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APQP RESPONSIBILITY MATRIX

Part Name : Category :


Part No. : Model :
CATEGORIES FOR APQP

Cat. Name Description


A Extremly new part with no prior experience.
Similar part which has been produced so far required from existing customer/different customer/Same part which has been
B
produced so far but with minor deviation from other customer.
C ECN / PCN from customer end & R.M. Change

D Supplier change

E Similar part with production location change

F New installation or major change in machines / equipment.

Phases Category
Sr.No. Description
Name A B C D E F
Drawing and RFQ (request for quotation) shall be received from customer and is
1.1 recorded in Enquiry Register.

Feasibility study shall be done including man, machine, material, method, measurement
1.2 and management point of views and shall be shared with customer.

Pre B.O.M. shall be prepared & costing shall be reviewed and quotation shall be sent to
1.3
e Programme )

customer as per Component cost sheet. Also interact with customer for approval and
release of PO.

1.4 APQP time plan preparation.


1st Phase ( Plan & Define The Programme )

1.5 Make micro tool development olan as per APQP timing plan

Necessary budget for any new process incorporation, tooling facility, infrastructure,
1.6 machinery or gauge testing facility shall be made, if required.

Training shall be conducted of existing manpower for new product requirments & tests
1.7 of new product as per requirment.

1.8 Make a Cross-functional team (CFT) and define CFT Leader .


`

1.9 TGR / TGW and lesson learned sheet shall be refered


`

Special characteristics, wherever specified by the customer shall be considered and


1.10 listed.

Technical Review shall be done with Vendor and Customer to clarify the technical
1.11 requirements.
APQP RESPONSIBILITY MATRIX

CATEGORIES FOR APQP

Category
Phases
Sr.No. Description
Name
A B C D E F

Tooling/Gauges design/drawing shall be made and raw material for the same shall be
2.1 arranged if required. And after development, shall be calibrated.

2.2 Gauge design shall be approved from customer or gauge design arrange from customer.
( Poduct Design &
Development )

For sub-contracted item / component/BOP, interact with purchase head and identify sub-
2.3 contractor.
Phase -II

For sub-contracted item / component/BOP, interact with Purchase Head and identify
2.4 sub-contractor.

BOM shall be reviewed & raw material & BOP shall be organised as per grade and
3.1 specifications in drawing.

Approved Supplier List shall be refered for Identification and approval of suppliers for
3.2 any RM or BOP part if required.

3.3 Process flow diagram (PFD) shall be prepared.


Development)

3.4 PFMEA shall be prepared as per Procedure for FMEA.


II
(Process Design & Development)

Sample trial run (T0) shall be conducted and inspection results shall be noted down. In
3.5 case of any issues, suitable actions in form of PDCA shall be initiated to resolve non
Phase-III

confirmances.

3.6 Packing Standard shall be reviewed and finalized.

3.7 Work instruction,M/C checksheet (if required) shall be reviewed and finalized.

3.8 Layout inspection shall be performed and recorded.

3.9 Manpower planning and training (if required) shall be arranged.

Prelaunch Control Plan shall be made. In case of Prototype parts required by customer
3.10 Prototype Control Plan shall be made & then after approval of Prototype parts Prelaunch
Control Plan shall be made.
APQP RESPONSIBILITY MATRIX

CATEGORIES FOR APQP

Category
Phases
Sr.No. Description
Name
B C D E F

4.1 Tool validation shall be done as per design.


( Product & Process Varification)

4.2 Gauge calibration shall be done after manufacturing

Sample Trial (T1) shall be conducted (10 pcs or as per customer requirement) and
inspection results for each trials shall be noted down as per prelaunch control plan. In
4.3 case of any issues, suitable actions in form of PDCA shall be initiated to resolve non
Phase - IV

confirmances.

4.4 Sample of T1 trial shall be submitted to customer with IPP Tag

Process audit shall be conducted & capability process study (Cpk) shall be performed
4.5 after evry trial run for any critical/special/major or customer specified dimensions.
Aceptance criteria shall be Cpk ≥ 1.33

Feedback from customer for T1 samples shall be done. If any corrections required,
4.6 conduct sample trial T2 and follow sample trial T1 close with corrections if any.

4.7 Prepare PPAP lot and shall be submitted to customer for approval with IPP tag.

Feedback analysis shall be done and corrective actions shall be taken (if required) in
5.1 form of PDCA.
orretive
(Feedback and Corretive

Update list for Things Gone Right (TGR) / Things Gone Wrong(TGW) during
5.2 development.
Phase -V

Production control plan shall be made. Also Reviewed once in a Year or after
Action)

5.3 Customer/Inhouse Complaints.

5.4 Part submission warrant (PSW) shall be signed off from Customer

Initial Supply Control (ISC) shall be started after confirmation at customer end, as per
5.5 prelaunch control plan.
Stat mass production after declaration of Start of production (SOP) at customer end, as
5.6 per production control plan.

Name : MKT TR QA
Abbreviations :
Description : Marketing Tool Room Quality Assurance

Prepared By : Checked By :
PREPARED BY: APPROVED BY:
Doc. No:- CPC/ENGG/F/01
Rev. No. : 00
ONSIBILITY MATRIX Eff. Date:- 12/2/2017
Page No. :- 01 of 03

Customer :
Date :
LEGENDS

Mark Description
Activity to be done.

Blank Activity not required.

Prime Resp. Deptt.

Supporting Deptt.

Responsible Department
REMARKS
MKT ENGG TR QA PROD PUR
`
Doc. No:- CPC/ENGG/F/01
Rev. No. : 0
ONSIBILITY MATRIX Eff. Date:- 12/2/2017
Page No. :- 01 of 03

Responsible Department
REMARKS
MKT ENGG TR QA PROD PUR
Doc. No:- CPC/ENGG/F/01
Rev. No. : 0
ONSIBILITY MATRIX Eff. Date:- 12/2/2017
Page No. :- 01 of 03

Responsible Department
REMARKS
MKT ENGG TR QA PROD PUR
PROD PUR ENGG
Engineering /
Production Purchase
NPD
Approved By :
APPROVED BY: ISSUED BY:
APQP
Category : CUSTOMER EVENTS
Part Name : Sample Submission:
Part Number : Pilot Lot Submission:
Customer : PPAP:
Review Freq. : SOP:
Top management Approval:
Project Lead Time Details
Target Time Started on Completed on Actual Lead Time

S.No. Description Deptt. Target Date Start Date

Phase - 1 ( Plan & Define Program )

Drawing and RFQ (request for quotation) shall be received


1.1 MKT Head
from customer and is recorded in Enquiry Register.

Feasibility study shall be done including man, machine,


1.2 material, method, measurement and management point of ENGG Head
views and shall be shared with customer.
Feasibility study shall be done including man, machine,
1.2 material, method, measurement and management point of ENGG Head
views and shall be shared with customer.

Pre B.O.M. shall be prepared & costing shall be reviewed


and quotation shall be sent to customer as per Component
1.3 ENGG Head
cost sheet. Also interact with customer for approval and
release of PO.

1.4 APQP time plan preparation. ENGG Head

1.5 Make micro tool development olan as per APQP timing plan ENGG Head

Necessary budget for any new process incorporation, tooling


1.6 facility, infrastructure, machinery or gauge testing facility ENGG Head
shall be made, if required.

Training shall be conducted of existing manpower for new


1.7 product requirments & tests of new product as per MKT Head
requirment.

Make a Cross-functional team (CFT) and define CFT


1.8 ENGG Head
Leader .

1.9 TGR / TGW and lesson learned sheet shall be refered ENGG Head
Special characteristics, wherever specified by the customer
1.10 ENGG Head
shall be considered and listed.

Technical Review shall be done with Vendor and Customer to


1.11 ENGG Head
clarify the technical requirements.

Phase -II ( Poduct Design & Development )

Tooling/Gauges design/drawing shall be made and raw


2.1 material for the same shall be arranged if required. And after ENGG Head
development, shall be calibrated.
APQP

S.No. Description Deptt. Target Date Start Date

Gauge design shall be approved from customer or gauge


2.2 ENGG Head
design arrange from customer.

For sub-contracted item / component/BOP, interact with


2.3 ENGG Head
purchase head and identify sub-contractor.

For sub-contracted item / component/BOP, interact with


2.4 PUR Head
Purchase Head and identify sub-contractor.

Phase - III ( Process Design & Development )

BOM shall be reviewed & raw material & BOP shall be


3.1 PUR Head
organised as per grade and specifications in drawing.

Approved Supplier List shall be refered for Identification


3.2 and approval of suppliers for any RM or BOP part if PUR Head
required.

3.3 Process flow diagram (PFD) shall be prepared. ENGG Head


3.3 Process flow diagram (PFD) shall be prepared. ENGG Head

3.4 PFMEA shall be prepared as per Procedure for FMEA. ENGG Head

Sample trial run (T0) shall be conducted and inspection


results shall be noted down. In case of any issues, suitable
3.5 ENGG Head
actions in form of PDCA shall be initiated to resolve non
confirmances.

3.6 Packing Standard shall be reviewed and finalized. ENGG Head

Work instruction,M/C checksheet (if required) shall be


3.7 QA Head
reviewed and finalized.

3.8 Layout inspection shall be performed and recorded. QA Head

Manpower planning and training (if required) shall be


3.9 QA Head
arranged.

Prelaunch Control Plan shall be made. In case of Prototype


parts required by customer Prototype Control Plan shall be
3.10 ENGG Head
made & then after approval of Prototype parts Prelaunch
Control Plan shall be made.
parts required by customer Prototype Control Plan shall be
3.10 ENGG Head
made & then after approval of Prototype parts Prelaunch
Control Plan shall be made.

Phase - IV ( Product & Process Validation )

4.1 Tool validation shall be done as per design. ENGG Head

4.2 Gauge calibration shall be done after manufacturing ENGG Head


APQP

S.No. Description Deptt. Target Date Start Date

Sample Trial (T1) shall be conducted (10 pcs or as per


customer requirement) and inspection results for each trials
4.3 shall be noted down as per prelaunch control plan. In case of ENGG Head
any issues, suitable actions in form of PDCA shall be
initiated to resolve non confirmances.

Sample of T1 trial shall be submitted to customer with IPP


4.4 ENGG Head
Tag

Process audit shall be conducted & capability process study


(Cpk) shall be performed after evry trial run for any
4.5 ENGG Head
critical/special/major or customer specified dimensions.
Aceptance criteria shall be Cpk ≥ 1.33

Feedback from customer for T1 samples shall be done. If any


4.6 corrections required, conduct sample trial T2 and follow ENGG Head
sample trial T1 close with corrections if any.

Prepare PPAP lot and shall be submitted to customer for


4.7 ENGG Head
approval with IPP tag.
Phase - V ( Feedback Assessment & Corrective action )

Feedback analysis shall be done and corrective actions shall


5.1 ENGG Head
be taken (if required) in form of PDCA.

Update list for Things Gone Right (TGR) / Things Gone


5.2 ENGG Head
Wrong(TGW) during development.

Production control plan shall be made. Also Reviewed once


5.3 ENGG Head
in a Year or after Customer/Inhouse Complaints.

Part submission warrant (PSW) shall be signed off from


5.4 ENGG Head
Customer

Initial Supply Control (ISC) shall be started after


5.5 ENGG Head
confirmation at customer end, as per prelaunch control plan.

Stat mass production after declaration of Start of production


5.6 ENGG Head
(SOP) at customer end, as per production control plan.

CFT LEADER (PLANT HEAD)

Verification
Verification
TOP MANAEGEMENT

Review Status :- OK on track Delay can be achieved Off track action req
Signature
If any activities is postpnd / prepo

S.No. Detail of activity / reason for delay / resc

Prepared By :
QP Micro Timing Plan
Name Sign. Details

PROJECT TEAM

Delay (if
any)

MONTH- MONTH- MONTH- MONTH-


End Date Status Week Week Week Week
W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4

Plan

Actual

Plan
Actual

Plan

Actual

Plan

Actual

Plan

Actual

Plan

Actual

Plan

Actual

Plan

Actual

Plan

Actual
Plan

Actual

Plan

Actual

Plan

Actual
QP Micro Timing Plan
MONTH- MONTH- MONTH- MONTH-
End Date Status Week Week Week Week
W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4
Plan
Actual
Plan
Actual
Plan
Actual

Plan

Actual

Plan

Actual

Plan
Actual

Plan

Actual

Plan

Actual

Plan

Actual

Plan

Actual

Plan

Actual

Plan

Actual

Plan
Actual

Plan

Actual

Plan

Actual
QP Micro Timing Plan
MONTH- MONTH- MONTH- MONTH-
End Date Status Week Week Week Week
W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4 W1 W2 W3 W4

Plan

Actual

Plan
Actual

Plan

Actual

Plan

Actual

Plan
Actual
Plan

Actual

Plan

Actual

Plan
Actual

Plan

Actual

Plan

Actual

Plan

Actual

EAD)
T

n req.
Legends Plan

prepond & delay write comments

/ rescheduling etc. Signature

Approved By : Issued By :
Doc. NO.:- CPC/ENGG/F/06
Rev. NO:- 00
Eff. Date:- 02/12/2017
Page No. :- 01 of 03

Details of change :

MONTH- MONTH-
Week Week
W1 W2 W3 W4 W1 W3 W4 W4
Doc. NO.:- CPC/ENGG/F/06
Rev. NO:- 00
Eff. Date:- 02/12/2017
Page No. :- 02 of 03

MONTH- MONTH-
Week No Week
W1 W2 W3 W4 W1 W3 W4 W4
Doc. NO.:- CPC/ENGG/F/06
Rev. NO:- 00
Eff. Date:- 02/12/2017
Page No. :- 03 of 03

MONTH- MONTH-
Week No Week
W1 W2 W3 W4 W1 W3 W4 W4
Actual

Project complete Dt.

Issued By :
ENQUIRY REGISTER

Date
Date of Lead Time for
Sl. No. Customer Contact Person Part Name Part No. Volume Quotation
Enquiry Development Maturity
Submission
UPDATED BY : VERIFIED BY :

APPROVED BY : ISSUED BY :
Doc. No.: CPC/ENGG/F/02
REV. NO. :-00
EFF. DATE:- 02.12.2017
Page No. : 01 of 01

Remarks
VERIFIED BY :

ISSUED BY :
Doc. No:- CPC/GEN/F/01

Cross-functional team Rev. No.- 00


Rev Date. :- 02/12/2017
Page No. :- 01 of 01

Sr. No. Leader Name Designation Process Name Remarks

Sr. No. Member Name Designation Process Name Remarks

PREPARED BY:- APPROVED BY:- ISSUED BY:-


Doc. No.:- CPC/ENGG/F/03
Rev. No:- 00
List of Special Characteristics Rev.Date:- 02/12/2017
Page No. :- 01 of 01
PART NAME:- PART NO:-

DATE:- MODEL: CUSTOMER:

Identified by Specification Category


Sr. No. Characteristics Process Name Control Method Inspection Frequency Instrument Name Range (mm) Least Count (mm)
(Customer/CPC) (mm) (SC/CC)

SC- Significant Characteristics, CC- Critical Characteristics


Doc. No. : CPC/ENGG/F/04
REV NO. :- 00

Feasibility Study 02/12/2017


EFT. DATE :-

PAGE NO. :
01 of 01
Customer Name: Part Name :
Date: Part no. : Model :

FEASIBILITY CONSIDERATION : Our Product quality planning team has considered the following questions, not
intended to be all - inclusive in performing a feasibility evaluation. The drawing and /or specifications provided have been
used a basis for analyzing the ability to meet all specified requirements. All "NO" answers are supported with attached
comments identifying our concerns and/or Proposed changes to enable us to meet the specified requirements.

S. No. CONSIDERATION Qty. Yes No

1 Number of Manpower required / Any new manpower req. ?


Man
2 Does manpower / Staff required any special skill / training ?

3 Is the availability of M/C adequate ?


Machine
4 Is the capacity of M/C adequate ?

6 Is the R.M. available in market / inhouse ?

7 Is the R.M. Grade available as specified in drawing ?

Material Is the tolerance specified in drawing is justified?

Special Characteristics if any?

If the R.M. Grade Not available as specified in drawing, in that


8
case is the Equivalent grade availabe ?
9 Is the existing method sufficient for producing the part ?
Method
Does any special method needs to be acquired for producing part
10
?
11 Measurement Does the measuring instruments available as per drawing ?

12 Management Is the project fruitful or Not ?

Project is feasible as specified with no revisions.


Final Project feasible as specified with recommended changes.
Conclusion Recommended changes (if any) ...........…………………………………..
………………………….........................................................................

S.No. Name Designation Signature Remarks


1
2
3
4
5
6
Prepared By: Approved By: Issued By:
COMPONENT COST SHEET

Part Name : Dwg. No. : Customer :


Part No. : Model : Date :
RAW MATERIAL COST
GROSS WT. RM COST
NET WT.(kg)/ SCRAP
S. NO. PART NAME BLANK SIZE SPEC. (kg)/ (INR/ kg or
Length
Length mtr) WT.(kg)

NET RAW MATERIAL COST (A)


PROCESS COST
S. NO. PART NAME PROCESS DESCRIPTION MACHINE PROCESS RATE (INR) Tool Cost

1 0

NET PROCESS COST (B)


BOP COST
S. NO. PART NAME PART NO. SPEC. COST/ UNIT

NET BOP COST (C)


SUM (D) = (A + B + C)
OTHERS
ICC 2.00%
REJECTON 5.0%
FREIGHT 10.0%
OVERHEADS
PROFIT
TOTAL COMPONENT COST (INR)
PROVISION FOR YOY
GRAND TOTAL
Total Tool Cost:-
Prepared By : Approved By : Is
Doc. No. CPC/MRK/F/01
Rev. No. 00
Eff. Date 02.12.2017
Page No. 01 of 01
Customer :
Date :

SCRAP
QTY. NET MAT'L COST(INR)
COST

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

UNIT OF
COST(INR)
MEASUREMENT

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

COST/ UNIT QTY. COST(INR)


0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Issued By:
PROJECT BUDGET
CUSTOMER RAW MATERIAL GRADE
PART NAME RAW MATERIAL SIZE
PART NO. MATERIAL GROSS WT.
MODEL NAME NET WT.
VOLUME LEAD TIME

PRODUCTION
S.No. PROCESS NAME OPERATOR LEVEL PRODUCTION QTY. MACHINE AVAILABILITY

TOOL ROOM
S.No. PROCESS NAME TOOLING STATUS COST TARGET

QUALITY
GAUGES /
S.No. PROCESS NAME STATUS COST TARGET
INSTRUMENT
S.NO. CFT TEAM DEPARTMENT SIGNATURE

Prepared By: Approved By:


Doc. No. CPC/MRK/F/02
Rev. No. 00
Eff. Date:- 12/2/2017
Page No. 01 of 01
RIAL GRADE
RIAL SIZE
T.

COST TARGET REMARKS

REMARKS

REMARKS
Issued By:
TECHNICAL REVIEW SHEET

ENQUIRY REF :
CUSTOMER :
OEM :
END USE :
INDUSTRY :

SL NO. ITEMS UNIT CUSTOMER REQUIREMENT

1 TYPE OF Raw Material


2.0 SPECIFICATION REFERENCE
2.1 CUSTOMER DRAWING
3 DIMENSIONS
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.14
3.15
4 CHEMICAL COMPOSITION
4.1 C%
4.2 SI %
4.3 Mn %
4.4 P%
4.5 S%
4.6 N%
4.7 Al %
4.8 B%
5 SURFACE FINISH

6.0 MECHANICAL PROPERTIES


6.1 UTS
6.2 YS
6.3 ELONGATION
6.4 Hardness
6.5 Cupping
7.0 WELD TESTS REQUIRED
8.0 SPECIAL CHARACTERISTICS

9.0 OTHER REQUIREMENTS


9.1 PACKING
9.2 STATUTORY & REGULATORY
9.3 EMS REQUIREMENT
9.4 TEST CERTIFICATE
9.5 ANY OTHER
9.6 ORDER QUANTITY

Prepared By:- Approved By:-


Doc. No.:- CPC/ENGG/F/05
Rev. No.:- 00
TECHNICAL REVIEW SHEET
Eff. Date:- 12/2/2017
Page No.:- 01 of 01
SERIAL NO.
DATE
PART NO , IF ANY
PART NAME
MODEL
MATCHING
CUSTOMER
CITIZEN OFFER STATUS
REMARKS
YES / NO
SIGNATURE SIGNATURE OF CUSTOMER
CITIZEN REPRESENTATIVE
( IF SOFT COPY RECEIVED, NO
SIGNATURE NEEDED )
Approved By:- Issued By:-
Doc. No. CPC/PROD/F/01
Rev. No. 00
CAPACITY CHECK FORMAT Eff. Date 12/2/2017
Page No. 01 of 01
CUSTOMER NAME

PART NO.

PART NAME DATE

CURRENT PLANT CAPACITY UTILIZATION


DATA
PROCESS PRESENT COND'N
EQUIPMENT

Prodcution Qty/Month

Prodcution Qty/Month

capacity/Month( Nos)
Extra Production qty
UTILIZATION %

Production capacity

qty/month with YHA


Revised Production
Working Hours/Shit
Utilised Capacity %

available/month(%)
Judgement

Balance available

Balance Capacity
Average Working

required for YHA


Total Production

for others (Nos)


AGE
No of Machines

capacity/ Month
Process Name

Capacity/Hour

for MSL (Nos)


Desciption of

Model/Month
Days/ Month
No of Dies/Tool/

Model(Nos)
Production

Day (Nos)
Equipment

Capacity%
Operating Shift
Exclusive

Common
OK

Balance
including other
Mould

(Nos)
S/N.

customer
Overall
NG
MSL
1 2 3 C/m

1 o #DIV/0! #DIV/0! #DIV/0! #DIV/0! 900 o o 0 0 0 0 #DIV/0!

2 o #DIV/0! #DIV/0! #DIV/0! #DIV/0! 272 o 0 0 0 0 #DIV/0!

3 o #DIV/0! #DIV/0! #DIV/0! #DIV/0! 272 o 0 0 0 0 #DIV/0!

4 o #DIV/0! #DIV/0! #DIV/0! #DIV/0! 272 o 0 0 0 0 #DIV/0!

5 o #DIV/0! #DIV/0! #DIV/0! #DIV/0! 272 o 0 0 0 0 #DIV/0!

6 o #DIV/0! #DIV/0! #DIV/0! #DIV/0! 227 o o 0 0 0 0 #DIV/0!

Prepared By:- Approved By:- Issued By:-


Doc. No. CPC/ENGG/F/07

List of Gauges/Instruments& Development/Procurement Rev. No. 00


plan Eff. Date 12/2/2017
Page No. 01 of 01

Name of customer:- Part Name/No.

Date:-
Product
Source
Sr. Name of the Characteri Required
Range Least Count Process Name (In-House/
No. Gauge/Instrument -stics to be Qty.
Supplier)
Inspected

For Gauges
1. Designing (In House/Supplier) Date:- 12/30/1899
Gauge Name No.of Days required Respon- Supplier Name Target date Start date Completion
sibility (if out date
sourced)

2. Manufacturing (In House/Supplier) Date:- 12/30/1899


Gauge Name Gauge no. NO. of days Supplier Name Target date Start date Completion date
Req. Responsibility (if out sourced)

For Instruments
Date:- Date:- 12/30/1899
Instrument Name No.of Days required Responsibility Supplier Name Target date Date of Order Receiving Date

Prepared By:- Approved By:- Issued By:-

Prepared ByDesign Engg. Approved ByDesign and Development HOD


Doc.No.- CPC/ENGG/F/08
Rev.No.- 00
List of Raw Material/B.O.P./Sub Contractor Items/Job work & Procurement Plan Eff. Date- 12/2/2017
Page No. 01 of 01
Date:-

PART NO:- PART NAME:-

Target Date for


No.of days Avilable with existing Target Date to
Raw Material / Child part Child part's Avilable Selection of Supplier Selection Actual date to
Sr. No. Grade Size required for supplier / New supplier place the Material Receiving date
Name/Process Name Drawing No.(If any) (Y/N) Supplier Date & Name place the order
procurement required order

Prepared By:- Approved By:- Issued By:-


Doc. No. CPC/PUR/F/01
Rev. No. 00
Approved Supplier List Effective Date 02.12.2017
Page No. 01 of 01
SUPPLIER BASIS OF QMS STATUS
S.No. SUPPLIER NAME CONTACT PERSON ADDRESS PHONE NO. / email SCOPE OF SUPPLY
CODE APPROVAL ISO/TS/NABL

Prepared By: Approved By: Issued By:


Doc. No.
Rev. No.
PROCESS FLOW DIAGRAM Effective Date
Page No.

PART NAME : Rev.No. Drawing No.

Part No. Date


Inspectio Operatio Operation Storage Transporta
n n with tion
Process
Process name inspection Product charecterstics Process charecterstics
No.

10

20

30

40

50

60

70

80

90

100

110

120
130

Prepared By:- Approved By:- Issued By:-


CPC/ENGG/F/09
00
02.12.2017
01 of 01

Machine Name/Source
Approved By:- Issued By:-
Doc. No. CPC/ENGG/F/13
Rev. No. 00
MSA & SPC PLAN & STUDY
Eff. Date 02.12.17
Page No. 01 of 01
Sr.
Instrument Name Code No. Process Name Parameter Planned Date Appraisers Name Actual Date Results
No.
Doc. No. CPC/QA/F/06
Rev. No. 00
GAUGE REPEATABILITY & REPRODUCABILITY STUDY / MSA Effective Date 02.12.2017
Page No. 01 of 02
Part Name Part Number Upper Control Limit Performed By:
Gauge / Equipment Name Gauge/Equip. No. Lower Control Limit Date :
Gauge / Equip. Least Count Characteristics Tolerance

DATA COLLECTION RESULTS / EVALUATION

No of Trials / Parts 1 2 3 4 5 6 7 8 9 10 Average


1 #DIV/0! Repeatability ( Equipment Variation)
0.00000
Appraiser -1

2 #DIV/0! EV = R double bar * K1


3 #DIV/0! Reproducability ( Appraiser Variation)
#DIV/0!
Avg. Xa #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! AV = Ö{(X diff * K2)²-(EV²/nr)}
A Range Ra 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.0000 Repeatability & Reproducability (R&R)
P #DIV/0!
No of Trials / Parts 1 2 3 4 5 6 7 8 9 10 R & R = Ö(EV² + AV²)
P 1 #DIV/0! Part Variation ( PV )
Appraiser - 2

R #DIV/0!
2 #DIV/0! Pv = Rp X K3
A
3 #DIV/0! Total Varaiation ( TV )
I #DIV/0!
Average Xb #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! TV = Ö(R&R² + PV²)
S
E Range Rb 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.0000 % Equipment Variation ( EV )
#DIV/0!
R No of Trials / Parts 1 2 3 4 5 6 7 8 9 10 % EV = ( EV / TV ) *100
1 #DIV/0! % Appraiser Variation ( AV )
Appraiser - 3

#DIV/0!
2 #DIV/0! % AV = ( AV / TV ) *100
3 #DIV/0! % Repeatability & Reproducability (R&R)
#DIV/0!
Average Xc #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! % R & R = ( R & R / TV ) *100
Range Rc 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.0000 % Part Variation ( PV )
#DIV/0!
% PV = ( PV / TV ) * 100
X D.Bar= #DIV/0! No. of Distinct Data Categories
Part Average #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!
Rp = #DIV/0! ndc = 1.41 (PV / GRR)
R D.bar= {(Ra+Rb+Rc)} /3 0.0000 UCLr = R D.bar X D4 0.0000 UCLx = {X D.bar + (A2 * R)} #DIV/0! Repeatability & Reproducability (R&R)
14.84
X Diff ={ Max X - Min X } #DIV/0! LCLr = R D.bar X D3 0 LCLx = {X D.bar - (A2 * R)} #DIV/0! w.r.t Total Tolerance
Trials / Appraisers A2 D3 D4 K1 K2 K3 n= r=
3 Trials 3 Appraisers 1.023 0 2.58 0.5908 0.5231 0.3146 Number of Parts Number of Trials
Analysis of Results :

Condition 1 : % GRR < 10 Acceptable Results


10 < % GRR < 30 Conditionally acceptable (if % GRR w.r.t Total tolerance is less)
% GRR > 30 Not acceptable
Condition 2 : The number of out of control points in Average chart should be more than 50 % to ensure part-to-part variation Results
#DIV/0! #DIV/0!

Condition 3 : No out of control points in the Range Chart Results


No out of control points
Condition 4 : The number of distinct data categories (ndc) should be greater than or equal to 5 Results
Accepted
Conclusion & Remarks :
Doc. No. CPC/QA/F/06
Rev. No. 00
GAUGE REPEATABILITY & REPRODUCABILITY STUDY / MSA Effective Date 02.12.2017
Page No. 02 of 02

CONTROL CHART FOR GAUGE R & R STUDY -- FOR VARIABLES


AVERAGE CHART RANGE CHART

APPRAISER - 1 APPRAISER - 1

12.000 1.000
0.900
10.000 0.800
8.000 0.700
0.600
Row 14 Row 15
6.000 0.500
0.400
4.000 0.300
2.000 0.200
0.100
0.000 0.000
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10

APPRAISER - 2
APPRAISER - 2

12.000 1.000
0.900
10.000 0.800
8.000 0.700
0.600
6.000 Row 20 0.500 Row 21

0.400
4.000 0.300
2.000 0.200
0.100
0.000 0.000
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10

APPRAISER - 3 APPRAISER - 3

12.000 1.000
0.900
10.000 0.800
8.000 0.700
0.600
Row 26 Row 27
6.000 0.500
0.400
4.000 0.300
2.000 0.200
0.100
0.000 0.000
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10

Prepared By Approved By
PREPARED BY: APPROVED BY: ISSUED BY:
STATISTICAL PROCESS CONTROL STUDY
PART NAME : INSTRUMENT : L.COUNT : SUPPLIER :
PART NO. : SPECIFICATION MACHINE : CUSTOMER:

SAMPLE SIZE : OPERATION : NO.OF DECIMALS: DATE:


DATA COLLECTION: -
SNO. 1 2 3 4 5 6 7 8 9 10 U.T.L. 54.300 SAMPLE
1 1
2 2
3 L.T.L. 55.7000 3
4 4
5 5

XLARGE 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 Xmax. = 0.0000 NO.OF NON CONFORMING PA
XSMALL 0.0000 0.0000 0.0000 369.7000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 Xmin. = 0.0000
RANGE 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 R - BAR = 0.00000 NO. OF PARTS ABOVE U.T.L.
AVG. #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! X - BAR = #DIV/0! NO. OF PARTS BELOW L.T.L.
Process Width ( P ) = 0.0000 Specification Width(S) = 1.400100 Index (K)={2 x (D-XBAR)/S} = #DIV/0! INTERVAL

Design Centre ( D ) = 55.0000 Interval = 0.000000 Selecting no. of classes = 5 0.0000


Starting Point = 0.0000 No. of readings = 0 Shift Of 'X-BAR' from 'D' = #DIV/0! 0.0000
HISTOGRAM 12.0000 X-CHART 0.0000
1 A
V
10.0000
G
. 0.0000
0.9
8.0000 0.0000
0.8
6.0000
0.0000

0.7 4.0000
0.0000

2.0000
0.0000
0.6
0.0000
0.0000
0.5 1 2 3 4 5 6 7 8 9 10
0.0000

0.4 1.0
R- CHART 0.0000
0.9
0.0000
0.3 0.8

0.7 R U.C.L.XBAR
A
0.2 0.6 N
G
0.5 E
0.4
0.3 0.8
0.7 R
A
0.2 0.6 N
0.5
G
E
L.C.L.XBAR
0.4
0.1
0.3
U.C.L.RBAR

0
0.2
L.C.L.RBAR
0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.1
0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0 Std.Dev."s"
1 2 3 4 5 6 7 8 9 10
Cp=(S/6s)
Cpk={1-K}xPp)
CONCLUSION : - #DIV/0!
Performed By:
Prepared By: Approved By;
PREPARED BY: APPROVED BY: ISSUED BY:
Doc. No:- CPC/QA/F/07
Rev. No. : 00
Eff. Date:- 12/2/2017
Page No. :- 01 of 01

D2 A2 D4
1.123 2.560 3.270
1.128 1.880 3.270
1.693 1.020 2.570
2.059 0.730 2.230
2.326 0.590 2.110

NO.OF NON CONFORMING PART = 0 NOS.

NO. OF PARTS ABOVE U.T.L. = 0 NOS.


NO. OF PARTS BELOW L.T.L. = 0 NOS.
INTERVAL FREQ. CU. FREQ.

0.0000 0 0
0.0000 0 0
0.0000 0 0
0.0000 0 0
0.0000 0 0
0.0000 0 0
0.0000 0 0
0.0000 0 0
0.0000 0 0
0.0000 0 0
0.0000 0 0
0.0000 0 0
U.C.L.XBAR = #DIV/0!
L.C.L.XBAR = #DIV/0!
U.C.L.RBAR = 0
L.C.L.RBAR = 0
Std.Dev."s" = #DIV/0!
Cp=(S/6s) = #DIV/0!
Cpk={1-K}xPp) = #DIV/0!
Performed By:
Approved By;
ISSUED BY:
Doc. No:- CPC/PD/F/01
Rev. No. : 00
Packing Standard Eff. Date:- 12/2/2017
Page No. :- 01 of 01
SUPPLIER NAME: VEND.CODE ISSUED BY:
CUSTOMER NAME: DATE: AUTHORIZED BY:

2) CARTON BOX

WEIGHT PRIMARY PKG.


ANTI-
BOX SIZE QTY/ BOX/BIN NO. LAYERS / CORROSION
PART NO. PART NAME
L X B X H GROSS NET BOX MATERIAL TYPE QTY OF BIN
Sl MEASURES:
BAGS
No.

1
2
3
4
5
6
7
8
9
10

FINAL PACKAGING PRIMARY PACKAGING

Packing & Dispatch Comment and Approval Quality Comment and Approval

Note:
1 Kindly inform the contact person and e-mail ID of your company for further discussions related to packaging.
2 Every Bin/ Box should carry the identification tag.
3 Vendor Name & Vendor code should be printed on the Bin.
4 Bin/Box weight should not be more than 16 Kg. with material.

Prepared By: Approved By:


Prepared By: Approved By: Issued By:
Doc. No. CPC/QA/F/08
Rev. No. 00
Layout Inspection Report Eff, Date 02.12.2017
Page No. 01 of 01
PART NAME: PART NO. CUSTOMER : DATE:

LOT SIZE: SAMPLE SIZE:

SR. PARAMETE SPECIFICATION INSP. ACTUAL DIMENSIONS


REMARK
NO. R METHOD
1 2 3 4 5
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
REMARKS ACCEPTED REWORKED

INSPECTED BY
DEVIATED REJECTED

APPROVED BY
Prepared By: Approved By: Issued By:
Doc. No. CPC/ENGG/F/34
TRAINING PLAN & RECORD SHEET
Rev. No. 00
PART NAME: CUSTOMER NAME: Eff. Date 02.12.17
PART NO.: DATE: Page No. 01 of 01
Sr.N
Training Name Process Name Topic of the Training Planned Date Planned Time Venue Trainer Name SIGN.
o.

Effectiveness of the training


Sr. Topic of the Verification of the training
Date of training Time of the training Trainee
No. training Before
1 2 3 4 5 After training
training

1 Not satisfied 3 Satisfied 5 Excellent


2 Partially Satisfied 4 Good Sheet Maintained by
Prepared By: Approved By: Issued By:
Doc. No.
Rev. No.
PROCESS CONTROL PLAN Effective Date
Page No.
Control Plan Number Page : Key Contact Name Date ( Orgi ) : Date ( Rev ) :

Control Plan Category Key Contact Phone Customer Engg. Approval / Date
Prototype Pre-Launch Production
Part Number Rev. No. & Date Supplier / Plant Approval / Date Customer Quality Approval / Date :

Part Name / Description Customer Information : Drawing No.

Model Name:- Customer : Issue Level :

Core team Members

Pa
Characteristics Methods
rt
Process Name / Machine,
/ Special Evaluation /
Operation Device, Jig, Product / Process Sample Reaction Plan
Pr Char. Class.
description Tools For Mfg. No. Product Process
Specification / Tolerance
Measurement
Size
Sample Freq. Control Method
oc Technique
#

Confidential 06/29/2018 Page 1


Doc. No.
Rev. No.
PROCESS CONTROL PLAN Effective Date
Page No.
Control Plan Number Page : Key Contact Name Date ( Orgi ) : Date ( Rev ) :

Control Plan Category Key Contact Phone Customer Engg. Approval / Date
Prototype Pre-Launch Production
Part Number Rev. No. & Date Supplier / Plant Approval / Date Customer Quality Approval / Date :

Part Name / Description Customer Information : Drawing No.

Model Name:- Customer : Issue Level :

Core team Members

Pa
Characteristics Methods
rt
Process Name / Machine,
/ Special Evaluation /
Operation Device, Jig, Product / Process Sample Reaction Plan
Pr Char. Class.
description Tools For Mfg. No. Product Process
Specification / Tolerance
Measurement
Size
Sample Freq. Control Method
oc Technique
#

Prepared By:- Approved By:- Issued By:-

Confidential 06/29/2018 Page 2


CPC/ENGG/F/14
00
02.12.2017
01 of 01
Date ( Rev ) :

Corrective Action

Confidential 06/29/2018 Page 3


CPC/ENGG/F/14
00
02.12.2017
01 of 01
Date ( Rev ) :

Corrective Action

Confidential 06/29/2018 Page 4


Doc. No. : CPC/ENGG/F/15
Rev. No. : 00
Part Submission Warrant Eff. Date : 02/12/2017
Page No. : 01 0f 01
Part Name Cust. Part Number

Shown on Drawing No Org. Part Number

Engineering Change Level Dated

Additional Engineering Changes Dated


Safety and / or
Govermment Regulation Yes ● No Purchase Order No Weight (Kg )

Checking Aid No Checking Aid Engineering Change Level Dated

ORGANIZATION MANUFACTURING INFORMATION

Supplier Name & Supplier/Vendor Code Customer Name / Division

Street Address Buyer / Buyer Code

City Region Postal Code Country Application

MATERIALS REPORTING
Has customer required Substances of Concern Information been reported ? Yes ● No N/A

Submitted by IMDS or other customer format:

Are polymeric parts identified with appropriate-ISO marking codes ? Yes No N/A

REASON FOR SUBMISSION (Check at least one)

Initial Submission Change to Optional Construction or Material

Engineering Change(s) Supplier or Material Source Change

Tooling ; Transfer . Replacement . Refurbishment or additional Change in Part Processing

Correction of Discrepancy Parts Produced at Additional Location

Tooling Inactive > than 1 year Other - please specity

REQUESTED SUBMISSION LEVEL (Check one)

Level 1 - Warrant only ( and for designated appearance items . an Appearance Approval Report ) submitted to customer .

Level 2 - Warrant with product samples and limited supporting data submitted to customer.

Level 3 - Warrant with product samples and complete supporting data submitted to customer .

Level 4 - Warrant and other requirements as defind by customer .

Level 5 - Warrant with product samples and complete supporting data reviewed at supplier's manufacturing location

SUBMISSION RESULTS

The results for ✘ Dimensional measurements ✘ Material & functional tests Appearance critenia ✘ Statical process package

These results meet all drawing and specification requirements Yes No ( If NO - Explanation Required )

Mold / Cavity / Production Process

DECLARATION

I affirm that the samples represented by this warrant are representative of our parts which were made by a process that meets all
Production Part Approval Process Manual 4 th Edition Requirements I further affirm that these samples were produced at the production
rate .......... pc/ hours. I also certify that documented evidence of such compliance is on file and available for review. I have noted
any deviations from this declaration below .

EXPLANATION / COMMENTS :

Is each Customer Tool property tagged and numbered ? Yes No

OrganistionAuthorized Signature Date


Print Name Phone No Fax No

FOR CUSTOMER USE ONLY ( IF APPLICABLE )

Part Warrant Disposition: Approved Rejected Other

Customer Signature Date


Print Name Customer Tracking Number (optional)

Prepared By : Approved By: Issued By :


Doc. No. : CPC/ENGG/F/15
Rev. No. : 00
Eff. Date : 02/12/2017
Page No. : 01 0f 01

Statical process package

ements I further affirm that these samples were produced at the production
By: Issued By :
Doc. No. CPC/ENGG/F/16

PRODUCTION VALIDATION Rev. No. 00


(Product Made from Production Tool) Eff. Date 12/2/2017
Page No. 01 of 01

Name of customer:- Part Name/No:-

INPUT
REQUIRED SPECIFICATION
1
(DRAWING NO.)
CUSTOMER SPECIFIC
2
REQUIREMENTS

3 TARGET PRODUCTIVITY

4 TARGET COST

5 TARGET Cpk

OUT-PUT
OBSERVED SPECIFICATIONS
1
(Ref Inspection Report No.)
FULLFILMENT OF THE CUSTOMER
2
SPECIFIC REQUIREMENTS

3 ACTUAL PRODUCTIVITY

4 ACTUAL COST

5 ACTUAL Cpk

Action Plan In case of Non Complaince of InPut Requirements

Prepared By : Approved By: Issued By :


Doc. No. CPC/ENGG/F/18
Rev. No. 00
List of Tools/Fixtures/Dies & Development/Procurement plan Eff. Date 12/2/2017
Page No. 01 of 01

Name of customer:- Part Name/No.:-

Date:-
Sr.
No.
Process Name Tool/Fix/Dies Required Qty Tool Identification Source (In House/ Supplier) Remarks

For Tools/Dies/Fixtures
1. Designing (In House/Supplier) Date:-
Sr. No.of Days Supplier Name
Tool/Fix/Die Name Responsibility Target date Start date Completion date
No. required (if out sourced)

2. Manufacturing (In House/Supplier) Date:-


Sr. Tool/Fix/Die No.of Days Responsibility Supplier Name Target date Start date Completion Trail date (Ref.
No. Name required (if out sourced) date Annex 13)

Prepared By : Approved By: Issued By :

Perpared ByDesign Engg. Approved ByDesign and Development HOD


Doc. No. CPC/ENGG/F/19
Rev. No. 00
List of National/International/Customer's Stds & Procurement Plan Eff. Date 12/2/2017
Page No. 01 of 01

DATE:-
NAME OF CUSTOMER :- PART NAME & NO.:-

Avilability Target Date Supplier


Name of Target Date for Target Date Actual date to Receiving
Sr. Ref. Number of Latest Responisib-le for Selection Selection Remarks
National/International Procurement (In to place the place the date of the
No. & Date revision person of Supplier Date & (if any)
Standards case of N) order order Std
(Y/N) Name

Prepared By : Approved By: Issued By :

Prepared ByDesign Engg. Approved ByDesign and Develpoment HOD


Doc. No. CPC/ENGG/F/20

PDCA Rev. No.


Eff, Date
00
02.12.2017
Page No. 01 of 01

PART NAME :- PART NO. :- CUSTOMER :-

MODEL :- DATE :- PDCA No. :-

1. PLAN 2. DO
Problem Discription: Countermeasure:

Root Cause Analysis:


3. CHECK
WHY 1
ACTUAL EFFECTIVENESS
RESPONSIBIL TARGET
ITY DATE DATE 1st Lot 2nd lot 3rd lot
WHY 2

WHY 3

WHY 4

4. ACT
WHY 5

Root Cause
PREPARED BY: APPROVED BY: ISSUED BY:
Part Name:
Part number:-
Things Gone Right (TGR)
Date Defect / Problem
Date Defect / Problem
Things Gone Wrong (TGW
Date Defect / Problem
PREPARED BY:-
Things Gone Ri
(TGW)

ght (TGR)
Defect / Problem
Defect / Problem
Wrong (TGW)
Defect / Problem
Things Gone Right (TGR) & T
(TGW)/Lesson Lear

Action Taken
Action Taken
Action Taken
APPROVED By :-
Right (TGR) & Things Gone W
W)/Lesson Learned Sheet
Customer Name:
Model No. (If any):

Target Date
Target Date
Target Date
Doc. No.

gs Gone Wrong Rev. No.

d Sheet Effective Date

Page No.

me:
any):

Implementation on Status
Implementation on
date OK/NG
Implementation on Status
date OK/NG
ISSUED BY:-
CPC/QA/F/01

00

02.12.2017

01 of 01

Remarks
Remarks
Remarks
Doc. No. CPC/QA/F/09
TOOL/GAUGE Rev. No. 00
CALIBRATION/VALIDATION REPORT Effective Date 02.12.2017
Page No. 01 of 01
Tool Description: Product Name:
Tool No: Drg. No:
Operation: Date:
Status Sign. Sup.
Tool Specifications Observations (Ok/Not ok) (Tool Room)
Remarks

Decision
Product Specifications Observations Status Sign. Sup.
Min. Max. (Ok/Not ok) (Tool Room)
Remarks

Decision
Countermeasure (If required): Responsibility Target Date:

Final Decision:
Approval
Prepared By: Approved By: Issued By:
MICRO TOOL DEVELOPMENT
PART NAME:- SAMPLE SUBMISSION:- PROJECT TEAM

PART NO.:- PILOT LOT:- DEPTT. NAME SIGN.

CUSTOMER:- PPAP:- ENGINEERING:-

START DATE:- SOP:- PRODUCTION:-

END DATE:- QUALITY:-

S. No.
TOOL NAME

ACTIVITY Feb-17
1 2 3 4
BLANKING Design of tool PLAN
ACTUAL
Material Proc. PLAN
ACTUAL
1 Pre. M/C PLAN
ACTUAL
Final M/C PLAN
ACTUAL
Heat Treat. PLAN
ACTUAL
Assly PLAN
ACTUAL
trial PLAN
ACTUAL
ACTIVITY Feb-17
1 2 3 4
PUNCHING Design of tool PLAN
ACTUAL
Material Proc. PLAN
ACTUAL
Pre. M/C PLAN
2 ACTUAL
Final M/C PLAN
ACTUAL
PREPARED BY. APPROVED BY.
2

Heat Treat. PLAN


ACTUAL
Assly PLAN
ACTUAL
trial PLAN
ACTUAL
ACTIVITY Feb-17

1 2 3 4
ASSY. Trial PLAN
ACTUAL
3 Modification if Req. PLAN
ACTUAL
T1 PLAN
ACTUAL
Inspection PLAN
ACTUAL

REVIEW FREQUENCY:- ACTION TAKEN:-


REVIEWED BY ENGG. HEAD:-
RESION OF DELAY IF ANY:-

Prepared By: Approved By:

PREPARED BY. APPROVED BY.


Doc. No. CPC/ENGG/F/27

DEVELOPMENT PLAN Rev. No.


Effective Date
Page No.
0
02.12.2017

PROJECT TEAM DETAIL OF CHANGES:- DATE:-

SIGN.

DATE
7/1/2017
Feb-17 Mar-17
4 1 2 3 4

Feb-17 Mar-17
4 1 2 3 4

PREPARED BY. APPROVED BY.


Feb-17 Mar-17

4 1 2 3 4

REMARKS:-

Approved By: Issued By:

PREPARED BY. APPROVED BY.


CITIZEN PRESS COMPONENTS
IPP TAG (WIP)
EXTREMLY NEW PART DATE………………………

SIMILAR PART WITH


MINOR DEVIATION PART NAME…………………………………………………………….

ECN/PCN OR R.M.
CHANGE OPER. DONE……………………………………………………………

SUPPLIER CHANGE FOR


CHILD PARTS NEXT OPER. DUE…………………………………………………….

PRODUCTION LOCATION
CHANGE QTY…………………………………………………………………………

NEW OR CHANGE IN M/C


OR EQUIPMENT NO. OF BINS/TROLLEY……………………………………………

CPC/ENGG/F/12,Rev 00,02.12.17 Signature & Date


PREPARED BY: APPROVED BY: ISSUED BY:
CITIZEN PRESS COMPONENTS
ISC TAG
DATE……………………
CUSTOMER NAME………………………………………………….
EXTREMLY NEW PART PART NAME…………………………………………………………….
SIMILAR PART WITH
MINOR DEVIATION PART NO…..……………………………………………………………
ECN/PCN OR R.M.
CHANGE ISC PERIOD…………………………………………………………...
SUPPLIER CHANGE FOR
CHILD PARTS START FROM EXTENDED
PRODUCTION LOCATION
CHANGE START DATE…………………………………………………………..
NEW OR CHANGE IN M/C
OR EQUIPMENT OPER. DONE…………………………………………………………..
NEXT OPER. DUE……………………………………………….…..
CPC/ENGG/F/28,Rev 00,02.12.17 Signature & Date
PREPARED BY: APPROVED BY: ISSUED BY:
MASTER LIST OF OPERATION STANDARD
CONTROL OP.
S.NO. ITEM NAME DRAWING NO. CUSTOMER OPERATION NAME
NO. NO.
PREPARED BY: APPROVED BY: ISSUED BY:
Doc No.:- CPC/ENGG/F/17
Rev. No.:- 00
Eff. Date :- 02-12-2017
Page No. 01 of 01

ISSUE NO.

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