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Waste Management 25 (2005) 928–939

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Odour management and treatment technologies: An overview


M. Schlegelmilch *, J. Streese, R. Stegmann
Hamburg University of Technology, Department Institute of Waste Management, Harburger Schlossstrasse 36, D-21079 Hamburg, Germany

Accepted 15 July 2005


Available online 31 August 2005

Abstract

There is a large variety of options available for the effective treatment of odorous emissions. The most important physical, chem-
ical and biological treatment processes are shortly described and their favourable applications, as well as their limits, are highlighted.
But for a sustainable solution of an industrial odour problem, there is more involved than just the installation of a waste gas treat-
ment system. This article focuses on a general and systematic approach towards extensive odour management. First of all, an odour
assessment should be worked out where all actual and potential odour emission sources are recorded and characterised. A special
focus should be set on fugitive emissions, which may have an enormous impact on the overall odour problem. They need to be cap-
tured before they can be supplied to a treatment system. According to the composition and condition of the waste gases, an appro-
priate treatment system must be selected. For this purpose, test systems have been developed and are presented in this article.
Ó 2005 Elsevier Ltd. All rights reserved.

1. Introduction avoid odour annoyance presently differ from country


to country (Mahin, 2001; Sucker et al., 2001; Frechen,
Waste gas is one of the main emission pathways of 2000).
many industries and production processes. Airborne As odour problems are very complex issues and find-
emissions are highly mobile and, depending on their ing a suitable odour control technique is not less compli-
composition, can cause environmental problems at the cated, a general odour management approach should be
local, regional or even global scale. Thus, treatment of made. This approach should always start with a thor-
gaseous emissions is an important measure to protect ough odour assessment, where all emission sources are
both public health and the environment. Consequently, recorded, characterised, and evaluated. Emissions that
the legal requirements related to air emissions have be- cannot be avoided need to be captured before being
come stricter in many countries in recent years. Further- introduced into a treatment system. According to the
more, air pollution can tarnish a companyÕs reputation chemical composition and physical condition, a suitable
and decrease product acceptance. Complaints from the treatment system should be selected. In order to do so,
public due to odorous emissions from municipal activi- detailed knowledge is needed about the advantages
ties, e.g., composting plants, or waste gases of industrial and disadvantages of the various technologies available
or agricultural origin are increasing significantly in for off-gas treatment. Still, additional experimental data
many countries. This leads to more emphasis on odour may be necessary since required experiences for specific
assessment. However, regulations and guidelines to applications might not be available. Such a systematic
procedure, followed by a continuous monitoring of the
*
Corresponding author. Tel.: +49 40 42878 2488; fax: +49 40 42878
performance of the implemented treatment process, is
2375. a major step towards a sustainable solution to the odour
E-mail address: schlegelmilch@tu-harburg.de (M. Schlegelmilch). problem.

0956-053X/$ - see front matter Ó 2005 Elsevier Ltd. All rights reserved.
doi:10.1016/j.wasman.2005.07.006
M. Schlegelmilch et al. / Waste Management 25 (2005) 928–939 929

2. Odour assessment

Experiences have revealed that before a useful ap-


proach towards a successful odour abatement strategy
for a companyÕs emission problem can be made, the sit-
uation on-site has to be evaluated very closely. To effec-
tively tackle this problem, a systematic approach in the
form of an odour assessment should be carried out
(Schlegelmilch et al., 2004).
First of all, assessing the companyÕs level of odour re-
lease involves a complete detection of all actual and po-
tential odour emission sources. It is important to not
only consider obvious sources like air vents and stacks
but also sources of fugitive emissions. Especially the lat-
ter have often been neglected but may very well account
for a high portion of the odour problem. Often the po-
tential benefits of an effective waste gas treatment system
may be negated by fugitive emissions that have not been
taken into account in the odour management plan. Pos-
sible sources for fugitive odorous emissions may be open
delivery, tipping, and storage areas, open doors and
windows, as well as leakages in the piping system. In
addition, poorly designed or malfunctioning treatment
systems should be considered emission sources.
When identifying and recording the emission sources,
a companyÕs site plan may be very helpful to mark the
discovered sources for future reference. The site should
be systematically paced off by a group of people, includ-
Fig. 1. Odour assessment data sheet for recording the description and
ing at least one member of the local staff who is familiar
characterisation of odour sources and emissions.
with the site and the technical processes involved and an
expert in the field of odour assessment and abatement
strategies. Together they should record every relevant
odour emission source and present a detailed description with regard to its relevance for the overall odour
of the source. The companyÕs representative should pro- problem.
vide information about the origin of the several emis- The amount of organic carbon in the waste gas is an
sions to get a first idea of the possible composition important parameter, as it is a criterion for the suitabil-
and condition of the exhaust. A first evaluation of the ity of several waste gas treatment methods. While ther-
sourcesÕ contribution to the overall companyÕs odour mal treatment systems might be suggested for non-
problem may also be given. biodegradable compounds, biological systems may be
For the recording of the various emission sources, a the methods of choice for biodegradable substances.
systematic and uniform approach should be made. This The temperature mainly is a limiting factor for biologi-
allows a better comparability of the sources with regard cal systems. Usually, the temperature should not exceed
to their evaluation. It should be considered to develop a 40 °C. However, there are biological systems that are
data sheet that contains all the relevant data to describe able to deal with higher temperatures, like thermophilic
and characterise an odour emission source. An example bioscrubbers. High gas temperatures can also reduce the
for such a data sheet is given in Fig. 1. In the following, efficiencies of both adsorption and absorption due to the
a more detailed description is given according to the rel- increasing volatility of the odorous substances. The
evance of the mentioned parameters. moisture content also influences the selection of a treat-
One of the main criteria for the evaluation of an emis- ment system. While biofilters need water-saturated air
sion source regarding its contribution to the overall loads for a successful operation, very moist gas streams
odour problem is the odour concentration, with the may have a negative effect on selected adsorption sys-
odour load directly deriving from this parameter by tems. Furthermore, it has to be taken into account that
knowing the volumetric flow rate. The higher the odour from cooling of water saturated air streams, large quan-
load the higher the impact on the environment. Further- tities of condensate may arise. By analysing the chemical
more, the description of the odour quality may give cru- composition of a sample of waste gas, the most relevant
cial hints for a decent evaluation of the odour source odorous substances can be identified. Based on this
930 M. Schlegelmilch et al. / Waste Management 25 (2005) 928–939

knowledge, together with results from pre-tests, a suit- cess to choose should be provided by the results of the
able treatment method can be chosen. odour assessment.
Finally, a detailed description of the emissions
source, including photographs, is very helpful informa-
tion when discussing the odour abatement strategy. 4. Selecting appropriate odour treatment technologies

Very high process efficiencies are required for the


3. Managing odorous emissions treatment of odorous emissions as humans are sensi-
tive to very low concentrations of odorous substances.
Once all odorous emissions are detected and charac- The applicability of the different treatment processes
terised, they need to be captured before an adequate mainly depends on the composition and amount of
treatment method can be applied to the waste gas. For the waste gas. Additionally, temperature, moisture,
most of the emission sources this will be an easy task, and particulate content have to be considered.
as there will mainly be air vents and sockets that have Furthermore, the specific local situation has to be
to be dealt with. In these cases the waste gas streams taken into account. Crucial parameters for the feasibil-
are already captured in pipe systems and can easily be ity of a process design are demand and availability of
transported to a treatment system. Fugitive emissions land area and the financial budget. Nearly any treat-
are an entirely different matter. A lot of effort has to ment process can be designed large enough to meet
be put into the controlled collection of these emissions. the required efficiencies. Thus, selection and design of
Especially at old factories which grew over several dec- suitable treatment processes must aim at finding an
ades, it can be quite a challenge to detect and manage optimum where the required treatment efficiency is
all of these fugitive emissions. Often broken windows achieved as cost-effectively as possible, using a technol-
need to be fixed, sources covered and captured, and ven- ogy that is adapted to the specific conditions. Often, a
tilation systems have to be installed. combination of different treatment methods is
When planning the capturing and collection of gas- advantageous.
eous emissions it should be taken into account that most Information in Table 1 lists some of the more com-
waste gas treatment systems run more economically if monly used odour treatment processes along with corre-
they are supplied with a high load of organic substances. sponding design options.
Furthermore, it is obvious that the higher the volumetric Having this variety of treatment options available,
flow rate of the exhaust gas, the larger the dimension of the main task is to know which system is best applicable
the treatment system, and accordingly the more expen- for a specific odorous emission. This section provides
sive the facility will be. Consequently, capturing of emis- basic information on the advantages and disadvantages
sions by source should be practised by means of hoods, of selected waste gas treatment systems, as well as addi-
by covering those processes which have a high emission tional potentialities of how to fill the gap between this
potential or by separating them from large process halls information and the final abatement of an odour
to keep the quantities of contaminated air as low as pos- problem.
sible. Collected waste gases should be treated according
to their chemical composition, their physical condition, 4.1. Odour treatment technologies
organic load, and volumetric flow rate. In some cases
it may be more efficient and even more economical to in- 4.1.1. Adsorption
stall various small treatment systems each designed for Adsorption is the process whereby the molecules of
one specific waste gas, instead of one big process that odorous compounds attach to solid surfaces. Commonly
is fed with collected emissions from the entire site. used adsorbents include activated carbon, activated alu-
Knowing about the advantages and limits of the sev- mina, silica gels and zeolites. The first three of these are
eral treatment systems, the relevant information on the amorphous adsorbents with a non-uniform internal
waste gas streams needed for the decision of which pro- structure. Zeolites, however are crystalline and have,

Table 1
Overview on odour treatment processes
Process Options
Adsorption Different adsorbents (activated carbon, activated alumina, silica gels, zeolites, etc.)
Absorption Physical absorption; chemical absorption
Biological waste gas treatment Bioscrubbers; biotrickling filters; biofilters
Waste gas incineration Thermal afterburners; catalytic incinerators; regenerative thermal oxidation (RTO)
Non-thermal oxidation processes Ozone, UV, non-thermal plasma
M. Schlegelmilch et al. / Waste Management 25 (2005) 928–939 931

therefore, an internal structure of regularly spaced cav- In the process design of the predominating fixed-bed
ities with interconnecting pores of definite size (Buoni- adsorber, the diameter of the adsorber and the depth of
core, 1992a). Recently, research has focussed on the the adsorbent bed are the two critical dimensions, as
design of engineered, specific adsorbents (König and they influence the superficial velocity and the pressure
Werner, 2005; Cartellieri et al., 2005). drop of the adsorber. To avoid fluidised bed character-
In industrial applications, adsorbers are mostly de- istics due to high air velocities and uneconomical pres-
signed as fixed bed reactors, with the gas passing sure losses, for continuous operation a superficial
through a stationary bed. Simultaneous adsorption velocity between 0.1 and 0.5 m s 1 has been proven to
and desorption is required for continuous operation of be practicable (VDI 3674, 1998).
adsorbers. This may be achieved by parallel operation
of several adsorbers or by using an adsorber wheel 4.1.2. Absorption
(Fischer, 2001). Regeneration of the adsorbent is usually During absorption, off-gas compounds are dissolved
conducted by means of hot gas or steam. A disadvan- in a scrubbing liquid. Mass transfer is mainly con-
tage of this technology is the relatively low heat capacity trolled by the solubility of the substances and the
of the regeneration gases, resulting in large regeneration gas–liquid interfacial surface (Buonicore, 1992b). The
gas flows, which are re-diluting the desorbate (Cartellieri solubility can be affected by selection of a suitable sol-
et al., 2005). vent, as discussed by Freudenthal et al. (2005). Packed
Electrothermal regeneration is a variant of thermal columns are used most frequently to provide a large
desorption where the energy input is decoupled from interfacial surface. Other devices which are used in-
the flushing gas flow, resulting in better process control clude jet and venturi scrubbers, plate columns and
and higher desorbate concentrations (Bathen and spray scrubbers (Fischer, 2001; Heining, 1998; Buoni-
Schmidt-Traub, 1999). One method of electrothermal core, 1992b).
regeneration frequently investigated in recent years is Accumulation of the waste gas components in the
microwave desorption. Although this method showed scrubbing liquid would result in a cease of mass transfer
promising results in some applications (Stegmann and after establishment of equilibrium according to HenryÕs
Hensel, 2004; Robers et al., 2004), it has to be taken into law. Thus, the scrubbing liquid must be exchanged or
account that hot spots and electric discharges between regenerated (Fischer, 2004).
the particles may occur. Thus, flammable adsorbents Regeneration of the scrubbing liquid can be con-
may be subject to spontaneous ignition in the presence ducted by means of stripping with air or steam. As in
of oxygen (Price and Schmidt, 1998). adsorption, the aim is to obtain a desorbate flow with
Other possibilities of electrothermal regeneration in- considerable higher concentration than the original ex-
clude inductive desorption, where an electric current in haust air which can be treated more efficiently. Aqueous
the adsorbent is induced by a magnetic field (Bathen scrubbing liquids can also be biologically regenerated
and Schmidt-Traub, 1999) and adsorption on activated (bioscrubbers, see below).
carbon mats, which are regenerated by directly conduct- In many applications, chemicals are added to the
ing an electric current through the material (Müller and scrubbing liquid which will react with the dissolved
Schottler, 2003). In both cases, the active principle is oh- waste gas compounds and thus add to the scrubbing li-
mic heating. Obviously, these technologies can only be quid regeneration (chemical scrubbers). In these cases,
applied to electrically conducting adsorbents, like acti- removal of reaction products must be ensured.
vated carbon. In full-scale applications, electrothermal The use of oxidants is the most common application
desorption is much less commonly used than thermal in chemical scrubbing. Besides ozone (O3) and hydrogen
regeneration. peroxide (H2O2), mainly sodium hypochlorite (NaOCl)
Adsorption is commonly used as an enrichment step is used because it is both relatively inexpensive and easy
prior to thermal gas treatment (Anguil, 1998). It can to handle. However, a drawback of hypochlorite is the
also be combined with other technologies, like biofiltra- tendency to not only oxidise but also chlorinate the
tion. This combination may be especially suitable for compounds. Furthermore, some chlorine gas (Cl2) also
companies with varying exhaust air concentrations, is formed. NaOCl will most easily chlorinate amines
e.g., due to discontinuous production, because biofilters and similar basic compounds, which therefore have to
tend to be less effective under transient conditions. In be removed from the gas by a sulphuric acid scrubber
these cases, the adsorbent can be loaded in times of high prior to the hypochlorite scrubber. The chlorine evolved
raw gas concentrations and desorbed when the inlet con- can be absorbed in a third scrubber operating with caus-
centrations are low, e.g., at night. That way, the biofilter tic soda. This three-stage system can be very effective
can be loaded with a relatively constant concentration from a chemical point of view (Valentin, 1993). How-
(Paul et al., 2001; Herzog and Thißen, 1997). High mois- ever, considerable amounts of chemicals are required,
ture contents, however, often have a negative effect on and reaction products must be removed and treated or
the adsorption process. disposed of.
932 M. Schlegelmilch et al. / Waste Management 25 (2005) 928–939

For the removal of ammonia, particularly from pig- of the waste gas. The adaptation phase may range from
geries, sulphuric acid scrubbers have been successfully several days to several weeks (Streese et al., 2005; VDI
applied. The advantage of this process is the formation 3477, 2002). Inoculation of the biofilter with e.g., bioso-
of an ammonium sulphide solution, which can be sold lids or specialised microorganisms especially for inor-
as a fertiliser. This process often is combined with a sub- ganic media can be considered to shorten the starting
sequent biofilter to remove remaining odours (Hahne phase (Kennes and Thalasso, 1998).
and Vorlop, 2001; Sattler et al., 2000). One of the key parameters of biofiltration is the mois-
Acidic substances, like hydrogen sulphide (H2S) can ture content of the biofilter material. The optimal range
be treated with caustic scrubbers using diluted sodium for biologically active organic media is between 40% and
or potassium hydroxide. This way, organic sulphur 60% (VDI 3477, 2002; Heining, 1998; Kennes and Tha-
compounds can also be removed (Dammann et al., lasso, 1998). To avoid drying of the filter media, the
2001). However, salts or sludges are generated which waste gas should be saturated with water vapour. Usu-
may cause considerable costs for disposal (Fischer, ally the air is humidified using wet scrubbers or even
2004). bioscrubbers. However, not only dry air streams can
cause drying of the biofilter material. If the passing
4.1.3. Biological treatment systems waste gas is heated within the filter due to a high micro-
Biological waste gas treatment systems rely on the bial activity, water will evaporate into the gaseous
activity of microorganisms, which are able to degrade phase, as the ability of air to hold water vapour rises
organic contaminants from the air stream (Bardtke, with an increase of its temperature. That is why even
1990). The microorganisms feed on odorous substances if the waste gas initially is saturated with water, the bio-
and oxidise them, at best to CO2 and H2O or other filter media may still dry out. An additional irrigation
odourless products. Thus, biological systems sustainably system for the filter may be installed to ensure the opti-
reduce odorous emissions and do not shift the problem mal moisture content. Anyway, adding too much water
to other media like scrubbing liquids or adsorbents, should be avoided as it results in clogging and conse-
which remain as problematic residues. Furthermore, if quently in an increasing pressure drop, a limitation of
at all, few chemical agents have to be added and energy the mass transfer, and possibly in anaerobic zones
costs are relatively low, as they are operated at atmo- (Kennes and Thalasso, 1998). Biofilters may be designed
spheric pressure and ambient temperatures. Accord- as open to the atmosphere or enclosed (VDI 3477, 2002).
ingly, investment and operational costs for biological Biofilter beds are up to 2 m deep.
waste gas treatment systems are comparably low (Ergas In open biofilters the air passes through the bed in an
and Cárdenas-Gonzáles, 2004; Devinny et al., 1999). up-flow direction. A problem with open biofilters is the
There are two biological systems commonly used for direct exposure of the biofilter media to climatic condi-
the treatment of odorous emissions: tions which may influence its functionality. A hot and
dry climate may result in a drying of the filter media.
 Biofilters. The opposite problems have been reported from places
 Bioscrubbers/biotrickling filters. with very humid climate. In this case, heavy rainfalls
forced the operator to cover the filter (Accortt et al.,
These systems are described below. 2001).
Enclosed biofilters are less affected by weather condi-
4.1.3.1. Biofilters. Biofilters can be described as bio- tions than open filters, and also offer a better moisture
chemical fixed bed reactors where the waste gas is trea- distribution, as they can be operated under down-flow
ted while passing a biofilter bed. Microorganisms settle conditions. In these cases the water from the saturated
on its surface and form a biofilm in which the airborne air stream moisturises the first layers of the biofilter
substances are absorbed. An important criterion for bio- material while excess water trickles down by gravity to
filter media is to provide optimum environments for the deeper levels. However, typically the waste gas is not
microorganisms, thus an essential property is the ability saturated with water, resulting in a drying of the media
to store water. Additional criteria are a low pressure right where the exhaust is distributed. Consequently,
drop to assure an even air distribution and a large spe- additional sprinklers should be installed at the inlet of
cific surface for the mass transfer and the microorgan- the waste gas (Dammann and Stegmann, 1999; van Lith
isms to settle on. Frequently used biofilter media are et al., 1990).
compost, peat, root wood, bark, wood chips (normally Traditionally, biofilters were used to treat off-gases
used as bulking agent) and different kinds of combina- from sewage treatment plants, composting facilities
tions (VDI 3477, 2002). and rendering plants, which mainly contain biological
In most of these cases, the biofilter material already intermediate degradation products (Schlegelmilch
provides stable mixed cultures of microorganisms, et al., 2005; Sabo et al., 1994; Schröder, 1994; Eitner,
which mostly adapt to the condition and composition 1990). In recent years, further applications have been
M. Schlegelmilch et al. / Waste Management 25 (2005) 928–939 933

opened to this technology including in food and tobacco added to the scrubbing liquid to provide lacking ele-
producing and processing industries (Ottengraf, 1986; ments like phosphorous, nitrogen, potassium, etc., for
Eitner, 1992; Kersting, 1992), as well as the treatment the microorganisms. The superficial air velocity in a
of waste gases containing industrial solvents and other bioscrubber should be in the range of 0.5–2.5 m s 1.
volatile organic compounds (Fell, 2002; Herzog and Packed towers operate at liquid irrigation rates of about
Thißen, 1997; Hübner, 1997). 20–60 m3 m 2 h 1 of packing surface.
Problematic substances regarding biofiltration are
sulphurous and nitrogenous organic or inorganic com- 4.1.3.3. Bioscrubber/biofilter combination. This biological
pounds, as they cause acidification of the biofilter media system combines the advantages of both technologies.
due to their oxidisation products, sulphuric and nitric The bioscrubber acts as a humidifier and degrades a
acid (Hartikainen et al., 1996; Fetzner and Roth, high portion of the odour load. It also shows a buffering
1995). For these applications, a combination with other effect (Schlegelmilch et al., 2005), which prevents high
treatment processes should be considered. concentrations of odorous substances from entering
Applicable filter loads usually range between 40 and the biofilter, which otherwise might lead to a rise in tem-
150 m3 m 3 biofilter material per hour (Dammann and perature in the biofilter material due to increasing degra-
Stegmann, 1999; Hahne and Vorlop, 1999; Paul and dation processes.
Nisi, 1996) but also filter loads of up to 500 m3 m 3 h 1
are recorded (VDI 3477, 2002). 4.1.4. Thermal waste gas treatment
Thermal treatment can be basically applied to any
4.1.3.2. Bioscrubbers and biotrickling filters. In bioscrub- exhaust air. However, since the concentration of VOCs
bers and biotrickling filters, the microorganisms gener- is often low, the addition of natural gas or a pre-
ally are suspended in a scrubbing liquid but may concentration, e.g., by adsorption, is usually required.
additionally be immobilised on packing material. The As a general rule, the lower limit for autothermal com-
most important component of these devices is the bustion is a concentration of organic compounds of
absorption column where the mass transfer between gas- 1 g m 3.
eous and aqueous phase takes place, and thus the air- For thermal treatment, catalytic and non-catalytic
borne substances are made available to the techniques are applied. Catalytic processes can be oper-
microorganisms. Usually packing materials are installed ated at lower temperatures, resulting in considerably
to enhance the contact surface of both phases. In most lower energy demand. On the other hand, the costs for
applications the gaseous and the aqueous phases are dis- the catalyst itself have to be taken into account. In addi-
tributed in counter flow to each other. However, if no tion, for non-catalytic processes, energy costs can be sig-
packing materials are installed, cross-flow systems often nificantly reduced by using advanced systems with heat
are used. recovery (recuperative thermal oxidisers, regenerative
Once the odorous substances are dissolved in the thermal oxidisers).
scrubbing liquid, if degradable they are removed by Thermal waste gas treatment has gained in impor-
the microorganisms. The degradation process may take tance due to more stringent exhaust air requirements
place in the liquid, usually water, or in the biofilm that in recent years. For example, the German ordinance
grows on the packing materials. These internals not only on mechanical–biological pre-treatment of waste (30.
enhance the surface for the mass transfer but also pro- BImSchV, 2001) sets a limit of 20 mg m 3 of organic
vide an additional surface for the microorganisms to set- carbon in the exhaust air, which can hardly be achieved
tle. During the adaptation phase the microorganisms by biofilters. Furthermore, thermal waste gas treatment
start to grow and form a biofilm which has a large effect may be considered on sites where a combustion facility
on the degradation efficiency of the scrubber. Attention is operated anyway, e.g., for steam generation. How-
has to be paid to the fact that clogging of the scrubber ever, corrosion and deposits on the combustion unit
might be a problem. To avoid clogging, the packed may occur depending on the composition of the waste
bed should have large pores and should be cleaned gas.
frequently. Drawbacks of thermal waste gas treatment are the
The scrubbing liquid is subsequently drawn off and high operating costs in the case of natural gas addition
continuously cycled. An activation tank may be imple- and the formation of secondary emissions like nitrous
mented into this cycle to allow further regeneration time and sulphur oxides.
(VDI 3478, 1996). The degree of regeneration can be
influenced by the size of the activation tank and conse- 4.1.5. Non-thermal oxidation technologies
quently the retention time of the scrubbing liquid. It Besides thermal oxidation, several ‘‘cold’’ oxidation
may be necessary to install an additional aeration sys- techniques for the treatment of odorous exhaust air, like
tem to provide a sufficient amount of oxygen (Schippert, UV treatment or non-thermal plasma, have been inves-
1994; Gust et al., 1979). Furthermore, nutrients may be tigated in the last few years.
934 M. Schlegelmilch et al. / Waste Management 25 (2005) 928–939

UV treatment is successfully used for sterilisation of The static system consists of a plastic bag as used in
drinking water or treatment of persistent wastewater olfactometry (Bockreis and Steinberg, 2005) filled with
components. The technology is based on the UV in- treatment media like adsorbents, scrubbing liquids, bio-
duced formation of highly reactive radicals and ions filter material, etc. and applied with a sample of the
which can oxidise organic molecules. Repeated efforts odour emission (Fig. 2). After a certain storage time,
were conducted to apply the positive experience from the treatment efficiency of the considered medium can
water and wastewater treatment to waste gas treatment. be analysed using olfactometry and chemical analysis
However, significant efficiencies were only measured (Kleeberg et al., 2005). The results from olfactometry
when high performance UV radiators were used, result- give the overall odour removal rate whereas the chemi-
ing in a very high energy demand not considered suit- cal analyses reveal which odorous substances are best re-
able for treatment of odorous waste gas (Fischer, moved by a certain medium. The results of these
2001, 2004). investigations will not be suitable to predict the effi-
The non-thermal plasma technology uses strong ciency of a full-scale plant but can be used to select
alternating electrical currents or microwave radiation the most promising treatment option of a variety of
to induce highly activated molecules. Like with UV tested methods in a certain application.
radiation, reactive radicals and ions are subsequently The static test system is very easy to handle and gives
formed and react with odorous compounds. The ‘‘ion- important information on the applicability of various
ised air’’ can be generated in an additional air flow that treatment methods, e.g., biological systems, but it can-
is merged with the main waste gas flow, or directly in not predict the dynamic performance of continuous pro-
the main flow. Both non-thermal plasma and UV radi- cesses. Therefore a dynamic test system is developed
ation result in the formation of excess ozone, which with various treatment processes being tested in parallel
has to be removed by a subsequent catalyst (Fischer, with a continuous distribution of the investigated waste
2001). gas (Fig. 3).
In investigations at several plants using non-thermal According to the results from a test system, a prom-
plasma technology, Fischer (2004) measured efficiencies ising treatment method might be chosen and applied to
between 0% and nearly 100%. The results were strongly a larger scale. A test plant should be set up on-site and
depending on the composition of the waste gas and pro- prove the efficiency of the method considered. These
cess technology. pre-investigations are strongly advised in order to avoid
The results of applying a non-thermal ionisation sys- high investments on technologies that in the end turn
tem show that a removal of the identified main odour out to be either inefficient and/or uneconomical. Still,
causers (limonene, a-pinene and dimethyl disulfide) in a combination of treatment systems may be installed,
the waste gas of the biological waste treatment is possi- like those shown in Fig. 4.
ble under optimal process configurations (Steinberg
et al., 2004).
At higher concentrations, the required electrical
power increases strongly, implying an application of this
technology in low concentration range <100 mgC m 3.
These findings correspond to results obtained with a
microwave reactor, where high efficiencies for the treat-
ment of a gas containing 10% ethanol were only ob-
tained at an electrical power corresponding to
14.5 kWh m 3 (I et al., 2004).

4.2. Odour treatment test systems

Since the relevant information for the design of a


suitable treatment system will not be provided for all
applications by general descriptions in handbooks or
even by detailed literature studies regarding compara-
ble odour problems, individual investigations in order
to find a suitable treatment method should be carried
out. Accordingly, a static and a dynamic mobile test
system have been developed at the Department of
Waste Management at Hamburg University of Tech-
nology to help in the selection of promising treatment Fig. 2. Static odour treatment test system with biofilter material as test
systems. medium.
M. Schlegelmilch et al. / Waste Management 25 (2005) 928–939 935

treated air
P

T1 T2 T3 T4

F1 F2 F3 F4

RP1 RP2 RP3 RP4

raw gas

T1-T4: test units


P: air pump
RP1-RP4: recirculation pumps
F1-F4: flowmeters

Fig. 3. Flow diagram of dynamic odour treatment test system.

Fig. 4 shows a combination of a bioscrubber, a biofil- investigate the treatment efficiency of the single devices
ter, and an adsorption stage. It was set up to treat odor- regarding specific odorous compounds from the waste
ous gas evaporating from the recirculation tanks of a fat gas (Fig. 5). Chemical analyses were carried out using
refinery process. This bench-scale test plant was used to solid-phase microextraction (SPME) and GC-MS/olfac-

Fig. 4. Flow diagram and photo of bench-scale waste gas treatment test plant.
936 M. Schlegelmilch et al. / Waste Management 25 (2005) 928–939

Fig. 5. Fate of odorous substances during the treatment of waste gas from recirculation tanks of a fat refinery process.

tometry (Kleeberg et al., 2005) and were confirmed by mobility, they can easily be applied to various kinds of
Ranau et al. (2005). Both papers present more detailed emissions and valuable information regarding the appli-
information on experimental results and analytical cability of various treatment systems to specific odorous
methods. substances can be obtained.
The results provide specific information regarding the The data base should be used as a tool, implemented
treatment method that is best applied to remove a sub- in the odour abatement strategy and give answers to
stance or group of substances. While in this phase of the question of which treatment technology is the best
the project these test systems are used to gather data suitable one for a specific odorous emission or
on odorous substances and adequate treatment systems, substance.
in a later phase these data should be used to design a
waste gas treatment system adjusted to a specific odour
emission problem. But still, for final decisions, treatment 5. Conclusions
tests with the selected method should prove the applica-
bility and provide the required experimental data for the Odours are a complex mixture of up to several hun-
dimensioning of a full-scale waste gas treatment plant. dred single odorous compounds that vary widely be-
tween diverse industries and facilities. Consequently,
4.3. Odour specific data base odour problems require a systematic approach towards
a sustainable solution. Thus, a strategic odour manage-
To allow best possible access to the available knowl- ment plan has been developed, which is displayed in
edge about the efficiency of waste gas treatment systems Fig. 6. First of all, basic information on waste gas treat-
regarding odour reduction, a data base will be set up by ment systems and general experiences should be gath-
the Department of Waste Management at Hamburg ered from the literature, e.g., odour management
University of Technology. The purpose of this data base handbooks. The following, most important step is to
is to provide problem and solution oriented information thoroughly assess the local situation. According to the
on odorous emissions of diverse industries and facilities. emission sources considered and the composition and
Recorded information will include e.g., chemical com- condition of collected waste gas streams, an abatement
positions of emissions from specific industries, key com- strategy should be developed. Once the odour specific
pounds and odour substance specific values, such as the data base is set up, it will provide helpful information
odour threshold, and also promising treatment technol- for this purpose. Additional required data can be ob-
ogies for the several substances. tained by individual pre-investigations using suitable
Input material for the data base is continuously gath- test systems. Results should provide sufficient data for
ered from scientific publications. Additional data should the design and dimensioning of a full-scale treatment
derive from the analytical results of the investigations process and, additionally, input data for the data base.
with the newly developed test systems. Because of their This continuously growing pool of knowledge about
M. Schlegelmilch et al. / Waste Management 25 (2005) 928–939 937

Fig. 6. Odour abatement strategy for sustainable odour management.

odour abatement strategies and treatment technologies Buonicore, A.J., 1992a. Adsorption. In: Buonicore, A.J., Davis, W.T.
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