Pump Efficiency Excel

Problem EFFICIENCY OF PUMP 140-P0
Formula :- Efficiency =
Evaluation :
Mass flow ( kg/s) x Differential head ( mwc)
low s/c Pressure
due to high dp
in strainer for Water
Site Measurements - Efficiency Mea
Volumetric flow of water

V 6600 KV Pressure at Discharge of Pump ( closed loop)
I 42 Amp Pressure at Suction of Pump (closed loop)
Power factor 0.85 Power Drawn by Pump
Power 408093.8 W Differential Pressure across Pump
408.0938 KW Differential Pressure across Pump
Mass flow of water
EFFICIENCY OF PUMP & MOTOR
EFFICIENCY OF PUMP & MOTOR AT DUTY POINT
AT Rated Condition 1kg/cm2g
Y OF PUMP 140-P001B At Actual condition Density=750kg/m3
Evaluation :
/s) x Differential head ( mwc) x 9.81 / Power Drawn in kw x 1000 FIELD values are in Cyan colour cells
ts - Efficiency Measurement
Values Unit
metric flow of water 191.08 cum/hour 3600 MT/D Rated Conditions of Pump
Pump ( closed loop) 53.90 bar(g) 55 kg/cm2g Pump No 140-P001
Pump (closed loop) 1.47 bar(g) 1.5 kg/cm2g Make
wer Drawn by Pump 408.09 kW Flow 217.8
essure across Pump 52.43 bar(g) Head 488.955
essure across Pump 541.60 mwc 721.8701 mNaphthaIPKW 398.7
Mass flow of water 41.67 kg/s Motor 470
MP & MOTOR 72.30 % Speed 2970
OR AT DUTY POINT 72.79 lit/h efficiency 72.78586
Naphtha head 14.05 m"Naphtha"
Density=750kg/m3 13.77
e in Cyan colour cells
nditions of Pump
cum/h Performance Test Conditions

mwc 665 metreNaphtha
kW 735 Density,kg/m3
kW
rpm
%
Problem EFFICIENCY OF PUMP140-P002
Evaluation :-
Mass flow ( kg/s) x Differential head ( mwc) x 9.
High Amps
consumption
Site Measurements - Efficiency Measu

V 415 V Pressure at Discharge of Pump ( closed loop)
Mass flow of water
IF NEW PUMP WITH OPERATING DUTY CONDITIONS & MORE

SAVINGS ARE WORKED OUT BELOW
Annual operating hours of pump
Efficiency of new pump at operating duty condition
Power to be drawn by new pump
Saving in Power with new pump
Annual kWh saving
Electricity tariff
Annual Monetary savings
Y OF PUMP140-P002A At Actual condition
Evaluation :-
Values Unit
Pump ( closed loop) 18.62 bar(g) 19 kg/cm2g Pump No 140-P002A
essure across Pump 65.80 mwc 99.21249 mNaphtha IPKW 18.72
OR AT DUTY POINT 54.24 efficiency 54.24434
TY CONDITIONS & MORE EFFICIENT IS PURCHASED

BELOW Unit
ating hours of pump 8400.00 cum/hour
ting duty condition 60.00 %
drawn by new pump 8.72 kW
wer with new pump 8.39 kW
Annual kWh saving 70479.95 kWh
Electricity tariff 5.00 Rs
al Monetary savings 352399.76 kg/s
Naphtha 15.57 m"Naphtha"
Cyan colour cells
nditions of Pump
140-P002A

mwc 85 metreNaphtha
kW
rpm
EFFICIENCY OF PUMP 140-P004
Problems Formula :- Efficiency =
Evaluation :-
High Amps
if flow ↑ed then FG firing will ↑ Site Measurements - Efficiency Measu

Mass flow of water
Present RATED
AT Rated Condition
Y OF PUMP 140-P004B At Actual condition
Evaluation :-
Values Unit
Pump ( closed loop) 20.09 bar(g) 20.5 kg/cm2g Pump No
Pump (closed loop) 12.74 bar(g) 13 kg/cm2g Make
wer Drawn by Pump 165.18 kW Flow
essure across Pump 7.35 bar(g) Head
essure across Pump 75.93 mwc 137.99555 mNaphtha IPKW
Mass flow of water 84.49 kg/s Motor
MP & MOTOR 69.24 % Speed
OR AT DUTY POINT 80.92 efficiency
RATED
1kg/cm2g Naphtha head 19.41 m"Naphtha" mDSN
are in Cyan colour cells
Actual DSN head 55.02025 mWC
ated Conditions of Pump

140-P004B
770 cum/h Rated

53.21959 mwc 100 metreNaphtha 70.9333 mDSN
138 kW 532 Density,kg/m3 750 kg/m3
160 kW 550 Actual Density,kg/m3
1482 rpm
80.91884
Problem EFFICIENCY OF PUMP 141A-P101
Evaluation :-
High Amps
consumption

Power 262346 W Differential Pressure across Pump
Mass flow of water
OF PUMP 141A-P101A At Actual condition
Evaluation :-
Values Unit
Pump ( closed loop) 36.26 bar(g) 37 kg/cm2g Pump No 141A-P101A
OR AT DUTY POINT 69.71 efficiency 69.71238
Naphtha 12.75 m"Naphtha"
Cyan colour cells
nditions of Pump
141A-P101A
cum/h
kW
rpm
Problem EFFICIENCY OF PUMP & MOTOR
Evaluation :
Difference in liquid Formula :- Efficiency = Mass flow ( kg/s) x Differential head ( mwc) x 9.
density at present
vs performance
test for Water

Mass flow of water
Y OF PUMP & MOTOR At Actual condition Density=825kg/m3
Evaluation : FIELD values are in Cyan colour cells
/s) x Differential head ( mwc) x 9.81 / Power Drawn in kw x 1000
Values Unit
Pump ( closed loop) 23.52 bar(g) 24 kg/cm2g Pump No 141A-P103
essure across Pump 101.23 mwc 144.5668 mNaphtha IPKW 295
MP & MOTOR 78.20 % Actual Density=825kg/m3 Speed 1490
OR AT DUTY POINT 80.52 % Performance Test was at

Density=585kg/m3 efficiency 80.52333
Cyan colour cells
nditions of Pump
141A-P103

kW 700 Actual Density,kg/m3
rpm
%
Evaluation :
Formula :- Efficiency = Mass flow ( kg/s) x Differential head ( mwc) x 9.
for Water

Mass flow of water
EFFICIENCY OF PUMP
Y OF PUMP & MOTOR At Actual condition Density=750kg/m3
Values Unit
wer Drawn by Pump 165.18 kW Flow 224
essure across Pump 19.60 bar(g) Head 284
CY OF PUMP 67.13 % Actual Density=825kg/m3 Speed 2972

Density=585kg/m3 efficiency 69
Cyan colour cells
nditions of Pump
141A-P103

rpm
%
EFFICIENCY OF PUMP 141A-P104
Evaluation :
for Water

Mass flow of water
EFFICIENCY OF PUMP
OF PUMP 141A-P104B At Actual condition Density=750kg/m3
Values Unit
CY OF PUMP 29.02 % Speed 2955
OR AT DUTY POINT 36.28 %

efficiency 36.27901
Cyan colour cells
nditions of Pump
141A-P103

rpm
%
PROBLEM EFFICIENCY OF PUMP 141A-P106
Evaluation :
ACTUAL VS Formula :- Efficiency = Mass flow ( kg/s) x Differential head ( mwc) x 9.
PERFORMANCE
TEST DENSITY
DIFFERENCE for Water

Mass flow of water
EFFICIENCY OF PUMP
Values Unit
Pump ( closed loop) 12.45 bar(g) 12.7 kg/cm2g Pump No 141A-P103

Cyan colour cells
nditions of Pump
141A-P103

kW 711.4 Density,kg/m3
rpm
%
Evaluation :
for Water

Mass flow of water
EFFICIENCY OF PUMP
Values Unit
Pump ( closed loop) 16.66 bar(g) 17 kg/cm2g Pump No 141A-P107B

Cyan colour cells
nditions of Pump
141A-P107B

rpm
%
Evaluation :
for Water

Mass flow of water
EFFICIENCY OF PUMP
OF PUMP 141A-P108A At Actual condition Density=750kg/m3
Values Unit
Pump ( closed loop) 13.23 bar(g) 13.5 kg/cm2g Pump No 141A-P108A

Cyan colour cells
nditions of Pump
141A-P108A

rpm
%
Evaluation :
High Amps Formula :- Efficiency = Mass flow ( kg/s) x Differential head ( mwc) x 9.
consumption
REDUCING
EFFICIENCY for Water

Mass flow of water
EFFICIENCY OF PUMP
OF PUMP 141A-P109A At Actual condition Density=750kg/m3
Values Unit
Pump ( closed loop) 19.11 bar(g) 19.5 kg/cm2g Pump No 141A-P109A

Cyan colour cells
nditions of Pump
141A-P109A

rpm
%
Evaluation :
High Amps Formula :- Efficiency = Mass flow ( kg/s) x Differential head ( mwc) x 9.
consumption
REDUCING
EFFICIENCY for Water

Mass flow of water
EFFICIENCY OF PUMP
Values Unit
Pump ( closed loop) 8.53 bar(g) 8.7 kg/cm2g Pump No 141A-P114B
essure across Pump 83.01 mwc 83.81952 IPKW 11.1

efficiency 54.70426
Cyan colour cells
nditions of Pump
141A-P114B

mwc 75 metre
rpm
%
EFFICIENCY OF PUMP 141B-P201
Evaluation :
for Water

I 11.2 Amp Pressure at Suction of Pump (closed loop)
Mass flow of water
EFFICIENCY OF PUMP
OF PUMP 141B-P201A At Actual condition Density=750kg/m3
Values Unit
metric flow of water 9.55 cum/hour 240.6 MT/D Rated Conditions of Pump
Pump ( closed loop) 10.78 bar(g) 11 kg/cm2g Pump No 141B-P201A
Mass flow of water 2.78 kg/s Motor 9.3

efficiency 23.50115
Cyan colour cells
nditions of Pump
141B-P201A

mwc 56 metre
rpm
%
EFFICIENCY OF PUMP 141B-P202
Evaluation :
for Water

I 12.5 Amp Pressure at Suction of Pump (closed loop)
Mass flow of water
EFFICIENCY OF PUMP
OF PUMP 141B-P202B At Actual condition
Values Unit
metric flow of water 5.11 cum/hour 121.44 MT/D Rated Conditions of Pump
Pump ( closed loop) 8.23 bar(g) 8.4 kg/cm2g Pump No 141B-P202B

efficiency 17.76013
10.41 m
10.43 M
Cyan colour cells
nditions of Pump
141B-P202B

mwc 55.5 metre
rpm
%
Evaluation :
for Water

Mass flow of water
EFFICIENCY OF PUMP
OF PUMP 141A-P113B At Actual condition
Values Unit
Pump ( closed loop) 27.93 bar(g) 28.5 kg/cm2g Pump No 141B-P202B
essure across Pump 263.21 mwc 265.7692 IPKW 79

efficiency 65.09627
10.54 m
10.43 M
Cyan colour cells
nditions of Pump
141B-P202B

mwc 250 metre
rpm
%
Evaluation :
for Water

Mass flow of water
EFFICIENCY OF PUMP
Y OF PUMP 141A-P01A At Actual condition
Values Unit
Pump ( closed loop) 28.42 bar(g) 29 kg/cm2g Pump No 141A-P01A
essure across Pump 30.37 mwc 35.7165 IPKW 88

efficiency 77.73429
12.23 m
12.15 M
Cyan colour cells
nditions of Pump
141A-P01A

mwc 48 metre
rpm

Pump Efficiency Excel

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Pump Efficiency Excel

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Problem EFFICIENCY OF PUMP 140-P0

Volumetric flow of water

cum/h Performance Test Conditions

Volumetric flow of water

IF NEW PUMP WITH OPERATING DUTY CONDITIONS & MORE

TY CONDITIONS & MORE EFFICIENT IS PURCHASED

Cyan colour cells

cum/h Performance Test Conditions

if flow ↑ed then FG firing will ↑ Site Measurements - Efficiency Measu

Volumetric flow of water

Actual DSN head 55.02025 mWC

ated Conditions of Pump

770 cum/h Rated

Volumetric flow of water

Cyan colour cells

Volumetric flow of water

OR AT DUTY POINT 80.52 % Performance Test was at

cum/h Performance Test Conditions

Volumetric flow of water

OR AT DUTY POINT 69.00 % Performance Test was at

cum/h Performance Test Conditions

Volumetric flow of water

OR AT DUTY POINT 36.28 %

cum/h Performance Test Conditions

Volumetric flow of water

OR AT DUTY POINT 73.32 % Performance Test was at

cum/h Performance Test Conditions

Volumetric flow of water

OR AT DUTY POINT 67.03 % Performance Test was at

cum/h Performance Test Conditions

Volumetric flow of water

OR AT DUTY POINT 51.89 % Performance Test was at

cum/h Performance Test Conditions

Volumetric flow of water

OR AT DUTY POINT 66.19 % Performance Test was at

cum/h Performance Test Conditions

Volumetric flow of water

OR AT DUTY POINT 54.70 %

cum/h Performance Test Conditions

Volumetric flow of water

OR AT DUTY POINT 23.50 %

cum/h Performance Test Conditions

Volumetric flow of water

OR AT DUTY POINT 17.76 %

cum/h Performance Test Conditions

Volumetric flow of water

OR AT DUTY POINT 65.10 %

cum/h Performance Test Conditions

Volumetric flow of water

OR AT DUTY POINT 77.73 %

cum/h Performance Test Conditions

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