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INTRODUCTION ENGINEERING DESIGN

ABET review! These two words tend to evoke fear The first step in solving any engineering problem or
among both faculty and administrators. The anxiety level task is to gain a good understanding of the actual problem
seems to have increased further in recent years with the which is generally more difficult then understanding the
emphasis on design content not only in the traditional problem statement. Incorporating engineering design
senior level elective courses but in the introductory level within an academic program for engineers is, in fact,
courses as well. As most departments try to squeeze more another engineering problem. A problem that requires us
information into their existing programs, the problem of to look at design, engineering, and engineer from a basic
how to incorporate a certain amount of “real” design definition standpoint before we begin to formulate a
becomes ever more difficult. Two questions -- “What does solution. In other words, we must understand what
introductory level design mean?” and “How do you Engineering Design means and how it applies to engineers
incorporate [and grade] design problems in large, BEFORE we can incorporate it into the curriculum.
introductory level classes?” -- seem to drive discussions
among faculty whenever ABET reviews are scheduled. EnPineerinP Desian. what does it mean?

These design based concerns are not limited to The American Heritage dictionary defines Design as
university faculty, pick up a new introductory engineering a verb meaning “to conceive; invent; contrive.”[ 11
text and you will recognize that editors, publishers, and Random House gives a similar definition: “to form or
authors are also struggling with the problem. You are conceive in the mind; contrive; plan; a n adaptation of
assured of finding the word “design” used extensively in means to a preconceived end.”[2] Both include the word
these texts as the editors and authors try to include conceive, that is, to imagine, start from an idea in the
“engineering design” in all new and revised editions mind. Two definitions that seem to preclude “design”
without, it seems, first defining what is really meant by problems that provide a particular structure and only
“engineering design”. require minor changes in components or layout to solve
the problem.
This paper will discuss the concept of “engineering
design” both in general and as it specifically applies to Engineering: “the application of scientific principles
electrical engineering. A basic definition will be to practical ends as the design, construction, and operation
developed as a basis for discussing how to incorporate of efficient and economical structures, equipment, or
Engineering Design into the entire engineering systems”[l]; “the art or science of making practical
curriculum. How to incorporate these design concepts into application of the knowledge of pure sciences as physics or
introductory level courses where students tend to have very chemistry”.[Z] Two definitions that help provide
little “knowledge” with which to perform “engineering limitations on the type of design associated with
design” will then be addressed. The paper will conclude engineering. The design must be practical, efficient,
with a presentation of several examples of design problems economical and based on scientific principles.
used in introductory networks and electronics courses,
Problems that, while very open ended, are structured to Finally, what (who) is an engineer? Random House
allow the students to maximize the use of their existing defines an Engineer as a “person trained and skilled in the
knowledge base in developing a solution. The use of these design, construction, and use of engines or machines, or in
introductory level problems as potential building blocks for any of the engineering fields.”[2] American Heritage
future, higher level design problems will also be presented. provides a similar definition: “a person trained in, skilled
at, or professionally engaged in a branch of

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engineering.”[l] Engineers must not only be trained but manner that it is difficult to separate “practice” problems
must also be skilled at the design associated with their from “design” problems.
particular field. Based on these two definitions, we cannot
be developing true engineers unless we provide them the IncorDorating Enpineerinp Desipn: Daltential solutions
opportunity to become skilled at [practice] Engineering
Design. As indicated in the definition, Engineering Design
problems must be practical in nature, not just a more
We now have the information necessary to develop a difficult, non-unique answer problem aissigned to meet an
working definition for Engineering Design. A necessary ABET requirement. With this in mind, the questions then
“first step” in gaining the required understanding needed become:
to develop a quality engineering program with meaningful
What constitutes a good design problem?
design in all levels of instruction.
How do you develop these types of problems?
How do you grade design problem in large,
Engineering Design: The ability to conceive
classes?
and imagine efficient, practical, and economical
solutions to diverse and wide ranging problems
While there are no specific, unique answers to these
through the application of basic scientific
questions, there are some general guidelines that can be
principles.
helpful.
The definition does not mandate that the problems
What constitutes a pood desipn ~ m b l e m ?
must be difficult or that the solutions be complex, rather it
only states that the designs should be efficient and
The problems must challenge the student to look
practical and based on basic principles.
beyond simple adjustments to existing circuits or systems.
The problems must n d be designed and specified in such a
Incomoratinp Enpineerinp Desipn: the actual Droblem
way that there is basically only one way to solve the
problem. The problem must be solvable with the tools and
Now that we have a working definition for
knowledge base appropriate for the class level. The
Engineering Design along with an understanding of the
problem must be open-ended in that valid solutions not
various terms associated with the problem -- incorporating
only involve different component values but may also
Engineering Design into our curriculum -- we can
involve completely different circuits or systems. The
formulate a more precise problem statement. A statement
problem must not be contrived but rather should be
that we can then use to develop an approach and solution
practical in nature and have an observable application.
to solve the problem.
When developing a problem, you should have several
potential designs in mind so that you will be ready to help
How do we provide our engineering students
direct the students in more than one direction based on
with the tools necessary to develop practical,
their initial approach.
efficient solutions to engineering problems?
Solutions that are not based solely on existing
How do vou develon these tvnes of im-ohlems?
structures and systems, but that are conceived
within the minds of our students and that move
One of the most effective methods is to use problems
beyond what they have seen in class or textbooks.
related to actual industrial and “real world” situations.
Even when these problems must be simplified for
A difficult problem, one that cannot be solved by
introductory couIses, they can still nlot only meet the
providing a few “open ended” [non-unique answer]
ABET “design” requirement but, since tlhe students see the
problems in the upper level courses. The students MUST
practical application, can also help generate an
be confronted with design throughout the entire program
enthusiastic response to solving the problem.
in order to develop the skills necessary to bring unique
solutions to new problems upon graduation. The design
Another successful method of generating design
process must become an integral part, a type of “second
problenis is to have the students themselves provide the
nature” to all engineers and, a s such, must not appear a s a problems. Have the students submit questions that are
separate, disjoint function within our curriculums. Ideally,
related to everyday devices, systems, and situations in their
it should be totally integrated into all courses in a such a
own lives, items they wonder about or would like to learn

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about how they work.. These type of “How does” or individuals. You can have the students work on the
“What is involved in” questions can usually be turned projects in groups and submit a group design package.
around into design projects that already have an interested You can also require each team member to provide an
audience. evaluation of the other members of the team if you want to
provide a grade spread for each team. The design teams
A third method is to scan the advertisements in should be changed for each project when this approach is
various trade journals and ask the students how they might used help provide a changing mix of ideas within the
improve on the specific advertised product or ask what, if groups and expose all students to students with varying
any, design flaws they see in the product. A related levels of experience and knowledge. I have used this
approach is to look in the daily non-headline news for approach in classes ranging from introductory through
problems. I remember receiving many positive responses graduate level courses with very good success. It is
for one of the questions that was posed to an introductory important to recognize that even through there are
network class. A problem that was based on a law suit students that do not put in an equal effort they are still
related to a power pole guide wire and transformer gaining from the experience by seeing how the other team
installation. members approach the problem and generate designs. The
traditional in class tests help separate these “riders” from
How do you develop the problems? You really don’t, the “drivers”.
have to, the problems already exist, you just have to learn
to recognize them and refine [distill] them to the level One additional approach is to use a slight
appropriate for you class. Remember, Engineering Design modification of the team concept by having each team
does not mandate that the problems be difficult or the grade another team’s (ideally anonymous) design package.
solutions be complex, rather it only states that the designs Care has to be taken here to insure that the grading is as
should be efficient and practical and based on basic unbiased as possible by providing a strict set of criteria to
principles. be used in the evaluation. The instructor can then review
the grading and get an idea of how the different teams
How do you made these Droblenis in lame classes? approached the design problem as well as how they
evaluated various design solutions.
There is no easy answer to this question if you look at
the traditional right, wrong or partial credit approach to DESIGN EXAMPLES
grading. Engineering Design problems require a different
approach. You need to place emphasis on the approach There are a number of different ways to incorporate
used, the “uniqueness” of the answer, and the quulify design into introductory level courses, the actual approach
(grammar, design details, presentation, overall discussion) taken will depend on class sizes, instructor preferences,
of the submitted design package rather than on the final time constraints, and similar “external” forces. Regardless
solution. I feel strongly that the grade should NOT be tied of the approach taken, the process should be the same.
to “getting the correct answer” but rather on how much There should be class time set aside to discuss the
effort was expended and how far did they “stretch their problems when they are assigned. The presentations
knowledge. This type of approach may not appear to should be designed to insure that the students understand
reduce the grading load but it does, in fact, make it easier what is expected in the final package. They should be
since you are not trying to validate each solution. Does made aware that the “grade” on the project will NOT be
this approach reward wrong answers? In a certain sense, based solely on the “final” circuit, but on the complete
the answer is yes since the emphasis is not placed on the design process -- approach taken, discussion of
final answer. However, as with any design type exercise, alternatives, verification of results, justification, and final
the process and results are both important. The grading design. It should be made clear as to what type, if any,
should reflect this duality in that those students that have a outside help will be allowed and what type of resources
good approach and “close the loop” by verifying that they can be used. The discussion should also include comments
satisfied the design objective receive the better grades. and examples on types of applications that are associated
with the given design problem. In general, the more
Another way to address the grading issue is to reduce “background” information, such as applications and
the number of projects to grade. This can be accomplished examples, the students have, the more interest they have in
my recognizing that most “real” Engineering Design working on the project
problems are solved by groups of people and not

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The examples presented here have been used in A senior design class might cornplete the process
initial networks courses, expanded to be used in a first started in their first course by designing a complete DC
course in electronics, and finally developed into full design power supply. This repetition is an important part of the
problems for use in upper level elective courses. All these Engineering Design process. The students are exposed to
examples are tied to “real world” situations and have been the problem various times in order to help reinforce the
well received by large numbers of students. Many times a concepts and, at the same time, to provide a type of self
student@) will come by after the semester to discuss new evaluation -- they can easily see how they have advanced
designs they have developed since the project was through the program.
“completed”. They stop by not to “get a better grade” but
because they were “turned on” to the design process! You “GraDhic Eaualizer”
know you have succeeded when this type of situation
occurs. “You are to design an amplifier system that will take
a broad band input signal and provide independent
Voltage Repulation amplification/attenuation control for three different
frequency ranges (0 to 500 Hz, 500 Hz 1.0 5 kHz, and over
The need to be able to provide approximately 5 kHz) along with an overall amplificatiodattenuation
constant voltages under varying load conditions provides coiitrol for the combined signals.” This problem is easily
the basis for this type of problem. The students see these recognized by the students as an equalizer and they
types of applications daily in such items as portable generally approach it with a very positive attitude. The
electronics, digital equipment, and portable power tools. introductory level students can address this type of
The problem can be expanded many times for use in problem once they have had simple RC and RLC circuits
higher level courses by placing more restrictions and along with a basic Op-Amp introduction. The same
limitations on the sources and loads. problem could be used before Op-Amps are covered by
specifying that the out be able to provide variable
The problem statement in the first networks class attenuation only. This problem requires the students to
might be: “Design a circuit that will provide an bring several different concepts and processes together and
approximate constant ( 2 10%) voltage across resistive almost always presents them with the problem of circuit
loads ranging from 10 k S to 25 k S . You may assume all loading. Restricting the number of allowable components
components in your design are ideal including voltage and increasing the available input power provides the basis
and/or current sources.” The normal design will be some for a introductory electronics class desi,gn problem. The
type of voltage divider with the load placed in parallel to final step, again in the senior level course, is to specify
one of the resistors. While this seems trivial, it is not for sharp frequency cutoff points, increase the number of
those students that have just learned about voltage, current bands, further restrict the available input power, and
and resistors. You may be surprised to find a large require that the design be capable cif driving a low
number of students have a difficult time addressing the impedance load (8 Q speakers for example). Again, the
problem since no specific circuit or approach was included design process has been reinforced through the repetitive
in the problem statement. The problem can be expanded use of the equalizer problem.
for use later in the same course by placing a power
constraint on the input source(s). Voltage Clamns

The same problem in the introductory electronics There are a couple of problems that fall under this
course would be further enhanced by requiring the use of category, most of which require soiiie knowledge of
non-ideal sources that have their own voltage or current diodes. The easiest one relates to the electronic
variations, requiring the use of AC sources, reducing the thermometer. The students are asked to design the
value of the load from k S to S2, specifying a load internal circuit that will measure the individuals
impedance instead of a purely resistive load, and/or temperature and maintain the maximum value measured
placing a limit on the total power dissipation. Again, until externally reset. They must decide on the type of
there are a few “typical” designs that will appear but each display and include the related components in the final
will have some variations and reflect the students’ design.
individuality.
A second, and more involved problem, relates to the
TV signal. The problem might be stated as follows: “The

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signal used to control you TV picture consists of several each individual so the grading should not be based solely
different parts, each of which must be referenced to a on the “right” answer. The evaluation should include an
“common” voltage. The broadcaster, however, is not at ach used, the “uniqueness” of the
the same location as you and therefore has a different answer, and the qualiry (grammar, design details,
“ground” or “reference” plane. Design a circuit that will presentation, overall discussion) of the submitted design
take the signal from your antenna and “force” it to a package rzther than just on the final solution. The
specific voltage level so that all the parts of the signal will evaluation must account for the individual nature of
have the correct reference point.” The students must first design.
find out what the basic TV signal ‘‘looks” like, decided
what part of the signal to “lock” to a specific reference The problems used for Engineering Design do not
voltage, and how to achieve tbe “lock” without any need to be developed from “scratch”. They can be taken
external controls. While the typical solution consists of a directly from “real” world situations, trade publications,
simple diode clamp, the students have had to investigate newspapers, and personal experiences. Additionally, the
the problem FIRST in order to determine what type of students can be encouraged to submit questions related to
design as actually needed. This type of problem, complex their interests and backgrounds. These questions can then
statement with easy solution, is an important aspect of be “turned around” to form design problems that have an
Engineering Design. It helps the students recognize that interested audience.
all solutions do not have to be complex and elaborate, and
illustrates that a good understanding of the actual problem REFERENCES
FIRST can reduce the amount of effort needed to solve the
problem at the end. 1) The American Heritage Dictionary of the English
Language, American Heritage Publishing, 1970.
Both of these types of problems can be expanded by
requiring that the output signals be limited to certain 2) The Random House Dictionary of the English
ranges, a method of detecting invalid values be included, Language, 2nd., Random House, 1987.
and/or a technique be incorporated to select different input
sources without having to provide duplicate circuits. The *****
use of a demodulation problem in the upper level
communication course is a logical continuation to the Dr. Daniel J Moore
“TV” problem first presented in the initial electronics Dr. Moore joined the faculty of the Bradley
course. Department of Electrical Engineering at Virginia Tech in
August of 1989 as an Assistant Professor. His Electrical
SUMMARY Engineering degrees from N.C. State University include a
BS Degree, under the Engineering Honors program, in
Incorporating Engineering Design into the 1975, an MS Degree in 1976, and a PhD Degree in 1989.
curriculum does not need to be painful or traumatic. The Dr. Moore worked for DuPont from August 1975 until
process can, and should, appear as a seamless part of all August 1980 when he returned to N.C. State for his PhD.
counes rather then a s a separate, disjoint [unpleasant] His primary research areas of interest are in MOCVD
addition. The most important part of developing the crystal growth, the design, fabrication, and testing of
integrated Engineering Design program is to have a good electronic and optical deviceshystems, and semiconductor
understanding of what Engineering Design means and device physics. Dr. Moore’s current involvement with the
entails. The “design” problems do not have to be difficult, microelectronics facility includes Undergraduate
complex, or lengthy in order to be valid. The problems Instruction and Research, Silicon Wafer Bonding,
should be practical, applied, interesting, and structured to Micromachining, Multilayer/Multichip Modules (MCM),
allow different solutions to be developed depending on the High Tc Superconductor Films, Electro-optics, and related
approach taken. The “ideal” problems are those that spark electronic and optical materials/device research.
the students interest and can be expanded so they can be
used in various forms throughout all levels of instruction. Dr. Moore is a member of Tau Beta Pi, ASEE, and of
various IEEE Societies including Electron Devices and
The use of “design” problems in all courses will Education. He received an Outstanding Teaching Award
generally require a revision of the way “answers” are at N. C. State and consistently receives high teaching
evaluated. The process of Engineering Design is unique to evaluations at Virginia Tech.

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