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The purpose of this 2-part opinion article was to project the developments expected to occur in the next few
years in orthodontic materials research and applications. Part 1 reviewed developments in bonding to
enamel. Part 2 looks at other orthodontic materials applications and explores emerging research strategies
for probing the biological properties of materials. In the field of metallic brackets, expansion of the use of
titanium alloys with improved hardness and nickel-free steels with better corrosion resistance and increased
hardness is expected. Manufacturing techniques might be modified to include laser-welding methods and
metal injection molding. Esthetic bracket research will involve the synthesis of high-crystallinity biomedical
polymers with increased hardness and stiffness, decreased water sorption, and improved resistance to
degradation. New plastic brackets might incorportate ceramic wings. Fiber-reinforced composite archwires,
currently experimental, could soon be commercially available, and long-term applications of shape-memory
plastics might become viable. Advancements in elastomeric materials will result in polymers with reduced
relaxation, broader use of fluoride-releasing elastomers with decreased relaxation, and large-scale film
coating of elastomers to decrease reactivity, water sorption, and degradation. Finally, biocompatibility
assessments will incorporate testing of potential endocrinological action. New polymer formulations might be
tested in adhesive and plastic bracket manufacturing, based on benzoic ring-free monomers to avoid the
adverse effects of the estrogenic molecule bisphenol-A. (Am J Orthod Dentofacial Orthop 2007;131:253-62)
T
he second part of this article includes a review aged to band all 4 quadrants of a patient with prefab-
of the current status of brackets, elastomerics, ricated bands made by Rocky Mountain Orthodontics
and archwires along with a projection of future (Denver, Colo) in less than 20 minutes. This was a
developments in materials technology and clinical ap- breakthrough development at that time, because band-
plications. It also gives a brief description of the novel ing requires lengthy appointments because of the time
assessment of the biological properties of polymers, needed to weld the attachments onto the bands.
which have already been implemented in associated After that, appliance development expanded greatly
biomedical disciplines. to include all aspects of brackets; changes in size,
design, composition, manufacturing process, and en-
BRACKETS gagement scheme with the archwire occurred, and new
The evolution of a bondable appliance equipped wire engagement features were introduced—ie, active
with an insert to facilitate engagement of the wire onto and passive self-ligation. In addition, a totally new
it has a remarkable growth curve. Less than half a concept, engineered removable appliances (Invisalign,
century ago, in 1962, Robert Ricketts demonstrated the Align Technology Inc, Santa Clara, Calif), pro-
use of prefabricated bands for full banding at the grammed to move teeth to a predetermined position,
American Association of Orthodontists conference in was developed.
Los Angeles.1 In a televised demonstration, he man-
Composition of metallic brackets: stainless steel,
Associate Professor, Department of Orthodontics, School of Dentistry, Aristo-
tle University, Thessaloniki, Greece.
nonnickel steel, or titanium?
Part of this article was presented as a keynote lecture at the 6th International Apart from standard stainless steel, concerns on the
Orthodontic Congress, Paris, France, September, 2005.
Reprint requests to: Dr Theodore Eliades, 57 Agnoston Hiroon St, Nea Ionia allergenicity of nickel have provoked the introduction
14231, Greece; e-mail, teliades@ath.forthnet.gr. of various nonnickel, or very low-nickel content, stain-
Submitted, October 2005; revised and accepted, December 2005. less-steel types that supposedly have little allergenic
0889-5406/$32.00
Copyright © 2007 by the American Association of Orthodontists. potential. However, the allergenic action of orthodontic
doi:10.1016/j.ajodo.2005.12.029 alloys might have been overestimated because studies
253
254 Eliades American Journal of Orthodontics and Dentofacial Orthopedics
February 2007
dation for use as the raw material in plastic bracket The issue of force relaxation of elastomeric chains
manufacturing. has attracted the interest of most investigators in the
● No significant advances are expected for ceramic field because of the apparent clinical significance of the
brackets. material’s performance.43-54 In spite of extensive evi-
● Plastic combined with ceramic wings might become dence on this subject, there is a lack of information on
more commom, and the availability of esthetic self- the structural changes during stretching and unloading,
ligating brackets (currently limited to 3 brands) will including molecular conformation of the material.
be expanded. In general, a stretched elastomer must possess high
tensile strength to avoid premature rupture; this, in turn,
ARCHWIRES introduced the requirement for high crystallinity.54
After the introduction of thermoelastic and niobium High molecular weight polymers can serve this pur-
nickel-titanium archwires, a breakthrough in archwires, pose; however, exaggerated molecular chain length
no major development has emerged in the past decade. might adversely affect the ability of the module to
Since the mid-1990s, 2 research teams working inde- extend. Polymers consisting of molecular chains with
pendently in the United States and Japan presented polymerization greater than 1000 have little extensibil-
extensive evidence on the feasibility of esthetic poly- ity.33 When very long chains are deformed beyond a
meric wires.35-41 This new product consists of a com- critical amount, the applied load must be carried by the
posite polymer matrix reinforced with fibers. By vary- primary bonds of the polymer chain, and, since there is
ing the reinforcing fiber content of the composite no slippage that will allow dissipation of stress, the
matrix, the elastic modulus of these wires can be probability for breakage of those bonds is higher than
adjusted to the preferred range. Work by Zufall and that of unraveling the chains.55 This effect is termed
Kusy37 characterized fundamental properties of the “noodle analog” because it resembles the complexity of
experimental material such as water sorption; they removing a very long noodle from a large pile without
concluded that this experimental product seems prom- breaking it, because of the entanglement of the chains.
ising. On the other hand, fillers in the elastomers in the
Recent research efforts in the broader polymer forms of color pigments, fluoride releasing beads, and
science field produced shape-memory plastics, which substances to increase the strength of the materials
find many biomedical applications.42 The first plastics might have a pronounced effect on the behavior of
that can be reformed into temporary, preprogrammed elastomers during stretching. As a rule, filler particles
shapes by illumination with ultraviolet light were de- in the polymer structure have a larger modulus than the
veloped in a joint project between German and US surrounding structure, and, consequently, they fail to
researchers. When exposed to ultraviolet light of a extend to the same amount as the remaining material.
different wavelength, the bent plastic wires return to That means that the ends of the fibrils in contact with
their original shapes. The mechanism involved relates the filler must be stretched more than the adjacent
to the grafting of photosensitive groups into the poly- nonfiller-connected polymer fibrils to counteract the
mer network; this acts as a molecular switch. fillers’ inability to stretch. Filler content might thus be
critical for the chain strain at the microscopic level,
Projected short-term future developments in because closely packed fillers induce greater stretching
archwires of the intervening polymer chains, which ultimately fail
earlier than their unbonded counterparts, reducing the
● Composite wires will be commercially available capacity of the material to withstand loads (Fig 5).52
during the next several years if the industry finds that Evidence supporting this mechanism showed greater
introducing them to the market will be profitable. relaxation rates for colored specimens, whereas fluo-
● Shape-memory plastics for orthodontic use might be ride-releasing elastomerics could not deliver force lev-
a viable alternative in the future. els comparable with those of conventional elastomerics
after a week of fixed strain.53,54
ELASTOMERIC MODULES AND CHAINS In the future, polymers with less reactivity will
Although self-ligating brackets can eliminate the become necessary to minimize water sorption, solubil-
need for elastomer modules by engaging the wire with ity, and associated degradation sequelae, which affect
a passive or an active mechanism, and nickel-titanium the mechanical properties of the material. Researchers
coil springs can replace elastomeric chains in retracting reported that polymers treated with compounds have
teeth, chain and elastic thread are the only options to decreased water solubility and are not prone to hydro-
close small diastemas in the anterior regions of arches. lytic degradation when tested in vitro.54 Although this
258 Eliades American Journal of Orthodontics and Dentofacial Orthopedics
February 2007
Fig 5. Schematic of effect of fillers (cubes) on tensile strength of filled and stretched elastomer in
which fibril has been outlined. Shorter fibrils, bonded to fillers (lower drawing), cannot extend to
same length as long ones because fillers are stiffer than matrix, and therefore adjacent fibrils
fracture. Unbonded ones (upper drawing) will probably survive longer, but tensile load is distributed
to fewer fibrils, and some cannot withstand load and ultimately break. This might have softening
effect on stretched material.
levels far below the recommended safe concentrations currently carry the ADA Seal of Acceptance. This
listed by various organizations such as the US Envi- research showed that 11 of the 12 sealants included in
ronmental Protection Agency.57 the study leached no detectable BPA, but 1 brand
The turmoil in the dental literature was initially leached BPA within the range of detection threshold of
provoked by a study published by a Spanish group of the experimental method (5 ppb). The relevant ADA
researchers, Olea et al,65 who reported elevated committee also examined blood samples from 40 den-
salivary levels of BPA in patients with dental seal- tists, 30 patients who had received sealants, and 10
ants. Their results confirmed the leaching of estro- controls. BPA was not found in any of those blood
genic monomers into the environment by Bis-GMA- samples, suggesting that, if BPA is leached from dental
based composites and sealants in concentrations at sealants, it is not detectable in blood tests.77-79
which biologic effects had been previously demon- In Europe, the Scientific Committee on Toxicity,
strated in in-vivo experimental models. However, the Ecotoxicity, and the Environment of the European
significance of the amount of BPA eluted from mate- Union’s directorate of Human Health and Consumer
rials depends on the actual biological effects induced in Protection also produced relevant documents. This
humans and not the elution per se.66 committee concluded that, although no carcinogenic,
The orthodontic concerns derive from the fact that mutagenic, or genotoxic effects have been documented
monomers identical to those used for sealants are used for BPA, its potential reproductive toxicity requires
in orthodontic polymeric adhesives, and plastic brack- further investigation.58
ets and other polycarbonate-made appliances might The industry has been responsive to these concerns,
also be sources of BPA.67-69 These studies demon- and at least 2 manufacturers are currently developing
strated increases in BPA elution from polycarbonate sealants without BPA-forming byproducts based on
brackets and adhesives with time in vitro. alternative monomers without benzoic aromatic rings.
The literature cited by Olea et al65 in support of These aromatic rings are part of the monomer systems
their statement indicated that 3 days of exposure to of adhesives and plastics. In adhesive technology,
levels of BPA (60-100 g per day) promoted cellular monomers with those rings are usually of high molec-
proliferation in rat uterus and vagina, yielding molec- ular weight and thereby provide stability and the
ular and morphologic alterations nearly identical to necessary consistency of the paste for handling pur-
those induced by estradiol. In addition, the authors poses. Nevertheless, these materials have lower degrees
claimed that some people might be sensitive to BPA, of cure because of the stiffness of the molecule. To
and thus the effects of low doses might not hold true for alleviate this effect, high molecular weight monomers
them, and other plastics might also expose humans to are mixed with low molecular weight ones, which are
additive risks.70 capable of polymerizing at much higher percentages.
It is surprising that the results from this research The latter monomers, however, are very reactive and
team were not confirmed by other independent labora- usually are found at higher proportions in immersion
tories. On the contrary, many others arrived at opposite media.80 Thus, exclusion of the aromatic ring-contain-
conclusions.71-74 The latter group of studies suggested ing monomer would result in some undesirable effects
that the results of Olea et al65 were due to the use of in product handling and potentially in the amount of
bulky sealants that were not polymerized properly.73,74 unpolymerized monomer released. Therefore, there is a
In addition, investigations showed that BPA release need for replacing the backbone monomer with an
from sealants was very low even when compared with alternative high-molecular weight one that does not
the threshold for long-term exposure, which is 0.05 mg contain benzoic rings and will be free of other adverse
per kilogram of body weight daily. Nathanson et al74 effects.
measured BPA released from sealants in vitro and
reported that this did not exceed 0.0001 g of BPA per Projected short-term future developments in
gram of sealant. Although this seems extremely small, orthodontic polymeric materials
BPA has estrogenic activity in vitro at concentrations as
low as 10⫺6 mol/L.75,76 ● Introduction of new monomers without the undesir-
The intense interest in the literature on this subject able potential effects of benzoic rings; modification
has provoked the publication of guidelines by various of manufacturing methods or synthesis of adhesives
organizations and legislative bodies. The American and plastic brackets to ensure that no BPA is released
Dental Association (ADA) released a statement, refer- during use, including aging.
ring to relevant experiments, that assessed the potential ● Large-scale in-vitro and animal studies focusing on
of BPA release by 12 brands of dental sealants that the effects of BPA released from dental and orth-
260 Eliades American Journal of Orthodontics and Dentofacial Orthopedics
February 2007
odontic materials on developmental and reproductive 13. Lucas MJ. Brazing of stainless steel. In: Olson DL, Siewert TA,
toxicity. Liu S, Edwards GL, editors. Welding, brazing, and soldering.
Materials Park, Ohio: ASM International; 1993. p. 911-5.
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Orthod J 1989;11:96-9.
Advancements in orthodontic materials have had an 15. Zinelis S, 〈nnousaki O, Eliades T, Makou M. Elemental com-
impact in orthodontic practice, with prominent effects position of bracket brazing materials. Angle Orthod 2004;74:
in mechanotherapy and biomechanics research.81,82 394-9.
16. Kinkard C. Focus: medical plant tour: metal injection molding
The search for efficient materials and convenient tech- smiles. Injection Molding Magazine. Available at: http://www.
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The author thanks William A. Brantley, Ohio State technique. J Mater Processing Technol 2003;143:397-402.
University, Columbus, Ohio; Claude Matasa, Ortho- 20. Eliades T, Gioka C, Zinelis S, Eliades T, Makou M. Plastic
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