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Design Data
Design Pressure for Internal Pressure Pd = 48 kg/cm2
= 682.72 psi
Design Temperature for Internal Pressure Td = 485 °C
Corrosion Allowance C.A. = 0 mm
= 0 inch
Material of Construction = Low Alloy Steel
Shell = SA-387 Gr.11 Cl.2
Head = SA-387 Gr.11 Cl.2
Nozzle neck = SA-182 F11 Cl.2
Flange = SA-182 F11 Cl.2
Tubesheet = SA-336 F11 Cl.2
Tube = SA-213 T11
Design Code = IBR 1950 + Latest Amendments and ASME
Section VIII Div.1
Allowable stresses as per IBR at design temperature = min(Et/1.5 , SR/1.5, Sc)
(for Td > 454 ° C) or
Regulation : IBR 271 min(Et/1.5 , S)
where,
Yield point (% proof stress) at design temperature = Et
Yiels Stress at ambient temperature = Ea
The average stress to produce rupture in 100,000
= SR
hours at the design temperature
The average stress to produce an elongation of 1%
= Sc
(creep) in 100,000 hours at the design temperature
The allowable stress as per ASME Section II Part D,
= Sd
Edition 2015 at Design Temperature
The allowable stress as per ASME Section II Part D,
= Sa
Edition 2015 at Ambient Temperature
The allowable stress as per IBR = f
Material Properties
Sr. No. Parts Et Ea Sd Sa f
Efficiency E = 1
Thickness of component t = 14 mm
= 0.551181 inch
Since the size of the largest opening is smaller than the minimum size required for compensating the opening,
the component design is safe and no compensation required.
Calculation for Head
Regulation : IBR 277
Maximum working pressure W.P. = 2 x f x ( tc - C )
Do x K
where,
Thickness of component t = 14 mm
= 0.551181 inch
Nozzle Mark N3 N4 N7
Nozzle size inch 4 2 1.5
Schedule 120 N.A. N.A.
Nozzle material SA-182 F11 Cl.2 SA-182 F11 Cl.2 SA-182 F11 Cl.2
Design pressure ( Pd ) psi 682.72 682.72 682.72
Allowable Stress ( f ) psi 13386.98 13386.98 13386.98
Efficiency ( e ) 1 1 1
Thickness of pipe ( tn ) mm 11.13 16.6 15.95
inch 0.44 0.65 0.63
Corrosion Allowance (C.A) inch 0 0 0
Corroded thickness ( tnc ) inch 0.44 0.65 0.63
Nozzle neck outside diameter mm 114.3 84 70
( dn ) inch 4.5 3.31 2.76
Constant ( C ) inch 0.03 0.03 0.03
Since W.P. > Pd, the Since W.P. > Pd, the Since W.P. > Pd, the
component design is component design is component design is
safe safe safe
1.5 x Pd
Hydrotest pressure for
psi 1024.08 1024.08 1024.08
component (Pt)
kg/cm2 72 72 72
Calculation for Tube Thickness
Regulation: IBR 579 (b)
where,
Design pressure Pd = 682.72 psi
The component thickness selected is safe as per design and as per IBR requirements
Calculation for Tubesheet
(A) Check for Ligament between the Tube Holes
Regulation: IBR 580
Tube pitch p = 26 mm
= 1.023622 inch
Alternatively