ON
F
F
O

Page 112
Heater/Starter Switch Plate A

ZEPG0001

Item Part No. References Qty. Description Notes

1 385201161 1 SWITCH
2 F 385201161 1 IGNITION SWITCH
3 385210061 1 KEY
4 385800010 1 CAP
5 390190030 1 PLATE

Page 113
Instrumentation Plate A

ZJPG0002

Page 114
Instrumentation Plate A

ZJPG0002

Item Part No. References Qty. Description Notes

1 185246290 1 OIL PRESSURE SWITCH


2 198486871 1 BANJO BOLT
3 140996260 1 WASHER
4 140996260 1 WASHER
5 064400010 1 PLUG

Page 115
Instrumentation Plate A

ZLPG0001

Page 116
Instrumentation Plate A

ZLPG0001

Item Part No. References Qty. Description Notes

1 385720510 1 WATER TEMPERATURE SWITCH

Page 117
Radiator & Cowling Plate A

ZMPG0002

3
4

Page 118
Radiator & Cowling Plate A

ZMPG0002

Item Part No. References Qty. Description Notes

1 TPN440 1 RADIATOR
2 F TPN440 1 RADIATOR
3 24850072 1 RADIATOR CAP
4 24850083 1 SHROUD

Page 119
Radiator & Cowling Plate B

ZMPG0002

Page 120
Radiator & Cowling Plate B

ZMPG0002

Item Part No. References Qty. Description Notes

1 TPN431 1 HOSE
2 TPN465 1 HOSE CLIP
3 TPN465 1 HOSE CLIP
4 TPN432 1 HOSE
5 TPN465 1 HOSE CLIP
6 TPN465 1 HOSE CLIP

Page 121
Radiator & Cowling Plate C

ZMPG0002

8
3

5 4

Page 122
Radiator & Cowling Plate C

ZMPG0002

Item Part No. References Qty. Description Notes

1 U45976820 1 BRACKET
2 011310625 2 SCREW
3 U45976760 1 BRACKET
4 2314H003 4 SCREW
5 011511025 2 SCREW
6 010211425 4 BOLT
7 U45976770 1 BRACKET
8 2314H003 4 SCREW
9 010211425 4 BOLT

Page 123
Fan Plate A

ZMPG0002

1
2

Page 124
Fan Plate A

ZMPG0002

Item Part No. References Qty. Description Notes

1 145386910 1 EXTENSION
2 145306880 1 FAN
3 011310625 4 SCREW

Page 125
Guards Plate A

ZMPG0002

Page 126
Guards Plate A

ZMPG0002

Item Part No. References Qty. Description Notes

1 U45977020 1 FAN GUARD


2 145546850 1 FAN GUARD
3 U85736550 1 GUARD

Page 127
Guards Plate B

ZMPG0002

2 4

6 1

Page 128
Guards Plate B

ZMPG0002

Item Part No. References Qty. Description Notes

1 2638D017 1 MOUNTING
2 U45977030 1 BRACKET
3 023100008 1 NUT
4 011510816 1 SCREW
5 011510812 6 SCREW
6 011510812 1 SCREW
7 011510820 4 SCREW
8 011510812 2 SCREW

Page 129
Engine Mounts Plate A

ZMPG0002

3
2

Page 130
Engine Mounts Plate A

ZMPG0002

Item Part No. References Qty. Description Notes

1 110267050 1 ENGINE MOUNT


2 110267050 1 ENGINE MOUNT
3 010211425 4 BOLT
4 010211425 4 BOLT

Page 131
Electrical Wiring & Fittings Plate A

ZPPG0002

Page 132
Electrical Wiring & Fittings Plate A

ZPPG0002

Item Part No. References Qty. Description Notes

1 20195 1 CONNECTION KIT


2 F 20195 3 CONNECTION
3 385620200 2 CONNECTION (A)

Footnotes

(A) STARTER MOTOR

Page 133
Fuel Pre-Lift Pump Plate A

ZVPG0003

Page 134
Fuel Pre-Lift Pump Plate A

ZVPG0003

Item Part No. References Qty. Description Notes

1 130306380 1 PRE-FUEL FILTER ASSY


2 F 130306380 1 FUEL FILTER HEAD
3 26560182 1 FUEL FILTER BOWL
5 26560183 3 DRAIN PLUG
4 130306360 1 FUEL FILTER
6 26560184 1 SEAL - O RING

Page 135
Fuel Pre-Lift Pump Plate B

ZVPG0003

Page 136
Fuel Pre-Lift Pump Plate B

ZVPG0003

Item Part No. References Qty. Description Notes

1 130506300 1 PRIMER

Page 137
Parts Index

Page 138
Parts Index

Description Part No. Page Description Part No. Page

ADJUSTING SCREW 199486220 25 011310655 79

AIR FILTER 135016350 93, 95 011511235 53


ASSEMBLY
131246170 45
ALTERNATOR TPN766 83
131466251 41
ALTERNATOR TPN744 83
BRACKET 198486780 29

ALTERNATOR 3113E031 83 198487450 51


PULLEY
BRACKET 125616120 37
ANTI-TAMPER CAP 131276440 41
26510418 93, 95
131466270 41
U30976790 93
26420462 37
U45976760 123
ARM 125156261 37
U45976770 123
125156262 37
U45976820 123
BACKPLATE 110367570 53
U45977030 129
BALL BEARING 040106203 11
BREATHER VALVE 110566080 89
040109057 43
BUSH 198517222 11
BANJO BOLT 198486871 115
198517226 11
BAR 185376150 107
198517229 11
BEARING HOLDER 110416290 35
198517290 27
ASSEMBLY
CAMSHAFT 120026950 43
BELT 080109107 85
CAMSHAFT GEAR 120016240 43
BIG END BEARING U5ME0030 15
KIT CAP 064210012 41
BOLT 010109341 55 064210018 21
010111030 53, 53, 064210030 21, 21
103
120186080 21, 21
010211425 123, 123,
131, 131 385800010 113

010311095 87 CIRCLIP 036500028 17, 17


010700860 15 036800010 27

Page 139
Parts Index

Description Part No. Page Description Part No. Page

CLAMP 199106021 47, 47 CYLINDER HEAD 111011030 21


ASSEMBLY
CLIP 0180072 93
CYLINDER HEAD 111217421 89
067100015 105, 105, COVER
105, 105
DIPSTICK 198416690 63
21825194 93
DIPSTICK TUBE 110756490 63
COLLAR 199236540 27
DOWEL 030500612 11, 15,
CON ROD 115026330 17 15, 15, 15
ASSEMBLY
030500616 11
CON ROD BOLT 115176140 17
030501025 11
CON ROD NUT 020109120 17
030509018 27
CONNECTION 131246010 45
DRAIN PLUG 26560183 135
140546020 73
ENGINE MOUNT 110267050 131, 131
145226320 81
EXHAUST 135617120 97
385620200 133 MANIFOLD
CONNECTION KIT 20195 133 EXHAUST VALVE 120176380 21
CONTROL LEVER 125046612 39 EXTENSION 145386910 125
125046613 39 FAN 145306880 125
125306150 39 FAN GUARD 145546850 127
125306151 39 U45977020 127
125416440 111 FLANGE 314120070 99, 99
COVER 140116220 27 FLYWHEEL 115357470 55
165206790 87, 87 FLYWHEEL 110447440 53
HOUSING
165206810 91
FUEL FILTER 130306360 135
CRANKSHAFT 115256990 15
ASSEMBLY FUEL FILTER 2656613 103
ASSEMBLY
CRANKSHAFT 115276270 15
GEAR FUEL FILTER BOWL 26560182 135
CRANKSHAFT 115391020 75 FUEL FILTER KIT 26561117 103
PULLEY
FUEL INJECTION 131507520 47
PIPE

Page 140
Parts Index

Description Part No. Page Description Part No. Page

131507530 47 GUDGEON PIN 115326220 17

131507540 47 HOLDER 110156360 15

131507550 47 110156370 15

FUEL INJECTION 131010080 45 110156380 15


PUMP
110156390 15
FUEL PIPE 068209227 105
HOSE 068209126 105
131246270 105
145537300 77
GASKET 135996950 89
TPN431 121
145996921 77
TPN432 121
165996640 37
TPN506 93
3688A035 91
HOSE CLIP 2481877 77, 77
GASKET - CYL. 111996401 89
HEAD COVER TPN465 121, 121,
121, 121
GASKET - 111147711 23
CYLINDER HEAD IDLER GEAR 165026270 27

111147721 23 INDICATOR 26510402 95

GASKET - 314990013 99, 99 INJECTOR 131406440 49


EXHAUST
INTAKE VALVE 120166380 21
GASKET - 135996780 97
KEY 030509020 15
EXHAUST
MANIFOLD 385210061 113
GASKET - SUMP 110996920 61 LEVER 185727130 83
GASKET - 145996051 81 LIFT PUMP 130506350 101
THERMOSTAT HSG
LIFTING EYE 195816100 109, 109
145996930 79
MAIN AIR FILTER 135326206 95
GASKET - TIMING 165996590 13
CASE MAIN BEARING KIT U5MB0025 15

165996630 33 U5MB0025A 15
GAUZE 110666060 89 METRIC BOLT 011100408 89

GLOWPLUG 185366190 107 MOUNTING 2638D017 129

GUARD U85736550 127 NEEDLE BEARING 042309017 11

Page 141
Parts Index

Description Part No. Page Description Part No. Page

042309018 11 030309005 11

NUT 020100004 107 031100004 39

020109076 25 PIPE - AIR 135566570 89

020109086 75 PIPE - FUEL INJ U31607080 51


LEAK OFF
020109177 41
PIPE - LOW 131246290 105
020109239 41 PRESSURE FUEL
020500010 53 PISTON AND RING 115017491 17
KIT
020800010 39
PISTON RING KIT 115107970 17
020900010 103
PLATE 110666280 89
020910010 87
199566750 43
023100006 33, 47,
77, 79 390190030 113
023100008 37, 45, U65166580 13
83, 93,
97, 129 PLUG 064100045 11

023100010 25 064210010 21

024500006 39 064210025 11, 21, 21

024600010 89 064210040 11, 11, 11

2318A207 37 064400010 115

2648A120 37 064500030 79

OIL FILLER CAP 198436350 69 064500060 79

398430080 69 0650204 105

OIL FILTER 140517050 71 198436290 65

OIL PIPE 140607020 29 198466010 11

140986630 61 198466020 11

OIL PRESSURE 185246290 115 198466920 11


SWITCH
198466940 11
OLIVE 33811114 105, 105
32184226 105
PIN 030300414 35
398460091 53

Page 142
Parts Index

Description Part No. Page Description Part No. Page

PRE-FUEL FILTER 130306380 135 011310640 33, 89


ASSY
011310660 33, 89
PRIMER 130506300 137
011510812 129, 129,
PUSHROD 120456310 25 129

RADIATOR TPN440 119 011510816 53, 129

RADIATOR CAP 24850072 119 011510820 83, 103,


109, 129
RELIEF VALVE 140036220 31
011510825 81, 83,
RETAINING PLATE 110666210 89 83, 99,
99, 103
RING 198346160 41
011510860 97
ROCKER ARM 120356131 25
ASSEMBLY 011511020 53
120356141 25 011511025 123
ROCKER BOX 120036821 25 011511045 53
ROCKER SHAFT 120316201 25 011511070 15, 15, 15
ROCKER SHAFT 198217170 25 015600406 89
SPRING
111136480 23
SCREW 010109235 61, 63
111136490 23
010109238 67
131046650 41
010109406 15, 15,
15, 15 2314F003 101

010109600 91 2314H003 93, 123,


123
010110625 47
2314H005 93
010700820 45
2314H022 83
010800820 45
2315C039 37, 37
011310612 13, 43,
61, 65 SEAL 0490786 103, 103

011310614 37 SEAL - FRONT END 198636160 35


OIL
011310620 89
SEAL - INJECTOR 131426200 49
011310625 123, 125
131426230 49
011310635 25, 77

Page 143
Parts Index

Description Part No. Page Description Part No. Page

SEAL - O RING 052100070 37 199286170 27

052100100 63, 65, 65 199286180 27

052100280 69 SHROUD 24850083 119

052100400 69 SLIDER 125256240 43

052109076 25, 61 SMALL END BUSH 198517265 17

052109078 31 SOLENOID 185206450 111

052300850 35, 87, 87 SPACER 199216320 43

2415A070 101 SPEED SENSOR 131046560 39

26560014 103 SPRING 198216720 27

26560184 135 198217750 37

SEAL - REAR END 050209083 19 198217760 27


OIL
198217870 37
SEAL - ROCKER 120996130 25
BOX 198217880 39

SEAL - VALVE 120406050 21 198217910 41


STEM
STARTER MOTOR 185086600 57
120406070 21
STARTER RING 115376160 55
SHAFT 125116211 39
STRAINER 140406360 61
125116221 39
STUD 010109441 11
165296220 11
012109044 25
SHIM 131437490 45
012110635 11
131437500 45
012110655 23
131437510 45
012110660 11
131437520 45
012110860 23
131437530 45
SUMP 110708390 61
131437730 45
SUPPORT BRACKET TPN508 103
131437760 45
SWITCH 385201161 113
199286150 27
TAPPET 120116160 25
199286160 27

Page 144
Parts Index

Description Part No. Page Description Part No. Page

THERMOSTAT 145206230 79 131296255 45, 45

THERMOSTAT 145046110 79 140996260 29, 29,


HOUSING 115, 115

THRUST WASHER 199266200 15, 15 140996270 89

199266210 15 199280300 25

199266270 27 WATER PUMP 145010060 77

TIMING CASE U65116570 35 WATER PUMP 145336620 59


PULLEY
VALVE 26510194 95
WATER 385720510 117
VALVE COLLET 120226070 21, 21 TEMPERATURE
SWITCH
VALVE SEAT TPN645 21
INSERT WOODRUFF KEY 034100508 43, 75
TPN646 21

VALVE SPRING 198216700 21, 21

VALVE SPRING CAP 120216041 21, 21

WASHER 025100006 39, 41

025100008 39, 51, 51

025100010 41

025100016 67, 111

026100008 83, 103,


109

026109017 83

026200010 53, 103

027100004 107

027100008 45

027100010 53, 53,


87, 103

0920146 105

0920154 105

Page 145