Professional Documents
Culture Documents
403D-15 2007/12/07
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown
Page 5
Engine Breakdown
Page 6
Engine Breakdown
Section Page
Instrumentation 117
ZJPG0008
Instrumentation 119
ZLPG0006
Fan 127
ZMPG0008
Guards 129
ZMPG0008
Guards 131
ZMPG0008
Page 7
Engine Breakdown
Page 8
Symbols and Notes
Symbol Description
E Alternative
F Order
G Remanufactured Part
I Number of Teeth
J Thickness
K Bottom
L Top
M Left Hand
N Right Hand
Q Cylinder Number
Page 9
Cylinder Block Plate A
ACPG0009
1 15
14
2
22
21
20
6
17
7
16 10
13
3
19
18
11
8
9
12
Page 10
Cylinder Block Plate A
ACPG0009
Footnotes
Page 11
Cylinder Block Plate B
ACPG0009
3
2
Page 12
Cylinder Block Plate B
ACPG0009
1 U65166580 R a. 1 PLATE
2 165996590 1 GASKET - TIMING CASE
3 011310612 2 SCREW
History
a.
1 165166580 1 PLATE
Page 13
Crankshaft, Pistons & Connecting Rods Plate A
ACPG0009
1
27
2
5
4
6
7
20
3 24
14 21
18
23
15 22
8
12
17
25
9 16
19
11
10
13
26
Page 14
Crankshaft, Pistons & Connecting Rods Plate A
ACPG0009
Footnotes
Page 15
Crankshaft, Pistons & Connecting Rods Plate B
ACPG0009
10
11
8
4
12
Page 16
Crankshaft, Pistons & Connecting Rods Plate B
ACPG0009
Page 17
Rear End Oil Seal Plate A
ACPG0009
Page 18
Rear End Oil Seal Plate A
ACPG0009
Footnotes
Page 19
Cylinder Head Plate A
ACPG0009
22
21
1
20
14
19
13 4
18
12
17
8
11
2
6
3
5
7
15
16
10
Page 20
Cylinder Head Plate A
ACPG0009
Footnotes
(A) INLET
(B) EXHAUST
Page 21
Cylinder Head Plate B
ACPG0009
Page 22
Cylinder Head Plate B
ACPG0009
Page 23
Rocker Shaft Assembly Plate A
ACPG0009
4 15
5
9
6 14
10 7
13
11
3
2 16
17
12
Page 24
Rocker Shaft Assembly Plate A
ACPG0009
History
a.
1 120037000 1 ROCKER BOX ASSEMBLY
Page 25
Oil Pump Plate A
ACPG0009
14
1
5
3
6
10
11
12
Page 26
Oil Pump Plate A
ACPG0009
Page 27
Pipes Plate A
ACPG0009
Page 28
Pipes Plate A
ACPG0009
Page 29
Relief Valve Plate A
ACPG0009
Page 30
Relief Valve Plate A
ACPG0009
Page 31
Timing Case Plate A
ADPG0034
Page 32
Timing Case Plate A
ADPG0034
Footnotes
Page 33
Timing Case Plate B
ADPG0034
Page 34
Timing Case Plate B
ADPG0034
History
a.
1 165116571 1 TIMING CASE
Page 35
Timing Case Plate C
ADPG0034
10
7
6 9
5
1
12
11
13
Page 36
Timing Case Plate C
ADPG0034
1 125616120 1 BRACKET
2 165996640 1 GASKET
3 125156262 R a. 1 ARM
4 198217870 1 SPRING
5 052100070 1 SEAL - O RING
6 198217750 1 SPRING
7 023100008 1 NUT
8 2315C039 1 SCREW
9 2648A120 1 NUT
10 26420462 1 ANTI-TAMPER CAP
11 2315C039 1 SCREW
12 2318A207 1 NUT
13 011310614 4 SCREW
History
a.
3 125156261 1 ARM
Page 37
Timing Case Plate D
ADPG0034
4
3
1
8
Page 38
Timing Case Plate D
ADPG0034
History
a.
1 125046612 1 CONTROL LEVER
b.
4 125306140 1 CONTROL LEVER
Page 39
Timing Case Plate E
ADPG0034
1
3
5
8
10
9
12
11
Page 40
Timing Case Plate E
ADPG0034
1 131046650 1 SCREW
2 F 131046650 1 BOLT
3 020109177 1 NUT
4 025100010 1 WASHER
5 198217910 1 SPRING
6 198346160 1 RING
7 131276440 1 ANTI-TAMPER CAP
8 131466290 1 BOLT
9 020109231 1 NUT
10 025100006 1 WASHER
11 064210012 1 CAP
12 131466270 1 ANTI-TAMPER CAP
Page 41
Camshaft & Gears Plate A
ADPG0034
5
7
Page 42
Camshaft & Gears Plate A
ADPG0034
1 120027000 1 CAMSHAFT
2 1 CAMSHAFT
3 120016240 1 CAMSHAFT GEAR
4 034100508 1 WOODRUFF KEY
5 040156304 1 BALL BEARING
6 199216320 1 SPACER
7 125256240 1 SLIDER
8 199566651 1 PLATE
9 011310612 2 SCREW
Page 43
Fuel Injection Pump Plate A
AFPG0034
1
5
9
4
8
6
Page 44
Fuel Injection Pump Plate A
AFPG0034
Page 45
High Pressure Fuel Pipes Plate A
AFPG0034
1
6
Page 46
High Pressure Fuel Pipes Plate A
AFPG0034
Page 47
Atomisers Plate A
AFPG0034
Page 48
Atomisers Plate A
AFPG0034
1 131406440 3 INJECTOR
2 131426230 1 SEAL - INJECTOR
3 131426200 3 SEAL - INJECTOR
Page 49
Fuel Leak-Off Pipe Plate A
AFPG0034
1
4
Page 50
Fuel Leak-Off Pipe Plate A
AFPG0034
Page 51
Flywheel Housing Plate A
CDPG0012
6
5
4
Page 52
Flywheel Housing Plate A
CDPG0012
Page 53
Flywheel & Starter Ring Plate A
DDPG0009
Page 54
Flywheel & Starter Ring Plate A
DDPG0009
1 115357040 1 FLYWHEEL
2 F 115357040 1 FLYWHEEL
3 115376040 1 STARTER RING
4 010109341 6 BOLT
Page 55
Starter Motor Plate A
EDPG0004
Page 56
Starter Motor Plate A
EDPG0004
Page 57
Pulleys Plate A
FBPG0009
Page 58
Pulleys Plate A
FBPG0009
Page 59
Lubricating Oil Sump Plate A
GBPG0016
6 4
5 2
Page 60
Lubricating Oil Sump Plate A
GBPG0016
1 110708760 1 SUMP
2 110996910 1 GASKET - SUMP
3 010109235 26 SCREW
4 140406690 R a. 1 STRAINER
5 011310612 2 SCREW
6 140987070 R a. 1 PIPE - OIL SUCTION
7 052109076 1 SEAL - O RING
History
a.
4 140406360 1 STRAINER
6 140987050 1 PIPE - OIL SUCTION
Page 61
Dipstick & Tube Plate A
GBPG0016
Page 62
Dipstick & Tube Plate A
GBPG0016
1 TPN467 1 DIPSTICK
2 110756490 1 DIPSTICK TUBE
3 010109235 1 SCREW
4 052100100 2 SEAL - O RING
Page 63
Dipstick & Tube Plate B
GBPG0016
Page 64
Dipstick & Tube Plate B
GBPG0016
1 198436290 1 PLUG
2 052100100 1 SEAL - O RING
3 052100100 1 SEAL - O RING
4 011310612 1 SCREW
Page 65
Sump Plate A
GCPG0000
Page 66
Sump Plate A
GCPG0000
1 010109238 2 SCREW
2 025100016 2 WASHER
Page 67
Filler Plate A
HBPG0007
Page 68
Filler Plate A
HBPG0007
Page 69
Oil Filter Plate A
JBPG0000
Page 70
Oil Filter Plate A
JBPG0000
Page 71
Oil Filter Plate A
JCPG0000
Page 72
Oil Filter Plate A
JCPG0000
1 140546020 1 CONNECTION
Page 73
Front End Drive Input Plate A
KBPG0005
3
1
Page 74
Front End Drive Input Plate A
KBPG0005
Page 75
Water Pump Plate A
LBPG0006
1
2
4
6
3
5
Page 76
Water Pump Plate A
LBPG0006
History
a.
6 067100025 1 HOSE CLIP
7 067100025 1 HOSE CLIP
Page 77
Thermostat & Housing Plate A
LBPG0006
6
3
Page 78
Thermostat & Housing Plate A
LBPG0006
Page 79
Thermostat & Housing Plate A
LDPG0005
Page 80
Thermostat & Housing Plate A
LDPG0005
1 145226320 1 CONNECTION
2 145996051 1 GASKET - THERMOSTAT HSG
3 011510825 2 SCREW
Page 81
Fan Drive Plate A
MEPG0001
Page 82
Fan Drive Plate A
MEPG0001
1 145386910 1 EXTENSION
2 011310625 4 SCREW
Page 83
Alternator Bracket & Fixings Plate A
NDPG0016
10 6
Page 84
Alternator Bracket & Fixings Plate A
NDPG0016
1 185046500 1 ALTERNATOR
2 TPN744 1 ALTERNATOR BRACKET
3 2314H022 1 SCREW
4 023100008 1 NUT
5 011510820 3 SCREW
6 185727130 1 LEVER
7 011510825 1 SCREW
8 026100008 1 WASHER
9 011510825 1 SCREW
10 026109017 1 WASHER
Page 85
Drive Belt & Tensioner Plate A
NEPG0010
Page 86
Drive Belt & Tensioner Plate A
NEPG0010
1 080109134 1 BELT
Page 87
Blanking Plates Plate A
QCPG0009
4
5
6
Page 88
Blanking Plates Plate A
QCPG0009
1 165206790 1 COVER
2 052300850 1 SEAL - O RING
3 010311095 2 BOLT
4 020910010 2 NUT
5 027100010 2 WASHER
6 165206790 1 COVER
7 052300850 1 SEAL - O RING
Page 89
Cylinder Head Cover Plate A
TBPG0004
2
10
11
Page 90
Cylinder Head Cover Plate A
TBPG0004
Page 91
Feed Pipes Plate A
TBPG0004
Page 92
Feed Pipes Plate A
TBPG0004
Page 93
Air Filter Assembly Plate A
TDPG0007
Page 94
Air Filter Assembly Plate A
TDPG0007
Page 95
Pipework & Connections Plate A
TDPG0007
Page 96
Pipework & Connections Plate A
TDPG0007
1 U30976790 R a. 1 BRACKET
2 2314H003 2 SCREW
3 199216340 1 SPACER
4 2314H005 2 SCREW
5 023100008 2 NUT
6 TPN505 1 HOSE
7 21825194 1 CLIP
8 21825194 1 CLIP
History
a.
1 TPN643 1 BRACKET
Page 97
Exhaust Manifold Plate A
UBPG0004
Page 98
Exhaust Manifold Plate A
UBPG0004
Page 99
Exhaust Connection Plate A
UDPG0001
Page 100
Exhaust Connection Plate A
UDPG0001
1 314120070 1 FLANGE
2 314990013 1 GASKET - EXHAUST
3 011510825 4 SCREW
4 314120070 1 FLANGE
5 314990013 1 GASKET - EXHAUST
6 011510825 4 SCREW
Page 101
Lift Pump Plate A
VBPG0015
Page 102
Lift Pump Plate A
VBPG0015
Page 103
Fuel Filter Plate A
VBPG0015
3
9
4
13
1
12
6
5
10
7
8
11
Page 104
Fuel Filter Plate A
VBPG0015
History
a.
7 011510820 2 SCREW
Page 105
Pipework & Connections Plate A
VBPG0015
11
12
13
14
2
4 7
6
5
3
10
Page 106
Pipework & Connections Plate A
VBPG0015
Page 107
Cold Start System Plate A
WDPG0002
6 5
Page 108
Cold Start System Plate A
WDPG0002
1 185366190 3 GLOWPLUG
2 F 185366190 1 GLOWPLUG
3 F 185366190 1 NUT
4 185376140 1 CONNECTOR
5 020100004 1 NUT
6 027100004 1 WASHER
7 185606170 1 CABLE
Page 109
Engine Lifting Eyes Plate A
XBPG0009
Page 110
Engine Lifting Eyes Plate A
XBPG0009
Page 111
Throttle & Stop Controls Plate A
ZAPG0011
Page 112
Throttle & Stop Controls Plate A
ZAPG0011
Page 113
Heater/Starter Switch Plate A
ZEPG0001
ON
F
F
O
Page 114
Heater/Starter Switch Plate A
ZEPG0001
1 385201161 1 SWITCH
2 F 385201161 1 IGNITION SWITCH
3 385210061 1 KEY
4 385800010 1 CAP
5 390190030 1 PLATE
Page 115
Instrumentation Plate A
ZJPG0008
Page 116
Instrumentation Plate A
ZJPG0008
Page 117
Instrumentation Plate A
ZLPG0006
Page 118
Instrumentation Plate A
ZLPG0006
Page 119
Radiator & Cowling Plate A
ZMPG0008
3
4
Page 120
Radiator & Cowling Plate A
ZMPG0008
1 TPN440 1 RADIATOR
2 F TPN440 1 RADIATOR
3 24850072 1 RADIATOR CAP
4 24850083 1 SHROUD
Page 121
Radiator & Cowling Plate B
ZMPG0008
Page 122
Radiator & Cowling Plate B
ZMPG0008
1 TPN431 1 HOSE
2 TPN465 1 HOSE CLIP
3 TPN465 1 HOSE CLIP
4 TPN432 1 HOSE
5 TPN465 1 HOSE CLIP
6 TPN465 1 HOSE CLIP
Page 123
Radiator & Cowling Plate C
ZMPG0008
8
3
5 4
Page 124
Radiator & Cowling Plate C
ZMPG0008
1 U45976820 1 BRACKET
2 011310625 2 SCREW
3 U45976830 1 BRACKET
4 2314H003 4 SCREW
5 011511025 2 SCREW
6 010211425 4 BOLT
7 U45976840 1 BRACKET
8 2314H003 4 SCREW
9 010211425 4 BOLT
Page 125
Fan Plate A
ZMPG0008
2
1
Page 126
Fan Plate A
ZMPG0008
1 145306880 1 FAN
2 145386910 1 EXTENSION
3 011310625 4 SCREW
Page 127
Guards Plate A
ZMPG0008
Page 128
Guards Plate A
ZMPG0008
Page 129
Guards Plate B
ZMPG0008
2 4
6 1
Page 130
Guards Plate B
ZMPG0008
1 2638D017 1 MOUNTING
2 U45977030 1 BRACKET
3 023100008 1 NUT
4 011510816 1 SCREW
5 011510812 6 SCREW
6 011510812 1 SCREW
7 011510820 4 SCREW
8 011510812 2 SCREW
Page 131
Engine Mounts Plate A
ZMPG0008
Page 132
Engine Mounts Plate A
ZMPG0008
Page 133
Electrical Wiring & Fittings Plate A
ZPPG0002
Page 134
Electrical Wiring & Fittings Plate A
ZPPG0002
Footnotes
Page 135
Fuel Pre-Lift Pump Plate A
ZVPG0002
Page 136
Fuel Pre-Lift Pump Plate A
ZVPG0002
1 130506300 1 PRIMER
Page 137
Application Miscellaneous & Auxiliaries Plate A
ZZPG0004
Page 138
Application Miscellaneous & Auxiliaries Plate A
ZZPG0004
1 185306091 1 LAMP
Page 139
Parts Index
Page 140
Parts Index
Page 141
Parts Index
Page 142
Parts Index
Page 143
Parts Index
030300816 15 398460091 53
Page 144
Parts Index
010109238 67 131046650 41
Page 145
Parts Index
Page 146
Parts Index
025100010 41
026109017 85
027100004 109
0920146 107
Page 147