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Article history: Torque enhancement by stator current harmonic injection is one possible use of the additional degrees
Received 26 May 2011 of freedom offered by multiphase machines yielding a near rectangular air-gap flux. The number of
Received in revised form 11 February 2012 injected harmonics depends on the phase order and the corresponding sequence planes. As the number
Accepted 2 March 2012
of machine phases increases, the injected harmonic order can be increased where each plane requires two
Available online 1 April 2012
PI controllers, to control its current components, resulting in a complicated tuning process. Moreover,
the deployment of conventional indirect vector control with multiple PI controller fails to maintain a
Keywords:
near rectangular air-gap flux with different loading conditions due to synchronization problem between
Multiphase induction machine
Indirect vector control
different planes. In this paper, the conventional indirect vector control based on multiple PI-controllers is
Rectangular air-gap flux distribution replaced by only two PI-controllers to develop the fundamental dq voltage components from which the dq
Harmonic injection voltage components for other planes are determined using offline optimized constant gains. The proposed
Eleven-phase controller makes the tuning process is easier and achieve near rectangular air-gap flux during loading
Genetic algorithm conditions. The proposed controller tested using a prototype eleven-phase induction machine where
injection up to the ninth harmonic can be engaged. A comparison between the conventional controller,
using multiple PI controllers, and the proposed controller is made for third harmonic injection. Practical
results are introduced as a conformance to simulation results.
© 2012 Elsevier B.V. All rights reserved.
0378-7796/$ – see front matter © 2012 Elsevier B.V. All rights reserved.
doi:10.1016/j.epsr.2012.03.001
A.S. Abdel-Khalik et al. / Electric Power Systems Research 89 (2012) 116–128 117
control is applied to a five-phase induction motor with combined components misalignment due to mechanical loading is then
fundamental and third harmonic currents to generate a near rect- highlighted. For simplicity, the problem is described with third har-
angular air-gap flux. However, the control concept is valid for any monic injection; however, it can be generalized for any harmonic
number of planes. The dq current components of each plane are injection order. Finally, GA algorithm is used to determine the opti-
controlled separately with n−1 PI-controllers in the voltage decou- mized flux distribution for harmonic injection up to the ninth. This
pling network [12,34]. If the number of injected harmonics is more optimized flux distribution is then used to construct the proposed
than two (n > 5), the tuning process becomes difficult. Moreover, controller.
the use of multiple PI-controllers introduces improper alignment
of different harmonic components with the fundamental flux com-
2.1. Third harmonic injection effect on air-gap flux density
ponent [23]. With conventional control [18], variable misalignment
between fundamental and third air-gap flux components occurs for
Harmonic injection can be used to enhance the power density
different mechanical loadings. Some techniques are developed to
of multiphase machine and achieve a quasi-square flux distribu-
overcome this problem in five-phase induction machine but with
tion in the air-gap. Ref. [9,18] introduce an indirect field orientated
complex controller and questionable stability problems [17]. Other
control for a five-phase induction machine with third harmonic
techniques are used to synchronize the flux components in dual
injection, where two PI current controllers are used to each plane
induction machine [35].
with a total of four PI controllers to be tuned. This controller aims to
This paper proposes an indirect vector control algorithm that
align the rotor flux space phasor components, r1 , r3 to the direct
avoids PI-controllers for each non-fundamental plane by calculat-
axis to obtain an approximate quasi square air gap flux. However, it
ing the dq command signal for each plane from the fundamental
neglects the difference between the rotor flux and the air gap flux,
dq plane. With this technique, the vector control system only has
which is the main control objective rather than rotor flux. In other
two current controllers. Consequently, the drive system becomes
words, the controller is targeting the air-gap flux by controlling the
simpler and the alignment between different harmonic compo-
rotor flux. This difference may be neglected for light loads. As the
nents of the applied voltages is guaranteed as they are not obtained
mechanical load increases this error cannot be tolerated and yields
from separate PI-controllers and will not be affected by mechanical
to flux distortion [17]. With third harmonic injection applied, there
loading.
is no condition that guarantees that the two components of the
A prototype eleven-phase machine is used where up to the ninth
air-gap flux space phasor (m1 , m3 ) are aligned where the angle
harmonic can be injected. Practical results confirm MATLAB simu-
between the air-gap flux and the rotor flux space phasors (m1 and
lation results.
r1 for the fundamental plane and m3 and m3 for the third har-
monic plane), depends on the mechanical loading, which leads to
2. Harmonic injection effect on flux distribution a variable misalignment between the fundamental and third com-
ponents of the air gap flux. This problem can be illustrated by the
This section introduces the main concept behind harmonic phasor diagram in Fig. 1 and the corresponding air gap flux distri-
injection. Firstly, the effect of harmonic injection on flux den- bution is indicated in Fig. 2. The desired air-gap flux distribution is
sity distribution is explored. Accordingly, the problem of flux shown in Fig. 2a, where both the fundamental and the third space
(a) 1.25
B1 (b) 1.25
B1
1 1
0.75 0.75
B( s ), pu
B( s ), pu
0.5 0.5
0.25 0.25 B3
B3
0 0
-0.25 -0.25
0 60 120 180 0 60 120 180
s
, deg s
, deg
Fig. 2. Flux density distribution and its components (a) aligned and (b) misaligned.
118 A.S. Abdel-Khalik et al. / Electric Power Systems Research 89 (2012) 116–128
phasors are aligned. The ideal distribution has two peaks of 1 pu Table 1
Optimum values for maximum fundamental voltage [36,37].
at 60◦ and 120◦ [25]. However, Fig. 2b illustrates the same case
with a 10◦ misalignment between the two space phasors due to a Injected 3rd 3rd and 3rd, 5th, 3rd, 5th, 7th,
certain mechanical loading. It is shown that the first peak at 60◦ harmonics 5th and 7th and 9th
exceeds 1 pu and the second peak is less than 1 pu. If saturation C3 0.167 0.24 0.267 0.287
is not considered, there is no effect since the two curves have the C5 0 0.07 0.104 0.132
same area as the total flux is not affected [23]. However, if saturation C7 0 0 0.034 0.061
C9 0 0 0 0.020
occurs, the saturation will increase the iron losses. Although some
K 1.155 1.21 1.231 1.243
controllers are proposed to mitigate such problem in five-phase
machine [17,35], as number of phase’s is increased rather than 5,
the number of planes is increased and the problem becomes more The magnitude of the required fundamental flux which assure
difficult to be solved. that the flux distribution is not greater than the maximum flux Bmax
is given by
2.2. Optimised flux distribution using genetic algorithm Bmax
B1 = (7)
Xmax
In Section 2.1, the problem is described with only third har-
Then the flux per pole can be determined from (4). The solution
monic injection to be applied. In order to extend the study for higher
is repeated until obtaining the maximum flux or the maximum
injection order, the optimized flux distribution containing the kth
fundamental flux density. The fundamental torque, which repre-
harmonic contribution should be obtained. The optimized flux dis-
sents the maximum portion of the total machine torque, depends
tribution for third harmonic injection is extensively addressed in
on fundamental flux density magnitude [25]. However, the torque
the literature and is given in pu by [25]
components corresponding to the other harmonics are small com-
2
1
pared with the fundamental torque component.
Bg (s ) = √ sin s + sin(3s ) (1)
3 6 The prototype eleven-phase induction machine is used with
injection up to the 9th harmonic. The optimum flux distribution
Accordingly, the appropriate target reference flux waveform for is
an n-phase machine, containing the kth harmonic contribution, can
be defined as Bg (s ) = B1 (sin s + C3 sin 3s + C5 sin 5s + C7 sin 7s
⎛ ⎞
+ C9 sin 9s ) (8)
Bg (s ) = B1 ⎝sin s + Cj sin(js )⎠ (2)
j=3,5,... The detailed study of the GA optimization is introduced in Refs.
[36,37]. The resultant optimum values for harmonic injections up
where B1 is the peak flux density for the fundamental flux and B1 Cj to ninth are listed in Table 1.
represents the peak value for injected harmonic j, for j = 3, 5,. . . n−2.
For an eleven-phase machine, up to the ninth harmonic can be used 3. Multiphase machine modelling
to obtain the required quasi-square flux distribution.
This optimization problem can be addressed using GA, where This section introduces the dq mathematical model for an
the relation between the fundamental and other harmonics compo- n-phase machine which will be used to describe the proposed con-
nents can be determined for the best iron utilization. The scenario troller in the following section. The multi-phase induction machine
used is to find the optimum value for constants ‘Cj ’ which obtains can be modeled as multiple decoupled dq planes after using an
a maximum fundamental flux B1 with the condition that flux den- appropriate transformation [10–12]. Each plane corresponds to a
sity at any point does not exceed the maximum permissible value. certain sequence. For an odd phase system with n-phases, the corre-
The following optimization process is used. The flux per pole is sponding number of planes will be ½(n−1) with one zero sequence.
calculated by integrating the flux density in (2) over one pole However, for an even number of phases, the number of decou-
pled planes is ½(n−2), with two zero sequences. The dq voltage
˚ = rl · Bg (s ) · ds (3) equations corresponding to each sequence can be written as
0
vdsk = Rs idsk + pdsk − kωf qsk (9)
hence
⎛ ⎞ vqsk = Rs iqsk + pqsk + kωf dsk (10)
Cj 0 = Rrk idrk + pdrk − k(ωf − ωr )qrk
˚ = 2rlB1 ⎝1 + ⎠ (11)
(4)
j
j=3,5,... 0 = Rrk iqrk + pqrk + k(ωf − ωr )drk (12)
Fig. 3. Indirect vector control with h planes harmonic injection for n-phase induction machine.
and the total torque is where c and s indicate cosine and sine, respectively, while angle
i indicates an angle − j˛, with ˛ = 2/n and j = 1 to n−1. For an
n−2 eleven phase induction machine, the number of planes h will be five.
Te = Tek (18) These planes correspond to the fundamental, third, fifth, seventh,
k=1,3,... and ninth sequences.
4. Proposed controller
(a) 80 (b) 80
40 40
Em , V
Em , V
0 0
-40 -40
-80 -80
0 0.005 0.01 0.015 0.02 0.025 0.03 0 0.005 0.01 0.015 0.02 0.025 0.03
Time , s Time , s
4 5
2 2.5
Is , A
Is , A
0 0
-2 -2.5
-4 -5
0 0.005 0.01 0.015 0.02 0.025 0.03 0 0.005 0.01 0.015 0.02 0.025 0.03
Time , s Time , s
(c) 80 (d) 80
40 40
Em , V
Em , V
0 0
-40 -40
-80 -80
0 0.005 0.01 0.015 0.02 0.025 0.03 0 0.005 0.01 0.015 0.02 0.025 0.03
Time , s Time , s
6 6
3 3
Is , A
Is , A
0 0
-3 -3
-6 -6
0 0.005 0.01 0.015 0.02 0.025 0.03 0 0.005 0.01 0.015 0.02 0.025 0.03
Time , s Time , s
(e) 80 (f) 80
40 40
Em , V
Em , V
0 0
-40 -40
-80 -80
0 0.005 0.01 0.015 0.02 0.025 0.03 0 0.005 0.01 0.015 0.02 0.025 0.03
Time , s Time, s
6 6
3 3
Is , A
Is , A
0 0
-3 -3
-6 -6
0 0.005 0.01 0.015 0.02 0.025 0.03 0 0.005 0.01 0.015 0.02 0.025 0.03
Time , s Time, s
(g) 80 (h) 80
40 40
Em , V
Em , V
0 0
-40 -40
-80 -80
0 0.005 0.01 0.015 0.02 0.025 0.03 0 0.005 0.01 0.015 0.02 0.025 0.03
Time, s Time , s
6 8
3 4
Is , A
Is , A
0 0
-3 -4
-6 -8
0 0.005 0.01 0.015 0.02 0.025 0.03 0 0.005 0.01 0.015 0.02 0.025 0.03
Time, s Time , s
Fig. 7. Simulation results for the proposed controller: (a–d) are no-load and (e–h) are with load, (a and e) third harmonic injection, (b and f) up to fifth harmonic, (c and g)
up to seventh harmonic, and (d and h) up to ninth harmonic.
122 A.S. Abdel-Khalik et al. / Electric Power Systems Research 89 (2012) 116–128
Time , s Time , s
Fig. 8. Machine transient mechanical response when mechanically loaded with 13 Nm (a) speed and (b) torque.
Assuming that direct and quadrature components obtained The input impedance is
from the voltage decoupling networks are vds and vqs , then Zrk · Zmk
Zik = Rs + jkωs lsk + (39)
V = |V | · ej˛ (29) Zrk + Zmk
and the current corresponding to each sequence is found from
The fundamental sequence voltage is given by
V sk
V s1 = K|V | · ej˛ = vqs1 + jvds1 (30) I sk = = iqsk + jidsk (40)
Zik
Generally
The machine torque produced by any sequence plane k is given
V sk = Ck · K|V | · ekj˛ (31)
nkP Lmk 2
Tek = i i (41)
The fundamental direct axis current is calculated from the input 2 Lrk dsk qsk
reference value for the direct axis current from the relation
The total torque is given by
ids1 = Kids (32) 2h−1
The quadrature component is evaluated from the speed con- Te = Tek (42)
troller output. The dq components for the fundamental stator k=1,3,...
voltage sequence can be calculated at steady-state from
The machine total rms voltage is calculated from
vds1 = Rs ids1 − 1 ωf Ls1 iqs1
(33)
1 2h−1
vqs1 = Rs iqs1 + ωf Ls1 ids1 (34) Vsrms = · |V sk |2 (43)
2
The other sequence voltages are calculated using (31). k=1,3,...
The other sequence currents are calculated from the sequence The machine total rms current is calculated from the individual
voltages by calculating the machine input impedance for the dif- sequence currents as
ferent sequences.
The current decoupling network calculates the fundamental
1 2h−1
dq currents as shown in Fig. 5a. The voltage decoupling network Isrms = · |I sk |2 (44)
2
evaluates the dq voltages as shown in Fig. 5b. For the prototype k=1,3,...
eleven-phase machine, the voltage of each sequence is calculated
using (31) as detailed in Fig. 6. The total power is
2h−1
2h−1
n
2h−1
∗
5. Machine characteristics S= Pk + j Qk = V k Ik (45)
2
k=1,3,... k=1,3,... k=1,3,...
The machine slip for any sequence is calculated from
nsk − nm 6. Simulation and experimental results
sk = (35)
nsk
A prototype eleven-phase induction machine with concen-
where nsk is the synchronous speed for sequence k and is given by tric windings is simulated and experimentally tested to validate
60kfs 60fs the proposed controller and investigate its performance through
nsk = = = ns1 (36) comparison with the conventional control technique which uses
kp P
multiple current regulators. An eleven-phase SPWM inverter, oper-
Accordingly, the machine slip is the same for all sequence cir-
ating at switching frequency of 5 kHz, is used to inject the required
cuits.
voltage pattern. An Infineon TC1796 DSP is used to implement all
The machine input impedance is calculated as follows
control strategies. In the prototype machine the number of turns
Rrk per phase is 80. The machine is coupled to a dc-generator, which
Zrk = + jkωs lrk (37)
s acts as a mechanical load to estimate the machine torque. The
and the magnetizing impedance is given by rotor speed is measured using a tacho-generator. The machine
cross section, experimental setup and test rig picture are shown in
Zmk = jkωs Lmk (38) Appendix A.
A.S. Abdel-Khalik et al. / Electric Power Systems Research 89 (2012) 116–128 123
(a) 80 (b) 80
40 40
Em , V
Em , V
0 0
-40 -40
-80 -80
0 0.005 0.01 0.015 0.02 0.025 0.03 0 0.005 0.01 0.015 0.02 0.025 0.03
Time, s Time , s
4 4
2 2
Is , A
Is , A
0 0
-2 -2
-4 -4
0 0.005 0.01 0.015 0.02 0.025 0.03 0 0.005 0.01 0.015 0.02 0.025 0.03
Time, s Time , s
80 80
(c) (d)
40 40
Em , V
Em , V
0 0
-40 -40
-80 -80
0 0.005 0.01 0.015 0.02 0.025 0.03 0 0.005 0.01 0.015 0.02 0.025 0.03
Time , s Time , s
6 6
3 3
Is , A
Is , A
0 0
-3 -3
-6 -6
0 0.005 0.01 0.015 0.02 0.025 0.03 0 0.005 0.01 0.015 0.02 0.025 0.03
Time , s Time , s
80 80
(e) (f)
40 40
Em , V
Em , V
0 0
-40 -40
-80 -80
0 0.005 0.01 0.015 0.02 0.025 0.03 0 0.005 0.01 0.015 0.02 0.025 0.03
Time , s Time , s
6 6
3 3
Is , A
Is , A
0 0
-3 -3
-6 -6
0 0.005 0.01 0.015 0.02 0.025 0.03 0 0.005 0.01 0.015 0.02 0.025 0.03
Time , s Time , s
(g) 80 (h) 80
40 40
Em , V
Em , V
0 0
-40 -40
-80 -80
0 0.005 0.01 0.015 0.02 0.025 0.03 0 0.005 0.01 0.015 0.02 0.025 0.03
Time , s Time , s
6 8
3 4
Is , A
Is , A
0 0
-3 -4
-6 -8
0 0.005 0.01 0.015 0.02 0.025 0.03 0 0.005 0.01 0.015 0.02 0.025 0.03
Time , s Time , s
Fig. 9. Experimental results for the proposed controller: (a–d) are no-load and (e–h) are with load (a and e) third harmonic injection, (b and f) up to fifth harmonic, (c and g)
up to seventh harmonic, and (d and h) up to ninth harmonic.
124 A.S. Abdel-Khalik et al. / Electric Power Systems Research 89 (2012) 116–128
4.5 4
(a) (b)
4
3.5
3.5
Is (rms) , A
Is (rms) , A
3
3
2.5
2.5
2
2
1.5
1 1.5
0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 14 16
Te , N.m Te , N.m
4.5 5
(c) (d)
4 4.5
4
3.5
Is (rms) , A
Is (rms) , A
3.5
3
3
2.5
2.5
2
2
1.5 1.5
0 2 4 6 8 10 12 14 16 18 0 5 10 15 20
Te , N.m Te , N.m
5
(e)
4.5
4
Is (rms) , A
3.5
2.5
1.5
0 5 10 15 20
Te , N.m
Fig. 10. Torque–current characteristic with (a) fundamental only, (b) third harmonic injection, (c) up to fifth harmonic, (e) up to seventh harmonic, and (f) up to ninth
harmonic.
The air-gap flux distribution is determined by measuring the fundamental d-axis current component, ids1 * is calculated using
induced voltage on a 40 turns search coil wound within one sta- (30) where K depends on the required injection harmonic order,
tor phases, housed in the same slots. Since the field rotates with as given by Table 1. The machine speed reference is 1000 rpm.
synchronous speed related to the supply frequency, the time func- First, the machine is accelerated to 1000 rpm with its shaft
tion of the voltage waveform has the same shape as the air gap mechanically unloaded. The induced voltage across the search coil,
flux distribution with peripheral angle. Multiplying the time axis which represents the internal induced voltage, and the correspond-
with angular synchronous speed gives the peripheral angle, while ing stator phase current are shown in Fig. 7 parts a to d for different
multiplying the flux linkage distribution with angular synchronous injection harmonic orders. As the number of injected harmonic
speed gives the induced voltage magnitude. orders increases, the flux pattern approaches a quasi-square dis-
As the simulation and experimental study on this paper focuses tribution.
on steady-state operation under running conditions, PI-controllers Second, for the loaded case shown in Fig. 7 parts e to f, the
for both conventional and proposed controllers are tuned experi- machine is loaded with a 13 Nm step torque. The flux approximately
mentally using try and error method. has the same distribution as in the no-load case. This means that
mechanical loading does not affect the flux distribution, which is
6.1. Simulation results one of the main advantages of this controller. This is not the case for
the conventional controller using multiple PI-controllers [9,17,18].
The proposed controller is tested under no-load and a mechan- The controller transient response is tested when the machine
ical load of 13 Nm. The d-axis current, ids , is set to 2 A. The is loaded with a 13 Nm step load torque with fundamental
A.S. Abdel-Khalik et al. / Electric Power Systems Research 89 (2012) 116–128 125
1.3
(a) 5.5 (a) Fund
Fund 1.25 Third
1.05
3.5
1
3 0.95
2.5 0.9
0.85
2
0.8
1.5 -0.2 0 0.2 0.4 0.6 0.8 1 1.2 1.4
Torque , p.u
1
0 2 4 6 8 10 12 14 16 18 20 (b) 100
Te , N.m 95
1.4
(b) 90
Efficiency , %
1.2 85
80
1
Third
75
Torque Gain
Fifth Fund
0.8 Third
Seventh 70
Fifth
0.6 Ninth 65 Seventh
Ninth
60
0.4 0 0.2 0.4 0.6 0.8 1 1.2 1.4
Torque , p.u
0.2 0.8
(c)
0.7
0
0.4 0.6 0.8 1 1.2 1.4 1.6
0.6
Is (rms) , p.u
Power Factor
0.5
Fig. 11. (a) Torque–current characteristics and (b) torque gain function of per unit
0.4
stator current.
Fund
0.3 Third
injection only and with harmonic injection up to the ninth order. Fifth
0.2 Seventh
Fig. 8a shows the speed response while Fig. 8b shows the torque
Ninth
response. Harmonic injection improves controller response. The 0.1
machine torque overshoot reduces from 10.25% with only funda-
0
mental injection to 8.57% with harmonic injection up to the ninth. 0 0.2 0.4 0.6 0.8 1 1.2 1.4
Additionally, the speed dip reduces with harmonic injection. Torque , p.u
1.4
(d)
6.2. Experimental results
Torque / RMS current ratio , p.u
1.2
4
With 3rd Harm. using proposed controller
3.5 With 3rd Harm. using PI controllers
Fundamental only
3
Is (rms) , A
2.5
1.5
1
0 2 4 6 8 10 12 14 16
Te , N.m
Table A2
Machine parameters referred to the stator. Subscripts
d, q direct and quadrature axes
Rs 0.74 ls 5.3 mH
f synchronous reference frame
Rr1 1.0 lr1 16 mH Lm1 140.3 mH
Rr3 1.34 lr3 21.4 mH Lm3 17.97 mH m magnetizing
Rr5 2.78 lr5 44.4 mH Lm5 6.6 mH r rotor
Rr7 3.89 lr7 62.2 mH Lm7 3.7 mH s stator
Rr9 4.99 lr9 79.9 mH Lm9 2.4 mH
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