水冷冷水机组安装使用说明书

目 录
Catalog
一﹒产品特点 Characteristics-------------------------------------------------------- 1

二﹒制冷系统流程图Refrigeration System Flow Chart--------------------------- 2

三﹒机组结构图 Unit Structure------------------------------------------------------ 4

四﹒主要技术数据 Major Technical Data------------------------------------------- 5

五﹒机组安装Unit Installation-------------------------------------------------------- 5

六﹒调试运行Test----------------------------------------------------------------------- 10

七﹒使用维护保养 Maintenance----------------------------------------------------- 13

八﹒附件 1 能效标识 Annex 1 energy efficiency labeling----------------------- 16

壱、 产品特点：（Characteristics）
本公司生产的冷水机组，采用高效率、低噪音、振动小、可靠性高的全封闭涡旋式
或半封闭双螺杆压缩机，两器采用高效换热铜管，配以各种进口元配件及电控元件，电控
部分采用 PLC 西门子控制器。机组制冷效率高、结构紧凑、外型美观、控制精度高，安
装使用与维护简便，运行性能安全可靠。
机组有单回路和双回路两种型式，有多种规格可供选择，广泛应用于宾馆、办公楼、
商场、医院、仓库及现代化工厂等需要空气调节的场所。
Our water-cooled unit adopts hermetic scroll compressor or semi-hermetic double screw

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 水冷冷水机组安装使用说明书

compressor, which is of high efficiency ,low voice, little quiver and high reliability. All the two
type of compressors use heat exchange copper pipe with high efficiency , alongside many
imported or electrical components ,and use Siemens PLC controller as electric control. This type
of unit is of high efficiency in refrigeration, compact structure, elegant exterior and high accuracy
in controlling. It is easy to install and maintain, and operate with safety and reliability.
There are two patterns of units－ single loop and double loop － which can be provided
with different standards. The units can be applied in various places such as hotel, office,
marketplace, hospital, warehouse and modernized factory.

二、制冷系统流程图： (Refrigeration system flow chart)

a) 全封闭涡旋式压缩机系统 Hermetic scroll compressor system

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 水冷冷水机组安装使用说明书

cold water outlet cold wwater inlet

cooling water outlet

cooling water inlet

1 、全封闭涡旋式压缩机 2 、高压保护器 3 、高压压力表 4 、充注阀 5 、 U 型管

干式壳管式蒸发器
6 、防冻开关 7 、冷冻水温控器 8 、壳管式冷凝器 9 、截止阀 10、充注阀

11、干燥过滤器
12、视液镜 13、电磁阀 14、外平衡式热力膨胀阀 15、充注阀 16、低压压力表

17、低压保护器

1. Hermetic Scroll Compressor 2.High-pressure Controller 3.High-Pressure Gauge

4.Charging Valve 5.Shell and Tube Evaporator with U-shaped tube 6. Anti-frostbite switch 7.
Cold-Water Temperature Controller 8. Shell and Tube Type Condenser
9.Cut-off valve 10.Charging Value 11. Dryer-filter Panel 12.Moisture-liquid Indicator
13.Solenoid Valve 14. Exterior-balance-type Heat Expansion Valve 15.Charging Valve 16.
Low-pressure Gauge 17 Low-pressure Controller

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 水冷冷水机组安装使用说明书

b) 半封闭螺杆式压缩机系统 Semi-hermetic Screw Compressor System

cold water outlet cold water inlet

cooling water outlet

cooling water inlet

1 、半封闭双螺杆压缩机 2 、截止阀 3 、高压保护器 4 、高压压力表 5 、充

注阀
6 、干式壳管式蒸发器 7 、防冻开关 8 、冷冻水温控器 9 、壳管式冷凝器

10、截止阀
11、充注阀 12、干燥过滤器 13、视液镜 14、电磁阀 15、外平衡式热力

膨胀阀
16、充注阀 17、低压压力表 18、低压保护器
1. Semi-hermetic Screw Compressor 2.Cut-off Valve 3. High-pressure Controller
4. High-pressure Gauge 5. Charging Valve 6.Shell and Tube Evaporator
7.Anti-frostbite switch 8.Cold Water Temperature Controller
9. Shell and Tube Type Condenser 10.Cut-off valve 11. Charging Valve 12. Dryer-filter
panel 13. Liquid indicator 14. Solenoid Valve 15. Exterior-balance-type Heat
Expansion Value 16. Charging Valve 17.Low-pressure Gauge 18.Low-pressure
controller

三、机组结构图： (Unit Structure)

1 、涡旋式系列机组 Scroll Series Unit
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 水冷冷水机组安装使用说明书

1 、压缩机 2 、压力表 3 、电控箱 4 、冷冻水进水口 5 、蒸发器 6 、膨胀阀 7 、冷凝

器
8 、干燥过滤器 9 、电磁阀 10、冷却水进水口 11、冷却水出水口 12、冷冻水出水口
1.Compressor 2.Pressure gauge 3.Electric control box 4.Cold-water inlet 5. Evaporator 6. Expansion
valve 7.Condensor 8 Drier-Filter panel 9. Solenoid valve 10.Cool-water inlet 11.Cool-water outlet
12.Cold-water outlet
2 、半封闭螺杆式系列机组（单系统） Semi-hermetic Screw Series unit(single system)

1 、电控箱 2 、压力表 3 、压缩机 4 、冷冻水进水口 5 、蒸发器 6 、膨胀阀 7 、冷凝器

8 、电磁阀 9 、干燥过滤器 10、冷却水进水口 11、冷却水出水口 12、冷冻水出水口
1. Electric control box 2.Pressure Gauge 3.Compressor 4.cold-water inlet
5.Evaporator 6.Expansion valve 7.Condensor 8. Solenoid valve 9. Dryer-filter panel 10.Cool-water
inlet 11.Cool-water outlet 12.Cold-water outlet
3 、半封闭螺杆式系列机组（双系统） Semi-hermetic Screw Series unit(double system)
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 水冷冷水机组安装使用说明书

1、压缩机 2 、电控箱 3 、压力表 4 、冷冻水进水口 5 、蒸发器 6 、膨胀阀 7 、冷凝器

8 、电磁阀 9 、干燥过滤器 10、冷却水进水口 11、冷却水出水口 12、冷冻水出水口
1 ． Compressor 2.Electric control box 3. Pressure gauge 4.Cold-water inlet 5. Evaporator
6. Expansion valve 7. Condenser 8. Solenoid valve 9. Dryer-filter panel 10. Cool-Water
inlet 11. Cool-water outlet 12. Cold-water outlet

四、主要技术数据： Major Technical Data

型号 系统 R22充注量 润滑油 冷冻水流 冷却水流 重量 (kg)
Model 数量 (kg) 充注量 量 量 (m/3h) Weight
System Charging (L) (m/3h) Cooling
Number quantity of Lubricant Cold Water Flow
R22 Water
Flow
LS1150 2 172 19 198.1 243.1 7500

注：以上主要参数可见于铭牌，此列表供参考。无级调载机组参数参考对应或最相近冷量
的普通螺杆式机组。
Note: The data list is for reference, major parameters can be seen on the nameplates in detail. For
parameters of Infinity Capacity Control Unit, refer to common screw series unit corresponding or
has similar refrigeration capacity.

五、机组安装： (Unit Installation)

机组出厂前已经过严格的调试，用户只需将机组在专用机房内正确安装好，不要
安装在露天场所，接好冷却水、冷冻水循环管路系统及空气调节端设备，按需求接通
电源便可使用。
Units have been debugged strictly before leaving workshop. Users only need to
correctly install the units in special room (do not install outdoors), connect system of cooling
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 水冷冷水机组安装使用说明书

and cold water circulation, join the air control terminal equipment, and connect the power
source according to the requirements, then the units can be used.

1 、吊装及摆放 Hoisting and Placement

机组座脚设有吊装孔或配有吊装槽钢，在吊升时请利用铁棒将吊升用的钢缆分开，
避免钢缆接触到机组两侧。吊装过程中，应保持机体平衡，切勿突然升高、降低或
剧烈晃动。
There are hoisting holes or hoisting trough steel in legs of units’ base .When hoisting
,please use pontil to detach the wire ropes, avoiding the wire rope to touch two sides of
units. Also, units should be kept balanced, sudden rise and fall or fierce shake are
forbidden.

2 、维修空间 Maintenance Space

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 水冷冷水机组安装使用说明书

ceiling

side of tube cleaning area of

front condenser
floor

3 、机组基础图 Unit Base Chart

放置机组的基础应该水平，同时，基础应能承受机组工作时的重量，基础标准混
凝土配合比为：水泥 :1，沙 :2，石子 :3，并且每隔 300mm 插入一根 ф10mm 的钢
筋。在机组支座处适当位置可加减振垫（或弹簧垫），以避免振动传到基础或其他地
方去。如果在首层安装，建议采用避振垫；如在天台上安装，建议在基础上需加上避
振弹簧。
机组就位后，用地脚螺栓将冷水机组固定在基础上，该基础应高于楼面
50~100mm ，以便检修和排水，并在机组与基础之间垫上隔振垫，拧紧螺母。
Base for placing the unit should be level, and strong enough to endure the units’ weight
while working. The standard concrete proportion of unit’s base is, cement ： sand ：
carpolite --1:2:3 ,and insert a ф10mm reinforcing steel bar at every 300mm.Shock absorber
(or spring mat )should be fixed properly to the abutment ,so as to prevent quiver from
transmitting to the base and other parts. We recommend to use shock-proof mat when unit
installed on the ground floor, while use shock-proof spring on unit’s base if it is on the top
floor.
When unit is in place , use grounding bolt to hold the unit on its base ,and the base
should be 50~100mm higher than the floor which is easy to maintain and discharge
water .Meanwhile ,please place shock-proof mat ， and screw down the nut.

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 水冷冷水机组安装使用说明书

型 LS1150
号
A 2200

B 1300

4 、水系统接驳：Water System Connection

a.在高于冷冻水系统最高处安装膨胀水箱，膨胀水管接在冻水泵入口侧的回水主管上；
b.在冻水系统最高处安装手动或自动放气阀；
c.在水系统最低处设置放水阀；
d.整个水管路系统内应清洁，无锈渣等污物，以防堵塞管路。系统在配管完毕并试压
后，将水注入系统内部运转 8 小时后排干，再注入新水连接水泵使整个系统运转；
e. 所有冷冻水供回水管道都要进行隔热处理，隔热前先进行气密性试验，确保整个系
统无泄漏。
a. Install Expansion Water Tank above the highest area of water system ,and connect
Expansion Water pipe into major back-water pipe which is next to the entrance of Cold

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 水冷冷水机组安装使用说明书

Water Pump.
b. Install manual or automatic air-outlet value on the top of Cold Water System.
c. Install Water-Outlet Value at the bottom of Water System.
d. The whole water piping system should be clean and out of rust, dregs, etc. Otherwise, pipes
would be blocked. After piping and pressure test, discharge water into the inner system and
run for 8hours,then discharge completely. Once more , afflux clean water, connect the
water pump and run the system.
e. Heat insulation treatment should be carried through in all Cold Water Outlet or Inlet pipes.
Before heat insulation ,test gas tightness to make sure no leakage throughout the whole
system.

1.Evaporater 2.Condenser
3.Shockproof connecter
4.Pressure Gauge
5.thermometer
6.Regulation valve
7.Water Current Switch
8.Cold water pump
9.Water filer
10.Valve
11.Cooling Water Tank
12.Cooling Tower
13.Check Valve 14.Valve
15.Expansion Water Tank
16.Cold Water Pump
17.Regulation Valve
(with scale)

5 、电源接驳： Power Source Connection

a.电源供应： Power Source
机组应采用专门配电设备，不要与其他供电设备共用。电源供应的稳定性一定要
在 415V±10% 范围内，而且相位间电压差不能超过 ±10% 。
Units should use special power supply equipments, don’t mix with others while
operating. Power stability must be within the range of 415V±10%,and voltage difference
between phases must be within ±10%.
b.电力数据列于机组铭牌（ 415V 、 3 相、 50HZ ）

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 水冷冷水机组安装使用说明书

Power data is listed on nameplate(415V、 3phases 、 50HZ)

c.现场安装 Installation on the spot
每分支（包括机组、冷冻水系统、冷却水系统）用电都要加适当的电力开关掣及
保险丝。接驳电源时，一定要采用足够应付机组负荷断面面积的铜电缆，以三相三线
接到端子上，同时一条中线和一条地线是不可缺少的。
将水流开关掣和水泵讯号线接驳到机组的适当端子上。（参照电路图）
Power switch and fuse should be appropriately added to every branch(Units,Cold Water
System, Cooling Water System).While connecting power ,units should use appropriate copper
cable to endure 负荷断面面积的铜电缆 .With three-phase three-wire connected to the terminal
,a midline and a grounding line are indispensable. Connect the water current switch and water
pump signal line to proper terminal .(Shown as follow)

Water System Pump Block and

Water Current Switch Block
Main Switch

Fuse

六、调试运行 Test

初次启动机组，必须有专业人员在场监督下进行。
If run the unit for the first time , there should be professional personal to supervise the operation.
1 、初步检查 First Check
a.
初次启动前，都要检查附属设备，如水泵，末端设备等的接驳水管是否安装妥当；
a. Before start up for the first time, check accessories equipments, to make sure the water

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 水冷冷水机组安装使用说明书

pipe connection (water pump, terminal equipments ,etc)are installed properly.

b. 检查水泵的辅助接点和水流开关的讯号控制线是否接到适当位置（参照机组电路
图）；
b. Make sure that water pump’s assistant joint and signal control line of water current switch
are right in place.(Refer to Unit’s circuit diagram)
c.
确保压缩机吸排汽阀都有是打开的，确保液体管道的截止阀处于全开状态；
c. Make sure that all Air-outlet Values of compressor and Check Value of liquid pipe are fully
opened.
d. 启动循环水泵，但同时，有刻度的截止阀应该是关闭的，慢慢将它打开，再打开
其他截止阀，将水慢慢注入机组内。注意，要将空气排除。
d. Start up the circulation water pump. Meanwhile, Check Value with scale should be closed,
then open it slowly, after that ,open the other check values, afflux water into the unit.
Attention, do not let the air out.
e.
检查水流方向及水流量，可用压力表和温度计混合调校，具体是，首先限制水流量，
观察压力表上的读数，调校到适当的压差上；跟着再在开机后进行一次比较精确的
调校，就是利用进出水温差调校（冷凝器进出水温度 34/39℃，蒸发器进出水温度
12/7℃ ）。
e. Check the direction and flux of water current with pressure gauge and thermometer
together. In detail, first, restrict the water current flux, observe the number pressure gauge
indicates, adjust to proper pressure difference. Second, after starting up, adjust it with
temperature difference of out/in water more accurately(34/39℃ for out/in water of
condenser, 12/7℃ for out/in water of evaporator).
f.
启动冷却塔风机，检查冷却塔风机转向，如果反向，请调整冷却塔电源任意两相的相
序。
f. Start up the cooling tower vent, check its running direction, if it is found reverse, rectify
any two phases of cooling tower power source.
g. 系统的用水应清洁，浑浊度 <5 毫克 / 升，全硬度 (CaCO3)<70 毫克 / 升，氯化
物离子 <50 毫克 / 升， PH 值保持在 7.0-8.5 之间，并应周期性地对机组换热器
进行清洗。
g. Water used in system should be clean, turbidity degree <5mg/L, complete
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 水冷冷水机组安装使用说明书

hardness(CaCO3)<70mg/L, chloride ion<50mg/L, PH value within 7.0-8.5, and clean the

heat-exchanger regularly.
h. 机组启动之前，必须关闭进出机组的水路阀门，对水管路系统进行单独清洗，直
到保证管路系统清洁，水质符合条件，才可以打开进出机组的阀门，开始机组的试
运行。
h. Before starting up, shut down the waterway value of unit, clean water piping system
separately until it meets the standard of water quality required. Then ,open the unit’s value for
further test.
i.
安装于水管路上的水流量开关应设定于当水流量低于标准流量 85% 时，关断机组的
运行。
i. Water Current Switch, installed on waterway, should be set to shut down the unit when
water flux is below 85%of standard level.
j.
机 组 运 行 范 围 ： 冷 却 水 进 口 水 温 ： 15.5 ～ 43℃ ， 冷 冻 水 出 口 水 温 ： 5 ～
15℃ ； 冷冻水侧耐压 0.5MPa ，冷却水侧耐压 0.5MPa 。
k. Unit operation range: temperature of cooling water inlet 15.5 ～ 43℃ ,temperature of
cold water outlet 5 ～ 15℃, side withstanding pressure of cold water 0.5Mpa, side
withstanding pressure of cooling water 0.5Mpa.
2 、启动 Starting-up
设定所需时出水温度后，按下启动掣启动机组，如果压缩机反转，请调整电源线
的其中两相线；检查出水水温，如必须调校，可重新设定进出水温度；检查压缩机润
滑油，要求油镜中的油位应保持在可视的位置；检查冷媒量，在全负荷情况下，如在
视液镜内看见有气泡，即表示冷媒量不足，需要添加冷媒。
注意：油加热至少通电 8 小时方可启动机组。
After setting the temperature of discharging water, press the start-up button. If
compressor is reverse, rectify any two phases of power source. Then ,check the temperature of
discharging water , renew the settings if necessary .Check lubricant of compressor ,keep it stay in
visible level from the oil glass. Under condition of complete loading, check the quantity of
refrigerant, air bubble on liquid sight glass indicates that refrigerant is insufficient, and you need
to append refrigerant.
Note: The unit should not be started up until the oil heater has been connected to power

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 水冷冷水机组安装使用说明书

source for 8hours.

3 、正常工作 Normal operation
为了使冷水机组能够充分利用，确保机组本身寿命，因此必须在机组达到适当工
作温度时，才向各方面输送冷水。正因此点，应在启动时采取以下步骤：
To make good use of this water-cooled unit, and ensure unit’s service life, do not infuse
cold water to each part until the unit reaches proper working temperature. So, please follow
the steps below when starting-up:
a.启动循环水泵及冷却塔风机供机组用；
b.启动机组；
c.启动公用冷却水循环水泵供 ( 冷冻水给 ) 末端设备系统，但设备应在无负荷状态下
进行；
d.. 等候直至冷水进入机组时已能达到适当水温；
e.启动末端设备。
a.
Start up the Water Circulation Pump and Cooling Tower Vent
b. Start up the unit
c.
Start up public Water Pump of cooling water circulation system, and all the equipment should
be operated without load.
d. Wait until the water come into the unit at a proper temperature
e.
Start up the terminal equipment.
4 、关机程序 Shut Down Procedures
与启动机组的顺序相反，即先关闭末端设备，再按关闭机组，冷却塔，冷却水泵，
冷冻水水泵的顺序进行。
Opposite to the orders of starting up the unit, the procedures are :shut the terminal
equipments, then shut the unit, cooling tower, water pump of cooling tower, cold water
pump.

七、使用维护保养 Maintenance

1、 油加热至少通电 8 小时方可启动机组；
1. Oil heater should be connected to power source for 8hours before starting up the unit.

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 水冷冷水机组安装使用说明书

2、 系统的用水应该干净，对管道没有腐蚀性，建议用水的 PH 值在 7~8.5 范围
内；
2. Water used in system must be clean and no causticity to the pipes, PH value within 7~8.5
is preferable.
3、 机组设有多种自动保护装置，各项保护的设定值在出厂前已设定好，用户不要
随意改动；
3. All the protectors of the unit have already been set before leaving workshop, please do not
change the settings.
4、 若非紧急情况下，不要通过切断主电源来关闭机组；
4. Unless under emergency, do not disconnect the power source to shut down the unit.
5、 当机组发生故障报警停机时，先按下机组停止按钮，再检查故障原因，在故障
未排除前不得强行开机运行；
5. When the unit stops after malfunction alarm occurs, first press the button ”Stop”, then
check the causes , do not restart until malfunctions are eliminated.
6、 如需短期停机，只需按下机组的停止按钮即可，不要关闭主要电源；若机组冬
季长期停止使用，请排干系统里的水，以免冻结；
6. If unit is not being used for a short period of time, you only need to press the “Stop”
button, do not disconnect the power source; If it is a long time, please dry the system so as
not to get frosted.
7、 要经常检查机组的运行情况，包括冷却水、冷冻水的水质、水温、水压、冷媒 、
润滑油及水泵、冷却塔等运行是否正常，发现异常要及时处理。
7. Check unit’s operating condition regularly, including quality of cooling and cold water, the
temperature, pressure, refrigerant intermediary, lubricant, water pump and cooling tower ,etc.
Deal with abnormity in time.
8、 要保持机房干燥、清洁及通风良好。
8. Keep the room dry, clean and in good ventilation.
为了延长机组寿命，提高效率和节约能源，定期对机组进行检查，维护，保养是
必要的。用户需在每月度，每季度，每年度的检查，维护及保养情况记录好填写好，
更要将机组的损坏维修情况作详细记录，好让机组维修人员易于处理机组故障。
In order to expand service life, enhance efficiency and save energy, regular examination
and maintenance are necessary. Users should note down the examination and maintenance result
monthly, quarterly and annually. Moreover, damage and repair must be noted down in detail , so
as to make the malfunction easy to handle by maintainer.
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压缩机维护保养周期
Compressor Maintenance Cycle

时间（小时） 50~100 1000 10000 20000 30000 40000

Time(h)
油过滤器 检查 更换
Lubricant Filter Check Replac
e
冷冻机油 检查 检查 检查 检查 检查 更换
Lipid Oil Check Check Check Check Check Replac
e
电源 检查 检查 检查 检查 检查 检查
Power Source Check Check Check Check Check Check
INT模块 检查 检查 检查 检查 检查
INT Module Check Check Check Check Check
卸载电磁阀 检查 检查 检查 检查 检查
Dismantle Check Check Check Check Check
Electromagnetic
Value
吸汽过滤器 检查 检查 检查 检查 检查
Air Absorption Check Check Check Check Check
Filter
止逆阀 检查 检查 检查 检查 检查
Check Value Check Check Check Check Check
马达接触器 检查 检查 检查 检查
Motor Contactor Check Check Check Check
轴承 更换
Axletree Replac
e

机组系统维护保养周期
Unit Maintenance Cycle

检查压缩机润滑油油位 每月
Check lubricant level of compressor monthly
检查吸入温度（过热度） 每月
Check the temperature of compressor inlet monthly
检查循环水系统水流量 每月
Check the current of water circulation system monthly
检查电压和电源 每月
Check the pressure and power source monthly
检查冷媒量（视镜指示） 每月
Check the refrigerant intermediary(Sight Glass) monthly
检查压缩机曲轴箱油加热 每月
Check the condition of oil heating in

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 水冷冷水机组安装使用说明书

compressor crankcase monthly

检查电线接驳紧和电气绝缘 每季度
Check electricity connection and insulation quarterly
检查及调整温度设定 每季度
Check and adjust the temperature settings quarterly
检查干燥过滤器（视镜指示） 每季度
Check Drier Filter quarterly

八、 Annex 1 energy efficiency labeling

附件 1 能效标识

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