VESSEL DESIGN

Produksi = 66 ton/hari
Suhu operasi = 95 ˚C = 203
Bahan = Low alloy steel grade C

Arus 1
Komponen
Densitas (g/cm3) Massa (kg/hari) Fraksi Massa
CH2O 815 23760 0.9939759036
C6H5OH 1070 0 0
H2O 1000 144 0.0060240964
H2SO4 1840 0 0
C7H6O 1040 0 0
Total 23904 1

Perhitungan Arus 1 Arus 2 Arus 3

Mass Flow (ton/jam) 23904 95487.6468 95.415966122
Volumetric Flow (m3/hari) 29.2900092268 89.3620144534 0.0523343386
V Penampung (m3) 878.7002768038 2680.8604336019 1.5700301578
V Design (m3) 966.5703044842 2948.9464769621 1.7270331736
Tekanan operasi (psi) 45.5576 14.696 14.696
Tekanan Design (Pi) (psi) 45.6076 14.746 14.746
Di (m) 9.3631973571 13.5800694655 1.1361785553
L (m) 14.0447960356 20.3701041982 1.704267833
Suhu operasi (˚F) 86 86 86
Bahan Tangki Carbon Steel SA-283 Grade C
S (psi) 12900 12900 12900
E 0.85 0.85 0.85
Tebal (m) 0.019521265 0.0091387787 0.0007645973
Tebal (mm) 19.5212649994 9.1387786983 0.764597295
Corrosion allowance (mm) 2 2 4
Tebal total (mm) 21.5212649994 11.1387786983 4.764597295

Reaktor Alir Tangki Berpengaduk

Arus 1 Arus 2
Viskositas = 2 cP Viskositas =
 Massa (kg/hari) Fraksi Massa µ x Fraksi Massa (kg)
23760 0.9939759036 1.9879518072 0
0 0 0 93507.6468
144 0.0060240964 0.0120481928 1980
0 0 0 0
0 0 0 0
23904 1 2 95487.6468

µ Campuran = 58.3999999999 cP Pengaduk Jenis Turbin

Spesifikasi Alat RATB

Dt = Di (tanpa agitator) = 0.8717413132 m
Mencari H
H= 0.8717413132 m

Mencari D
D= 0.2905804377 m

Mencari C
C= 0.2905804377 m

Mencari W
W= 0.0726451094 m

Mencari J
J= 0.0726451094 m
 ˚F t= 0.535 jam
ρ Campuran = 4760.212598191 g/cm3 = 4760.212598191
Tekanan operasi
Formaldehid 3.1 atm = 45.5576
Fenol 1 atm = 14.696
Asam Sulfat 1 atm = 14.696
Novolak

Arus 2 Arus 3
Rho x Fraksi Massa (kg) Fraksi Massa Rho x Fraksi Massa (kg) Fraksi Massa
810.0903614458 0 0 0 0 0
0 93507.6468 0.9792643335 1047.81283683 0 0
6.0240963855 1980 0.0207356665 20.7356665114 1.908319322 0.02
0 0 0 0 93.5076468 0.98
0 0 0 0 0 0
816.1144578313 95487.6468 1 1068.54850334 95.415966122 1

Arus 11
37078.25420188
35.2337786776
1057.0133603267
1162.7146963593

9.9579685125
14.9369527687
86
C
12900
0.85
0
0
2
2

Arus 2 Arus 3 Arus 11

2 cP Viskositas = 26.7 cP Viskositas =
 Fraksi Massa µ x Fraksi Massa (kg) Fraksi Massa µ x Fraksi Massa (kg)
0 0 0 0 0 373.98834
0.9792643335 26.1463577041 0 0 0 18123.65582
0.0207356665 0.5536422959 1.908319322 0.02 0.5339999999 41.48294188
0 0 93.5076468 0.98 26.166 0
0 0 0 0 0 18539.1271
1 26.7 95.415966122 1 26.7 37078.25420188

C = impeller clearance
D = impeller diameter
Dt = tank diameter  H
H = height of liquid level
J = baffle width
W = impeller width
 ton/m3

psi
psi
psi

Arus 3 Arus 11
Rho x Fraksi Massa (kg) Fraksi Massa Rho x Fraksi
0 373.98834 0.0100864603 8.220
0 18123.65582 0.4887947453 523.010
19.9999999954 41.48294188 0.0011187944 1.119
1803.20000001 0 0 0.000
0 18539.1271 0.5 520.000
1823.2 37078.2542019 1 1052.3496370118

Arus 11
2.9999999999 cP Misal
 Fraksi Massa µ x Fraksi Viskositas Novolak = 2 cP
0.0100864603 0.030 Viskositas H2SO4 = 26.7 cP
0.4887947453 1.466
0.0011187944 0.003
0 0.000
0.5 1.500
1 2.9999999999