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Applied Catalysis A: General 280 (2005) 125–131

Complete benzene oxidation over Pt-Pd bimetal catalyst supported on


␥-alumina: influence of Pt-Pd ratio on the catalytic activity
Hyoung Sik Kim a,∗ , Tae Won Kim b , Hyoung Lim Koh c , Seo Ho Lee a , Byoung Ryul Min a
a Department of Chemical Engineering, Yonsei University, 134 Shinchon-Dong, Seodaemoon-Gu, Seoul 120-749, Republic of Korea
b Department of Chemical Engineering, RICT, Hanseo University, Seosan, Republic of Korea
c Hyosung Chemical Technology RandD center, Anyang 431- 080, Republic of Korea

Received 3 September 2003; received in revised form 17 February 2004; accepted 24 February 2004
Available online 4 January 2005

Abstract

Pt-Pd bimetal catalysts were prepared in order to develop and investigate catalysts with excellent activity and stability for benzene destruction.
In the reaction results, the addition of Pt to Pd/␥-Al2 O3 catalyst brought about the increase of catalytic activity. Moreover, it was effective in
preventing the deactivation of the catalysts in benzene combustion. The addition of some amount of Pt made Pd particles available for better
benzene combustion. On the contrary, the addition of Pt beyond a certain amount decreases activity because of the Pd active sites overlapped
with the Pt active sites. The activity of the catalysts is related to oxidation state of metal, Pd/Al ratio and particle size on ␥-Al2 O3 . These
effects of Pt addition to Pd catalysts were studied by XPS, XRD, and TEM analyses.
© 2004 Elsevier B.V. All rights reserved.

Keywords: Combustion; Platinum; Palladium; XPS

1. Introduction Table 1 shows VOC abatement techniques. VOC abate-


ment technique can be classified into thermal oxidation, ad-
Volatile organic compounds (VOCs) are known as one of sorption, absorption, condensation, bio-filtration, catalytic
the major contributors to air pollution. The Clean Air Act oxidation and other new techniques [6,7].
(CAA) amendment of 1990 is intended to reduce emissions Thermal oxidation is the simplest method but it must
of volatile organic compounds by 70–90%. It specifically be carried out at high temperature, typically over 1000 ◦ C.
names 189 compounds as hazardous air pollutants (HAPs) Therefore, this method requires high capital cost and high
[1,2]. operating cost. Adsorption is a very useful method in re-
Control of volatile organic compound emission is impor- covering expensive solvents and operating in large capac-
tant because they are a principal component in the chemical ity. But it also requires high capital cost and operating cost.
physical atmospheric reactions that form ozone and other Catalytic oxidation can be operated at lower temperatures,
photochemical oxidants [3,4]. Benzene, one of the repre- typically 300–600 ◦ C. Also, catalytic oxidation is the most
senting VOC materials, is broadly used as a constituent in useful method to destruct VOCs because it requires rela-
motor fuels, and as solvent for fats, paints, and plastics and tively inexpensive cost and is easy to be applied to various
is also used in the manufacture of detergents and explosives. processes.
Since benzene causes diverse diseases and both structural In catalytic oxidation, the most important factor is the
and numerical chromosomal aberrations in humans, so ben- selection of the catalysts. Supported noble metal catalysts
zene emitted from various sources must be removed effec- have been known as highly active catalysts for oxidation
tively [5]. reactions and have been preferentially used in commercial
practices in spite of their cost [8,9]. Particularly, platinum
or palladium on ␥-Al2 O3 has been widely used for the oxi-
dation of VOCs, other than c-VOC. Platinum has been effi-
∗ Corresponding author. Tel.: +82-22123355427; fax: +82-23126401. ciently applied to the abatement of hydrocarbons, especially
E-mail address: dino1@yonsei.ac.kr (H.S. Kim). of aromatic hydrocarbons [10,11]. Also, palladium catalysts

0926-860X/$ – see front matter © 2004 Elsevier B.V. All rights reserved.
doi:10.1016/j.apcata.2004.02.027
126 H.S. Kim et al. / Applied Catalysis A: General 280 (2005) 125–131

Table 1 Table 2
Characteristics of various techniques for VOC abatement Notation of sample
Technique Characteristic Notation Prepared condition
Capital cost Operating cost Flexibility 05Pd-r 0.5 wt.% Pd on (␥-Al2 O3 ) reduction
of process 2Pd-a 2 wt.% Pd on (␥-Al2 O3 ) after reaction
Incineration High High Good 03Pt-r 0.3 wt.% Pt on (␥-Al2 O3 ) reduction
Adsorption High Medium Good 1Pt-a 1 wt.% Pt on (␥-Al2 O3 ) after reaction
Absorption Low Medium Bad 03Pt2Pd-r 0.3 wt.% Pt 2 wt.% Pd on (␥-Al2 O3 ) reduction
Condensation High Medium Bad 1Pt05Pd-a 1 wt.% Pt 0.5 wt.% Pd on (␥-Al2 O3 ) after reaction
Bio-filtration Medium Low Good 3Pt2Pd-r 3 wt.% Pt 2 wt.% Pd on (␥-Al2 O3 ) reduction
Catalytic oxidation Medium Medium Good r: sample reduced in a H2 before reaction; a: sample after reaction.

have been extensively recognized to be the most active metal a PID controller. The reactor itself is a quartz tube of 6 mm
for methane oxidation, VOCs combustion and CO oxidation i.d. The catalyst bed is located in the middle of the reactor.
[12]. A thin thermocouple was used for an accurate measurement
In commercial applications, catalytic stability as well as of reaction temperature. All gas lines of the reaction system
activity, is a very important factor. However, the duration of are heated to 75 ◦ C in order to avoid VOC adsorption and
the catalysts is not enough in noble metal catalysts, because condensation on tube walls.
supported Pd and Pt particles become easily sintered and The reactant was benzene/air mixture gas (1000 ppm ben-
poisoned at relatively low temperature [13]. The sintering of zene in air, 1 bar). The procedure for each experiment was
metal particles results in a loss of the metal on surface area, as follows: the catalyst sieved in the 100–200 mesh range
hence the catalyst deactivation increases. (in order to avoid mass or heat transfer effects) was placed
The present work extended the development of noble in the reactor supported by quartz wool and the reactor was
bimetal catalysts that have an excellent activity and stability heated to 500 ◦ C at 10 min−1 under air flow and the tem-
higher than that of Pd or Pt mono-metal catalysts in benzene perature was maintained for 2 h to calcine the catalysts.
combustion. The object of this paper is to study the influ- Then the catalyst was cooled to room temperature under
ence, activity and stability of the Pd catalysts with the addi- He flows. The flow was then switched to H2 and the tem-
tion of Pt. We have used X-ray photoelectron spectroscopy, perature was raised to 500 ◦ C and maintained for 60 min.
X-ray diffractometry and Transmission Electron Microscopy Subsequently, the catalyst was cooled under the H2 flow to
as tools of analyzing the surface composition and the chem- room temperature; then the catalytic test were performed in
ical states of metal components to investigate the relation- the 150–350 ◦ C temperature range under atmospheric pres-
ship between the cause of changes of stability and activity sure using 1000 ppm C6 H6 in air(O2 : 20%, N2 : 80%). VOC
and different Pt-Pd catalysts. destruction efficiency as a function of reaction temperature
was measured at 15 000 h−1 . All gases were controlled by
mass flow meters. Reactants and reaction products were an-
2. Experimental alyzed by gas chromatograph (HP5890A, Hewlett-Packard)
with a FID detector.
All metal catalysts were supported on ␥-Al2 O3 (BET
area, 241 m2 /g s) which had been dried in an oven for 24 h
at 120 ◦ C. All catalysts were prepared by excess wetness 2.2. Characterization of the prepared catalysts
impregnation using an aqueous solution of hexachloropla-
tinic acid (H2 PtCl6 ·nH2 O, Aldrich) and palladium chloride X-ray diffraction experiments were performed on a stan-
(PdCl2 , Aldrich). The impregnated catalysts were dried in dard Rigaku diffractometer using CuK radiation. The cal-
an oven for 24 h at 120 ◦ C and then calcined for 4 h at 500 ◦ C cined samples were scanned in the 2θ range of 10–80◦ . A
in air. The calcined catalysts were subsequently reduced in proportional counter and a 0.04◦ step size in 2θ were used.
a H2 flow with rate of 50 ml/min at room temperature and X-ray photoelectron spectroscopic measurement was car-
at 400 ◦ C for 2 h (Table 2). ried out in an ESCALAB 2201-XL (Fision) equipped with
The catalysts referred to by the designation mPtnPd, the aluminum anode as unmonochromatized X-ray source
where m and n indicate the weight percent, were prepared (1486.6 eV run at 10 kV and 15 mA, fixed analyzer trans-
by the procedure described above. mission). Before the XPS analysis was begun, some samples
were treated at 500 ◦ C for 1 h under H2 to be reduced and
2.1. Catalytic test then cooled in H2 to room temperature. After the reaction
other samples were cooled to room temperature under He
The oxidation of benzene over the catalyst was carried out flow. All samples were made airtight.
in an isothermal fixed-bed continuous-flow reactor to test TEM images of catalysts before and after reaction were
catalytic reactivity of the catalysts. The reactor system con- acquired with a JEOL TEM-200CX transmission electron
sists of a vertical tubular furnace, 30 in length controlled by microscope. Suitable transmission specimens were prepared
H.S. Kim et al. / Applied Catalysis A: General 280 (2005) 125–131 127

by dispersing the catalyst powders in non-polar solvent sion values than mono-metal catalysts. Pt-Pd bimetallic cat-
(ethanol) and placing a drop of the suspension onto a carbon alysts have a good conversion due to the synergetic effect of
film supported on a 200 mesh copper grid. Pd metal and Pt metal. 03Pt2Pd catalysts have the most ex-
cellent activity among Pt-Pt bimetal catalysts. As shown in
Fig. 2a–c, there is a close relation between Pt/Pd ratio and
3. Results and discussion the shape of the conversion. mPt-nPd catalyst with relatively
large Pt/Pd ratio gradually becomes similar to the shape of
All catalysts were pretreated with hydrogen. Earlier re- the conversion on mPt mono-metal catalysts. For example,
sults indicated that hydrogen treatment may cause Pd en- the shape of the 3Pt0.5Pd curve in Fig 2c is more similar to
richment on surfaces [14]. the shape of the 3Pt curve than to that of 3Pt2Pd.
Fig. 1 shows comparison of light-off curves over different Pd particles on Al2 O3 surfaces were covered with Pt in
Pt-Pd catalysts. Pt-Pd bimetal catalysts have better conver- bimetal catalysts containing excess Pt loading. The activity

Fig. 1. Light-off curves for benzene combustion over mPt2Pd and 03PtnPd. (m: 0.3, 1, 0 n: 0.5, 1, 2).

Fig. 2. Light-off curves for benzene combustion over (a) 03PtnPd (b) 1PtnPd (c) 3PtnPd (n: 0, 0.5, 2).
128 H.S. Kim et al. / Applied Catalysis A: General 280 (2005) 125–131

Table 3
Conversion of benzene of pretreated catalysts and catalysts after reaction
at 250 ◦ C
First run: H2 Second run: recycle
pretreatment (10% H2 , test after reaction (%)
90% N2, 500 ◦ C, 2 h) (%)
03Pt-r 87.23 86.89
2Pd-r 76.68 74.8
03Pt-2Pd-r 99.5 99.0

of bimetal catalysts with excess Pt loading decreases, though


commonly, the activity of Pt is superior to that of Pd in VOCs
oxidation. This result is consistent with the XPS results.
Table 3 shows the activity of the pretreated samples and
the samples recycled after the reaction. The activities of
03Pt catalysts and 03Pt2Pd catalyst had little change in the
second run compared to the first run. But the activity of 2Pd
catalysts in the second run is lower than that in the first run.
This result is said to be related to the oxidation state of Pt
and Pd [15,16].
Fig. 3 shows the time-course of the catalytic activities of
supported 2Pd and 03Pt2Pd catalyst in benzene combustion
at 350 ◦ C for 48 h. The 2Pd/␥-Al2 O3 catalyst had high ac-
tivity similar to that of 03Pt2Pd catalysts in the beginning, Fig. 3. Stability test of 2Pd and 03Pt2Pd catalysts for 48 h.
but the activity decreased gradually with time on stream. On
the other hand, the 03Pt2Pd/␥-Al2 O3 catalyst kept up the shown in Fig. 4. The prepared catalysts before reaction and
same high activity for 48 h. We confirmed that the addition catalysts after reaction show an amorphous peak. This re-
of Pt on Pd/␥-Al2 O3 catalyst can bring about the increase sult indicates that metal particles on ␥-Al2 O3 are highly dis-
of catalytic activity as well as the prevention of the catalyst persed. Broad and diffuse diffraction lines of catalysts in-
from deactivation in benzene combustion. dicate amorphous crystal peaks of ␥-alumina. In agreement
The crystallinity of Pd and Pt was investigated by XRD. with the formerly reported results, we have authenticated
The effect of the Pd:Pt atomic ratio on phase formation is that low Pd, Pt loading on high surface area supports, such

Fig. 4. XRD profiles of catalysts.


H.S. Kim et al. / Applied Catalysis A: General 280 (2005) 125–131 129

Fig. 5. TEM image of (a) 03Pt/␥-Al2 O3 (b) 2Pd/␥-Al2 O3 and (c) 03Pt2Pd/␥-Al2 O3 .

as ␥-Al2 O3, are highly dispersed [17]. Therefore, Pt and Pd peak and the Al peak overlap each other by around 75 eV.
peaks were not detected by XRD. But the Pt peak cannot be deconvoluted due to the snall Pt
In TEM analysis, we observed the changes of particle content. So this study was focused on the analysis of Pd 2p
size and morphology in Pd catalyst with Pt loading. It was peak in catalysts.
reported that the particle growth of supported Pd particles In Table 4, the Pd 3d binding energies of the catalysts
proceeded through the migration and coalescence of crystal- and curve fitting results are listed. Table 4 shows Pd 3d
lites [18]. But in this study, no distinct change was observed binding energy, shift, Pd metal ratio, and Pd/Al of catalysts
before and after reactions, due to the low operating temper- containing different amounts of platinum before reaction and
ature. As shown in Fig. 5a–c, 2Pd and 03Pt have irregular after reaction. The deconvoluted peaks are calculated by the
crystalline structures and particle sizes but 2Pd catalysts with program of XPS Peak 4.0.
03Pt have a uniform structure and particle size. The forma- Among the catalysts reduced, the binding energy of
tion of small particles and uniform size distribution are sup- 03Pt2Pd-r (335.5 eV) was slightly lower than that of
posed to increase the activity. These effects were attributed 1Pt2Pd-r (336.0 eV), 3Pt2Pd-r (335.85 eV) and 2Pd-r
to the higher dispersion of supported particles and the sup- (335.7 eV). Also the Pd metal ratio (Pdm/Pdm + PdOx ) of
pression of the particle growth. This result is in agreement 03Pt2Pd-r catalysts shows the highest compared to 1Pt2Pd
with XPS results, Table 3 and Fig. 4 (deactivation test). and 2Pd. These results show that Pd state of 03Pt2Pd-r cata-
All XPS peaks have been fitted by the Gaussian–Lorentzian lysts was shifted more toward metallic state (Pd◦ ) than other
method, after background subtraction using the Shirley catalysts after reduction. The binding energy of Pd 3d on all
method. The XPS peaks were analyzed in terms of relative catalysts is shifted to a higher level after reaction. Pd state
peak area intensity and chemical shifts of Pd and Pt. Quan- of all catalysts after reactions was shifted more toward PdO.
titative analyses of the peaks were carried out by adopting The binding energy values of all catalysts after reactions
suitable atomic sensitivity factors [19,20]. The asymmetry are similar to each other, ranging around 336.55 ± 0.15 eV.
of the Pd 3d peak in the fitting curve was considered by There is no difference among the oxidation states of all
using the Gaussian–Lorentzian function [21]. catalysts after reactions.
The C 1s binding energies for various catalysts did Fig. 6 shows the relative intensities of the spectra of Pd
not change significantly. The C 1s spectra of samples 3d catalysts with different Pt, Pd loading weights before re-
have the same shapes and nearly the same full-width at action. The relative intensity of Pd 3d spectra in catalysts
half-maximum (FWHM) value range. The charging effects with increasing Pt contents gradually decreased (2Pd >
were corrected by C 1s peak as a reference for all samples 03Pt2Pd > 1Pt2Pd > 3Pt2Pd). There is a close correlation
at binding energy of 284.8 eV. The Pt catalyst charging was between these results and the activity values of catalysts.
eliminated by referencing all the binding energies to the Figs. 7 and 8 display XPS peak deconvolution results
Al 2p core level energy from the support, because the Pt before and after reaction of 03Pt2Pd and 2Pd. As shown in

Table 4
The Pd 3d, Al 2p and O 1s binding energies (eV), the surface concentration and the chemical state of palladium
2Pda 2Pd-r 2Pd-a 03Pt2Pd-r 03Pt2Pd-a 1Pt2Pd-r 1Pt2Pd-a 3Pt2Pd-r

Pd 3d5/2 335.1 335.7 336.55 335.5 336.60 336.0 336.8 335.85


(Pd/Al)XPS – 0.0443 0.0419 0.0413 0.0414 0.0397 0.0317 0.0258
Pdm /(Pdm +Pdo ) – 0.6117 0.4912 0.6393 0.5355 0.5549 0.4732 0.5225
Determined by deconvolution of XPS Peak 4.0 program.
a Referrence data [21].
130 H.S. Kim et al. / Applied Catalysis A: General 280 (2005) 125–131

Figs. 6 and 7 and Table 3, results of deconvolution show that


the Pd/Al ratio of Pd 3d peak in 03Pt2Pd had little change
after reactions compared to that of Pd 3d peak in 2Pd. Also
the metal ratio of 03P2Pd-r was kept after reactions unlike
the metal ratio of other catalysts. From these XPS results
and activity results, we suppose that the metal ratio of Pd
and Pd/Al ratio are closely related to activity.
Under excess oxygen, oxidation and reduction are con-
tinually repeated during the reaction. Benzene is oxidized,
and Pd catalyst supported on alumina can easily undergo a
phase transformation between the metallic Pd and the oxi-
dized PdO state during the reaction [22,23]. But the reason-
able addition of Pt maintains Pd metal state and Pd/Al ratio
under low temperature and excess oxygen. It is known that
Pd easily changes to oxidized PdOx commonly under the
excess oxygen and low temperature.
Therefore these results presume the addition of suitable
Fig. 6. Pd 3d spectra of mPt-nPd catalyst before and after reaction.
amount of Pt made Pd to take an optimum state for benzene
combustion. On the contrary, the addition of Pt beyond a
certain amount decreases the activity because of the Pd active
site overlapped with Pt.

Fig. 7. Curve fitting of Pd 3d spectra of 2Pd-r catalyst and 03Pt2Pd before and after reaction (a) 03Pt2Pd-r and (b) 03Pt2Pd-a.

Fig. 8. Curve fitting of Pd 3d spectra of 2Pd-r catalyst and 03Pt2Pd before and after reaction (a) 2Pd-r and (b) 2Pd-a.
H.S. Kim et al. / Applied Catalysis A: General 280 (2005) 125–131 131

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