Professional Documents
Culture Documents
1. Background of Information
Specification of Suction Control Valve for Hino J05/08 Engine series is going to be changed.
Supply Pump
Suction
Control Device Magnet Device
Suction Control Device +
Magnet Device Valve and Magnet core are separated.
Valve and Magnet core are unified in ⇒Side force can be avoided.
one piece.
⇒Side force obliged to be applied.
3. Required parts when replacing old SCV to new SCV on old Supply Pump
Housing
旧ポンプ
of Oldハウジング
pump
Old旧ポンプ
SCV
Structural change of Supply Pump SCV (Suction Control Valve)
Bushing
New新ポンプ
SCV
O-ring Spacer
The Housing of new Supply Pump is newly designed structure to meet new SCV.
Therefore, when new SCV is installed onto old Supply Pump, above Bushing and Spacer are required.
4. Part No.
New SCV are to be ordered by new PART NO. described on below list.
5. Applicable date
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[Appendix 1 ] Replacement procedure for SCV for new Supply Pump Pg. 1/1
O-Ring(1)
Gasket Capscrew(2)
(Note)
1. Tightening Torque; 8.85 N-m( 6.9∼10.8 N-m )
2. Be careful for O-ring and Gasket to keep their position.
3. Be careful for O-Ring not to be damaged when inserting.
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[Appendix 2] Installation procedure of new SCV onto old Supply Pump
O-Ring
It will be hard to pull out due to O-Ring
resistance.
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5. Remove SCV, O-Ring and Gasket
<Caution>
Never use removed O-ring and Gasket again.
<Caution>
Be careful to prevent foreign materials from coming into
inside Pump.
Gasket O-Ring
<Caution>
Gasket must be removed. Gasket
It is likely to remain on Housing side.
2 capscrew
6. Confirm all removed parts Gasket
Confirm that all relating parts are removed.
See right picture.
O-Ring
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8 Apply clean Diesel Engine Oil on O-Ring(2).
And, put O-Ring into the groove of Housing O-Ring(2)
<Caution>
◇ Confirm there are no foreign materials on O-Ring grooves
and surfaces.
◇ When dusts are found, clean up by washing spray etc.
◇ Never touch with dirty hands.
◇ Confirm there are no foreign materials on O-Ring.
◇ Do not use working gloves. Install O-Ring(2) onto the o-ring
◇ Be careful for O-rings not to drop off. groove of Housing.
11. Install SCV with Spacer on Housing. Be careful for O-Ring not to go out
<Caution> from the groove of Housing.
Confirm O-Ring(2) is set in the groove regularly.
<Caution>
◇Insert SCV until Spacer contacts to Housing and Spacer
contacts to SCV.
◇Insert SCV straightly without turning to left and right.
<Caution>
Connector must be jointed as original direction.
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12. Tighten Capscrews temporarily.
<Caution>
◇Tighten Screws temporarily with pushing SCV to Pump
Housing by hand until Housing, Spacer and SCV contacts
each other.
◇Tighten 2 Screws equally.
<Note> y p g
becomes easy to pre-tighten by pushing SCV to Housing by
hand.
Interference
PS Hose
PS Hose
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