Professional Documents
Culture Documents
400S404D-22 2007/12/07
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown
Page 5
Engine Breakdown
Page 6
Engine Breakdown
Section Page
Instrumentation 115
ZJPG0002
Instrumentation 117
ZLPG0001
Fan 125
ZMPG0002
Guards 127
ZMPG0002
Guards 129
ZMPG0002
Page 7
Engine Breakdown
Page 8
Symbols and Notes
Symbol Description
E Alternative
F Order
G Remanufactured Part
I Number of Teeth
J Thickness
K Bottom
L Top
M Left Hand
N Right Hand
Q Cylinder Number
Page 9
Cylinder Block Plate A
ACPG0004
14
22 13
18 19
8
20
6
3
2
11
12
17 16
7 4 21
15
10
Page 10
Cylinder Block Plate A
ACPG0004
Footnotes
Page 11
Cylinder Block Plate B
ACPG0004
Page 12
Cylinder Block Plate B
ACPG0004
1 U65166580 1 PLATE
2 165996590 1 GASKET - TIMING CASE
3 011310612 2 SCREW
Page 13
Crankshaft, Pistons & Connecting Rods Plate A
ACPG0004
33
1 5
4
7
6
3 30
26
27
24
20
29
21
18
28
14
23
15
12
31
22
8
17
9
25
16
11
19
10
32
13
Page 14
Crankshaft, Pistons & Connecting Rods Plate A
ACPG0004
Page 15
Crankshaft, Pistons & Connecting Rods Plate B
ACPG0004
3 2
12
8
10
11
Page 16
Crankshaft, Pistons & Connecting Rods Plate B
ACPG0004
Page 17
Rear End Oil Seal Plate A
ACPG0004
Page 18
Rear End Oil Seal Plate A
ACPG0004
Footnotes
Page 19
Cylinder Head Plate A
ACPG0004
22
21
1
20
2 4
14
19
13
18
7
12
17
11
8
16
10
15
Page 20
Cylinder Head Plate A
ACPG0004
Footnotes
(A) INLET
(B) EXHAUST
Page 21
Cylinder Head Plate B
ACPG0004
Page 22
Cylinder Head Plate B
ACPG0004
Page 23
Rocker Shaft Assembly Plate A
ACPG0004
7
8
10
3
9
5 6
16
15
14
12
2
11
13
Page 24
Rocker Shaft Assembly Plate A
ACPG0004
Page 25
Oil Pump Plate A
ACPG0004
14
1
5
3
6
10
11
12
Page 26
Oil Pump Plate A
ACPG0004
Page 27
Pipes Plate A
ACPG0004
Page 28
Pipes Plate A
ACPG0004
Page 29
Relief Valve Plate A
ACPG0004
Page 30
Relief Valve Plate A
ACPG0004
Page 31
Timing Case Plate A
ADPG0015
Page 32
Timing Case Plate A
ADPG0015
Footnotes
Page 33
Timing Case Plate B
ADPG0015
Page 34
Timing Case Plate B
ADPG0015
Page 35
Timing Case Plate C
ADPG0015
10
7
6 9
5
1
12
11
13
Page 36
Timing Case Plate C
ADPG0015
1 125616120 1 BRACKET
2 165996640 1 GASKET
3 125156262 R a. 1 ARM
4 198217870 1 SPRING
5 052100070 1 SEAL - O RING
6 198217750 1 SPRING
7 023100008 1 NUT
8 2315C039 1 SCREW
9 2648A120 1 NUT
10 26420462 1 ANTI-TAMPER CAP
11 2315C039 1 SCREW
12 2318A207 1 NUT
13 011310614 4 SCREW
History
a.
3 125156261 1 ARM
Page 37
Timing Case Plate D
ADPG0015
11
1
10
Page 38
Timing Case Plate D
ADPG0015
History
a.
1 125046612 1 CONTROL LEVER
b.
6 125306150 1 CONTROL LEVER
Page 39
Timing Case Plate E
ADPG0015
1
3
5
8
10
12
11
Page 40
Timing Case Plate E
ADPG0015
1 131046650 1 SCREW
2 F 131046650 1 BOLT
3 020109177 1 NUT
4 025100010 1 WASHER
5 198217910 1 SPRING
6 198346160 1 RING
7 131276440 1 ANTI-TAMPER CAP
8 131466251 1 BOLT
9 020109239 1 NUT
10 025100006 1 WASHER
11 064210012 1 CAP
12 131466270 1 ANTI-TAMPER CAP
Page 41
Camshaft & Gears Plate A
ADPG0015
Page 42
Camshaft & Gears Plate A
ADPG0015
1 120026950 1 CAMSHAFT
2 1 CAMSHAFT
3 034100508 1 WOODRUFF KEY
4 120016240 1 CAMSHAFT GEAR
5 040109057 1 BALL BEARING
6 199216320 1 SPACER
7 125256240 1 SLIDER
8 199566750 1 PLATE
9 011310612 2 SCREW
Page 43
Fuel Injection Pump Plate A
AFPG0015
1
8
3
10
5
2 11
14
13
Page 44
Fuel Injection Pump Plate A
AFPG0015
Footnotes
(A) FLAT
Page 45
High Pressure Fuel Pipes Plate A
AFPG0015
4 3 2 1
Page 46
High Pressure Fuel Pipes Plate A
AFPG0015
Page 47
Atomisers Plate A
AFPG0015
Page 48
Atomisers Plate A
AFPG0015
1 131406440 4 INJECTOR
2 131426230 1 SEAL - INJECTOR
3 131426200 4 SEAL - INJECTOR
Page 49
Fuel Leak-Off Pipe Plate A
AFPG0015
Page 50
Fuel Leak-Off Pipe Plate A
AFPG0015
Page 51
Flywheel Housing Plate A
CDPG0004
13
10
9
2
12
11
6
5
Page 52
Flywheel Housing Plate A
CDPG0004
Page 53
Flywheel & Starter Ring Plate A
DDPG0003
1
3
Page 54
Flywheel & Starter Ring Plate A
DDPG0003
1 115357470 1 FLYWHEEL
2 1 FLYWHEEL
3 115376160 1 STARTER RING
4 010109341 6 BOLT
Page 55
Starter Motor Plate A
EDPG0001
Page 56
Starter Motor Plate A
EDPG0001
Page 57
Pulleys Plate A
FBPG0001
Page 58
Pulleys Plate A
FBPG0001
Page 59
Sump Plate A
GBPG0001
4
6
Page 60
Sump Plate A
GBPG0001
1 110708390 1 SUMP
2 110996920 1 GASKET - SUMP
3 010109235 30 SCREW
4 140406360 1 STRAINER
5 140986630 1 OIL PIPE
6 052109076 1 SEAL - O RING
7 011310612 2 SCREW
Page 61
Dipstick & Filler Tube Plate A
GBPG0001
Page 62
Dipstick & Filler Tube Plate A
GBPG0001
1 198416690 1 DIPSTICK
2 110756490 1 DIPSTICK TUBE
3 010109235 1 SCREW
4 052100100 2 SEAL - O RING
Page 63
Dipstick & Filler Tube Plate B
GBPG0001
Page 64
Dipstick & Filler Tube Plate B
GBPG0001
1 198436290 1 PLUG
2 052100100 1 SEAL - O RING
3 052100100 1 SEAL - O RING
4 011310612 1 SCREW
Page 65
Sump Plate A
GCPG0000
Page 66
Sump Plate A
GCPG0000
1 010109238 2 SCREW
2 025100016 2 WASHER
Page 67
Filler Plate A
HBPG0000
Page 68
Filler Plate A
HBPG0000
Page 69
Oil Filter Plate A
JBPG0000
Page 70
Oil Filter Plate A
JBPG0000
Page 71
Oil Filter Plate A
JCPG0000
Page 72
Oil Filter Plate A
JCPG0000
1 140546020 1 CONNECTION
Page 73
Front End Drive Input Plate A
KBPG0001
Page 74
Front End Drive Input Plate A
KBPG0001
Page 75
Water Pump Plate A
LBPG0003
2
7
6
3
Page 76
Water Pump Plate A
LBPG0003
Page 77
Thermostat & Housing Plate A
LBPG0003
6
3
Page 78
Thermostat & Housing Plate A
LBPG0003
Page 79
Water Outlet & Inlet Plate A
LDPG0001
Page 80
Water Outlet & Inlet Plate A
LDPG0001
1 145226320 1 CONNECTION
2 145996051 1 GASKET - THERMOSTAT HSG
3 011510825 2 SCREW
Page 81
Alternator Plate A
NDPG0002
9
8
11
10 5
1
3
6
12
4
Page 82
Alternator Plate A
NDPG0002
1 TPN766 1 ALTERNATOR
2 F TPN766 1 ALTERNATOR
3 3113E031 1 ALTERNATOR PULLEY
4 TPN744 1 ALTERNATOR BRACKET
5 2314H022 1 SCREW
6 011510820 3 SCREW
7 185727130 1 LEVER
8 011510825 1 SCREW
9 026100008 1 WASHER
10 011510825 1 SCREW
11 026109017 1 WASHER
12 023100008 1 NUT
Page 83
Drive Belt & Tensioner Plate A
NEPG0001
Page 84
Drive Belt & Tensioner Plate A
NEPG0001
1 080109107 1 BELT
Page 85
Blanking Plates Plate A
QCPG0001
4
5
6
Page 86
Blanking Plates Plate A
QCPG0001
1 165206790 1 COVER
2 052300850 1 SEAL - O RING
3 010311095 2 BOLT
4 020910010 2 NUT
5 027100010 2 WASHER
6 165206790 1 COVER
7 052300850 1 SEAL - O RING
Page 87
Cylinder Head Cover Plate A
TBPG0001
12
4
13
14 1
11
10
Page 88
Cylinder Head Cover Plate A
TBPG0001
History
a.
8 110666210 1 RETAINING PLATE
Page 89
Feed Pipes Plate A
TBPG0001
Page 90
Feed Pipes Plate A
TBPG0001
1 165206810 1 COVER
2 3688A035 1 GASKET
3 010109600 2 SCREW
Page 91
Air Filter Assembly Plate A
TDPG0001
5
2
4
Page 92
Air Filter Assembly Plate A
TDPG0001
Page 93
Air Filter Assembly Plate B
TDPG0001
Page 94
Air Filter Assembly Plate B
TDPG0001
Page 95
Exhaust Manifold Plate A
UBPG0001
Page 96
Exhaust Manifold Plate A
UBPG0001
Page 97
Exhaust Connection Plate A
UDPG0001
Page 98
Exhaust Connection Plate A
UDPG0001
1 314120070 1 FLANGE
2 314990013 1 GASKET - EXHAUST
3 011510825 4 SCREW
4 314120070 1 FLANGE
5 314990013 1 GASKET - EXHAUST
6 011510825 4 SCREW
Page 99
Lift Pump Plate A
VBPG0003
Page 100
Lift Pump Plate A
VBPG0003
Page 101
Fuel Filter Plate A
VBPG0003
3
8
4
12
14
1
10
6
5
13
7
11
Page 102
Fuel Filter Plate A
VBPG0003
Page 103
Pipework & Connections Plate A
VBPG0003
11
12
13
14
2
4 7
6
5
3
10
Page 104
Pipework & Connections Plate A
VBPG0003
Page 105
Cold Start System Plate A
WDPG0000
5
6
Page 106
Cold Start System Plate A
WDPG0000
1 185366190 4 GLOWPLUG
2 F 185366190 1 GLOWPLUG
3 F 185366190 1 NUT
4 185376150 1 BAR
5 020100004 1 NUT
6 027100004 1 WASHER
Page 107
Engine Lifting Eyes Plate A
XBPG0000
Page 108
Engine Lifting Eyes Plate A
XBPG0000
Page 109
Throttle & Stop Controls Plate A
ZAPG0001
Page 110
Throttle & Stop Controls Plate A
ZAPG0001
Page 111
Heater/Starter Switch Plate A
ZEPG0001
ON
F
F
O
Page 112
Heater/Starter Switch Plate A
ZEPG0001
1 385201161 1 SWITCH
2 F 385201161 1 IGNITION SWITCH
3 385210061 1 KEY
4 385800010 1 CAP
5 390190030 1 PLATE
Page 113
Instrumentation Plate A
ZJPG0002
Page 114
Instrumentation Plate A
ZJPG0002
Page 115
Instrumentation Plate A
ZLPG0001
Page 116
Instrumentation Plate A
ZLPG0001
Page 117
Radiator & Cowling Plate A
ZMPG0002
3
4
Page 118
Radiator & Cowling Plate A
ZMPG0002
1 TPN440 1 RADIATOR
2 F TPN440 1 RADIATOR
3 24850072 1 RADIATOR CAP
4 24850083 1 SHROUD
Page 119
Radiator & Cowling Plate B
ZMPG0002
Page 120
Radiator & Cowling Plate B
ZMPG0002
1 TPN431 1 HOSE
2 TPN465 1 HOSE CLIP
3 TPN465 1 HOSE CLIP
4 TPN432 1 HOSE
5 TPN465 1 HOSE CLIP
6 TPN465 1 HOSE CLIP
Page 121
Radiator & Cowling Plate C
ZMPG0002
8
3
5 4
Page 122
Radiator & Cowling Plate C
ZMPG0002
1 U45976820 1 BRACKET
2 011310625 2 SCREW
3 U45976760 1 BRACKET
4 2314H003 4 SCREW
5 011511025 2 SCREW
6 010211425 4 BOLT
7 U45976770 1 BRACKET
8 2314H003 4 SCREW
9 010211425 4 BOLT
Page 123
Fan Plate A
ZMPG0002
1
2
Page 124
Fan Plate A
ZMPG0002
1 145386910 1 EXTENSION
2 145306880 1 FAN
3 011310625 4 SCREW
Page 125
Guards Plate A
ZMPG0002
Page 126
Guards Plate A
ZMPG0002
Page 127
Guards Plate B
ZMPG0002
2 4
6 1
Page 128
Guards Plate B
ZMPG0002
1 2638D017 1 MOUNTING
2 U45977030 1 BRACKET
3 023100008 1 NUT
4 011510816 1 SCREW
5 011510812 6 SCREW
6 011510812 1 SCREW
7 011510820 4 SCREW
8 011510812 2 SCREW
Page 129
Engine Mounts Plate A
ZMPG0002
3
2
Page 130
Engine Mounts Plate A
ZMPG0002
Page 131
Electrical Wiring & Fittings Plate A
ZPPG0002
Page 132
Electrical Wiring & Fittings Plate A
ZPPG0002
Footnotes
Page 133
Fuel Pre-Lift Pump Plate A
ZVPG0003
Page 134
Fuel Pre-Lift Pump Plate A
ZVPG0003
Page 135
Fuel Pre-Lift Pump Plate B
ZVPG0003
Page 136
Fuel Pre-Lift Pump Plate B
ZVPG0003
1 130506300 1 PRIMER
Page 137
Parts Index
Page 138
Parts Index
Page 139
Parts Index
Page 140
Parts Index
131507550 47 110156370 15
165996630 33 U5MB0025A 15
GAUZE 110666060 89 METRIC BOLT 011100408 89
Page 141
Parts Index
042309018 11 030309005 11
023100010 25 064210010 21
2648A120 37 064500030 79
140986630 61 198466020 11
Page 142
Parts Index
Page 143
Parts Index
Page 144
Parts Index
199266210 15 199280300 25
025100010 41
026109017 83
027100004 107
027100008 45
0920146 105
0920154 105
Page 145