Input Data

Project Name / Location In Amenas Notes Rich Feed 82oC

Equipment Name / Tag Number Train 1 Turbo-Expander 01-C141 110% Flow case
Date DATASHEET Datasheet 53.5oC suction case

Inlet Conditions Other information

Suction Pressure, Ps barg 15.5 From datasheet Universal Gas Constant, R 8314.5
Suction Temperature, Ts o
C 53.5 From datasheet Speed rpm 17660 From datasheet
Molecular Weight (MW) kg/kmol 17.82 From datasheet Polytropic head KJ/Kg 68.26 From datasheet
Cp / Cv, ks 1.316 From datasheet Polytropic efficiency % 84 From datasheet
Compressibility, Zs 0.969 From datasheet Power kW 6985 From datasheet
DPo across inlet flowmeter FIC1435 mbar 251.3 Back calculated

Calculated Gas Properties (suction) Gas Composition

Molecular Weight (MW) kg/kmol 17.82 Calculated Component mol%
Specific heat ratio, Cp / Cv, ks 1.272 Calculated Nitrogen 0.40
Compressibility, Zs 0.973 Calculated CO2 1.80
Mixture density, suction kg/m3 11.117 Calculated H2S 0.00
Mixture viscosity cP 0.012 Calculated Methane 89.58
Wobbe No. (15C; 101.325 kPa) MJ/SCM 50.17 Calculated Ethane 7.75
Calorific Value (15C; 101.325 kPa) MJ/SCM 39.35 Calculated Propane 0.46
i-Butane 0.01
Outlet Conditions n-Butane 0.01
Discharge Pressure, Pd barg 24.5 From datasheet i-Pentane 0.00
Discharge Temperature, Td o
C 91.7 From datasheet n-Pentane 0.00
Cp / Cv, kd (from datasheet) 1.305 From datasheet Total 100.00
Compressibility, Zd (from datasheet) 0.969 From datasheet
Calculation input data Calculation gas properties
Suction Pressure, Ps barg 15.5 Molecular weight 17.82
bara 16.5 Cp / Cv (ks)- datasheet 1.316
Suction Temperature, Ts o
C 53.5 Cp / Cv (ks)- Estimated 1.2719748825
o
K 326.5 Polytropic efficiency 84
Discharge Pressure, Pd barg 24.5
bara 25.5
Discharge Temperature, Td o
C 91.7
o
K 364.7

1) Calculate (n-1)/n, when Ps, Ts, Pd & Td are known inputs.

Compression eff- ((n-1) / n) 0.254
2) Calculate Cp / Cv (ks), when Ps, Ts, Pd, Td and Polytropic
Efficiency are known inputs. Estimated From datasheet % difference
Cp / Cv (ks) 1.271 1.272 1.316 -3.38

3) Calculate Polytropic Efficiency, %, when P s, Ts, Pd, Td and ks Datasheet Gas

From curves % difference
are known inputs. properties
Polytropic Efficiency % 84.1 94.5 84 0.15

4) Calculate discharge temperature, Td, when Ps, Ts, Pd, ks and Datasheet Gas
From datasheet % difference
Polytropic Efficiency are known inputs. properties
Discharge Temperature, Td o
K 364.8 369.8
Discharge Temperature, Td o
C 91.8 96.8 91.7 0.07

5) Calculate discharge pressure, Pd, when Ps, Ts, Td, ks and Datasheet Gas
From datasheet % difference
Polytropic Efficiency are known inputs. properties
Discharge Pressure, Pd bara 25.5 24.3 25.5 -0.06
Calculation input data
Suction Pressure, Ps bara 16.5
Suction Temperature, Ts o
K 326.5
Molecular Weight (MW) 17.82
Cp / Cv (ks)- datasheet 1.316
Cp / Cv (ks)- estimated 1.27197
Compressibility, zs- datasheet 0.969
Compressibility, zs- estimated 0.97333
Discharge Pressure, Pd bara 25.5
Polytropic Efficiency % 84.1249
Universal Gas Constant, R 8314.5
Polytropic Head N-m / kg 68.26

1) Calculate polytropic head when Ps, Ts, zs, MW, Using Datasheet From %
ks, Pd & Polytropic Efficiency are known inputs. Gas properties datasheet difference
Polytropic Head N-m / kg 66430 68423
Polytropic Head KJ/kg 66.4 68.4 68.26 -2.68
Polytropic Head kg-m / kg 6772 6975

2) Calculate polytropic head when Ps, Pd, Ts, Using Datasheet From %
Td, MW & ks are known inputs Gas properties datasheet difference
Polytropic Head N-m / kg 68254 67950
Polytropic Head KJ/kg 68.3 68.0 68.26 -0.01
Polytropic Head kg-m / kg 6958 6927
Calculation input data
DPo across inlet flowmeter mbar 251.3328
Molecular Weight 17.82
Suction Pressure, Ps bara 16.5
Compressibility, zs 0.969
Suction Temperature, Ts oK 326.5
Beta ratio, B 0.7
Cp / Cv, ks 0.969
Gas volumetric flow factor, N 0.126447
Pipe outside diameter, D mm 569.6
Thermal expansion factor, Fa 1
Calibrated flowmeter coefficient, Cf 0.81

Flow rate calculations

Suction Pressure, Ps kPaa 1650
DPo across inlet flowmeter kPa 25.13
Density at suction kg/m3 11.12
X 0.0150
Gas expansion factor, Y 0.9874
Velocity approach factor, E 1.1472
A 18443
Volumetric flow rate AM3/hr 27730
Mass flow kg/hr 308281.3
Mass flow tes/hr 308.3
Calculation input data
Mass flow rate kg/hr 308281
kg/ min 5138.02
Polytropic head N-m / kg 68254
Polytropic efficiency % 84.1249

From %
Calculation
datasheet difference
Power kW 6948 6985 -0.53
 C141 Compressor Map

90

80

70

60
Polytropic Head KJ/kg

50

40

30

20

10

0
5000 10000 15000 20000 25000 30000 35000 40000

12054 rpm Compressor15498

13776 rpm Flow rpm
ACMH 17220 rpm 18942 rpm 17660
Flow 12054 rpm 13776 rpm 15498 rpm 17220 rpm 18942 rpm 17660
11167 34.8
15000 33.9
20000 30.4
23333 25
12500 45.5
17000 44.6
23000 39.3
26667 32.1
14167 59
19667 57.1
26667 48.2
30000 42
15667 71.4
22000 69.6
26667 65.8
33333 51.8
17333 85.7
24167 83.9
30667 76.8
36667 62.5
27730.44 68.2538
PROPERTIES OF NATURAL GAS

TEMPERATURE IS (DEG F) 128.3 deg F 53.5

PRESSURE IS (psia) 239.25 psia 16.5

COMPONENT FLOWRATE COMPONENT GAS CRITICAL

kmol/hr MOLE % GRAVITY TEMP
DEG R
i yi*100 Gi Tci
N2 0.40 0.40 0.9672 227.3
CO2 1.80 1.80 1.5195 547.6
H2S 0.00 0.00 1.1765 672.4
METH 89.58 89.57 0.5539 343.04
ETH 7.75 7.75 1.0382 549.76
PROP 0.46 0.46 1.5225 665.68
I-BUT 0.01 0.01 2.0068 734.65
N-BUT 0.01 0.01 2.0068 765.32
I-PEN 0.00 0.00 2.4911 828.77
N-PEN 0.00 0.00 2.4911 845.4
100.00 100.00
TOTAL
MOLE
PERCENT

UNCORRECTED PARAMETERS

MIXTURE MOLECULAR WEIGHT

MIXTURE REDUCED TEMPERATURE Tr (DEG R)

MIXTURE REDUCED PRESSURE Pr (psia)

MIXTURE COMPRESSIBILITY Z

MIXTURE DENSITY rho (lb/ft3)

MIXTURE VISCOSITY u (cP)

NOTE- calculation of gross heating value gives an answer in BTU/SCF

defined at 15C and 101.325 kPa using the method given in
'Calorific Values and Relative Densities', Wrobel J and Wright P
deg C from Input Data cell C12

bara from Input Data cell C11

CRITICAL NET DRY GAS SPECIFIC HEAT

PRESSURE HEATING HEATING COEFFICIENTS
psia VALUE VALUE
Pci NHVi GHVDi Ai
493 0 0 6.391
1071 0 0 5.87
1306 588 637 7.16
667.8 909.1 1012.1 5.343
707.8 1617.8 1773.2 3.782
616.3 2316.1 2521.2 3.324
529.1 3001.1 3268.9 3.857
550.7 3010.4 3259.3 5.104
490.4 3698.3 4000.3 4.667
488.6 3707.5 4009.5 6.259

17.8222399729

1.6169208107 (UNCORRECTED)

0.3532943869 (UNCORRECTED)

0.9727886599 (UNCORRECTED)

0.6943799367 (UNCORRECTED)
0.012422937 (UNCORRECTED)
SPECIFIC HEAT COMPONENT COMPONENT COMPONENT COMPONENT
COEFFICIENTS GRAVITY Tc Pc NET HEATG
FACTOR FACTOR FACTOR FACTOR
Bi yi*Gi yi*Tci yi*Pci yi*NHVi
0.09017 0.003868645 0.909163633 1.971921123 0
0.00556 0.027349906 9.856405744 19.27722891 0
0.00183 0 0 0 0
0.006032 0.49613608 307.2657894 598.1579237 814.2937532
0.01647 0.080478045 42.61569057 54.86646134 125.4068397
0.02662 0.006957547 3.042035919 2.816378345 10.58415363
0.03593 0.000200672 0.073462062 0.052907884 0.300097996
0.03397 0.000180605 0.068876045 0.049561018 0.270925163
0.04417 0.00002491 0.008287369 0.004903804 0.036981521
0.04197 0 0 0 0
0.615196409 363.8397107 677.1972861 950.8927513

MIXTURE MIXTURE MIXTURE MIXTURE

GAS CRITICAL CRITICAL NET
GRAVITY TEMP PRESSURE HEATING
VALUE
GAS G Tc Pc NHV
deg R psia BTU/scf

PARAMETERS WHEN CORRECTED FOR NITROGEN AND SOUR GAS CONTENT

WICHERT-AZIZ CORRECTION FACTOR (CWA) =

MIXTURE CRITICAL TEMPERATURE Tc*(DEG R)=

MIXTURE CRITICAL PRESSURE Pc* (psia) =

MIXTURE REDUCED TEMPERATURE Tr* (DEG R)=

MIXTURE REDUCED PRESSURE Pr* (psia) =

MIXTURE COMPRESSIBILITY Z* =

MIXTURE DENSITY rho* (lb/ft3)

MIXTURE VISCOSITY u* (cP)

WOBBE NO. (MJ/SCM AT 15c AND 101.325 KPA)

CAL VAL (MJ/SCM AT 15 C AND 101.325 KPA)

 COMPONENT COMPONENT
DRY GAS H SPEC HT
FACTOR FACTOR
yi*GHVDi
0 0.027863027
0 0.164530483
0 0
906.5523129 7.964355057
137.4529659 1.044253483
11.52142314 0.086755905
0.326876925 0.002499362
0.293325267 0.002257879
0.0400014 0.00030651
0 0
1056.186906 0.521525171 0.410012162 1.271974882

MIXTURE MIXTURE MIXTURE MIXTURE

DRY GAS SPECIFIC SPECIFIC SPECIFIC
HEATING HEAT HEAT HEAT
VALUE RATIO
GHVD Cp Cv Cp/Cv
BTU/scf BTU/lb F BTU/lb F

AND SOUR GAS CONTENT

3.0339263788

360.8057843328 (CORRECTED)

671.5503854281 (CORRECTED)

1.6305170969 (CORRECTED)

0.3562651518 (CORRECTED)
0.9733313569 (CORRECTED)

0.6939927736 (CORRECTED) 11.12 kg/m3

0.0124228123 (CORRECTED)

50.17

39.35
 UNCORRECTED WORKINGS
588.3 --------------------
0.011122925 0.0111167232 (rho)1= 0.0589945307
0.0122557852
5.354238038
1.3291523924

--------- ---------
f(rho)1 l
--------- ----l----
2.70774914641E-09 l
 5.1995245165E-05 l
-0.0026335225 l
0.0953894845 l
5.35286268513E-05 l
-0.0953894845 l
--------- ----l----
-0.002527996 l
--------- ---------

(rho)1 - f(rho)1
-------
f'(rho)1

--------- ---------
f(rho)2 l
--------- ----l----
3.19489119106E-09 l
5.64790590202E-05 l
-0.0027828273 l
0.0980562113 l
5.81446527991E-05 l
-0.0953894845 l
--------- ----l----
-1.4735341178E-06 l
--------- ---------

(rho)2 - f(rho)2
-------
f'(rho)2

--------- ---------
f(rho)3 l
--------- ----l----
3.1951955141E-09 l
5.64817488567E-05 l
-0.0027829156 l
0.0980577679 l
5.81474219484E-05 l
-0.0953894845 l
--------- ----l----
2.00363118134E-10 l
--------- ---------

(rho)3 - f(rho)3
-------
f'(rho)3

--------- ---------
f(rho)4 l
--------- ----l----
3.19519547272E-09 l
5.64817484909E-05 l
-0.0027829156 l
0.0980577677 l
5.81474215719E-05 l
-0.0953894845 l
--------- ----l----
-2.7335844707E-14 l
--------- ---------

(rho)4 - f(rho)4
-------
f'(rho)4

--------- ---------
f(rho)5 l
--------- ----l----
3.19519547272E-09 l
5.64817484909E-05 l
-0.0027829156 l
0.0980577677 l
5.8147421572E-05 l
-0.0953894845 l
--------- ----l----
1.72807079318E-17 l
--------- ---------

(rho)5 - f(rho)5
-------
f'(rho)5
 CORRECTED WORKINGS *
--------------------
(rho)1=

--------- - - ---------
f'(rho)1 l l f(rho)1
--------- l l ---------
2.75389848453E-07 l l 2.70774914641E-09
 0.0026440711 l l 5.34895967668E-05
-0.0894833111 l l -0.0026059263
1.6169208107 l l 0.096191591
0.0027220366 l l 5.26396375345E-05
l l -0.096191591
--------- l l ---------
1.5328038827 l l -0.0024997943
--------- - - ---------

= 0.0606437932 (rho)2= (rho)1 -

--------- - - ---------
f'(rho)2 l l f(rho)2
--------- l l ---------
3.16097429353E-07 l l 3.18423751985E-09
0.0027939739 l l 5.80053214434E-05
-0.0919849239 l l -0.0027506023
1.6169208107 l l 0.0988257106
0.0028763574 l l 5.70835881003E-05
l l -0.096191591
--------- l l ---------
1.5306065342 l l -1.3905537E-06
--------- - - ---------

= 0.0606447559 (rho)3= (rho)2 -

--------- - - ---------
f'(rho)3 l l f(rho)3
--------- l l ---------
3.16122520183E-07 l l 3.18452119331E-09
0.0027940626 l l 5.80079051394E-05
-0.0919863841 l l -0.002750684
1.6169208107 l l 0.0988271779
0.0028764487 l l 5.70861307294E-05
l l -0.096191591
--------- l l ---------
1.530605254 l l 1.84110231961E-10
--------- - - ---------

= 0.0606447558 (rho)4= (rho)3 -

--------- - - ---------
f'(rho)4 l l f(rho)4
--------- l l ---------
3.16122516771E-07 l l 3.18452115575E-09
0.0027940626 l l 5.80079047973E-05
-0.0919863839 l l -0.0027506839
1.6169208107 l l 0.0988271777
0.0028764487 l l 5.70861303928E-05
l l -0.096191591
--------- l l ---------
1.5306052542 l l -2.4457569823E-14
--------- - - ---------

= 0.0606447558 (rho)5= (rho)4 -

--------- - - ---------
f'(rho)5 l l f(rho)5
--------- l l ---------
3.16122516772E-07 l l 3.18452115576E-09
0.0027940626 l l 5.80079047973E-05
-0.0919863839 l l -0.0027506839
1.6169208107 l l 0.0988271777
0.0028764487 l l 5.70861303928E-05
l l -0.096191591
--------- l l ---------
1.5306052542 l l 2.28528591678E-17
--------- - - ---------

= 0.0606447558 (rho)6= (rho)5 -

ECTED WORKINGS *

0.0589945307

--------- --------- -
l f'(rho)1 l
----l---- --------- l
l 2.75389848453E-07 l
 l 0.0027200622 l
l -0.0885443847 l
l 1.6305170969 l
l 0.0026768298 l
l l
----l---- --------- l
l 1.5473698795 l
--------- --------- -

f(rho)1 = 0.0606100425
-------
f'(rho)1

--------- --------- -
l f'(rho)2 l
----l---- --------- l
l 3.15218803944E-07 l
l 0.0028710748 l
l -0.0909690925 l
l 1.6305170969 l
l 0.0028254401 l
l l
----l---- --------- l
l 1.5452448344 l
--------- --------- -

f(rho)2 = 0.0606109424
-------
f'(rho)2

--------- --------- -
l f'(rho)3 l
----l---- --------- l
l 3.15242205293E-07 l
l 0.00287116 l
l -0.0909704432 l
l 1.6305170969 l
l 0.002825524 l
l l
----l---- --------- l
l 1.545243653 l
--------- --------- -

f(rho)3 = 0.0606109423
-------
f'(rho)3

--------- --------- -
l f'(rho)4 l
----l---- --------- l
l 3.15242202195E-07 l
l 0.00287116l
l -0.090970443l
l 1.6305170969 l
l 0.002825524l
l l
----l---- --------- l
l 1.5452436531 l
--------- --------- -

f(rho)4 = 0.0606109423
-------
f'(rho)4

--------- --------- -
l f'(rho)5 l
----l---- --------- l
l 3.15242202195E-07 l
l 0.00287116l
l -0.090970443l
l 1.6305170969 l
l 0.002825524l
l l
----l---- --------- l
l 1.5452436531 l
--------- --------- -

f(rho)5 = 0.0606109423
-------
f'(rho)5