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Functions and Protection of distribution systems

characteristics Compact NS circuit breakers


from 630 up to 3200 A

Compact circuit breakers


E45151

Number of poles
Control manual toggle direct
or extended rotary handle
electric
Type of circuit breaker
Connections fixed front connection
rear connection
withdrawable (on chassis) front connection
rear connection
Electrical characteristics as per IEC 60947-2 and EN 60947-2
Rated current (A) In 50 °C
65 °C
Rated insulation voltage (V) Ui
Rated impulse withstand voltage (kV) Uimp
Rated operational voltage (V) Ue AC 50/60 Hz
Compact NS800H DC
Type of circuit breaker
Ultimate breaking capacity (kA rms) lcu AC 220/240 V
50/60 Hz 380/415 V
440 V
500/525 V
E45178

660/690 V
DC 250 V
500 V
Service breaking capacity (kA rms) lcs Value or % Icu75%
Short-time withstand current (kA rms) lcw 0.5 s
V AC 50/60 Hz 1s
Suitability for isolation
Utilisation category
Endurance (C-O cycles) mechanical
electric 440 V In/2
In
690 V In/2
In
Compact NS2000H
Pollution degree
Electrical characteristics as per Nema AB1
Breaking capacity (kA) 240 V
480 V
600 V
Protection and measurements
Interchangeable control units
Overload protection long time Ir (In x …)
Short-circuit protection short time Isd (Ir x …)
instantaneous Ii (In x …)
Earth-fault protection lg (In x …)
Residual current protection IΔn
Zone selective interlocking ZSI
Protection of the fourth pole
Current measurements
Additional indication and control auxiliaries
Indication contacts
Voltage releases MX shunt release
MN undervoltage release
Remote communication by bus
Device-status indication
Device remote operation (1)
Transmission of settings
Indication and identification of protection devices and alarms
Transmission of measured current values
Installation
Accessories terminal extensions and spreaders
terminal shields and phase barriers
escutcheons
Dimensions fixed devices, front connections (mm) 3P
WxHxD 4P
Weight fixed devices, front connections (kg) 3P
4P
Source changeover system (see section on source changeover systems)
Manual, remote-controlled and automatic source changeover systems

(1) NS1600b to NS3200, only for opening

20 Compact NS Schneider Electric


NS630b NS800 NS1000 NS1250 NS1600 NS1600b NS2000 NS2500 NS3200
3, 4 3, 4 3, 4
c c c
c c -
c c -
N H L N H N H
c c c c c c c
c c c c c - -
c c c c - -
c c c c - -

630 800 1000 1250 1600 1600 2000 2500 3200


630 800 1000 (L: 950) 1090 1160 1600 2000 2500 3200
750 750 750
8 8 8
690 690 690
500 500 500
N H L N H N H
50 70 150 50 70 85 125
50 70 150 50 70 70 85
50 65 130 50 65 65 85
40 50 100 40 50 65 -
30 42 25 30 42 65 -
- - - - - - -
- - - - - - -
50% 100% 75% 50% 65 kA 75%
25 25 10 25 25 30 30
17 17 7 17 17 21 21
c c c
B B A B B B B
10000 10000 6000
6000 5000 5000 3000
5000 4000 2000 2000
4000 3000 2000 2000
2000 2000 1000 1000
III III III
N H L N H N H
50 70 150 50 70 85 125
42 65 100 42 65 65 85
30 42 25 30 42 50 -

Micrologic 2.0 Micrologic 5.0 Micrologic 2.0 A Micrologic 5.0 A Micrologic 6.0 A Micrologic 7.0 A
c c c c c c
- c - c c c
c c c c c c
- - - - c -
- - - - - c
- - c c c c
c c c c c c
- - c c c c

c c
c c
c c

c c c c c c
c c c c c c
- - c c c c
- - c c c c
- - c c c c

c -
c -
c c
327 x 210 x 147 350 x 420 x 160
327 x 280 x 147 350 x 535 x 160
14 24
18 36

21 Compact NS Schneider Electric


Functions and Protection of distribution systems
characteristics Micrologic control units
for Compact NS630b to 3200

Micrologic 2.0 and 5.0 control units protect Protection settings


power circuits. Micrologic 5.0 offers time Protection thresholds and delays are set using the adjustment dials.
Setting accuracy may be enhanced by limiting the setting range using a different
discrimination for short-circuits as well. long-time rating plug.
Overload protection
True rms long-time protection.
Thermal memory: thermal image before and after tripping.
E46026A

Micrologic 5.0 Short-circuit protection


Short-time (rms) and instantaneous protection.
Selection of I2t type (ON or OFF) for short-time delay.
Neutral protection
On three-pole circuit breakers, neutral protection is not possible.
On four-pole circuit breakers, neutral protection may be set using a three-position
switch: neutral unprotected (4P 3d), neutral protection at 0.5 In (4P 3d + N/2) or
neutral protection at In (4P 4d).

long time
2
Ir tr alarm
1 .7
.8
.9 (s) 4
8
12 5
.6 .95 2 16
.5 .98 1 20
.4 1 .5 24
x In @ 6 Ir

short time instantaneous


Isd tsd Ii
3 3
4
5 (s) .4 .4 .3 3
4
5 4
2.5 6 .3 .2 2.5 6
2 8 .2 .1 2 8
1.5 10 .1 2
0 1.5 10
x Ir on I t off x In
setting delay

1 long-time current setting and tripping delay


2 overload signal (LED)
3 short-time pick-up and tripping delay
4 instantaneous pick-up
5 fixing screw for long-time rating plug
6 test connector

Note.
Micrologic control units that do not include measurement
functions are equipped with a transparent lead-seal cover as
standard.

28 Compact NS Schneider Electric


Protections Micrologic 2.0
Long time t

E46022
Current setting (A) Ir = In x … 0.4 0.5 0.6 0.7 0.8 0.9 0.95 0.98 1 Ir
Tripping between 1.05 and 1.20 Ir other ranges or disable by changing rating plug
Time delay (s) t r at 1.5 x Ir 12.5 25 50 100 200 300 400 500 600
accuracy 0 to -20% t r at 6 x Ir 0.5 1 2 4 8 12 16 20 24
tr
t r at 7.2 x Ir 0.34 0.69 1.38 2.7 5.5 8.3 11 13.8 16.6
Thermal memory 20 minutes before and after tripping
Instantaneous Im
Pick-up (A) Isd = Ir x … 1.5 2 2.5 3 4 5 6 8 10
accuracy ± 10% 0 I
Time delay fixed: 20 ms
Protections Micrologic 5.0
Long time t

E46023A
Ir
Current setting (A) Ir = In x … 0.4 0.5 0.6 0.7 0.8 0.9 0.95 0.98 1
Tripping between 1.05 and 1.20 Ir other ranges or disable by changing rating plug
Time delay (s) t r at 1.5 x Ir 12.5 25 50 100 200 300 400 500 600 tr
accuracy 0 to -20% t r at 6 x Ir 0.5 1 2 4 8 12 16 20 24
Isd
t r at 7.2 x Ir 0.34 0.69 1.38 2.7 5.5 8.3 11 13.8 16.6
Thermal memory 20 minutes before and after tripping tsd
Short time Ii
Pick-up (A) Isd = Ir x … 1.5 2 2.5 3 4 5 6 8 10
accuracy ± 10% 0 I
Time delay (ms) at 10 x Ir settings I2t Off 0 0.1 0.2 0.3 0.4
I2t On 0.1 0.2 0.3 0.4
t sd (max resettable time) 20 80 140 230 350
t sd (max break time) 80 140 200 320 500
Instantaneous
Pick-up (A) Ii = In x … 2 3 4 6 8 10 12 15 off
accuracy ± 10%

29 Compact NS Schneider Electric


Functions and Protection of distribution systems
characteristics Micrologic A control units
for Compact NS630b to 3200 (cont.)

Micrologic A control units protect power Protection settings


circuits. They also offer measurements, Protection thresholds and delays are set using the adjustment dials.
The selected values are momentarily displayed on the screen, in amperes and in
display, communication and current seconds.
maximeters. Version 6 provides earth-fault Setting accuracy may be enhanced by limiting the setting range using a different
protection, version 7 provides earth- long-time rating plug.
leakage protection. Overload protection
True rms long-time protection.
Thermal memory: thermal image before and after tripping.
E46028A

Micrologic 6.0 A Short-circuit protection


Short-time (rms) and instantaneous protection.
9
Selection of I2t type (ON or OFF) for short-time delay.
10 Earth-fault protection
Residual or source ground return earth fault protection.
Ir= tr= tsd= tg= t= MAX Selection of I2t type (ON or OFF) for delay.
Isd=
Ii= s Residual earth-leakage protection (Vigi).
Ig= kA Operation without an external power supply.
I n= 11
d Protected against nuisance tripping.
k DC-component withstand class A up to 10 A.
Neutral protection
On three-pole circuit breakers, neutral protection is not possible.
On four-pole circuit breakers, neutral protection may be set using a three-position
switch: neutral unprotected (4P 3d), neutral protection at 0.5 In (4P 3d + N/2),
100 %
neutral protection at In (4P 4d).
Zone selective interlocking (ZSI)
12
A ZSI terminal block may be used to interconnect a number of control units to
40 % provide total discrimination for short-time and earth-fault protection, without a delay
before tripping.
13

"Ammeter" measurements
Micrologic A control units measure the true (rms) value of currents.
menu
A digital LCD screen continuously displays the most heavily loaded phase (Imax) or
displays the I1, I2, I3, IN, Ig,IΔn, stored-current (maximeter) and setting values by
long time 2 successively pressing the navigation button.
Ir tr alarm
.7
.8
.9 (s) 4
8
12 The optional external power supply makes it possible to display currents < 20% In.
1 .6 .95 2 16
7
.5 .98 1 20
.4 1 .5 24
x In @ 6 Ir

short time instantaneous


Communication option
Isd
4
tsd
(s) .4 .4 .3
Ii
4
In conjunction with the COM communication option, the control unit transmits the
3 2.5
3 5
6 .3 .2 2.5
3 5 4 following:
6
2 8 .2 .1 2 8 c settings
1.5 10 .1 2
0 1.5 10
x Ir on I t off x In c all “ammeter” measurements
setting delay
test
6 c tripping causes
Ig tg
5 D
E
F (s) .4 .4 .3 c maximeter reset.
C G .3 .2 8
B H .2 .1
A J .1 2
0
on I t off
ground fault

1 long-time current setting and tripping delay


2 overload signal (LED)
3 short-time pick-up and tripping delay
4 instantaneous pick-up
5 earth-leakage or earth-fault pick-up and tripping delay
6 earth-leakage or earth-fault test button
7 long-time rating plug screw
8 test connector
9 lamp test, reset and battery test
10 indication of tripping cause
11 digital display
12 three-phase bargraph and ammeter
13 navigation buttons

Note.
Micrologic A control units come with a transparent lead-seal
cover as standard.

30 Compact NS Schneider Electric


Protections Micrologic 2.0 A
Long time t

E46022
Current setting (A) Ir = In x … 0.4 0.5 0.6 0.7 0.8 0.9 0.95 0.98 1 Ir
tripping between 1.05 and 1.20 Ir other ranges or disable by changing rating plug
Time delay (s) t r at 1.5 x Ir 12.5 25 50 100 200 300 400 500 600
accuracy 0 to -20% t r at 6 x Ir 0.5 1 2 4 8 12 16 20 24
tr
t r at 7.2 x Ir 0.34 0.69 1.38 2.7 5.5 8.3 11 13.8 16.6
Thermal memory 20 minutes before and after tripping
Instantaneous Im
Pick-up (A) Im = Ir x … 1.5 2 2.5 3 4 5 6 8 10
accuracy ±10 % 0 I
menu

Ammeter Micrologic 2.0 A


Continuous current measurements
Measurements from 0.2 to 2 x In I1 I2 I3 IN Imax
accuracy 1.5% (including sensors) no auxiliary source (where I > 0.2 x In)
Protections Micrologic 5.0 A / 6.0 A / 7.0 A
Long time Micrologic 5.0 / 6.0 / 7.0 A t

E46023A
Ir
Current setting (A) Ir = In x … 0.4 0.5 0.6 0.7 0.8 0.9 0.95 0.98 1
tripping between 1.05 and 1.20 Ir other ranges or disable by changing rating plug
Time delay (s) tr at 1.5 x Ir 12.5 25 50 100 200 300 400 500 600 tr
accuracy 0 to -20% tr at 6 x Ir 0.5 1 2 4 8 12 16 20 24
tr at 7.2 x Ir 0.34 0.69 1.38 2.7 5.5 8.3 11 13.8 16.6 Isd
Thermal memory 20 minutes before and after tripping tsd
Short time Ii
Pick-up (A) Isd = Ir x … 1.5 2 2.5 3 4 5 6 8 10
accuracy ±10 % 0 I
Time delay (ms.) at 10 x Ir settings I2t Off 0 0.1 0.2 0.3 0.4
I2t On 0.1 0.2 0.3 0.4
tsd (max resettable time) 20 80 140 230 350
tsd (max break time) 80 140 200 320 500
Instantaneous
Pick-up (A) Ii = In x … 2 3 4 6 8 10 12 15 off
accuracy ±10 %
Earth fault Micrologic 6.0 A
Pick-up (A) Ig = In x … A B C D E F G H I t

E46024A
accuracy ±10 % Ig i 400 A 0.3 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 2
I t on
400 A < In i 1200 A 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Ig
Ig > 1200 A 500 640 720 800 880 960 1040 1120 1200 2
I t off
Time delay (ms.) settings I2t Off 0 0.1 0.2 0.3 0.4 tg
at In or 1200 A I2t On 0.1 0.2 0.3 0.4
tg (max resettable time) 20 80 140 230 350
0 I
tg (max break time) 80 140 200 320 500
Residual earth leakage (Vigi) Micrologic 7.0 A
Sensitivity (A) IΔn 0.5 1 2 3 5 7 10 20 30 IΔn
t
E46243A

accuracy 0 to -20%
Time delay (ms.) settings 60 140 230 350 800
tdn
tΔn (max resettable time) 80 140 230 350 800
tΔn (max break time) 140 200 320 500 1000
Ammeter Micrologic 5.0 A / 6.0 A / 7.0 A 0 I
Continuous current measurements menu

Measurements from 0.2 to 2 x In I1 I2 I3 IN Ig Imax


accuracy 1.5% (including sensors) no auxiliary source (where I > 0.2 x In)

Note.
All current-based protection functions require no auxiliary source.
The reset button resets alarms, maximeter and stored

31 Compact NS Schneider Electric


Functions and Protection of distribution systems
characteristics Micrologic A control units
for Compact NS630b to 3200 (cont.)

Accessories for Micrologic control units


External sensors
E47477

External sensor for earth-fault protection


The sensor is used with 3P circuit breakers and the Micrologic 6.0 A control unit.
It is installed on the neutral conductor for residual type earth-fault protection.
The rating of the sensor (CT) must be compatible with the rating of the circuit
breaker:
c NS630b to NS1600 - 400/1600 CT
c NS1600b to NS2000 - 400/2000 CT
External sensor (CT)
c NS2000 to NS3200 - 1000/3200 CT.
Rectangular sensor for earth-leakage protection
The sensor is installed around the busbars (phases + neutral) to detect the zero-
056467

phase sequence current required for the earth-leakage protection.


Rectangular sensors are available in two sizes.
Inside dimensions (mm)
c 280 x 115 up to 1600 A
c 470 x 160 up to 3200 A.
External sensor for source ground return protection
The sensor is installed around the connection of the transformer neutral point to
earth and connects to the Micrologic 6.0 control unit to provide the source ground
return (SGR) protection.
External sensor for source
ground return protection Voltage measurement inputs
Voltage measurement inputs are required for earth-leakage protection.
As standard, the Micrologic 7.0 control unit is supplied by internal voltage
measurement inputs placed downstream of the pole for voltages between 100 and
690 V AC. On request, it is possible to replace the internal voltage measurement
inputs by an external connector which enables the control unit to draw power
directly from the distribution system upstream of the circuit breaker.

Long-time rating plug


Four interchangeable plugs may be used to limit the long-time setting range for
056412

higher accuracy.
As standard, control units are equipped with the 0.4 to 1 plug.
Setting ranges
Standard Ir = In x… 0.4 0.5 0.6 0.7 0.8 0.9 0.95 0.98 1
Low-setting option Ir = In x… 0.4 0.45 0.50 0.55 0.60 0.65 0.70 0.75 0.8
High-setting option Ir = In x… 0.80 0.82 0.85 0.88 0.90 0.92 0.95 0.98 1
Off plug no long-time protection

External power-supply module


025173

Used in conjunction with the Micrologic A control units, this module maintains three
functions when the circuit breaker is OFF or the current is less than 20% In:
c display of measurements
c screen backlighting
c operation of maximeters.
Characteristics:
c power supply: 24 to 240 V AC / DC (+10% - 15%)
c output voltage: 24 V DC.

32 Compact NS Schneider Electric


056429

Spare parts for Micrologic control units


Lead-seal cover for Micrologic A
A transparent, lead-seal cover controls access to the adjustment dials.
When the cover is closed, it is still possible to access:
c the test connector
c the test button for the earth-fault and earth-leakage protection function.

Spare battery
A battery supplies power to the LEDs identifying the tripping causes. Battery
service life is approximately ten years.
Lead-seal cover for
Micrologic A A test button on the front of the control unit is used to check the battery condition.
The battery may be replaced on site when discharged.

33 Compact NS Schneider Electric


Functions
and characteristics Control and disconnection
Compact NS630bNA to 1600NA
switch-disconnectors
Installation standards require upstream Compact switch disconnectors
protection. However, due to their reflex- Number of poles
tripping capacity, Compact NS630b to Control manual toggle
direct or extended rotary handle
1600NA switch-disconnectors self protect electric
for all currents higher than 25 kA Connections fixed front connection
rear connection
withdrawable (on chassis) front connection
rear connection
E45179

Electrical characteristics as per IEC 60947-3 and EN 60947-3


Conventional thermal current (A) Ith 60 °C
Rated insulation voltage (V) Ui
Rated impulse withstand voltage (kV) Uimp
Rated operational voltage (V) Ue AC 50/60 Hz
DC
Rated operational current le AC 50/60 Hz
220/240 V
380/415 V
440/480 V (1)
500/525 V
660/690 V
DC
250 V (1 P)
500 V (2 P in series)
Short-circuit making capacity lcm (kA peak) minimum (switch-disconnector alone)
Compact NS800NA maximum (with protection
circuit breaker upstream)
Short-time withstand current lcw (A rms) 0.5 s
1s
20 s
Suitability for isolation
Endurance (C-O cycles) mechanical
electrical AC 690 V AC 22A
440 V AC 23A
Positive contact indication
Degree of pollution
Protection
Additional earth-fault protection combination with Vigirex relay
Additional indication and control auxiliaries
Indication contacts
Voltage releases MX shunt release
MN undervoltage release
Remote communication by bus
Device status indications (communicating auxiliary contacts)
Device remote operation (communicating motor mechanism)
Installation
Accessories terminal extensions and spreaders
terminal shields and phase
barriers escutcheons
Dimensions (mm) fixed 3P
WxHxD 4P
Weight (kg) fixed 3P
4P
Source-changeover system (see section on source-changeover systems)
Manual source-changeover systems, remote-controlled and automatic

(1) Suitable for 480 V NEMA.

60 Compact NS Schneider Electric


NS630bNA NS800NA NS1000NA NS1250NA NS1600NA
3. 4 3. 4 3. 4 3. 4 3. 4
c c c c c
c c c c c
c c c c c
c c c c c
c c c c c
c c c c c
c c c c c

630 800 1000 1250 1600


750 750 750 750 750
8 8 8 8 8
690 690 690 690 690
500 500 500 500 500
AC 22 A AC 23 A AC 22 A AC 23 A AC 22 A AC 23 A AC 22 A AC 23 A AC 22 A AC 23 A
630 630 800 800 1000 1000 1250 1250 1600 1600
630 630 800 800 1000 1000 1250 1250 1600 1600
630 630 800 800 1000 1000 1250 1250 1600 1600
630 630 800 800 1000 1000 1250 1250 1600 1600
630 630 800 800 1000 1000 1250 1250 1600 1600
DC 22 A DC 23 A DC 22 A DC 23 A DC 22 A DC 23 A DC 22 A DC 23 A DC 22 A DC 23 A
- - - - - - - - - -
- - - - - - - - - -
50 50 50 50 50
330 330 330 154 154

25 25 25 25 25
17 17 17 17 17
4 4 4 4 4
c c c c c
10000 10000 10000 10000 10000
8000 8000 8000 8000 8000
5000 5000 5000 4000 4000
c c c c c
III III III III III

c
c
c

c
c

c
c
c
327 x 210 x 147
327 x 280 x 147
14
18

61 Compact NS Schneider Electric


Functions Control and disconnection
and characteristics Compact NS1600b to 3200NA
switch-disconnectors

Installation standards require upstream Compact switch disconnectors


protection. However, due to their reflex- Number of poles
tripping capacity, Compact NS1600b to Control manual toggle
direct or extended rotary handle
3200NA switch-disconnectors self protect electric
for all currents higher than 30 kA. Connections fixed front connection
rear connection
withdrawable (on chassis) front connection
rear connection
Electrical characteristics as per IEC 60947-3 and EN 60947-3
Conventional thermal current (A) Ith 60 °C
E45182

Rated insulation voltage (V) Ui


Rated impulse withstand voltage (kV) Uimp
Rated operational voltage (V) Ue AC 50/60 Hz
DC
Rated operational current le AC 50/60 Hz
220/240 V
380/415 V
440/480 V (1)
500/525 V
660/690 V
Short-circuit making capacity lcm (kA peak) minimum (switch-disconnector alone)
maximum (with protection
Compact NS2000NA circuit breaker upstream)
Short-time withstand current lcw (A rms) 0.5 s
1s
20 s
Suitability for isolation
Endurance (C-O cycles) mechanical
electrical AC 690 V AC 22A
440 V AC 23A
Positive contact indication
Degree of pollution
Protection
Additional earth-fault protection combination with Vigirex relay
Additional indication and control auxiliaries
Indication contacts
Voltage releases MX shunt release
MN undervoltage release
Installation
Accessories escutcheons
Dimensions (mm) fixed 3P
WxHxD 4P
Weight (kg) fixed 3P
4P
Source-changeover system (see section on source-changeover systems)
Manual source-changeover systems, remote-controlled and automatic

(1) Suitable for 480 V NEMA.

62 Compact NS Schneider Electric


NS1600bNA NS2000NA NS2500NA NS3200NA
3. 4 3. 4 3. 4 3. 4
c c c c
- - - -
- - - -
c c c c
- - - -
- - - -
- - - -

1600 2000 2500 3200


750 750 750 750
8 8 8 8
690 690 690 690
500 500 500 500
AC 22 A AC 23 A AC 22 A AC 23 A AC 22 A AC 23 A AC 22 A AC 23 A
1600 1600 2000 2000 2500 2500 3200 3200
1600 1600 2000 2000 2500 2500 3200 3200
1600 1600 2000 2000 2500 2500 3200 3200
1600 1600 2000 2000 2500 2500 3200 3200
1600 1600 2000 2000 2500 2500 3200 3200
63 63 63 63
187 187 187 187

30 30 30 30
21 21 21 21
4.7 4.7 4.7 4.7
c c c c
6000 6000 6000 6000
1000 1000 1000 4000
1000 1000 1000 2000
c c c c
III III III III

c
c
c

c
350 x 420 x 160
350 x 535 x 160
23
36

63 Compact NS Schneider Electric


Functions Installation, connection
and characteristics and accessories
Compact NS630b to 1600
(fixed version)

E59224
Sealable terminal
shield

Terminal extension for


cables with lugs
Phase barriers

Connection kit
for connectors Vertical connection
adapter

Spreader

Rear connectors Spreader

Auxiliary contact

Voltage release

I on

I ON
push

Manual control with


O OFF
push

tripped

O OFF
discha
rged

front connection reset


F
0 OF
I on

Manual control with


012
53
rear connection tripped

reset
0 OF
F
Direct rotary
handle
Electrical control with
mixed connection I
ON

Extended rotary
tripped

reset

OFF

handle 0

Communications
module

Connection kit
for connectors

Sealable terminal
shield

Escutcheon

102 Compact NS Schneider Electric


Compact NS630 to 1600
(withdrawable version)
E59225

Terminal extention for


Phase barriers cables with lugs

Vertical connection
adapter
Spreader

Rear connectors

Spreader

Auxiliary contact

Voltage release
Chassis with front or
rear connection

I on

O OFF
I
push
ON
Manual control
push

tripped
rged
discha

O OFF
reset
F
I on 0 OF

012
53 tripped

reset
0 OF
F Direct rotary
Electrical control handle
I
ON

Communications tripped

module Extended rotary OFF


0
reset

handle

Escutcheon Transparent cover

103 Compact NS Schneider Electric


Functions Installation, connection
and characteristics and accessories
Compact NS630b to 1600

Installation
E45151

Fixed configuration
Compact NS630b to 1600 circuit breakers may be installed vertically, horizontally
or flat on their back without any derating of characteristics.

E59226A

E59227A
Fixed Compact NS800H
E59278

Mounting on a backplate Mounting on rails

The withdrawable configuration makes it Withdrawable configuration


possible to: Compact NS630b to 1600 circuit breakers should be installed vertically only.
c extract and/or rapidly replace the circuit
breaker without having to touch
connections;

E59229A
E59228A

c allow for the addition of future circuits at a


later date.
E45176

Mounting on a backplate Rear mounting on rails


E59230

E59231

Withdrawable Compact NS800H


E59281A

Device on mounting plate Device on rails

104 Compact NS Schneider Electric


E59232A
The device may be in one of four positions
on the chassis:
c connected position. The power circuits
and auxiliary contacts are all connected
c test position. The power circuits are Connected Test Disconnected Removed
disconnected. The auxiliary contacts are
The multifunctional chassis for Compact NS630b to 1600 devices is particularly
still connected and the device can be
suited for incoming circuit breakers. Features include:
operated electrically c device connection and disconnection through a door, using a crank that can be
c disconnected position. The power circuits stored in the chassis
and auxiliary contacts are all disconnected, c three positions (connected, test and disconnected) that are indicated:
v locally by a position indicator
however the device is still mounted on the
v remotely by carriage switches (3 for the connected position, 2 for the
chassis. It can be operated manually (ON, disconnected position and 1 for the test position)
OFF, "push to trip"). c circuit-breaker ON / OFF commands through a switchboard front panel.
c removed position. All circuits are Locking
disconnected. The device simply rests on There are extensive locking possibilities:
c chassis locking in connected, disconnected and test positions using three
the chassis rails and can be removed.
padlocks and two keylocks, on the switchboard front panel
c door interlock (inhibits door opening with breaker in connected position)
c racking interlock (inhibits racking with door open)
c locking in each of the connected, disconnected and test positions during device
connection or disconnection. Continuation to the next position requires pressing a
release button to free the crank.
Other safety function
Mismatch protection ensures that a circuit breaker is installed only in a chassis with
compatible characteristics.
E59267A

3
4
5

6
7
8
1
9
10
2

1 mismatch protection
2 door interlock
3 racking interlock
4 keylock locking
5 padlock locking
6 position indicator
7 chassis front plate (accessible with cubicle door closed)
8 crank entry
9 reset button
10 crank storage

105 Compact NS Schneider Electric


Functions Installation, connection
and characteristics and accessories
Compact NS630b to 1600 (cont.)

Compact NS630b to 1600 fixed and Types of connection


withdrawable devices can be connected
using: Front connection
c horizontal or vertical rear connections
c front connections

E59235
c mixed connections
c a combination of front and rear
connections.

Rear connection
Horizontal Vertical

E59234A
E59233A

Simply turn a horizontal rear connector 90° to make it a vertical connector.

Combination of front and rear connections


E59237
E59236

Note.
Compact circuit breakers can be connected indifferently with
bare-copper, tinned-copper and tinned-aluminium conductors,
requiring no particular treatment.

106 Compact NS Schneider Electric


Front connection of fixed devices

E54540
Bars
Fixed, front-connection Compact NS630b to 1600
E59235

E46426A
devices are equipped with terminals comprising
captive screws for direct connection of bars.
Other connection possibilities for bars include vertical-
connection adapters for edge-wise bars and
spreaders to increase the pole pitch to 120 mm. Vertical-connection adapters

E46431A
E59238A

E59239A
Spreaders.
E59240A

Bare cables
Special sets of connectors and terminal shields may

E46887A
E54457

be used to connect up to four 240 mm2 copper or


aluminium cables for each phase.
E59241A

4-cable connectors

Cables with lugs


Terminal extensions for cables with lugs are combined
E46427A
E54456

with the vertical-connection adapters.


One to four cables with crimped lugs ( 300 mm2) may
be connected.
To ensure stability, spacers must be positioned
between the terminal extensions. Terminal extensions for
cables with lugs
E59242A

E59243A

107 Compact NS Schneider Electric


Functions Installation, connection
and characteristics and accessories
Compact NS630b to 1600 (cont.)

Rear connection of fixed devices

E54540
Bars
Fixed, rear-connection Compact NS630b to 1600
E59236

devices equipped with horizontal or vertical connectors

E46431A
may be directly connected to flat or edge-wise bars,
depending on the position of the connectors.
Spreaders are available to increase the pole pitch to
120 mm. Spreaders.

E59257A

E59248A
E59247A
E54456

Cables with lugs


Terminal extensions enable connection of one to four

E46427A
cables with crimped lugs (i 300 mm2).
To ensure stability, spacers must be positioned
between the terminal extensions.

Terminal extensions for


cables with lugs
E59249A
E59250A

108 Compact NS Schneider Electric


Front connection of withdrawable devices
Bars

E54540
Withdrawable, front-connection Compact NS630b to
1600 devices are suitable for direct connection of bars.
E59280

E46426A
Other connection possibilities for bars include vertical-
connection adapters for edge-wise bars and
spreaders to increase the pole pitch to 120 mm.

Vertical-connection adapters

E59253A
E59252A

E46431A
Spreaders
E59254A

Cables with lugs


Terminal extensions enable connection of one to four

E46427A
cables with crimped lugs (i 300 mm2).
E54456

To ensure stability, spacers must be positioned


between the terminal extensions.

Terminal extensions for


cables with lugs
E59253A
E59255A

109 Compact NS Schneider Electric


Functions Installation, connection
and characteristics and accessories
Compact NS630b to 1600 (cont.)

Rear connection of withdrawable devices

E54540
Bars
Withdrawable, rear-connection Compact NS630b to
E59282A

1600 devices equipped with horizontal or vertical

E46431A
connectors may be directly connected to flat or edge-
wise bars, depending on the position of the connectors.
Spreaders are available to increase the pole pitch to
120 mm. Spreaders

E59258A

E59259A
E59260A
E54456

Cables with lugs


E46427A

Terminal extensions enable connection of one to four


cables with crimped lugs (i 300 mm2).
To ensure stability, spacers must be positioned
between the terminal extensions.

Terminal extensions for


cables with lugs
E59261A

E59262A

110 Compact NS Schneider Electric


Insulation of live parts
Terminal shields
E45190

Mounted on fixed, front-connection devices, terminal

E59263A
shields insulate power-connection points, particularly
when cables with lugs are used

Terminal shields

Phase barriers

E59264A
These barriers are flexible insulated partitions used to
reinforce isolation of connection points in installations
with busbars, whether insulated or not.
Barriers are installed vertically between front or rear
connection terminals.

Phase barriers

Safety shutters
Mounted on the chassis, the safety shutters

E59265A
automatically block access to the disconnecting
contact cluster when the device is in the disconnected
or test positions (degree of protection IP 20). When
Compact NS equipped with terminal shields the device is removed from its chassis, no live parts
are accessible.
The shutters can be padlocked (padlock not supplied) Safety shutters
to:
c prevent connection of the device
c lock the shutters in the closed position.

111 Compact NS Schneider Electric


Functions Installation, connection
and characteristics and accessories
Compact NS630b to 1600 (cont.)

Connection of electrical auxiliaries


E59283A

Fixed devices
Connections are made directly to the auxiliaries once the front has been removed.
OF1
CAO1
CAO2
CAF1
CAF2

Wires exit the circuit breaker through a knock-out in the top.


OF2
OF3
rotary handle

E59286A
SD
COM MN
SDE

or
MX

Manually operated device


E59284A

Withdrawable devices
SDE
OF3
OF2
OF1

MN
ou
or Auxiliary circuits are connected to terminal blocks located in the top part of the
COM MX
chassis.
The auxiliary terminal block is made up of a fixed and moving part. The two parts
are in contact when the device is in the test and connected positions.
E59287A

Electrically operated device


E59285A

CD2
CD1

CE3
CE2
CE1

CT1

Withdrawable device

112 Compact NS Schneider Electric


044314

Indication contacts
Contacts installed in the device
Changeover contacts are used to remote circuit-breaker status information and can
thus be used for indications, electrical locking, relaying, etc.
They comply with the IEC 60947-5 international recommendation.
Functions
c OF (open/closed) - indicates the position of the main circuit breaker contacts
c SD (trip indication) - indicates that the circuit breaker has tripped due to:
v an overload
OF, SD and SDE changeover contacts
v a short-circuit
v an earth fault.
v operation of a voltage release
All the auxiliary contacts opposite are also available v operation of the "push to trip" button
in "low-level" versions capable of switching very low v disconnection when the device is ON.
loads (e.g. for the control of PLCs or electronic Returns to de-energised state when the circuit breaker is reset.
circuits). c SDE (fault indication) - indicates that the circuit breaker has tripped due to:
v an overload
v a short-circuit
v an earth fault.
Returns to de-energised state when the circuit breaker is reset.
c CAF / CAO (early-make or early-break function) - indicates the position of the
rotary handle. Used in particular for advanced opening of safety trip devices (early
break) or to energise a control device prior to circuit-breaker closing (early make).
Installation
c OF, SD and SDE functions - a single type of contact provides all these different
indication functions, depending on the position where it is inserted in the device.
The contacts clip into slots behind the front cover of the circuit breaker.
c CAF / CAO function - the contact fits into the rotary-handle unit (direct or
extended).
Electrical characteristics of the OF/SD/SDE/CAF/CAO auxiliary contacts
Contacts Standard Low level
Rated thermal current (A) 6 5
Minimum load 100 mA at 24 V 1 mA at 4 V
Utilisation cat. (IEC 60947-5-1) AC12 AC15 DC12 DC14 AC12 AC15 DC12 DC14
Operational 24 V 6 6 2.5 1 5 3 5 1
current (A) 48 V 6 6 2.5 0.2 5 3 2.5 0.2
110 V 6 5 0.8 0.05 5 2.5 0.8 0.05
220/240 V 6 4 - - 5 2 - -
250 V - - 0.3 0.03 5 - 0.3 0.03
380/440 V 6 3 - - 5 1.5 - -
660/690 V 6 0.1 - - - - - -
056456

Connected, disconnected, test position carriage switches


A single type of changeover contact can be mounted optionally on the chassis to
indicate, depending on the slot where it is installed:
c the connected (CE) position
c the disconnected (CD) position. This position is indicated when the required
clearance for isolation of the power and auxiliary circuits is reached
c the test (CT) position. In this position, the power circuits are disconnected and the
auxiliary circuits are connected.
Installation
c contacts for the connected (CE), disconnected (CD) and test (CT) positions clip
into the upper front section of the chassis.
Electrical characteristics of the CE/CD/CT auxiliary contacts
Carriage switches for connected (CE), disconnected (CD) and
test (CT) positions Contacts Standard Low level
Rated thermal current (A) 8 5
Minimum load 100 mA at 24 V 1 mA at 4 V
Utilisation cat. (IEC 60947-5-1) AC12 AC15 DC12 DC14 AC12 AC15 DC12 DC14
Operational 24 V 8 6 2.5 1 5 3 5 1
current (A) 48 V 8 6 2.5 0.2 5 3 2.5 0.2
110 V 8 5 0.8 0.05 5 2.5 0.8 0.05
220/240 V 8 4 - - 5 2 - -
250 V - - 0.3 0.03 5 - 0.3 0.03
380/440 V 8 3 - - 5 1.5 - -
660/690 V 6 0.1 - - - - - -

113 Compact NS Schneider Electric


Functions Installation, connection
and characteristics and accessories
Compact NS630b to 1600 (cont.)
E45159

Rotary handles
There are two types of rotary handle:
c direct rotary handle
c extended rotary handle.
There are two models:
c standard with a black handle
c VDE with a red handle and yellow front for machine-tool control.

Direct rotary handle


Degree of protection IP 40, IK 07.
The direct rotary handle maintains:
c visibility of and access to trip unit settings
Compact NS with a direct rotary handle c suitability for isolation
c indication of the three positions O (OFF), I (ON) and tripped
c access to the "push to trip" button
E45161

c circuit breaker locking capability in the OFF position by one to three padlocks,
shackle diameter 5 to 8 mm (not supplied).
It replaces the circuit-breaker front cover.
Accessories transform the standard direct rotary handle for the following situations:
c motor control centre (MCC) switchboards:
v door opening disabled when the circuit breaker is ON;
v circuit-breaker closing is disabled if the door is open;
c a higher degree of protection (IP 43, IK 07)
c machine-tool control, complying with CNOMO E03.81.501, IP 54, IK 07.

Extended rotary handle


Degree of protection IP 55, IK 07.
Compact NS with an extended rotary handle This handle makes it possible to operate circuit breakers installed inside
switchboards, from the switchboard front.
It maintains:
c suitability for isolation
c indication of the three positions O (OFF), I (ON) and tripped
c access to trip unit settings, when the switchboard door is open
c circuit breaker locking capability in the OFF position by one to three padlocks,
shackle diameter 5 to 8 mm (not supplied).
The door cannot be opened if the circuit breaker is ON or locked.
The extended rotary handle is made up of:
c a unit that replaces the front cover of the circuit breaker (secured by screws)
c an assembly (handle and front plate) on the door that is always secured in the
same position, whether the circuit breaker is installed vertically or horizontally.
c an extension shaft that must be adjusted to the distance. The min/max distance
between the back of circuit breaker and door is 218/605 mm.

114 Compact NS Schneider Electric


Manually operated circuit breakers may be Remote tripping
equipped with an MX shunt release, an MN This function opens the circuit breaker via an electrical order. It is made up of a
undervoltage release or a delayed shunt release (MX), or an undervoltage release (MN) or a delayed undervoltage
undervoltage release (MN + delay unit). release (MN + delay unit).
Electrically operated circuit breakers are The delay unit, installed outside the circuit breaker, may be disabled by an
emergency power OFF button to obtain instantaneous opening of the circuit
equipped as standard with a remote- breaker.
operating mechanism to remotely open or Wiring diagram for the remote-tripping function
close the circuit breaker. An MX shunt
release or an MN undervoltage release

E59433A

E46554A
E46553A
(instantaneous or delayed) may be added. opening opening delayed
order order opening
order 10 12
056421

MX voltage release delay


unit
3 6

C2 D2 instantaneous
opening D2
order

MX MN MN

C1 D1 D1

Voltage releases (MX)


When energised, the MX voltage release instantaneously opens the circuit breaker.
A continuous supply of power to the MX locks the circuit breaker in the OFF position.
Characteristics
Power supply V AC 50/60 Hz 24/30- 48/60- 100/130- 200/250- 240/277- 380/480- 500/550
V DC 1- 24/30- 48/60- 100/130- 200/250
Operating threshold 0.7 to 1.1 Un
Continuous locking function 0.85 to 1.1 Un
Consumption (VA or W) pick-up: 200
hold: 4.5
Circuit-breaker response 50 ms ± 10
time at Un

Instantaneous voltage releases (MN)


The MN release instantaneously opens the circuit breaker when its supply voltage
drops to a value between 35% and 70% of its rated voltage. If the release is not
supplied, it is impossible to close the circuit breaker, either manually or electrically.
Any attempt to close the circuit breaker has no effect on the main contacts. Circuit-
breaker closing is enabled again when the supply voltage of the release returns to
85% of its rated value.
Characteristics
Power supply V AC 50/60 Hz 24/30 - 48/60 - 100/130 - 200/250 - 380/480 - 500/550
V DC 24/30 - 48/60 - 100/130 - 200/250
Operating opening 0.35 to 0.7 Un
threshold closing 0.85 Un
Consumption (VA or W) pick-up: 200 - hold: 4.5
Circuit-breaker response 90 ms ± 5
time at Un

MN delay units
To eliminate circuit-breaker nuisance tripping during short voltage dips, operation of
the MN release can be delayed. This function is achieved by adding an external
delay unit in the MN voltage-release circuit. Two versions are available, adjustable
and non-adjustable.
Characteristics
Power supply non-adjustable 100/130 - 200/250
V AC 50/60 Hz /DC adjustable 48/60 - 100/130 - 200/250 - 380/480
Operating threshold opening 0.35 to 0.7 Un
closing 0.85 Un
Consumption (VA or W) pick-up: 200 - hold: 4.5
Circuit-breaker response adjustable 0.5s - 0.9s - 1.5s - 3s
time at Un non-adjustable 0.25s

115 Compact NS Schneider Electric


Functions Installation, connection
and characteristics and accessories
Compact NS630b to 1600 (cont.)

Electrically operated circuit breakers are Electrically operated circuit breaker


equipped as standard with a remote- The remote-operating mechanism is used to remotely open and close the circuit
operating mechanism. breaker. It is made up of a gear motor equipped with an opening release and a
Two solutions are available for electrically closing release.
operated: A remote-operation function is generally combined with:
c device ON / OFF indication (OF)
c a point-to-point solution
c "fault-trip" indication (SDE).
c a bus solution with the COM
Wiring diagram of a point-to-point electrically operated
communication option.

E59434A
E45163

opening closing fault open closed


order order
A4 A2 B4 82 84 12 14

remote-operating OF1
mechanism
SDE

A1 81 11

Remotely controlled Compact NS circuit breaker


Wiring diagram of a bus-type electrically operated
E59435A

opening closing
order order
A4 A2 B4

remote-operating
mechanism

A1

COM

supervisor
OF

SDE

In the event of simultaneous opening and closing orders, the


mechanism discharges without any movement of the main
contacts.
In the event of maintained opening and closing orders, the
standard remote ON / OFF system provides an anti-pumping
function by blocking the main contacts in open position.

116 Compact NS Schneider Electric


Remote-operating mechanism
Power supply V AC 50/60 Hz 48/60 - 100/130 - 200/240 - 277- 380/415 - 400/440 - 480
V DC 24/30 - 48/60 - 100/125 - 200/250
Operating threshold 0.85 to 1.1 Un
Consumption (VA or W) 180
Motor overcurrent 2 to 3 In for 0.1 second
Charging time maximum 4 seconds
Operating frequency maximum 3 cycles per minute
Electrical closing order
The release remotely closes the circuit breaker if the spring mechanism is charged.
Release electrical characteristics are identical to those of an MX release (see
above), except that the operating threshold is from 0.85 to 1.1 Un and the circuit-
breaker response time at Un is 70 ms ± 10 .
Electrical opening order
The release instantaneously opens the circuit breaker when energised. The supply
can be maintained or automatically disconnected.
Release electrical characteristics are identical to those of an MX release (see
above).
"Ready to close" position
The "ready to close" position of the circuit breaker is indicated by a mechanical
indicator. This signal indicates that all the following are valid:
c the circuit breaker is in the OFF position
c the spring mechanism is charged
c a maintained closing order is not present
c a maintained opening order is not present
v MX energised
v MN not energised
v fault trip
v device not completely racked in
v device locked in OFF position
v device interlocked with a second device.

117 Compact NS Schneider Electric


Functions Installation, connection
and characteristics and accessories
Compact NS630b to 1600 (cont.)

Locks on manually operated devices


E45194

Verrouillage du maneton par Locking in the OFF position guarantees isolation as per IEC 60947-2.
dispositif amovible et Padlocking systems can receive up to three padlocks with shackle diameters
cadenas ranging from 5 to 8 mm (padlocks not supplied).
Control device Function Means Required
accessories
Toggle lock in OFF position padlock removable device
lock in OFF or ON padlock fixed device
position
Direct rotary handle lock in padlock
c OFF position keylock locking
c OFF or ON position device + keylock
CNOMO direct rotary handle lock in padlock
Rotary handle locked by a
E45159

c OFF position keylock locking


keylock c OFF or ON position device + keylock
Extended rotary handle lock in OFF position, padlock
Prolongée door opening prevented keylock keylock

Locks on electrically operated devices


Access to pushbuttons 1 reset of mechanical
056447

protected by transparent tripping indicator


E59436A

cover 2 opening pushbutton


3 OFF position locking
3 4 closing pushbutton
5 indicator for position of the
springs
6 pushbutton locking
1 7 indicator for position of the
4
I main contacts
5
ON
push
O
push
OFF
8 operation counter
056446

Pushbutton locking using a disc


harg
ed

padlock 2 O OFF

6
7
53
012

Pushbutton locking
The transparent cover blocks access to the pushbuttons used to open and close
the device.
It is possible to independently lock the opening button and the closing button. The
Pushbutton locking using a
056448

keylock
locking device is often combined with a remote-operating mechanism.
The pushbuttons may be locked using either:
c three padlocks (not supplied)
c lead seal
c two screws.

Device locking in the OFF position


The circuit breaker is locked in the OFF position by physically maintaining the
opening pushbutton pressed down:
c using padlocks (one to three padlocks, not supplied)
c using a keylock (supplied).
OFF position locking using a Keys may be removed only when locking is effective (Profalux or Ronis type locks).
056449

keylock The keylocks are available in any of the following configurations:


c one keylock
c one keylock mounted on the device + one identical keylock supplied separately
for interlocking with another device.
A locking kit (without lock) is available for installation of a keylock (Ronis, Profalux,
Kirk or Castell).

118 Compact NS Schneider Electric


Locks on the chassis
1 mismatch protection
2 door interlock
3 racking interlock

E59267A
4 keylock locking
5 padlock locking
3 6 position indicator
7 chassis front plate
4 (accessible with cubicle
door closed)
5 8 crank entry
9 reset button
6 10 crank storage
7
8
1
9
10
2

Disconnected position locking


056450

056451

Mounted on the chassis and accessible with the door closed, these devices lock
the circuit breaker in the disconnected position in two manners:
c using padlocks (standard), up to three padlocks (not supplied)
c using keylocks (optional), one or two different keylocks are available.
Profalux and Ronis keylocks are available in different options:
c one keylock
c one keylock mounted on the device + one identical keylock supplied separately,
using the same key, for interlocking with another device
c one (or two) keylocks mounted on the device + one (or two) identical keylocks
supplied separately, for interlocking with another device.
A locking kit (without locks) is available for installation of one or two keylocks
(Ronis, Profalux, Kirk or Castell).
Disconnected position Disconnected position
locking by padlocks locking by keylocks
Connected, disconnected and test position locking
The connected, disconnected and test positions are shown by an indicator.
The exact position is obtained when the racking handle blocks.
056417

Door interlock
A release button is used to free it.
On request, the disconnected position locking system may be modified to lock the
circuit breaker in any of the three positions, connected, disconnected and test.

Door interlock
Mounted on the right or left-hand side of the chassis, this device inhibits opening of
the cubicle door when the circuit breaker is in connected or test position. It the
breaker is put in the connected position with the door open, the door may be closed
without having to disconnect the circuit breaker.
056452

Racking interlock
Racking interlock
This device prevents insertion of the crank when the cubicle door is open (device
cannot be connected).

Mismatch protection
Mismatch protection ensures that a circuit breaker is installed only in a chassis with
compatible characteristics. It is made up of two parts (one on the chassis and one
on the circuit breaker) offering twenty different combinations that the user may
select.
056453

Mismatch protection

119 Compact NS Schneider Electric


Functions Installation, connection
and characteristics and accessories
Compact NS630b to 1600 (cont.)
056431

Communication
The COM communication option is required for integration of the circuit breaker or
switch-disconnector in a supervision system.
Compact NS630b to 1600 uses the Digipact or ModBus communications protocol
for full compatibility with the Digipact and SMS Powerlogic electrical-installation
management systems.
An external gateway is available for communication on other networks:
c Profibus
c Ethernet, etc.

COM communication option


The COM communication option is compatible with all Compact NS630b to 1600
"Device" communications module
circuit breakers and switch-disconnectors.
For fixed devices, the COM option is made up of a communication module installed
in the device and supplied with its set of sensors (OF, SDE ,PF and CH contacts)
056401

and its kit for connection to the remote-operating mechanism.


For withdrawable devices, it is made up of:
c a communication module installed in the device and supplied with its set of
sensors (OF, SDE, PF and CH contacts) and its kit for connection to the remote-
operating mechanism
c a communication module installed on the chassis and supplied with its set of
sensors (CE, CD and CT contacts) and its kit for connection to the "device"
communication module.
Each installed device has an address that is assigned via the keypad of the control
unit (ModBus) or remotely (Batibus). The address of a withdrawable device is
assigned to the chassis which keeps the same address if the device is replaced.
Batibus "chassis" communication module Status indication by the COM option is independent of the device indication
contacts. These contacts remain available for conventional uses.
"Device" communication module
This module is independent of the control unit. Installed in the device, behind the
control unit, it receives and transmits information on the communication network.
An infra-red link transmits data between the control unit and the communication
module.
The module connects to:
c a set of sensors that detect device status
c a set of actuators for device control.
"Chassis" communication module
Installed on the chassis, this module makes it possible to address the chassis and
to maintain the address when the circuit breaker is in the disconnected position.
The module connects to a set of sensors that detect and communicate the position
(connected, disconnected, test) of the device on the chassis.
Remote-operating mechanism
A bus link is used to transmit remote ON/OFF orders to the circuit breaker.
The remote-tripping function (MX or MN) is independent of the communication
option.

120 Compact NS Schneider Electric


Communication architecture

E59437A
Communication Communication
bus bus

OF
SD OF
SDE SDE
6 3 6 3
1 1 5

COM COM
module I on
module

tripped

reset
F
0 OF

Manually operated Electrically operated


device device

2 ++

s
modbu
CCM

Communication +

CE
CD
CT
bus
4
CT
CE
CD OF
SD
6 SDE 3
1

Withdrawable device

1 "device" communication module 4 CE, CD and CT "chassis" sensors


2 "chassis" communication module 5 remote-operating mechanism
3 OF, SD, SDE "device" sensors 6 Digipact communication bus

Compact NS630b to 1600 communication


The COM communication option is compatible with all types of Micrologic control
units to:
c identify the device
c indicate status conditions
c control the device
With Micrologic A control units, the COM option also transmits:
c device settings
c current values in the phases and neutral
c maximum current values.
An infra-red link transmits data between the communication module and Micrologic
A control units.
Device identification Switch-disconnector Circuit breaker
Address c c
Type of device c
Type of control unit c
Type of long-time rating plug c
Status indications
ON/OFF c c
Connected/disconnected/test position c c
Fault trip c
Controls
Opening / closing c c
Settings Micrologic A
Reading of settings on adjustment dials c
Programmable alarms and protection c
Current measurements (I1, I2, I3, IN, maximum) c
Type of fault c
Note.
See the description of the Micrologic control units for further details on protection, alarms and
measurements.

121 Compact NS Schneider Electric


Functions Installation, connection
and characteristics and accessories
Compact NS630b to 1600 (cont.)
056463

Auxiliary terminal shield


Other accessories
Auxiliary terminal shield (CB)
Optional equipment mounted on the chassis, the shield prevents access to the
terminal block of the electrical auxiliaries.

Operation counter (CDM)


The operation counter sums the number of operating cycles and is visible on the
Operation counter
056464

front panel. It is compatible with manual and electrical control functions.

Escutcheon (CDP)
Optional equipment mounted on the door of the cubicle, the escutcheon increases
the degree of protection to IP 40. It is available in fixed and withdrawable versions.

Transparent cover (CCP) for escutcheon


Escutcheon Optional equipment mounted on the escutcheon, the cover is hinged and secured
E45184

by a screw. It increases the degree of protection to IP 54 and the degree of


protection against mechanical impacts to IK 10. It may be used for withdrawable
devices only.

Blanking plate (OP) for escutcheon


Used with the escutcheon, this option closes off the door cutout of a cubicle not yet
equipped with a device. It may be used with the escutcheon for both fixed and
withdrawable devices.
E45187

Transparent cover
E59987

Blanking plate

122 Compact NS Schneider Electric


123 Compact NS Schneider Electric
Functions Installation, connection
and characteristics and accessories
Compact NS1600b to 3200 (fixed version)

E59269B
Connection for
vertical-connection adapter

Circuit breaker
NS1600b / 2500A

Circuit breaker Auxiliary


NS3200 A contact

OFF

OFF

OFF

OFF

Voltage
release

Communication
module

Escutcheon

124 Compact NS Schneider Electric


Installation
E45178

Fixed circuit breakers


Compact NS1600b to 3200 circuit breakers should be installed vertically only.

E59271A
OFF

OFF

Fixed Compact NS
Mounting on rails

Connection
E59281A

Front connection
NS1600 to 2500 NS3200

E59726A
E59272A

OFF OFF
OFF OFF

Bars
Bars may be directly connected to the terminals of Compact NS1600b to 3200
E59275A

circuit breakers.
NS1600b to 2500
E59273A

OFF

OFF

NS1600b to 2500 with connection for vertical-connection adapter or NS3200


E59274A
E59727A

E59728A

OFF OFF
OFF OFF

125 Compact NS Schneider Electric


Functions Installation, connection
and characteristics and accessories
Compact NS1600b to 3200 (cont.)

Indication contacts
044314

Contacts installed in the device


Changeover contacts are used to remote circuit-breaker status information and can
thus be used for indications, electrical locking, relaying, etc.
They comply with the IEC 60947-5 international recommendation.
Functions
c OF (open/closed) - indicates the position of the main circuit breaker contacts
c SD (trip indication) - indicates that the circuit breaker has tripped due to:
v an overload
OF, SD and SDE changeover contacts
v a short-circuit
v an earth fault
v operation of a voltage release
All the auxiliary contacts opposite are also available v operation of the "push to trip" button
in "low-level" versions capable of switching very low Returns to de-energised state when the circuit breaker is reset.
loads (e.g. for the control of PLCs or electronic c SDE (fault indication) - indicates that the circuit breaker has tripped due to:
circuits). v an overload
v a short-circuit
v an earth fault.
Returns to de-energised state when the circuit breaker is reset.
Installation
c OF, SD and SDE functions - a single type of contact provides all these different
indication functions, depending on the position where it is inserted in the device.
The contacts clip into slots behind the front cover of the circuit breaker.
Electrical characteristics of the OF/SD/SDE auxiliary contacts
Contacts Standard Low level
Rated thermal current (A) 6 5
Minimum load 100 mA at 24 V 1 mA at 4 V
Utilisation category (IEC 60947-5-1) AC12 AC15 DC12 DC14 AC12 AC15 DC12 DC14
Operational 24 V 6 6 2.5 1 5 3 5 1
current (A) 48 V 6 6 2.5 0.2 5 3 2.5 0.2
110 V 6 5 0.8 0.05 5 2.5 0.8 0.05
220/240 V 6 4 - - 5 2 - -
250 V - - 0.3 0.03 5 - 0.3 0.03
380/440 V 6 3 - - 5 1.5 - -
660/690 V 6 0.1 - - - - - -

126 Compact NS Schneider Electric


Compact NS1600b to 3200 circuit breakers Remote tripping
may be equipped with an MX shunt release, This function opens the circuit breaker via an electrical order. It is made up of a
an MN undervoltage release or a delayed shunt release (MX), or an undervoltage release (MN) or a delayed undervoltage
undervoltage release (MN + delay unit). release (MN + delay unit).
The delay unit, installed outside the circuit breaker, may be disabled by an
emergency power OFF button to obtain instantaneous opening of the circuit
056421

MX voltage release breaker.


Wiring diagram for the remote-tripping function

E59433A

E46554A
E46553A
opening opening delayed
order order opening
order 10 12
delay
unit
3 6

C2 D2 instantaneous
opening D2
order

MX MN MN

C1 D1 D1

Voltage releases (MX)


When energised, the MX voltage release instantaneously opens the circuit breaker.
A continuous supply of power to the MX locks the circuit breaker in the OFF position.
Characteristics
Power supply V AC 50/60 Hz 24/30- 48/60- 100/130- 200/250- 240/277- 380/480- 500/550
V DC 1- 24/30- 48/60- 100/130- 200/250
Operating threshold 0.7 to 1.1 Un
Continuous locking function 0.85 to 1.1 Un
Consumption (VA or W) pick-up: 200
hold: 4.5
Circuit-breaker response 50 ms ± 10
time at Un

Instantaneous voltage releases (MN)


The MN release instantaneously opens the circuit breaker when its supply voltage
drops to a value between 35% and 70% of its rated voltage. If the release is not
supplied, it is impossible to close the circuit breaker, either manually or electrically.
Any attempt to close the circuit breaker has no effect on the main contacts. Circuit-
breaker closing is enabled again when the supply voltage of the release returns to
85% of its rated value.
Characteristics
Power supply V AC 50/60 Hz 24/30 - 48/60 - 100/130 - 200/250 - 380/480 - 500/550
V DC 24/30 - 48/60 - 100/130 - 200/250
Operating opening 0.35 to 0.7 Un
threshold closing 0.85 Un
Consumption (VA or W) pick-up: 200 - hold: 4.5
Circuit-breaker response 90 ms ± 5
time at Un

MN delay units
To eliminate circuit-breaker nuisance tripping during short voltage dips, operation of
the MN release can be delayed. This function is achieved by adding an external
delay unit in the MN voltage-release circuit. Two versions are available, adjustable
and non-adjustable.
Characteristics
Power supply non-adjustable 100/130 - 200/250
V AC 50/60 Hz /DC adjustable 48/60 - 100/130 - 200/250 - 380/480
Operating threshold opening 0.35 to 0.7 Un
closing 0.85 Un
Consumption (VA or W) pick-up: 200 - hold: 4.5
Circuit-breaker response adjustable 0.5s - 0.9s - 1.5s - 3s
time at Un non-adjustable 0.25s

127 Compact NS Schneider Electric


Functions Installation, connection
and characteristics and accessories
Compact NS1600b to 3200 (cont.)
056431

Communication
The COM communication option is required for integration of the circuit breaker or
switch-disconnector in a supervision system.
Compact NS1600b to 3200 uses the Digipact or ModBus communications protocol
for full compatibility with the Digipact and SMS Powerlogic electrical-installation
management systems.
An external gateway is available for communication on other networks:
c Profibus
c Ethernet, etc.

COM communication option


The COM communication option is compatible with all Compact NS1600b to 3200
"device" communications module circuit breakers and switch-disconnectors.
It is made up of a communication module installed in the device and supplied with
its set of sensors (OF, SDE ,PF and CH contacts).
Each installed device has an address that is assigned via the keypad of the control
unit (ModBus) or remotely (Batibus).
Status indication by the COM option is independent of the device indication
contacts. These contacts remain available for conventional uses.
"Device" communication module
This module is independent of the control unit. Installed in the device, behind the
control unit, it receives and transmits information on the communication network.
An infra-red link transmits data between the control unit and the communication
module.
The module connects to a set of sensors that detect device status.

Communication architecture
E59438A

Communication
bus

OF
SD
SDE
2 3

1 OFF
OFF

COM
module

1 module de communication “appareil”


2 bus de communication Digipact
3 capteurs "appareil" OF, SD, SDE

128 Compact NS Schneider Electric


Compact NS1600b to 3200 communication
The COM communication option is compatible with all types of Micrologic control
units to:
c identify the device
c indicate status conditions
With Micrologic A control units, the COM option also transmits:
c device settings
c current values in the phases and neutral
c maximum current values.
An infra-red link transmits data between the communication module and Micrologic
A control units.
Device identification Switch-disconnector Circuit breaker
Address c c
Type of device c
Type of control unit c
Type of long-time rating plug c
Status indications
ON/OFF c c
Connected/disconnected/test position c c
Fault trip c
Controls
Opening / closing c c
Settings Micrologic A
Reading of settings on adjustment dials c
Programmable alarms and protection c
Current measurements (I1, I2, I3, IN, maximum) c
Type of fault c
Note.
See the description of the Micrologic control units for further details on protection, alarms and
measurements.

129 Compact NS Schneider Electric


Functions Installation, connection
and characteristics and accessories
Compact NS1600b to 3200 (cont.)

Device locking
Locking in the OFF position guarantees isolation as per IEC 60947-2.
E45194

Toggle locked using a


removable device and a Padlocking systems can receive up to three padlocks with shackle diameters
padlock ranging from 5 to 8 mm (padlocks not supplied).
Control device Function Means Required
accessories
Toggle lock in OFF position padlock removable device
lock in OFF or ON padlock fixed device
position

Installation accessories
Escutcheon
E45185

Escutcheon (CDP)
Optional equipment mounted on the door of the cubicle, the escutcheon increases
the degree of protection to IP 40.

Blanking plate (OP) for escutcheon


Used with the escutcheon, this option closes off the door cutout of a cubicle not yet
equipped with a device.

130 Compact NS Schneider Electric


Installation Operating conditions
recommendations
E59432A

Altitude derating
Altitude does not significantly affect circuit-breaker characteristics up to 2000 m.
Above this altitude, it is necessary to take into account the decrease in the dielectric
strength and cooling capacity of air.
The following table gives the corrections to be applied for altitudes above 2000
metres. The breaking capacities remain unchanged.
2000 m

Compact NS80 to 630


Altitude (m) 2000 3000 4000 5000
Dielectric resistance voltage (V) 3000 2500 2100 1800
Average insulation level (V) 750 700 600 500
Maximum utilisation voltage (V) 690 550 480 420
Average thermal current (A) at 40 °C 1 x In 0.96 x In 0.93 x In 0.9 x In
Compact NS630b to 3200
Altitude (m) 2000 3000 4000 5000
Dielectric resistance voltage (V) 3500 3150 2500 2100
Average insulation level (V) 750 750 700 600
Maximum utilisation voltage (V) 690 590 520 460
Average thermal current (A) at 40 °C 1 x In 0.99 x In 0.96 x In 0.94 x In

Vibrations
E59571A

Compact NS devices resist electromagnetic or mechanical vibrations.


Tests are carried out in compliance with standard IEC 68-2-6 for the levels required
by merchant-marine inspection organisations (Veritas, Lloyd’s, etc.):
c 2 ➞ 13.2 Hz: amplitude ± 1 mm
c 13.2 ➞ 100 Hz: constant acceleration 0.7 g.
Excessive vibration may cause tripping, breaks in connections or damage to
mechanical parts.

Electromagnetic disturbances
Compact NS devices are protected against:
E59572A

c overvoltages caused by devices that generate electromagnetic disturbances


c overvoltages caused by an atmospheric disturbances or by a distribution-system
outage (e.g. failure of a lighting system)
c devices emitting radio waves (radios, walkie-talkies, radar, etc.)
c electrostatic discharges produced by users.
Compact NS devices have successfully passed the electromagnetic-compatibility
tests (EMC) defined by the following international standards:
c IEC 60947-2, appendix F
c IEC 60947-2, appendix B (trip units with earth-fault function).
The above tests guarantee that:
c no nuisance tripping occurs
c tripping times are respected.

134 Compact Schneider Electric


Installation in switchboards
Power supply and weights

Power supply
E23947

Compact NS circuit breakers can be supplied from either the top or the bottom
without any reduction in performance. This capability facilitates connection when
installed in a switchboard.

push
to
trip

Weights

Circuit breaker Plug-in Chassis Vigi module Positive contact Motor-mechanism


base indication (Interpact INV) module
NS80H-MA 3P/3D 1.09
NSC100N 3P/3D 1 1.5
4P/4D 1.3 1.7
NS100N/H 1P/1D 0.5
2P/2D 1.45
NS100N 3P/2D 1.79 0.8 2.2 0.87 2 1.2
NS100N/H/L 3P/3D 2.05 0.8 2.2 0.87 2 1.2
4P/4D 2.57 1.05 2.2 1.13 2.2 1.2
NS125E 3P/3D 1.8 0.8 0.9
4P/4D 2.3 1.1 1.2
NS160N/H 1P/1D 0.5
2P/2D 1.45
NS160N 3P/2D 1.85 0.8 2.2 0.87 2 1.2
NS160N/H/L 3P/3D 2.10 0.8 2.2 0.87 2 1.2
4P/4D 2.58 1.05 2.2 1.13 2.2 1.2
NS250N 3P/2D 1.94 0.8 2.2 0.87 2 1.2
NS250N/H/L 3P/3D 2.2 0.8 2.2 0.87 2 1.2
4P/4D 2.78 1.05 2.2 1.13 2.2 1.2
NS400/630N/H/L 3P/3D 6.19 2.4 2.2 2.8 4.6 2.8
4P/4D 8.13 2.8 2.2 3 4.9 2.8
NS630b to 1600 3P 14 14
manual control 4P 18 18
NS630b to 1600 3P 14 16
electrical control 4P 18 21
NS1600b to 3200 3P 24
4P 36

NSA 3P/3D 1.1 1.5


4P/4D 1.4 1.7
NB50N 3P/3D 0.7
NB100F/N 3P/3D 1.2
NB250N 3P/3D 1.94
NB400/600N 3P/3D 6.19
The table above presents the weights (in kg) of the circuit breakers and the main accessories, which must be summed to obtain the total weight of complete
configurations.

135 Compact Schneider Electric


Installation Installation in switchboards
recommendations Safety clearances
and minimum distances

Compact NS80 to 630


When installing a circuit breaker, minimum distances (safety clearances) must be
maintained between the device and panels, bars and other protection devices
installed nearby. These distances, which depend on the ultimate breaking capacity,
are defined by tests carried out in accordance with standard IEC 60947-2.
If installation conformity is not checked by type tests, it is also necessary to:
c use insulated bars for circuit-breaker connections
c block off the busbars using insulating screens.
For Compact NS80 to 630 devices, terminal shields, phase barriers and the
insulation kit are recommended and may be mandatory depending on the utilisation
voltage and the type of installation (fixed, withdrawable). (See page 147.)
Minimal distance between two adjacent circuit breakers

A1
A2
E23942

Minimal distance between Minimal distance between


the circuit breaker and top, the circuit breaker
bottom or side panels and front or rear panels

E50701
front F
panel if F < 8 mm : an
insulating screen
E50700

is mandatory
D1

D2 C1
C2

bare or painted sheetmetal; B F


insulation or insulated bars

Dimensions (mm) Insulation, insulated bars Bare sheetmetal


or painted sheetmetal
Compact circuit breaker C1 D1 D2 C2 D1 D2 A1 (2) A2 (3) B
NS80H-MA U i 440 V 0 30 30 5 35 35 0 10 0
NSC100N U < 600 V 0 30 30 10 (1) 35 35 0 20 0
U u 600 V 0 30 30 20 (1) 35 35 0 40 0
NS100-250 U i 440 V 0 30 30 5 35 35 0 10 0
U < 600 V 0 30 30 10 (1) 35 35 0 20 0
U u 600 V 0 30 30 20 (1) 35 35 0 40 0
NS400-630 U i 440 V 0 30 30 5 60 60 0 10 0
U < 600 V 0 30 30 10 (1) 60 60 0 20 0
U u 600 V 0 30 30 20 (1) 100 100 0 40 0
(1) Distance must be doubled with phase barriers.
(2) For Compact NS with long or short terminal shields.
(3) For Compact NS without terminal shields.
The mandatory distances when installing Compact NS circuit breakers are calculated from the device case, not taking into account the terminal shields or the
phase barriers.

136 Compact Schneider Electric


Fixed Compact NS400 1000 V AC, front connection
Power supply from the top or bottom. Connection of cables or busbars.

E50782
E50781
insulation
side panel
F
40 30

insulating kit

40 bare or painted
sheetmetal; 30
F insulation or
insulated bars
B=0

Insulating kit is standard. Connection using cables with lugs or busbars, F = 100.
Connection using bare cables, F = 150.

Compact NS630b to 3200 (fixed devices)


A (*) A (*)
B B
E59717A

E59718A

146,5
F

Insulated parts Metal parts Live parts


NS630b to 1600
A 0 0 180
B 0 0 60
NS1600b to 2500
A 0 30 180
B 0 0 60
NS3200
A 0 30 180
B 0 30 60

Compact NS630b to 1600 (withdrawable devices)


B B
A
C C
E59719A

E59720A

40
180
F

Insulated parts Metal parts Live parts


A 0 0 30
B 10 10 60
C 0 0 90
F Datum

137 Compact Schneider Electric


Installation Installation in switchboards
recommendations Installation example

painted sheetmetal
E50704

A A A A

Direct connection of Connection of cables with Connection of insulated Rear connection or plug-in
bare cables, devices lugs, devices with bars, devices with base, devices with terminal
with terminal shields. terminal shields. terminal shields. shields.

Minimum dimensions (mm) A


Compact circuit breaker
NS80H-MA/NSC100N 0
NS100-630 0
NS630b-1600 250
NS1600b-3200 300

138 Compact Schneider Electric


Door interlock
for Compact NS630b to 1600

Mounted on the left or right-hand side of the chassis,

E59429A
this locking device prevents opening of the door if the Y
circuit breaker is in the connected or test positions. If
the circuit breaker was connected with the door open,
the door may be closed without having to disconnect
the circuit breaker.

4
61
2 (1) (2)
11

Dimensions (mm)
Type (1) (2)
NS630b to 1600 (3P) 135 168
NS630b to 1600 (4P) 205 168

Device in the connected or test positions


Door locked
E59430A

door

F
5
23

Device in the disconnected position


Door not locked
E59431A

Note. The door interlock may be mounted on either the left


or right-hand side of the chassis.
F Datum

139 Compact Schneider Electric


Installation Connection of MN and MX
recommendations voltage releases for
Compact NS630b to 3200

Release wiring
During pick-up, the power drawn is approximately 150 to 200 VA. For low supply
voltages (12, 24, 48 V), the maximum cable length therefore depends on the
supply voltage and the size of the cables.
Indicative values for maximum wire lengths (in metres)
12 V 24 V 48 V
2.5 mm2 1.5 mm2 2.5 mm2 1.5 mm2 2.5 mm2 1.5 mm2
MN 100 % U source – – 58 35 280 165
85 % U source – – 16 10 75 45
MX 100 % U source 21 12 115 70 550 330
85 % U source 10 6 75 44 350 210
Note. The lengths mentioned are for each of the two supply wires.

140 Compact Schneider Electric


Power connections for
Compact NS630b to 3200

Conductor materials and electrodynamic stresses


Compact circuit breakers can be connected indifferently with bare-copper, tinned-
copper and tinned-aluminium conductors (flexible or rigid bars, cables.
In the event of a short-circuit, thermal and electrodynamic stresses will be exerted
on the conductors. They must therefore be correctly sized and maintained in place
using supports.
Electrical connection points on all types of devices (switch-disconnectors,
contactors, circuit breakers, etc.) should not be used for mechanical support.
E59565A

Ties for flexible bars and cables


The table below indicates the maximum distance between ties depending on the
prospective short-circuit current.
The maximum distance between ties attached to the switchboard frame is 400 mm.

Type of "Panduit" ties "Sarel" ties


tie Width: 4.5 mm Width: 9 mm
Maximum load: 22 kg Maximum load: 90 kg
Colour: white Colour: black
Maximum distance 200 100 50 350 200 100 70 50 (double
between ties (mm) ties)
Short-circuit 10 15 20 20 27 35 45 100
current (kA rms)
Note. For cables u 50 mm2, use 9 mm-wide ties.
E59566A

E59567A
C
B

E
E
E59568A

B Connection of bars
Bars must be adjusted to ensure correct positioning on the terminals before bolting (B)
Bars must rest on a support firmly attached to the switchboard frame, such that the
circuit-breaker terminals do not bear any weight (C).
Efforts électrodynamiques
The first spacer between bars must be positioned within a maximum distance (see
table below) of the connection point to the circuit breaker. This distance is
calculated to resist the electrodynamic stresses exerted between the bars of each
phase during a short-circuit.
Maximum distance A between the circuit-breaker connection and the first spacer
between bars, depending on the short-circuit current
Isc (kA) 30 50 65 80 100 150
Distance (mm) 350 300 250 150 150 150

B C
E59569A

E59570A

145 Compact Schneider Electric


Installation Power connections for
recommendations Compact NS630b to 3200

1 2 3 4 5 Connections
E47678A

The quality of bar connections depends, among other things, on the tightening
torques used for the nuts and bolts. Over-tightening may have the same
consequences as under-tightening.
The correct tightening torques for the connection of bars to the circuit-breaker
terminals are indicated in the table below.
The values below are for copper bars and steel nuts and bolts (class 8.8).
The same values apply to AGS-T52 quality aluminium bars
(French standard NFA 02-104 and American National Standard H-35-1).
Examples of bar connections

E47668
E47667B
E47665

6
1 terminal screws, factory tightened to 13 Nm
2 circuit-breaker terminal Tightening torque for bars
3 bars Rated diameter (mm) Drilling (mm) Tightening torque (Nm) Tightening torque (Nm)
4 bolt diameter with flat or grower with contact or split
5 washer washers washers
6 nut 10 11 37.5 50

Bar drilling
Examples
E47329A

E47330A

E47331A

Insulation distance
E47680A

Dimensions (mm)
Utilisation voltage X minimum
Ui i 600 V 8 mm
Ui i 1000 V 14 mm

Bar bending
Bars must be bent taking into account the XXX indicated in the table below. A
tighter bend may cause cracks.
E47679A

r
e

Dimensions (mm)
e XXX r
Minimum Recommended
5 5 7.5
10 15 18 to 20

146 Compact Schneider Electric


Sizing of bars

The following tables are based on the following assumptions:


c maximum permissible temperature of bars is 100 °C
c ambient temperature inside the switchboard near the device and its connections is
Ti (IEC 60947-2)
c busbars made of copper and not painted.
Note.
The values presented in the tables are the result of trials and theoretical calculations on the
basis of the assumptions mentioned above.
These tables are intended as an aid in designing connections, however, the actual values must
be confirmed by tests on the installation.

Front or horizontal rear connections

E59294A

Compact Maximum Ti : 40 °C Ti : 50 °C Ti : 60 °C
service Number of bars Number of bars Number of bars
current 5 mm thick 10 mm thick 5 mm thick 10 mm thick 5 mm thick 10 mm thick
NS630b 400 2b.30 x 5 1b.30 x 10 2b.30 x 5 1b.30 x 10 2b.30 x 5 1b.30 x 10
NS630b 630 2b.40 x 5 1b.40 x 10 2b.40 x 5 1b.40 x 10 2b.40 x 5 1b.40 x 10
NS800 800 2b.50 x 5 1b.50 x 10 2b.50 x 5 1b.50 x 10 2b.50 x 5 1b.63 x 10
NS1000 1000 3b.50 x 5 1b.63 x 10 3b.50 x 5 2b.50 x 10 3b.63 x 5 2b.50 x 10
NS1250 1250 3b.50 x 5 2b.40 x 10 3b.50 x 5 2b.50 x 10 3b.63 x 5 2b.50 x 10
2b.80 x 5 2b.40 x 10 2b.80 x 5
NS1600 / 1600b 1400 3b.50 x 5 2b.40 x 10 2b.80 x 5 2b.50 x 10 3b.80 x 5 2b.63 x 10
NS1600 / 1600b 1600 3b.63 x 5 2b.50 x 10 3b.80 x 5 2b.63 x 10 3b.80 x 5 3b.50 x 10
NS2000 1800 3b.80 x 5 2b.63 x 10 3b.80 x 5 2b.63 x 10 3b.100 x 5 2b.80 x 10
NS2000 2000 3b.100 x 5 2b.80 x 10 3b.100 x 5 2b.80 x 10 3b.100 x 5 3b.63 x 10
NS2500 2200 3b.100 x 5 2b.80 x 10 3b.100 x 5 2b.80 x 10 4b.80 x 5 2b.100 x 10
NS2500 2500 4b.100 x 5 2b.100 x 10 4b.100 x 5 2b.100 x 10 4b.100 x 5 3b.80 x 10
NS3200 2800 4b.100 x 5 3b.80 x 10 4b.100 x 5 3b.80 x 10 5b.100 x 5 3b.100 x 10
NS3200 3000 5b.100 x 5 3b.80 x 10 6b.100 x 5 3b.100 x 10 8b.100 x 5 4b.80 x 10
NS3200 3200 6b.100 x 5 3b.100 x 10 8b.100 x 5 3b.100 x 10 4b.100 x 10

147 Compact Schneider Electric


Installation Power connections for
recommendations Compact NS630b to 3200
Sizing of bars

Vertical rear connections

E59422A

Compact Maximum Ti : 40 °C Ti : 50 °C Ti : 60 °C
service Number of bars Number of bars Number of bars
current 5 mm thick 10 mm thick 5 mm thick 10 mm thick 5 mm thick 10 mm thick
NS630b 400 2b.30 x 5 1b.30 x 10 2b.30 x 5 1b.30 x 10 2b.30 x 5 1b.30 x 10
NS630b 630 2b.40 x 5 1b.40 x 10 2b.40 x 5 1b.40 x 10 2b.40 x 5 1b.40 x 10
NS800 800 2b.50 x 5 1b.50 x 10 2b.50 x 5 1b.50 x 10 2b.50 x 5 1b.50 x 10
NS1000 1000 2b.50 x 5 1b.50 x 10 2b.50 x 5 1b.50 x 10 2b.63 x 5 1b.63 x 10
NS1250 1250 2b.63 x 5 1b.63 x 10 2b.63 x 5 1b.63 x 10 3b.50 x 5 2b.50 x 10
NS1600 1400 2b.63 x 5 1b.63 x 10 2b.63 x 5 1b.63 x 10 3b.50 x 5 2b.50 x 10
NS1600 1600 2b.80 x 5 1b.80 x 10 2b.80 x 5 1b.80 x 10 3b.63 x 5 2b.50 x 10

148 Compact Schneider Electric


Power connections for
Compact NS630b to 1600
Recommended drilling dimensions

Rear connection Rear connection with spreaders


E59308A

E59308A

E59309A

E59310A
50 50 63 80
15 15
12,5 12,5 12,5 12,5 25,5 12,5
Ø12 maxi Ø12 maxi Ø12 maxi Ø12 maxi

25 12,5 25 12,5 25 12,5 25 25 12,5

Middle left or middle Middle spreader for 3P Left or right spreader Left or right spreader
right spreader for 4P for 4P for 3P
E59325A

E59326A

E59327A

E59328A
77 77 77 77
38,5 38,5 38,5
E59324B

44 38,5
13,5 13,5 13,5 13,5
25 9,5 12,5 25 = = 25 = = 25 = = 25 = =

30 30 30 30
60
82 52 15 82 52 15 82 52 82 52 15
12,5 15
5 Ø11 5 Ø11 5 Ø11 5 Ø11
2 Ø11
25 25 25 25
52 52 52 52

Vertical rear connection

E59315 A
E59311A

E59312A

E59313A

E59314A

32 40 50 63 80

Ø12 maxi Ø12 maxi Ø12 maxi Ø12 maxi Ø12 maxi
25 25 25 25 25

12,5 12,5 12,5 12,5 12,5 12,5 12,5 12,5 12,5 12,5

60
E59329B

12,5
12,5 9,5

25 44

2 Ø11

Front connection Front connection with vertical-connection adapter


E59308A

E59308A

E59309A

E59310A

50 50 63 80
15 15
12,5 12,5 12,5 12,5 25,5 12,5
Ø12 maxi Ø12 maxi Ø12 maxi Ø12 maxi

25 12,5 25 12,5 25 12,5 25 25 12,5


E59332A

Top terminal Bottom terminal 89 12,5


25 = = 15
44
E59423B

9,5
25 2 vis M10 15
15 21
101 21
3 Ø11
25 15
2 vis M10 15 9,5 15 20
44

149 Compact Schneider Electric


Installation Power connections for
recommendations Compact NS1600b to 3200
Recommended drilling dimensions

Front connection (NS1600b to 2500)


E59308A

E59309A

E59310A
50 63 80
15 15
12,5 12,5 25,5 12,5
Ø12 maxi Ø12 maxi Ø12 maxi

25 12,5 25 12,5 25 25 12,5


E59462B

76 25
13 = =
=
=
3 Ø11
15

Front connection with vertical-connection adapter (NS1600b to 2500)


E59731A

E59732A

E59733A

63 80 100

Ø12 maxi Ø12 maxi Ø12 maxi Ø12 maxi

E59734A
25 25 25 25
25 25 25 100 25
25 25 25 25

12,5 12,5 12,5 12,5 12,5 12,5 12,5 12,5

Ø12 maxi
E59735A

25

25 50 110

25
25

20 7 20
45 15 25 25
60 80

Front connection (NS3200)


E59733A

100 Ø12 maxi


E59734A

Ø12 maxi
25
25 100 25
25 25
25
12,5 12,5
12,5 12,5

Ø12 maxi
E59735A

25

25 50 110

25
25

20 7 20
45 15 25 25
60 80

150 Compact Schneider Electric


Dimensions, Compact NS630b to 1600
volumes (fixed version)
Dimensions

Manual control
Front connection

E47973A
E47972B

(1)

254
163,5

327
508 200
X X
100

Z Y
107,5 99,5 (3P) 99,5
169,5 (4P)
205
(1) terminal shields are
F optional

Rear connection

105 (3P)
E47914A

175 (4P) 105


188
94
Y
E47913A

123
105

234 210
113 X X
92,5
117 123

Z F
107,5 35
140,5 70
146,5
205 14

Electrical control
Front and rear connection

105 (3P)
E47897A

175 (4P) 105


188
94
Y
E47896A

123
105

210 234 200


X X
117 100
123
F : Datum
Note.
Z Dimensions for front and rear
107,5 35
connection on electrically
169,5 70 operated devices are
175,5 99,5 (3P) identical to those for
169,5 (4P) 99,5
F manually operated devices.

182 Compact NS Schneider Electric


Mounting

Front connection
On rails On backplate

Y
Y
E47898A

4 Ø6,5
4 Ø6,5

E47899A
200 200
X X
100 100

99,5 (3P)
169,5 (4P) 99,5
99,5 (3P)
169,5 (4P) 99,5

Rear connection
On backplate or rails
3P 4P

4 Ø6,5 6 Ø6,5
Y Y
E47969A

E47970A

106 106
44 44
234 234
X 44
X 44
106 106 117
117

35 35
70 70 70
100 100
200 270

Note.
Mounting parameters for electrically operated devices are identical to those for manually
operated devices.
X and Y are the symmetry planes for a 3-pole device
Z is the back plane of the device.

183 Compact NS Schneider Electric


Dimensions, Compact NS630b to 1600
volumes (fixed version) (cont.)
Front-panel cutouts

Toggle control
Door cutout
A B
(A)
E59368A

(B) 194 mini (3P) 194 mini (3P)

E47901A

E59201B
194 mini 194 mini
(C) 264 mini (4P) 264 mini (4P)
Y Y 201 (1)

X 216 (1) X
266 (2)
X

108 (1) 100,5 (1)


133 (2)
90,5 (1)
194 (1) 97 (1)
244 (2) 122 (2) 181 (1)

C
194 mini (3P)
E59200A

194 mini
264 mini (4P)
Y
119 (1)
144 (2)

95,5 (1)
108 (2)
35,5 (1)
60,5 (2)
(1) Without escutcheon 71 (1)
(2) With escutcheon 121 (2)

Electrical control
Door cutout
A
(A)
E59369A

194 mini (3P)


E47901A

194 mini
264 mini (4P)
Y

X 216 (1)
266 (2)
X

108 (1)
133 (2)

194 (1) 97 (1)


244 (2) 122 (2)

(1) Without escutcheon


(2) With escutcheon

184 Compact NS Schneider Electric


Rotary handle

Direct rotary handle


Dimensions

(A)
(B)
(D)
Y
60°

E47955A
E47954A

R80

195
X X
24

60°

229,5 25
F
Z

Door cutout
A B D

194 mini (3P) 194 mini (3P)

E47956A
E47957B
E47901A

194 mini 194 mini (3P) 194 mini 194 mini


264 mini (4P) 264 mini (4P) 264 mini (4P)
Y Y Y

201 (1) 201 (1)


X 216 (1) X X
266 (2)
100,5 (1)
100,5 (1)

108 (1)
133 (2)
90,5 (1) 90,5 (1)
194 (1) 97 (1) 130 (1)
244 (2) 122 (2) 181 (1)

(1) Without escutcheon


(2) With escutcheon

Extended rotary handle


Dimensions Door cutout

Y Y
60° Ø51
E47958A

E47960A
E47959A

R80

51
25,5
X X X
24 24
Ø5
60°

Z 25
212,5 25
25,5
605,5
F 51

Note.
X and Y are the symmetry planes for a 3-pole device
F : Datum Z is the back plane of the device.

185 Compact NS Schneider Electric


Dimensions, Compact NS630b to 1600
volumes (withdrawable version)
Dimensions, mounting and cutouts

Dimensions
Manual control Electrical control

127,5 (3P) 160,5

E47944A
210 210 197,5 (4P)
E47943B

E59370B
mini mini 188
94
Y
70 (*) 46 (*)

199

X X X
45,5 123
69
5 5

90 (3P)
60 mini 60 mini 160 (4P) 90
F F

(*) Widrawable position

Mounting
Bottom mounting on base plate or rails Vertical on uprights or backplate

E47175B
Y
Y
E47945A

E47937A

X
4 Ø6,5

6 Ø6,5
150
X
17 25 50
25 100
100
216
231
F 90 (3P) F
90 109 (3P)
160 (4P) 109
179 (4P)

Cutouts
Door cutout Rear panel cutout
170 mini (3P)
E47177B

E47178A

230 mini
240 mini (4P)
Y Y

X 259 (1) X
303 (2) 234
117

109 (1)
130,8 (2) 102,5 (3P)
161 (1) 102,5
183 (2) 172,5 (4P)
259 (1)
307 (2)

(1) Without escutcheon


(2) With escutcheon
Note.
F : Datum X and Y are the symmetry planes for a 3-pole device.

186 Compact NS Schneider Electric


Rotary handle

Direct rotary handle


Dimensions
210
mini

Y
E47962A

E47963A
136 (*)

60°

R80

X X
93 24

60°
5

60 mini 25
F
(*) Widrawable position

Door cutout
E47964B

170 mini (3P) 230 mini


240 mini (4P)
Y

259 (1)
303 (2)

X
109 (1)
130,8 (2)

161 (1)
183 (2) (1) Without escutcheon
259 (1)
307 (2) (2) With escutcheon

Extended rotary handle


Dimensions Door cutout
Y
E47966A

60°
Y
Ø51
E47967A
E47965A

R80
E47966A

51
25,5
X X X
24 24
60° Ø5

25
469 25 25
25,5
F
51
Note.
X and Y are the symmetry planes for a 3-pole device

187 Compact NS Schneider Electric


Dimensions, Compact NS1600b to 3200
volumes (fixed version)
Dimensions

Dimensions

(A)
(B) Y

E59440A
(C)
E59439B

165
105

330 150 210


X X
75

20 162
40 169
131 338
180 (3P)
160,5 180
195 (3P) 295 (4P)
166,5 310 (4P) 195
210 (3P)
242 325 (4P) 210
F
390
Z

Mounting on rails
E59456A

Y
4 Ø12

X
150
75

195 (3P)
310 (4P) 195

Note.
F : Datum X and Y are the symmetry planes for a 3-pole device

188 Compact NS Schneider Electric


Door cutout
A B
Y Y
E59457B

E59729A
216 (1) 201 (1)
X 266 (2) X
108 (1)
133 (2) 100,5 (1)

173 (1)
198 (2) 166 (1)
346 (1)
396 (2) 332 (1)

Y
E59458A

119 (1)
144 (2)

X
95,9 (1)
108 (2)

73 (1)
99,5 (2)
146 (1)
199 (2)

(1) Without escutcheon Note.


(2) With escutcheon X and Y are the symmetry planes for a 3-pole device

189 Compact NS Schneider Electric


Dimensions, Compact NS630b to 3200
volumes External modules

Control-wire connections to terminal block

E47683A

E47684A
S : 0,6 mm2

S : 2,5 mm2 2

8
Ø3,5

Only one wire per terminal.

External power-supply module (AD)

60 2 Ø6
E47690A

L4
73 60
L3 Input C
24VD

0A
t
OutpuC +
AD 22 24VD G2

G1

112
E47691A

75
L4
L3 Input C
24VD

0A
t
OutpuC +
AD 22 24VD G2
G1

Battery module (BAT)

60 2 Ø6
E47692A

60
H3
H4
+
73
Input C
24VD
t
24V OutpuC
BAT + 24VD H1

H2
E47693A

112
75
H4
H3 Input C +
24VD
t
24V OutpuC
BAT + 24VD H1

H2

190 Compact NS Schneider Electric


MN delay unit

2 Ø4,2
57
E47694A

6
3 4 5
1 2

66
81 3 6
S

1
42
0.5
MN 1.5
3 MN
UVR r de R
dateu UV
Retardelay for
30 V Time
100/1C
AC/D
10 12 73

E47695A
2 3
1

6
3 4 5
2
73,5 1

72
S
3 6
1
0.5
MN 1.5
3 MN
UVR r de R
dateu UV
Retardelay for
30 V Time
100/1C
AC/D
10 12

2 3
1

46

Chassis communication module


ModBus Digipact internal bus
E47685A

E47686A

++ 90
Network
Réseau

CCM
modb
us
45
shield

A A

Fault
B B
A’ A’
B’ B’

Com.
Breaker
Disjoncteur

ss
Addre
.
sync
+
CE
CD
CT

58
54

External sensor for source ground return (SGR) protection


External sensor "MGDF" summer box
E58561

E47687A

200
130 90

45

M DGF

45 76
150
58
106

191 Compact NS Schneider Electric


Dimensions, Compact NS630b to 3200
volumes External modules (cont.)

Current-transformer for external neutral


400/1600 A (NS630b to 1600)

4 Ø14
E47699A

SG1
SG2
X1
X2 44 76
GND
VN
VC

174
206

1000/4000 A (NS1600b to 3200)

8 Ø14
E47701A

SG1
SG2
X1
X2 44 127
GND
VN
VC

44 174 44
295

Installation
400/1600 1000/4000 A
E47697A
E47696A

192 Compact NS Schneider Electric


Vigi rectangular sensor

280 x 115 mm inside dimensions 4 Ø9

E47704B
E47703A

197
115 215
2 M3
M1 M

M1 M2 M3

280 70
362
380

470 x 160 mm inside dimensions 8 Ø9


E47718B
E47717A

146 242
160 260
2 M3
M1 M

M1 M2 M3

456 70
470
552
570

Busbars I i 1600 A I i 3200 A


Sensor 280 x 115 470 x 160
Weight (kg) 14 18
E47707A

E47708A

280 x 115 sensor 470 x 160 sensor


Busbars with 70 mm pitch Busbars with 115 mm pitch
Two 50 x 10 bars Four 100 x 5 bars
Two 100 x 5 bars Four 125 x 5 bars

193 Compact NS Schneider Electric


Dimensions, Accessories NS630b to 3200
volumes

Escutcheon
NS630b to 1600 (fixed control)
A C
(A)
E59891A

(C) Y

E59885A
Y

E59886A
X X
275 154
X
27

27 27
131
27
253

NS630b to NS1600 (withdrawable control)


E59892A

Y
E59887A

X 313
X
27

27 13 27
317

NS1600b to NS3200
A C
E59893A

(A)
(C) Y
E59888A

Y
E59747A

X 275 X
155
X
27

27 27
27 209
406

194 Compact NS Schneider Electric


Connection Compact NS630b to 1600
(fixed version)
Bars

Horizontal rear connection

E47904A

E47905A
43,5 70 70 70

15
E47918A

123

67,5
N Y
X 44

E47201B
67,5
25 9,5 12,5
123
15 60
12,5
31
2 Ø11
F
Z

Vertical rear connection


43,5 70 70 70
E47907A

E47908A
15
E47919A

View A
97

X N Y
97
60
E47205B

12,5
12,5 9,5
31
F 44
Z
25
2 Ø11
View A detail

Front connection
E47910A

70 70 70
30
E47916A

E47911B

163,5
129
N Y
View A
X
Top terminal Bottom terminal
129
E47971A

44
9,5
163,5 25 2 vis M10 15
15

16,5 25 15
2 vis M10 15 9,5
F 44
Z View A detail

Note.
Recommended connection screws: M10 class 8.8
Tightening torque: 50 Nm with contact washer

202 Compact NS Schneider Electric


Front connection with spreaders

E47921A

E47922A
70 70
25 25
E47920A

196
181
Y 15
View A

E47923A
95 95 95
181 70 70 70
196
12,5 12,5

N Y 15
31,5
View A
F
Z

Rear connection with spreaders


E47925A
E47924A

98 95 95

E47926A
70 70

123
15
82,5

X 52,5
15
Y
123
E47927A

95 95 95
83
70 70 70
F
Z 12,5 12,5

N Y

Spreader detail
Middle left or middle right Middle spreader for 3P Left or right spreader for 4P Left or right spreader for 3P
spreader for 4P
E47234A

E47292A

E47293A

E47294A

77 77 77 77
38,5 38,5 38,5 38,5
13,5 13,5 13,5 13,5
25 = = 25 = = 25 = = 25 = =

30 30 30 30
82 52 82 52 15 82 52 15 82 52 15
15
5 Ø11 5 Ø11 5 Ø11 5 Ø11
25 25 25 25
52 52 52 52

View A detail

Note.
F : Datum X and Y are the symmetry planes for a 3-pole device.

203 Compact NS Schneider Electric


Connection Compact NS630b to 1600
(fixed version) (cont.)
Bars

Front connection with vertical-connection adapters

E47929A

E47930A
E47928A

70 70 70
15

View A
200

N Y
430
X

E47218A
200 89 12,5
25 = = 15

21 (1)
101 21
3 Ø11
10
62,5 15 20
F
Z View A detail

Note.
(1) two mounting possibilities for vertical-connection adapters
(pitch 21 mm).
Recommended connection screws: M10 class 8.8
Tightening torque: 50 Nm with contact washer

204 Compact NS Schneider Electric


Cables with lugs and bare cables

Front connection with vertical-connection adapters and terminal extensions for cables with lugs
15

E47933A
E47931A

70 70 70

E47932A
View A

250
N Y
200
15

530
X 184

E47230A
17 50 50 50

200
250 80 50

5 Ø13 5 Ø11
View A detail

15
10
150
F
Z

Fixed circuit breaker with 4-cable bare-cable connectors (240 mm2)

70 70 70
E59203A

E59204A
E59202A

199 206,5

N Y
398 413
X 4 Ø21,5
E59205A

199 206,5
26 63

26
16,5 54
35
61
F
Z

205 Compact NS Schneider Electric


Connection Compact NS630b to 1600
(plug-in and withdrawable versions)
Bars

Horizontal rear connection

E47181A
E47179A

E47948A
70 70 70
49
15

67,5
228
X N Y
67,5
114

E47201B
44
25 9,5 12,5
267,5 15

F 60
12,5

2 Ø11

Vertical rear connection

70 70 70
E47182A

E47940A

49 15

View A

E47184A
97

X
97 N Y
E47205B

60
12,5
267,5 12,5 9,5
F
44

25
2 Ø11
View A detail

Front connection
E47941A

View A
E47185A

15 12,5 70 70 70
E47187A

171

N Y
336
X Top terminal Bottom terminal
140 44
9,5 25 37,9 9,5
2 Ø11
E47188B

26
235 12,5 83 100
131 52
F
26
2 Ø11
25
9,5
37,9 9,5 44

View A detail

Note.
Recommended connection screws: M10 class 8.8
Tightening torque: 50 Nm with contact washer

206 Compact NS Schneider Electric


Front connection with spreaders
E47223A

E47952A

E47225A
95 95
View A
70 70

238
223

Y
X

E47226A
95 95 95
207
70 70 70
192
View A
12,5 12,5

250
F

N Y

Spreader detail
Middle left or middle right Middle spreader for 3P Left or right spreader for 4P Left or right spreader for 3P
spreader for 4P
E47234A

E47292A

E47293A

E47294A
77 77 77 77
38,5 38,5 38,5 38,5
13,5 13,5 13,5 13,5
25 = = 25 = = 25 = = 25 = =

30 30 30 30
82 52 82 52 15 82 52 15 82 52 15
15
5 Ø11 5 Ø11 5 Ø11 5 Ø11
25 25 25 25
52 52 52 52

View A detail

207 Compact NS Schneider Electric


Connection Compact NS630b to 1600
(plug-in and withdrawable versions) (cont.)
Cables with lugs

Front connection with vertical-connection adapters


15 70 70 70
View A

E47953A
15
E47227A

50

E47229A
71
292

21
171
N Y 15

583 184
X 17 50 50 50

E47230A
140
21 80 50
261

71 5 Ø13 5 Ø11
View A detail
50

193,5 15
F

F : Datum

Note.
X and Y are the symmetry planes for a 3-pole device.
Tightening torque: 50 Nm with contact washer
X and Y are the symmetry planes for a 3-pole device

208 Compact NS Schneider Electric


Compact NS1600b to 3200
(fixed version)

Front connection (NS1600b to 2500)


115 115 115

E59460A

E59461A
165
150
E59459A

N Y
View A
OFF
OFF
X

E59462B
76 25
150 13 = =
165 =
=
3 Ø11
15
View A detail
40
F
Z

Front connection with vertical-connection adapters (NS1600b to 2500)

E59738A
E59736A

E59737A

115 115 115


80 80 80 80

235

N Y Vue A
X
Z
OFF

OFF

Ø12 maxi
E59735A

235
25

25 50 110

25
25
28
F 20 7 20
50
45 15 25 25
60 80
View A detail

Front connection (NS3200)


E59740A

115 115 115


E59739A

E59741A

235

N Y View A
X
OFF
Z Ø12 maxi
OFF
E59735A

235 25

25 50 110

25
25

20 7 20
28
F 45 15 25 25
50
60 80
Note.
Recommended connection screws: M10 class 8.8 View A detail
Tightening torque: 50 Nm with contact washer

209 Compact NS Schneider Electric


Electrical diagrams Compact NS630b to 1600
Fixed circuit breakers

The diagram is shown with circuits de-


energised, all devices open, connected and
charged and relays in the normal position.
Power Control unit Remote operation

power upstream cb downstream cb


N L1 L2 L3
Z1
Z2

Z3

Z4
Z5
Z1
Z2

Z3

Z4

Z5
AT BPO BPF

D2

C2

A4

A2

B4
Z1
Z2
Z3
Z4
Z5

Q remote-operating
MN MX mechanism
I
Micrologic

or
E59041A
E59040B

D1

C1

A1
F2+
M1
M2

T2
T3
T1/M3

T4/F1
SG1
SG2
X1

X2

24 V DC

– (basic) A Control unit Remote operation

c c E1-E6 communication MN : undervoltage release


or
c Z1-Z5 zone selective interlocking: MX : shunt release
Z1 = ZSI OUT SOURCE
Z2 = ZSI OUT; Z3 ZSI IN SOURCE Remote-operating mechanism (*)
Z4 = ZSI IN ST (short time) A4 : electrical opening order
Z5 = ZSI IN GF (earth fault) A2 : electrical closing order
M1 = Vigi module input B4, A1 : power supply for control devices and gear motor
(Micrologic 7)
c T1, T2, T3, T4 = external neutral;
M2, M3 = Vigi module input (*) Spring-charging motor 440/480 V AC
(Micrologic 7) (380 V motor + additional resistor)
CN1 - 440/480 V
E59039A

c F2+, F1- external 24 V DC 9 11


power supply R
A4 A2 B4
–: basic Micrologic control unit
A: digital ammeter

remote-operating
mechanism

A1
CN2 - 440/480 V

230 Compact NS Schneider Electric


Indication contacts Terminal-block marking (manual operation)
E59296A

E59043A
E6 E5 E4 E3 E2 E1
MN/MX
OF1
open closed fault fault closed open 11 12 14
M1M2 M3 F1 F2 D1/C1
Z1 Z2 Z3 Z4 Z5 T1 T2 T3 T4
D2/C2 OF2
21 22 24

522

512
524

514
542

532
544

534
32

22

12

82

84

92

94
34

24

14

OF3
31 32 34

SD
91 92 94

OF3 OF2 OF1 SDE SD CAF2 CAF1 CAO2 CAO1


521

511
541

531
31

21

11

91
81

CAF1 CAF2 CAO1 CAO2 81

531 541 511 521 82

532 542 512 522 84

534 544 514 524 SDE

Indication contacts Terminal-block marking (with motor mechanism)

OF3 / OF2 / OF1 : indication contacts


E59044A

E6 E5 E4 E3 E2 E1
MN/MX
SDE : fault-trip indication contact
(short-circuit, overload, earth fault) M1M2 M3 F1 F2 D1/C1
Z1 Z2 Z3 Z4 Z5 T1 T2 T3 T4
D2/C2
SD : trip indication contact
(manual operation)

CAF2/CAF1 : early-make contact


(rotary handle) SDE OF3 OF2 OF1

81 31 21 11
CAO2 / CAO1 : early-break contact
(rotary handle) 82 32 22 12

84 34 24 14

B4 A4 A2 A1

231 Compact NS Schneider Electric


Electrical diagrams Compact NS630b to 1600
Plug-in / withdrawable
circuit breakers

The diagram is shown with circuits de-


energised, all devices open, connected and
charged and relays in the normal position.
Power Control unit Remote operation

E59037B
power
E59730A

upstream cb downstream cb
N L1 L2 L3
Z1
Z2

Z3

Z4
Z5
Z1
Z2

Z3

Z4

Z5
AT BPO BPF

D2

C2

B4
A4

A2
Z1
Z2
Z3
Z4
Z5

Q remote-operating
MN MX mechanism
I
Micrologic

or
F2+
M1
M2

T2
T3
T1/M3

D1

C1

A1
T4/F1
SG1
SG2
X1

X2

24 V DC

Control unit Remote operation


Terminal-block marking Com UC1 UC2 UC3 MN / MX MT2 MT1

E5 E6 Z5 M1 M2 M3 F2+ D2 C2 A4 A2

E3 E4 Z3 Z4 T3 T4 B4

E1 E2 Z1 Z2 T1 T2 F1 – D1 C1 A1

– (basic) A Control unit Remote operation

c c Com: E1-E6 communication MN : undervoltage release


or
c UC1 : Z1-Z5 zone selective interlocking: MX : shunt release
Z1 = ZSI OUT SOURCE
Z2 = ZSI OUT; Z3 ZSI IN SOURCE Remote-operating mechanism (*)
Z4 = ZSI IN ST (short time) MT2 : A4 : electrical opening order
Z5 = ZSI IN GF (earth fault)
M1 = Vigi module input MT1 : A2 : electrical closing order
(Micrologic 7) B4, A1 : power supply for control devices
c UC2 : T1, T2, T3, T4 = external neutral; and gear motor (MCH)
M2, M3 = Vigi module input
(*) Spring-charging motor 440/480 V AC
(Micrologic 7)
(380 V motor + additional resistor)
E59039

c UC3 : F2+, F1- external 24 V DC CN1 - 440/480 V


9 11
power supply
R
A4 A2 B4
–: basic Micrologic control unit
A: digital ammeter

remote-operating
mechanism

A1
CN2 - 440/480 V

232 Compact NS Schneider Electric


Indication contacts Carriage switches
E59295A

E47075A

E46134A

E47074A
open closed fault fault closed open disconnected connected Test

332
334
322

324
312

314
822
824
812
814
522

512
524

514
542

532

914
544

534

912
32

22

12

82

84

92

94
34

24

14

OF3 OF2 OF1 SDE SD CAF2 CAF1 CAO2 CAO1 CT1


CD2 CD1 CE3 CE2 CE1

321
331

311
821

811

911
521

511
541

531
31

21

11

91
81

Indication contacts Carriage switches


CAF2 CAF1 SDE SD CAO2 CAO1 OF3 OF2 OF1 CD2 CD1 CE3 CE2 CE1 CT1

544 534 84 94 524 514 34 24 14 824 814 334 324 314 914

542 532 82 92 522 512 32 22 12 822 812 332 322 312 912

541 531 81 91 521 511 31 21 11


821 811 331 321 311 911

Indication contacts Carriage switches


CD2 : disconnected CE3 : connected CT1 : test
OF3 / OF2 / OF1 : indication contacts CD1 position CE2 position position
CE1
SDE : fault-trip indication contact
(short-circuit, overload, earth fault)

SD : trip indication contact


(manual operation)

CAF2/CAF1 : early-make contact


(rotary handle)

CAO2 / CAO1 : early-break contact


(rotary handle)

Legend
Connected
(only one wire per connection point)

233 Compact NS Schneider Electric


Electrical diagrams Compact NS630b to 3200
Communications option
24 V DC external power supply

Connection of the communications option


E59303A

motor-mechanism
module
opening order
N L1 L2 L3 manual
operation 914 812 314
closing order
OF

SDE OF
Z1 CT1 CD1 CE1
Z2
Z3
Z4
Z5
SD SDE
911 811 311

Q
CT CD CE
I device + +
Micrologic communication
module

B
F2+

E1
E2
E3
E4
E5
E6
M1
M2

T1/M3
T2
T3
T4/F1

A'/BB

+
H1 H2 B'/BB +

shield
BB +
BAT

BB
module + B' A' B A +

H3 H4

G1 G2
yellow
brown
black

white

blue

AD
red

Chassis communication
module module
E1 E2 E3 E4 E5 E6 Digipact or ModBUS
L3 L4
+ A B A' B' ModBUS
+ / / BB BB + Digipact
110/240 V AC E3 / E4 twisted pair
24/125 V DC E5 / E6 twisted pair

None of the control-unit protection functions require an auxiliary source. However, the 24 V DC external power supply (AD module) is
required for certain operating configurations as indicated in the table below.
Circuit breaker Closed Open
Communications option no no
Fonction protection no no
Display function no (1) yes
Circuit-breaker status indications and control no no
communications bus
(1) except if current < 20% In

If the 24 V DC external power supply (AD module) is used, the maximum cable length between
the 24 V DC external power supply (G1, G2) and the Micrologic control unit (F1-, F2+) is ten
metres.
The communications bus requires its own 24 V DC power source (E1, E2). This source is not
the same as the 24 V DC external power-supply module (F1-, F2+).
The BAT battery module, mounted in series upstream of the AD module, ensures an
uninterrupted supply of power if the AD module power supply fails.

234 Compact NS Schneider Electric


Examples using the COM communications option

E47976B
Switchboard display unit CDM303
CCP303
This architecture provides remote display of the DMB300
d < 1 km 0/IN
variables managed by Micrologic control units 1
2
equipped with the Eco COM ModBus module. 5/OUT
3
c I (Micrologic A) 1
4 I U P ?
No programming is required. 2
switchboard
display unit
3

0V
24 V
ModBUS power
junction 24 VDC circuit
unit IA breaker
CJB 306
E59304A

Communicating switchboard PC running PC running


Digivision SMS
This configuration provides remote display and control
of Compact devices equipped with the ModBus or
Digipact COM module. The Digipact bus can be
combined with the ModBus bus.

RS 232 Ethernet
PLC RS 485 ModBUS

ModBUS

switchboard
display unit

DC150

Compact Compact
COM Digipact COM ModBUS

PM150 PM300

Vigirex Sepam

SC150 Altivar

Digipact bus ModBUS bus

235 Compact NS Schneider Electric


Electrical diagrams Compact NS630b to 3200
Earth-fault and earth-leakage protection
Zone selective interlocking

External sensor (CT) for residual earth-fault protection

E59305A
Connection of current-transformer secondary N L1 L2 L3
circuit for external neutral

Z1
Z2
Z3
Z4
Z5
Compact equipped with a Micrologic 6 A:
c shielded cable with 2 twisted pairs
c SG1 twisted with SG2
c X1 twisted with X2
c shielding connected to GND on one end only
c maximum length 5 metres
c cable cross-sectional area 0.4 to 1.5 mm2
c recommended cable: Belden 9552 or equivalent.
Q
f supply is via the bottom, control and power wiring is
identical (H1 connected to the source side, H2 to the I
load side). Micrologic 6
For four-pole versions, for residual earth-fault
protection, the current transformer for the external
neutral is not necessary.

F2+
M1
M2

M3/T1
T2
T3
F1 /T4
H2
SG1
SG2
X1

X2
H1
GND

External transformer for source ground return (SGR) earth-fault protection

Connection of the secondary circuit


Compact equipped with a Micrologic 6 A:
c unshielded cable with 1 twisted pair
c maximum length 150 metres
Z1
Z2
Z3
Z4
Z5
c cable cross-sectional area 0.4 to 1.5 mm2
c recommended cable: Belden 9409 or equivalent.

I
Micrologic 6
F2+
M1

M2

M3/T1
T2
T3
F1 /T4

H1 X1 12 5 6 7 10 11
1 MDGF module 8
E59306A

H2 X2 3 13 14 9
PE

236 Compact NS Schneider Electric


Earth-leakage protection
N L1 L2 L3

E59307A
Connection of the rectangular-sensor secondary
circuit
Compact equipped with a Micrologic 7 A:
c unshielded cable with 3 twisted conductors:

Z1
Z2
Z3
Z4
Z5
v M1, M2, M3 twisted together
c maximum length 4 metres
c cable cross-sectional area 0.4 to 1.5 mm2
c recommended cable: Belden 9493 or equivalent.

I
Micrologic 7
U

F2+
M1

M2

M3/T1
T2
T3
F1 /T4
M1
M2

M3

Zone selective interlocking


E47975B

upstream A Z1
circuit breaker Z2 tsd = 0,3
Z3
Z4
Z5

fault 1

B Z1
Z2
Z3 tsd = 0,2
Z4
Z5

fault 2

Z1 downstream Z1
Z2 circuit breaker Z2
Z3 Z3
Z4 Z4
Z5 Z5

A pilot wire interconnects a number of circuit breakers equipped with Micrologic A control units,
as illustrated in the diagram above.
The control unit detecting a fault sends a signal upstream and checks for a signal arriving from
downstream. If there is a signal from downstream, the circuit breaker remains closed for the full
duration of its tripping delay. If there is no signal from downstream, the circuit breaker opens
immediately, whatever the tripping-delay setting.
Fault 1.
Only circuit breaker A detects the fault. Because it receives no signal from downstream, it
immediately opens in spite of its tripping delay set to 0.3.
Fault 2.
Circuit breakers A and B detect the fault. Circuit breaker A receives a signal from B and remains
Note. The maximum permissible distance between two closed for the full duration of its tripping delay set to 0.3. Circuit breaker B does not receive a
devices is 3000 metres and the maximum number of devices signal from downstream and opens immediately, in spite of its tripping delay set to 0.2.
is 100.

237 Compact NS Schneider Electric


Electrical diagrams Compact NS1600b to 3200
Fixed circuit breakers

The diagram is shown with circuits de-


energised, all devices open, connected and
charged and relays in the normal position.
Power Control unit Remote operation

power upstream cb downstream cb


N L1 L2 L3
Z1
Z2

Z3

Z4
Z5
Z1
Z2

Z3

Z4

Z5
AT

D2

C2
Z1
Z2
Z3
Z4
Z5

Q
MN MX
I
Micrologic

or
E59463A
E59040B

D1

C1
F2+
M1
M2

T2
T3
T1/M3

T4/F1
SG1
SG2
X1

X2

24 V DC

– (basic) A Control unit Remote operation

c c E1-E6 communication MN : undervoltage release


or
c Z1-Z5 zone selective interlocking: MX : shunt release
Z1 = ZSI OUT SOURCE
Z2 = ZSI OUT ; Z3 = ZSI IN SOURCE
Z4 = ZSI IN ST (short time)
Z5 = ZSI IN GF (earth fault)
M1 = Vigi module input
(Micrologic 7)
c T1, T2, T3, T4 = external neutral;
M2, M3 = Vigi module input
(Micrologic 7)

c F2+, F1- external 24 V DC power


supply

: basic Micrologic control unit


A: digital ammeter

238 Compact NS Schneider Electric


Indication contacts Terminal-block marking
E59464A

E59465A
E6 E5 E4 E3 E2 E1
MN/MX
OF1
open closed fault fault 11 12 14
M1M2 M3 F1 F2 D1/C1
Z1 Z2 Z3 Z4 Z5 T1 T2 T3 T4
D2/C2 OF2
21 22 24
32

22

12

82

84

92

94
34

24

14

OF3
31 32 34

SD
91 92 94

OF3 OF2 OF1 SDE SD


31

21

11

91
81

81

82

84

SDE

Indication contacts

OF3 / OF2 / OF1 : ON / OFF indication contacts

SDE : fault-trip indication contact


(short-circuit, overload, earth fault)

SD : trip indication contact

239 Compact NS Schneider Electric


Complementary technical Tripping curves
information Compact NS630b to 3200

Micrologic electronic control units


Micrologic 2.0 Micrologic 5.0, 6.0, 7.0 - Micrologic 5.0A, 6.0A, 7.0A

E46276
10 000
E46350

10 000
5 000 Ir = 0,4…1 x In 5 000 Ir = 0,4…1 x In

2 000 2 000
1 000 1 000
500 500

200 200
100 tr = 0,5...24 s 100 tr = 0,5…24 s
50 50

20 20
10 10
5 5
t(s) t(s) Isd = 1,5…10 x Ir
2 2
Isd = 1,5…10 x Ir
1 1
I2t ON
.5 .5 0,4 0,4
0,3 0,3
.2 .2 0,2 0,2
0,1 2 0,1
.1 .1 I t OFF
0 0
.05 .05
Ii = 2…15 x In . OFF
.02 .02
.01 .01
.005 .005

.002 .002
.001 .001
.5 .7 1 2 3 4 5 7 10 20 30 50 70 100 200 300 .5 .7 1 2 3 4 5 7 10 20 3 5 7 10 20 30
I / Ir x Ir x In

Options for Micrologic electronic control units


Earth-fault protection (Micrologic 6.0)
10 000
E46266

5 000

2 000
Ig = A…J x In (1)
1 000 1200 A max.
500

200
100
50

20
10
5
t(s) I2t ON
2
1
.5 0.4 0.4
0.3 0.3
.2 0.2 0.2
2 0.1 0.1
.1 It OFF
0 0
.05

.02
.01
.005
(1)
.002 Ig = In x… A B C D E F G H J
.001 Ig < 400 A 0.3 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
.05.07 .1 .2 .3 .4 .5 .7 1 2 3 5 7 10 200 300 400 A i Ig i 1200 A 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
I / In Ig > 1200 A 500 640 720 800 880 960 1040 1120 1200

252 Compact NS Schneider Electric


Reflex tripping

E28463
TM160D...TM250D
STR22SE250

20

NS630

STR22SE160

NS400
NS250
10
TM160D

8
t TM16D...TM100D
(ms) 7 STR22SE40... 100

5
NS100-NS160

2 3 4 6 10 20 30 40 60 100 200
kA rms

253 Compact NS Schneider Electric

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