Professional Documents
Culture Documents
BASRA, IRAQ
Web: www.enkon.com.tr
E-mail: enkon@enkon.com.tr
EXECUTIVE SUMMARY
Current Contract No. CN102170-NDT AND INTEGRITY INSPECTION WITH 2 TEAMS API
INSPECTION OF PRESSURE VESSELS AND PIPING. 3 TEAMS ADVANCED NDT INSPECTION OF
CORROSION MAPPING OF VESSELS, MFL OF STORAGE TANK BOTTOM, LRUT OF PIPING
Contract No. CN101816-NDT SERVICES-WORKING WITH ONE TEAM PERFORMING RT, PAUT,
MT,PT,HARDNESS AND SOIL TESTING ACTIVITIES. GCMC TPI SERVICES.
Contract No. CN101438-NDT SERVICES - WORKING WITH THREE TEAMS PERFORMING RT,
PAUT, MT,PT,HARDNESS AND SOIL TESTING ACTIVITIES
Contract No. CN101132-NDT SERVICES - WORKING WITH THREE TEAMS PERFORMING RT,
PAUT, MT,PT,HARDNESS AND SOIL TESTING ACTIVITIES
Contract No. CN100357-NDT SERVICES - WORKING WITH TWO TEAMS PERFORMING RT,UT,
MT,PT,HARDNESS TESTING.
SERVICE OFFERED OVERVIEW
Holiday Testing
Vacuum Box Leak Test
Blasting and Painting Inspection
Hydrogen Attack Evaluation
Welder Qualification Certification
Welding Procedure Specification
Post Weld Heat Treatment
Soil Moisture/Density Testing by Troxler (Nuclear method)
OTHER SERVICES OFFERED
QA/QC Inspection
GCMC services
Safety and Environment Inspection.
Electrical and Instrumentation Inspections.
Other Inspections
MANPOWER RECRUITMENT & SUPPLY
Welding Engineers
Welding Inspectors
Plant Inspectors
QA/QC Inspectors
NDT Technicians
Welders
Project Schedulers/Engineer
Cost Estimator
AUTHORIZED AGENT FOR TURKEY
PAUT 1 GE PHASOR XS
ENKON is performing the NDT and PWHT services as per the requirements of the Clients. The following strategies are
followed to improve the Quality of NDT services.
2. To have adequately qualified technicians as per Company’s Specification to perform the respective NDT
service.
3. To have adequate, suitable and calibrated equipment and instruments to perform the respective NDT service.
4. Time based audit on the work place of technicians by Company Level – III or Company authorized
representative to observe the procedure compliance and safety compliance while working of the
technicians.
5. Time based audit on document compliance for calibration certificates, equipment documents by Company
Level – III/authorized representative.
6. Time based audit on equipment condition and performance by company Level – III/ authorized
representative.
STEPS TO ENHANCE QUALITY OF WORKS
7. To ensure and encourage by the management with the work group to perform as a team.
8. To make awareness with the work team the pros and cons of the errors/negligence if any with the
working procedure.
9. To ensure by the management with the work group for good working atmosphere, adequate tools
and accessories are feed with.
10. To ensure by Site Supervisor, after the NDT services, the observations and information are properly
recorded in log books and reported.
11. Recording of re-work/negligence performed by each technician and analysis the cause for it and
rectify the same.
12. If the re-work /negligence continue repeatedly by an individual / group of technicians adequate
actions like re-training/memo/suspension may be taken accordingly.
STEPS TO ENHANCE QUALITY OF WORKS
13. To get updated information/revision from the Standards Institutions like ASME,
AWS, ASNT, API, EN, BS etc. and comply accordingly with the procedures.
14. To get latest development in the testing equipment technology and update working
systems accordingly.
15. To ensure by the management that NCR raised by audit are rectified and updated
with the systems.
COUNTRY MANAGER-IRAQ
HEALTH,SAFETY AND ENVIROMENT POLICY
machines
electricity
compressed gases and fluids
crane and forklift operation
fire
lifting and handling of materials
materials storage
operation of motor vehicles and accident reporting
welding and cutting
radiation safety
ENKON SAFETY PROGRAM
i. Already we have local Iraqi manpower for skilled and unskilled job and in future it is expected to
rise considerably.
ii. Our NDT services are skilled job and require internationally recognized training and qualification.
iii. We plan to find out academically well qualified manpower and train them to international level
either in Iraq by inviting expat trainers or taking the manpower to Istanbul, Turkey where we
have full-fledged training centre.
iv. We plan to engage local manpower 25% in the 1st year, 40% in the 2nd year and 50% in the 3rd
year in the area of technical, HSE both job specific and general, site co-ordination,
documentation etc.
v. Actively participating in local social welfare
vi. Our vision is to make sure of ENKON contribution in rebuilding Iraq and upgrading local
intelligence and skills.
ENKON STRATEGY ON LOCAL CONTENT
CONVENTIONAL
NDT
SURFACE INSPECTION
MATERIAL PROPERTY CHECK
1. VISUAL TESTING VOLUMNAR INSPECTION
1. HARDNESS TESTING
2. MAGNETIC PARTICLE TESTING 1. RADIOGRAPHY TESTING
2. POSITIVE MATERIAL ANALYSIS
3. PENETRANT TESTING 2. ULTRASONIC TESTING
3. SOIL DENSITY TEST
4. EDDY CURRENT TESTING
NDT METHODS
ADVANCED NDT
UT
1. TOFD
OTHER METHODS
RT 2. PAUT
1. MAGNETIC FLUX LEAKAGE
1. DIGITAL RADIOGRAPHY 3. CORROSION MAPPING
2. PULSED EDDY CURRENT
4. HYDROFORM
5. LRUT
PLANT INTEGRITY INSPECTION
SENTINELTM Model 1075 SCARPro source projector is used for industrial non-
destructive testing applications of gamma radiography with Selenium-
75. SCARPro can be used as a category I or II exposure device.
When used in SCAR mode (category I), the SCARPro allows radiography to be
performed in congested work areas with a minimal distance to the controlled
areas.
When used as a traditional projector (category II), standard SENTINELTM source
guide tubes and collimators allow the Selenium-75 source to be used for axial,
radial and panoramic exposures.
Model 1075 SCARPro is a dual mode radiographic exposure device for Small
Controlled Area Radiography and traditional projection radiography.
An interchangeable collimator with a 90o incremental adjustment enables safe
radiography in areas congested with workers.
SCAR PROJECTOR EQUIPMENT
RADIOGRAPH
ULTRASONIC TESTING
Waves are introduced into a material and travel in a straight line and at a
constant speed until they encounter a discontinuity. The interface causes
some of the wave energy to be reflected and the rest of it to be
transmitted. The amount of reflected vs. transmitted energy is detected and
provides information on the size of the reflector, & therefore the
discontinuity encountered.
MANUAL UT EQUIPMENT
MANUAL UT
ECHO PATTERN FOR INTERPRETATION
UT THICKNESS MEASUREMENT
PAUT HYDROFORM PROBE SCANNING
AUT PHASED ARRAY
The RMS2 is a high speed, high accuracy remote access ultrasonic corrosion mapping
system designed to evaluate the condition of assets as storage tanks, pipelines, pressure
vessels and other critical equipment, supporting efficient inspection programme that
support integrity management processes to ensure effective and safe operation.
The RMS2 ultrasonic scanner can give 100% coverage in a band up to 1000 mm wide,
significantly increasing Probability of Detection (POD) of defects and corrosion, enabling
engineers to determine the optimum repair strategy and improve remaining life
assessment (RLA) & risk based inspection (RBI) maintenance programs.
The RMS2 is extremely flexible with a range of scanning heads to suit different inspection
requirements.
RMS2 SCANNER
CORROSION MAPPING SCANNING
CORROSION MAPPING SCANNING
VESSEL ROLLED OUT VIEW/
SCAN LOCATION DIAGRAM
COMPOSITE C SCAN IMAGE DIAGRAM
LRUT-LONG RANGE UT
GWT-GUIDED WAVE UT
LRUT is traditionally used to detect corrosion, erosion and other defects in
pipework. An array of transducers is clamped around the pipe and
ultrasound is transmitted simultaneously along the pipe in both directions.
The technique’s principal advantage is that it provides 100% initial
screening coverage, and only requires local access to the pipe surface
where the transducer array is to be attached. The technique has the
ability to inspect inaccessible areas such as clamps and cased or buried
pipes. It works without the need to remove insulation or coating.
CONVENTIONAL UT & LRUT
LRUT PROBE/BELL HOLE TESTING
LRUT EQUIPMENT SET UP
LRUT PROBE
LRUT – SCAN SIGNAL ON BOTH SIDES OF
PROBE
MAGNETIC PARTICLE TESTING
NITON’s XRF alloy analyzers are portable hand-held devices that can
perform a chemical composition analysis on the material at any time in
merely seconds. XRF works by exposing the material to a flux of x-rays. The
atoms then absorb the energy and become temporarily excited and they
fluoresce, or emit x-ray. The x-rays emitted by the sample’s atoms possess
clearly defined energies that are unique to the elements present in the
sample. By measuring the intensity and energy, the XRF instrument can
provide qualitative and quantitative analysis. In other words, it can identify
the elements, measure the concentration of each and display them on the
unit.
POSITIVE MATERIAL IDENTIFICATION EQUIPMENT
PMI REPORT
EDDY CURRENT TESTING (ECT)
Strong magnet induces a magnetic field in the material. At areas where there is
corrosion or missing metal, a leakage field will arise. The output from the
detector can be electronically digitalized for automated inspection systems.
Leakage from storage tanks containing gas, oil or chemicals, or the influence
of the weather on the external surfaces of storage soils and tanks pose a very
hazardous situation. Material can also be affected by internal temperature
variations. Therefore the condition of tanks, and in particular the tank bottom, is
of outstanding importance.
Magnetic Flux Leakage (MFL) is a method of Non-Destructive Testing, which is
used to detect corrosion and pitting in steel structures, most commonly
pipelines and storage tanks.
MFL is a detection technique, which detects volumetrically changes. It is a very
suitable tool for detecting corroded spots in the plates.
MAGNETIC FLUX LEAKAGE (MFL) EQUIPMENT
MFL REPORT – COMBINED IMAGE
VISUAL INSPECTION
Post-weld heat treatment is most generally used for stress relief. The
purpose of stress relieving is to remove any internal or residual stresses that
may be present from the welding operation. Stress relief after welding may
be necessary in order to reduce the risk of brittle fracture, to avoid
subsequent distortion on machining, or to eradicate the risk of stress
corrosion.
POST-WELD HEAT TREATMENT (PWHT)
PWHT
TROXLER EQUIPMENT
TROXLER-SOIL TEST REPORT
GCMC SERVICES
Radiograph Interpretation
Status updating on line.
Management of NDT activities of construction contractors and NDT contractors.
Preparation of daily and weekly reports of NDT status.
Updating ROO with required suggestions if weld repair rate exceeds 5%.
Wetting contractor NDT procedures.
Witnessing Welder qualification test and welding procedure qualification
records test.
Certifying completion Dossiers.
EXAMPLE OF NDT DAILY STATUS
LIST OF ROO APPROVED PROCEDURES
Company procedure for personnel qualification and certification for NDT
Radiography Testing, RTFI
Radiation Safety Assurance Instructions.
Ultrasonic Testing – Manual, PAUT, TOFD, CORROSION MAPPING, HYDROFORM, LRUT
Magnetic Particle Testing.
MAGNETIC FLUX LEAKAGE TEST FOR TANK BOTTOM PLATES
Penetrant Testing.
Hardness Testing.
Positive Material Testing.
Post Weld Heat Treatment.
Soil Testing
VISUAL TESTING
WELDING INSPECTION
API PROCEDURES FOR PRESSURE VESSEL, STORAGE TANK AND PIPING INSPECTION
VACUUM BOX LEAKAGE TEST
ENKON CODE BANK
ENKON storage facility is approved by IRSRA Iraq and authorised to carry out
Radiography by Isotopes, Export and Import of isotopes from and to Iraq, transporting and
handling of isotopes in Iraq.
ROO has approved our Radiation safety procedure and conducted frequent site audits
and document audits and found no any major discrepancies.
ENKON is very much safety conscious to it’s personnel as well as public in the working
environment.
The working area is well barricaded as per national and international norms.
Ensures all radiation safety instruments are properly used, monitor its performance,
calibrated in time.
All ENKON personnel are informed to stop the ENKON’s work on site if the ongoing work is
considered to be unsafe.
Equipment are service maintained in a schedule.