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The use offiber~rejllforced polymer (FRP) materials for strength- prorrusmg technique for strengthening masonry walls and
ening bridges and buildings has been used extensively in the last reinforced concrete members. Design guidelines for this
decade. FRP has been used in different configurations and techniques technique are currently under consideration by ACI
to use the moten"at effectively and to ensure long service life of the Committee 440 for the coming version of the "Guide for the
selected system. One of these innovative strengthening techniques is
the near-surface mounted (NSM) that consists of placing FRP
Design and Construction of Externally Bonded FRP Systems
reinforcing bars or strips into grooves precut into the concrete cover for Strengthening Concrete Structures (ACI 440.2R-02)." The
in the tension region of the strengthened concrete member. This NSM reinforcement technique consists of placing the FRP
method is relatively simple Gild considerably enhances the bond 0/ reinforcing bars or strips into grooves precut into the concrete
the mounted FRP reinforcements, thereby using the material more cover in the tension region of the reinforced concrete member
effectively. This paper presents test results of reinforced concrete and bonded to the three sides of the groove using high-strength
T-beams strengthened in flexure with different strengthening systems epoxy adhesive or cementitious grout.
using FRP reinforcing bars and strips as NSM reinforcement and
The application of NSM FRP reinforcement does not
externally bonded FRP strips, The FRP reinforcements used in this
investigation include carbon fiber-reinforced polymer (CFRP)
requires surface preparation work as in the case of externally
reinforcing bars alld strips and glass fiber-reinforced polymer bonded FRP reinforcement. In addition, the NSM FRP
(GFRP) thennoplastic strips, The behavior and effectiveness of the strengthening technique is also very efficient and practical
materials used for the various strengthening systems are compared. for flexural strengthening of slabs and beams in the negative
The structural performance and modes offailure of the tested beams moment regions. Use of externally bonded FRP reinforcement in
are presented and discussed Test results indicated that using NSM such cases could be subjected to mechanical and envirorunental
FRP reinforcing bars and strips is practical, significantly improves damage and would require extensive protective cover that could
the stiffness, alld increases the flexural capacity of reinforced interfere with the presence of floor finishes. Configuration of the
concrete beams, The limitations of using NSM FRP reinforcing bars FRP reinforcements used for the NSM technique is controlled by
and strips are controlled by serviceability requirements ill tenns of
the depth of the concrete cover. After installation, the NSM FRP
overall deflections and crack widthr rather than delamination,
observed by many researchers, of externally bonded FRP reinforcements are protected against mechanical damage, wear,
reinforcement. Strengthening of reinforced concrete beams using NSM impact, and vandalism from vehicles. The technique could also
FRP strips provided higher strength capacity than externally bonded provide better fire resistance in the event of a fire; therefore, it
FRP strips using the same maten'al with the same axial stiffness. could reduce the cost of fire protection measures.
Keywords: bar; beam; carbon; concrete; fiber-reinforced polymer; glass; RESEARCH SIGNIFICANCE
groove; strength; thennoplastic.
The use ofNSM FRP reinforcement is currently emerging
as a promising strengthening technique and a valid alternative
INTRODUCTION
to externally bonded FRP reinforcement for increasing the
Recently, fiber-reinforced polymer (FRP) reinforcements
flexural strength of reinforced concrete members. The structural
have been used extensively as an alternative reinforcement
perfonnance of reinforced concrete beams strengthened in
material to steel for new construction as well as for strength-
flexure with NSM FRP reinforcement was examined and
ening and repair of existing concrete structures. Externally
compared with beams strengthened with externally bonded
bonded FRP sheets and strips are currently the most commonly
FRP reinforcement. The behavior prior to and after cracking,
used techniques for flexural and shear strengthening of
concrete beams and slabs. Several researchers reported that ultimate carrying capacity, and modes of failure of all tested
the failure of members strengthened with externally bonded beams are discussed in this paper. The variables investigated
were the type of fibers, including carbon fiber-reinforced
FRP sheets and strips could be brittle due to debonding and/or
peeling of the FRP reinforcements, especially in the zones of polymer (CFRP) and glass fiber-reinforced polymer (GFRP)
high flexural and shear stresses (El-Racha, Wight, and Green thennoplastic, and the configuration of the FRP reinforcement,
2000). Externally bonded FRP reinforcements could be highly including reinforcing bars and strips. The effectiveness of
susceptible to damage from collision, fire and temperature, NSM FRP reinforcing bars and strips was examined and
ultraviolet rays, and moisture absorption (ACI Committee 440
1996). In some cases, insufficient protection may reduce the ACl SlruCl!Iral Journal, v, 101, No, 5, September-October 2004.
service life of the structure. To minimize these problems, and MS No. 03-257 received July 1,2003, and reviewed under Institute publication
policies. Copyright © 2004. American Concrete Institute, All rights reserved. including
to improve utilization of the FRP materials, near-surface- the making of copies unless permission is obtained from the copyright proprietors.
Pertinent discussion including author's closure, if any, will be published in the July-August
mounted (NSM) reinforcement was recently introduced as a 2005 ACI Strnctuml Journal if the discussion is received by March 1, 2005.
~~'---'
. +- IS. -+
Section a-a
2# 16
211 IJ
different NSM FRP systems using CFRP reinforcing bars, Fig. i-Test setup, beam details, and instrumentation of
two types of CFRP strips, and thennoplastic GFRP strips. beam specimens_
Three beams (B2a, B2b, and B4a) were strengthened with
different externally bonded CFRP and GFRP strips.
Beam B 1 was strengthened with one 9.5 mm (3/8 in.) Table 1-Test matrix for T-beam specimens
diameter NSM CFRP reinforcing bar (Hughes Brothers Beam no. FRP strengthening system
2002). BeamB2 was strengthened with two Type 1 2x 16 mm BO No strengthening
(0.078 x 0.63 in.) NSM CFRP strips (Hughes Brothers Bl One NSM CFRP reinforcing bar
2002) . Beam B3 was strengthened with two Type 2 1.2 x B2 1\vo Type 1 NSM CFRP strips
25 mm (0.05 x 1.0 in.) NSM CFRP strips (Structural B3 1\vo Type 2 NSM CFRP strips
Composites, Inc. 2002). Beam B4 was strengthened with five B4 Five NSM GFRP thennoplastic strips
2 x 20 mm (0.078 x 0.78 in.) NSM GFRP thennoplastic strips
B2a 1\vo Type 1 eXlernally bonded CFRP strips
(Dow Plastics Chemical 2000).
B2b Two Type 1 externally bonded CFRP strips
Beams B2a and B2b were each strengthened with two
B4a Five externally bonded GFRP thermoplastic strips
Type 1 2 x 16 mm (0.078 x 0.63 in.) externally bonded CFRP
strips (Hughes Brothers 2002). Beam B2b was severely
damaged before strengthening. Beam B4a was strengthened ISO, and 275 mm (2.6, S.9, and 10.8 in.) from the bottom
with five 2 x 20 mm (0.078 x 0.78 in.) externally bonded surface of the concrete beam. The strains in the NSM FRP
GFRP thermoplastic strips (Dow Plastics Chemical 2000). reinforcing bars and strips and the externally bonded FRP
The embedment length of all the NSM FRP reinforcing bars strips at three different locations were monitored during
and strips and the length of the externally bonded FRP strips testing using three electrical resistance 120 ohms strain
were kept constant in all beams as 2400 mm (7 ft, 10-112 in.). gages. The strain gages were installed on all FRP reinforcing
The same axial stiffness (EA)FRP for all FRP reinforcement bars or strips at midspan, at 400 and 800 mm (lS.7S and 31.S in.)
used in this study was kept constant, hence, according to the from the midspan on one side of the FRP reinforcing bars or
classical beam theory, the load-deflection behavior of all strips. The deflections at midspan, at the supports, and at 400
strengthened beams is anticipated to be identical, where E and 800 mm from midspan on both sides of the beam were
and A are the modulus of elasticity and cross-sectional area measured using linear variable displacement transducers
of the FRP reinforcement, respectively. A summary of these (LVDTs). One LVDT was placed at each location except at
beams is given in Table 1. midspan where two LVDTs were used and averaged. The slip
at the free ends of the NSM FRP reinforcing bars and strips
Instrumentation was measured using two LVDTs. The data were automati-
The beams were instrumented, as shown in Fig. I, to cally collected. The location of cracks and their propagation
measure applied load, deflection, and strain in the concrete was clearly marked on both sides of the beams. Crack widths
and in the FRP reinforcement during testing. The concrete were also measured at every 4.5 kN (1.0 kips).
strains in the compression zone at the top surface of the
beams were measured using two displacement transducers Fiber-reinforced polymer strengthening systems
(DT) placed at 100 mm (4 in.) from the midspan on both Four products, provided by three manufacturers (Mant.-I to
sides of the beam. In addition, three DT gages were installed Manf.-3) were investigated. Product-l = Asian 200 CFRP
in the midspan zone along the front face on one side of the reinforcing bars (Manf.- l = Hughes Brothers 2002);
beam centerline to measure the strain distribution in concrete Product-2 = Asian 500 CFRP strips (Manf.-l = Hughes
over the depth of the beam. The DT gages were placed at 65, Brothers 2002); Product-3 = unidirectional pultruded laminate
It
1
iiii
using a manual epoxy gun to provide the necessary bond
with the surrounding concrete. Then the FRP reinforcements
I -A-II-dim-~-'-if)I1S-0-~-'"-m-m--- 2400 - - - - -- ---->; (reinforcing bars and strips) were inserted inside the grooves
ensuring that they were completely covered with epoxy and
lightly pressed to displace the bonding agent. This action
I I ,
'.~
'..
. .,
"
. ,
. "
11 0 0.5
Midspan Deflection (In)
1 1.5 2
.3
2.5
24
lt1 k-iOO
2400
___~ll!It '00
lIf· U'
20
All di"'~Mi(ms are ill mm
[
80
."-
~
.,
16
':' ~;;:p ' ..
... sheet '-.." ..
~
~
"
~
~
60 •
~
. . 11 " ~
32 HH43
2 Externally Bonded
CFRP strips type I
2S
S Externally Bonded
GFRP strips
..§: 40
..
0.
~
o~--~~~~----~--~--~~--~~ 0
o 10 20 30 40 50 60
around the web of the concrete beams at both ends of the Midspan Deflection (mm)
~
.2
~ 16
~ . I•
m
~40
~
• 8 •
20 . ._- ..
:uacu 4
MV.rt~ dl .... ~ :
~a S"
0 0
0 10 20 30 40 50 60
Midspan O,fl,etloll (mm)
r------------------,--------~~~"
100
20
80 ..... " ..... ~ ...
I "1
Beam 81: 1NS-M"6FRP Rebar '
Beam 82: 2 NSM CFRP Strlps~ 1
Beam 83: 2 NSM CFRP StripslyPOZ
4 LOild
20 4
•Sl!1olnGau
..I NSM:::r
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4
Tensile Strain In Near-Surface Mounted FRP at Midspan (%)
20
80
.2. .2
20
., ~"d'
--_.
. - 4
: B.2
~i
« 8 ~
..
0.5 1 1.5 2 2.5
100
24
20 100 .--.- .....
80 20
60 Beam 80: Uns engthened
: ! Z Beam 84: 5 NS GFRP Strips 16 "~
Beam 82: 2 NSM CFRP' St~;PS"'~1
Beam 83: 2 NSM CFRP Strlps"'"~
"j•
~
60
Beam 84a: 5 E GFRP Strip. ~
•
0
12 ~
f--..- _Beam 84: 5 NSM GFRP Strips ~
:!
g:
¥
~
40
• "•
~
20
.S\l'aln Daug
/ NSM if
4 20
~ :'~
..... - - - _ . -- ... .....•..•
~. ":" ~
' j
;
4
a a
0.0 0.2 0.4 a.' a.' 1.0 1.2 1.4
a 10 20 30 40 50 60
Tensile Strain In Near-5urface Mounted FRP at Midspan(-t. ) MIdspan Daneetlon (mm)
Fig. i4-Load-tensile strain in NSM CFRP and thermoplastic Fig. i5- Load-midspan deflection of beams strengthened with
GFRP strips. NSM and externally bonded thermoplastic GFRP strips.
(that is, increasing the groove size) will reduce the shear 20
stresses at the concrete-epoxy interface and could result in an 60
.-•
'''''' (