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Date 04/07/2018 1

Version 17.1.7.0 File c-01.an2x


Engineer Horacio
Project
Company Ingenieria
Location
Case Name Base
Description

General Material
Belt Width mm 1200 Description Aggregate
Belt Speed m/sec 4.00 Density kg/m³ 1442
Load mtph 2898 Surcharge Angle deg 20.0
Ambient Temp °C 25 Actual Area m² 0.140
Total Mass kg 97771 Percent Loaded % 87
Total HS Inertia kg-m² 63 Edge Distance mm 122
Calculation Method CEMA Universal (7th) Bed Depth mm 217
Friction Force kN 13.9 Lump Size mm 51
Lift Force kN -65.1 Chute Drop Height m 2.00
Misc Drag kN 8.0 Impact Energy N-m 4.6
Friction Factors
Equivalent DIN f 0.0168

Idlers Carry Return


Specification DIN-6300 DIN-6300
Description 6306-152-3 6306-152-1
Estimated No of Idlers 195 94
Belt Width mm 1200 1200
No of Rolls 3 1
Angle deg 35.0 0.0
Roll Diameter mm 152 152
Type Fixed Fixed Profile
Rotating Weight kg 19.9 16.9 Horizontal Length m 291
Bearing Type Ball Ball Vertical Lift m -33
Rating N 10465 2053
Max Actual Load N 3449 978
Max Calc Load N 3449 978
RPM 503 503
Min L10 Life hr 555716 184045
Ave L10 Life hr 555716 184045
Vert. Misalign mm 0.000 0.000
Angular Install Tolerance mm 12.700 12.700
Forward Tilt deg 0.0 0.0 Belt
Mfg. Tolerance mm 2.540 2.540 Type Fabric- US
Idler/Belt Friction 0.50 0.50 Description 4-440
Seal Drag -Kis Nm 0.36 0.36 Cover Gauge mm 12.0 x 6.0
Speed Factor -Kiv N-m/rpm 0.0003 0.0003 Rating kN /(N/mm) 92 / 77
Load Factor -Ciw mm-N/N 0.05969 0.05969 Safety/DesignFactor 10.00
Drag Multiplier 1.00 1.00 Elastic Modulus N/mm 7000
Kt Multiplier 0.92 0.92 Weight kg/m 33.2
Apparent Length m 596
Takeup Max Run Ten kN / N/mm / % 90.8 / 76 / 98
Type Manual Max Accel Ten kN / N/mm / % 74.0 / 62 / 80
Tension kN 40.5 Max Decel Ten kN / N/mm / % 104.6 / 87 / 113
No of Pulleys 1
Weight kg 8269
Selected Due To Run Sag
Approx. Carriage Travel Due To (Refer To Belt Manufacturer)
Permanent m 2.94
Total m 2.94

Comments: Regen / Tail Drive / Tail Brake


Date 04/07/2018 2
Version 17.1.7.0 File c-01.an2x
Engineer Horacio
Project
Company Ingenieria
Location
Case Name Base
Description

Drives
1
Location 17
Number of Motors 1
Total Nameplate Power (kW) 170
Power Ratio 1.00
Efficiency 0.95
Wrap Angle (Deg) 181
Synchronous RPM 1500
HS Inertia (kg-m²) 6.27
Backstop Required? Yes
Min Backstop Rating 22754
Backstop Torque 0
Running
Running Power (kW) -164
Percent Nameplate (%) -96.6
Running Te (kN) -43.2
Friction Factor 0.35
Wrap Factor 0.49
Slip Ratio 3.02
Actual T1/T2 Ratio 2.02
Breakaway
Breakaway Friction Multiplier 1.50
Req Breakaway Torque (% Nmpl) 0
Motor Peak Torque (% Nmpl) 225
Acceleration
Start Time(sec) 4
Ave Starting Torque (% Nmpl) 150
Starting Te (kN) 49.3
Friction Factor 0.40
Wrap Factor 0.39
Slip Ratio 3.54
Actual T1/T2 Ratio 2.95
Stopping
Est. Drift Time(sec)
Brake Stop Time(sec) 15.0
Brake Torque (N-m) 28543
Brake Te (kN) -69
Brake Ratio 1.00
Friction Factor 0.40
Wrap Factor 0.39
Slip Ratio 3.54
Actual T1/T2 Ratio 2.91

Comments: Regen / Tail Drive / Tail Brake


Date 04/07/2018 3
Version 17.1.7.0 File c-01.an2x
Engineer Horacio
Project
Company Ingenieria
Location
Case Name Base
Description

Input
Idler Skirt Accel No. No. Extra
Length Lift Angle Idler Percent
Flt Desc Label Spacing Length Load Of Of Drag
(m) (m) (degrees) Selection Load
(m) (m) (mtph) Cleaners Plows (N)
1 Carry 25.00 -0.10 -0.22 Carry 1.50 100 3.00 2898
2 Carry 246.00 -33.00 -7.64 Carry 1.50 100
3 Carry 20.01 0.06 0.18 Carry 1.50 100
4 Head 1
5 Return -20.05 0.14 0.40 Return 3.00 0
6 Return -245.83 32.50 7.53 Return 3.00 0
7 Bend
8 Return -4.45 -0.02 -0.21 Return 3.00 0
9 Bend
10 Return 2.01 0.10 2.76 Return 3.00 0
11 Takeup
12 Return -3.08 0.01 0.19 Return 3.00 0
13 Bend
14 Return 0.13 0.89 81.41 Return 3.00 0
15 Bend
16 Return -19.12 -0.28 -0.84 Return 3.00 0 1
17 Dr/Tail

Comments: Regen / Tail Drive / Tail Brake


Date 04/07/2018 4
Version 17.1.7.0 File c-01.an2x
Engineer Horacio
Project
Company Ingenieria
Location
Case Name Base
Description

Output
Run Accel Decel Min Sag Idler Idler Belt Material
Station Elevation Misc Drag Mass
Flt Desc Tension Tension Tension Tension Drag Align Deform Trpling
(m) (m) (N) (kg)
(kN) (kN) (kN) (kN) (N/m) (N/m) (N/m) (N/m)
1 Carry 0.00 0.10 86.5 25.1 101.9 21.6 7.17 8.22 20.97 5.59 3491 6189
2 Carry 25.00 0.00 90.8 36.0 104.6 21.4 7.17 8.22 20.97 7.13 61450
3 Carry 271.00 -33.00 25.6 36.0 23.0 21.6 7.17 8.22 20.97 10.04 4953
4 Head 291.01 -32.94 26.7 42.3 22.7 1494 497
5 Return 291.01 -33.54 28.2 44.4 24.1 6.1 1.16 0.97 2.05 779
6 Return 270.95 -33.40 28.3 45.3 24.0 6.1 1.16 0.97 2.05 9631
7 Bend 25.12 -0.90 39.9 67.2 33.1 211 502
8 Return 25.08 -0.90 40.1 67.9 33.2 6.1 1.16 0.97 2.05 173
9 Bend 20.63 -0.91 40.2 68.1 33.1 349 502
10 Return 20.65 -1.51 40.5 69.0 33.3 6.1 1.16 0.97 2.05 67
11 Takeup 22.66 -1.42 40.5 69.1 33.4 351 502
12 Return 22.67 -2.02 40.9 70.0 33.6 6.1 1.16 0.97 2.05 120
13 Bend 19.59 -2.01 40.9 70.1 33.6 318 502
14 Return 19.29 -1.66 41.2 71.0 33.8 0.9 1.16 0.97 2.05 30
15 Bend 19.43 -0.77 41.5 71.3 34.0 322 502
16 Return 19.13 -0.42 41.8 72.2 34.2 6.1 1.16 0.97 2.05 1051 743
17 Dr/Tail 0.01 -0.70 42.9 74.0 35.1 390 10628

Comments: Regen / Tail Drive / Tail Brake


Date 04/07/2018 5
Version 17.1.7.0 File c-01.an2x
Engineer Horacio
Project
Company Ingenieria
Location
Case Name Base
Description

Pulley
Pulley No. 1 2 3 4 5 1) Head@4
Flight Description Head Bend Bend Takeup Bend
Label
Location 4 7 9 11 13
Same As (Pulley No.) 4 4 4

Tension (T1) (kN) 26.7 39.9 40.2 40.5 40.9


Tension (T2) (kN) 28.2 40.1 40.5 40.9 41.2
2) Bend@7
T1 Incoming Angle (degrees) 359.8 7.5 359.8 357.2 180.2
Wrap Direction Clockwise Counterclockwise Counterclockwise Clockwise Clockwise
Wrap Angle (degrees) 180.6 7.7 182.5 182.9 98.4
T2 Outgoing Angle (degrees) 180.4 359.8 177.2 180.2 278.6
Pulley Weight (kg) 497.23 502.85 502.85 502.85 502.85
Resultant Force (kN) 54.9 5.4 80.6 81.4 62.2
Resultant Force Angle (degrees) 270.12 185.89 88.51 268.72 49.20 3) Bend@9
Pulley Diameter (mm) 600 600 600 600 600
Lagging Gauge (mm) 15.0 0.0 0.0 0.0 0.0
Lagging Type Diamond
Face Width (mm) 1276 1276 1276 1276 1276
Pulley RPM (RPM) 121.26 127.32 127.32 127.32 127.32

Bearing Centers B (mm) 1530 1581 1581 1581 1581


4) Takeup@11
Overhung Load (N)

5) Bend@13

Comments: Regen / Tail Drive / Tail Brake


Date 04/07/2018 6
Version 17.1.7.0 File c-01.an2x
Engineer Horacio
Project
Company Ingenieria
Location
Case Name Base
Description

Pulley
Pulley No. 6 7 6) Bend@15
Flight Description Bend Dr/Tail
Label
Location 15 17
Same As (Pulley No.) 4

Tension (T1) (kN) 41.5 42.9


Tension (T2) (kN) 41.8 86.5
T1 Incoming Angle (degrees) 98.6 179.2 7) Dr/Tail@17
Wrap Direction Counterclockwise Clockwise
Wrap Angle (degrees) 99.4 181.1
T2 Outgoing Angle (degrees) 359.2 0.2
Pulley Weight (kg) 502.85 972.84
Resultant Force (kN) 63.6 129.4
Resultant Force Angle (degrees) 229.06 89.87

Pulley Diameter (mm) 600 800


Lagging Gauge (mm) 0.0 12.0
Lagging Type Diamond
Face Width (mm) 1276 1276
Pulley RPM (RPM) 127.32 92.71

Bearing Centers B (mm) 1581 1581

Overhung Load (N) 0.0

Comments: Regen / Tail Drive / Tail Brake


Date 04/07/2018 7
Version 17.1.7.0 File c-01.an2x
Engineer Horacio
Project
Company Ingenieria
Location
Case Name Base
Description

Idlers
Carry Default Return Default
Idler Name Carry Return
Specification DIN-6300 DIN-6300
Idler Selection Database Database
Description 6306-152-3 6306-152-1
Type Fixed Fixed
Estimated No of Idlers 195 94

For Belt Width (mm) 1200 1200


No of Rolls 3 1
Angle (degrees) 35 0
Bearing Type Ball Ball
Roll Diameter (mm) 152 152
Roll Material Steel Steel
Rotating Weight (kg) 19.9 16.9
Load Rating (N) 10465 2053
Max Actual Load (N) 3449 978
Max Calc. Idler Load - CIL (N) 3449 978
RPM 503 503
Min L10 Life (hr) 555716 184045
L10 Average (hr) 555716 184045
% Reliability for 50000 Hrs 99.71 98.53
Vertical Misalignment (mm) 0.000 0.000
Angular Install Tolerance (mm) 12.700 12.700
Angular Install Tolerance (deg) 0.51 0.51
Forward Tilt (degrees) 0.0 0.0
Manufacturing Tolerance (mm) 2.540 2.540
Idler to Belt Friction Factor 0.50 0.50

Seal Drag - Kis (Nm) 0.36 0.36


Speed Factor - Kiv (Nm/RPM) 0.0003 0.0003
Load Factor - Ciw (mm-N/N) 0.05969 0.05969
Drag Multiplier 1.00 1.00
Temperature Multiplier - Kt 0.92 0.92
Regen Multiplier 0.67 0.67

Comments: Regen / Tail Drive / Tail Brake


Date 04/07/2018 8
Version 17.1.7.0 File c-01.an2x
Engineer Horacio
Project
Company Ingenieria
Location
Case Name Base
Description

Vertical Curves
Edge Center Load Per Rec. Max.
Radius Tension Tension Lift Radius Lift Off Local Edge Local Center
Location Type Radius Radius Idler Idler Sp.
(m) Case (kN) (m) (mm) Tension (m) Tension (m)
(m) (m) (N) (m)

Vertical Curve 2
2 Convex 90 Run 90.8 79 6 4962 1.50 86.99 70.59
Carry Side Accel 36.0 11 18 4049 1.50 41.34 24.94
Drift 104.6 28 6 5192 1.50 98.46 82.06

Vertical Curve 3
3 Concave 150 Run 25.6 87 0.0 64 7
Carry Side Accel 36.0 123 0.0 41 5
Drift 23.0 78 0.0 74 4
6 Concave 150 Run 28.3 96 0.0 0 0
Return Side Accel 45.3 154 8.4 0 0
Drift 24.0 82 0.0 0 0

Comments: Regen / Tail Drive / Tail Brake


Date 04/07/2018 9
Version 17.1.7.0 File c-01.an2x
Engineer Horacio
Project
Company Ingenieria
Location
Case Name Base
Description

Trajectory

Material Discharge Trajectory


Interval X Dist mm Y Drop mm Vertical Bankboard
1 305 28 Pulley Center To Top Of Material
2 610 114 X Dimension mm -1672
3 914 256 Y Dimension mm 0
4 1219 455 Pulley Center To Bottom Of Material
5 1524 712 X Dimension mm -1672
6 1829 1025 Y Dimension mm 0
7 2134 1395 Horizontal Bankboard
8 2438 1822 Pulley Center To Top Of Material
9 2743 2306 X Dimension mm 0
10 3048 2847 Y Dimension mm 1672
11 3353 3445 Pulley Center To Bottom Of Material
12 3658 4099 X Dimension mm 0
13 3962 4811 Y Dimension mm 1672
14 4267 5580
15 4572 6405

Comments: Regen / Tail Drive / Tail Brake


Date 04/07/2018 10
Version 17.1.7.0 File c-01.an2x
Engineer Horacio
Project
Company Ingenieria
Location
Case Name Base
Description

Belt
Specification Fabric- US
Carcass 4-440
Rating N/mm 77
Top Cover Gauge mm 12.0
Bottom Cover Gauge mm 6.0
Top Rubber Type Default
Bottom Rubber Type Default
Max Belt Width mm 1372
Min Belt Width mm 762
Weight kg/m 33.2
Modulus N/mm 7000
Accel/Decel Limit % 140

Run Accel Decel


Min Safety Factor 10.00 7.14 7.14
Actual Safety Factor 10.18 12.50 8.84
Local Tension Limits % 115
Min Local Safety Factor 8.70 6.21 6.21
Actual Local Safety Factor 8.71 14.35 7.61
Highest Local Tension Location Tail Transition Head Transition Tail Transition
Lowest Tension Allowable N/mm 0.00 0.00 0.00
Lowest Local Tension N/mm 8.01 15.84 4.74
Lowest Local Tension Location Head Transition Tail Transition Head Transition
Dynamic Splice Efficiency 0.30
Min Splice Dynamic Safety Factor 2.61 1.86 1.86
Actual Splice Safety Factor 2.61 4.30 2.28

Comments: Regen / Tail Drive / Tail Brake


Date 04/07/2018 11
Version 17.1.7.0 File c-01.an2x
Engineer Horacio
Project
Company Ingenieria
Location
Case Name Base
Description

Transitions
Transitions Run Acceleration Deceleration
Head Transition Point 4
Length (mm) 1200
Trough Depth (%) 50
Pulley Height (mm) 102
Tension At Head (kN) 26.7 42.3 22.7
Highest Local Stress (N/mm) 40.6 53.7 37.4
Local (S.F.) 18.95 14.35 20.61
Splice (S.F.) 5.69 4.30 6.18
Low Tension (N/mm) 8.0 21.1 4.7

Tail Transition Point 1


Length (mm) 2724
Trough Depth (%) 0
Pulley Height (mm) 0
Tension At Tail (kN) 86.5 25.1 101.9
Highest Local Stress (N/mm) 88.4 37.3 101.2
Local (S.F.) 8.71 20.66 7.61
Splice (S.F.) 2.61 6.20 2.28
Low Tension (N/mm) 67.0 15.8 79.8
Head Transition

Tail Transition

Comments: Regen / Tail Drive / Tail Brake


Date 04/07/2018 12
Version 17.1.7.0 File c-01.an2x
Engineer Horacio
Project
Company Ingenieria
Location
Case Name Empty
Description

General Material
Belt Width mm 1200 Description Aggregate
Belt Speed m/sec 4.00 Density kg/m³ 1442
Load mtph 0 Surcharge Angle deg 20.0
Ambient Temp °C 25 Actual Area m² 0.000
Total Mass kg 38816 Percent Loaded % 0
Total HS Inertia kg-m² 25 Edge Distance mm 600
Calculation Method CEMA Universal (7th) Bed Depth mm 0
Friction Force kN 5.6 Lump Size mm 51
Lift Force kN 0.1 Chute Drop Height m 2.00
Misc Drag kN 5.3 Impact Energy N-m 4.6
Friction Factors
Equivalent DIN f 0.0226

Idlers Carry Return


Specification DIN-6300 DIN-6300
Description 6306-152-3 6306-152-1
Estimated No of Idlers 195 94
Belt Width mm 1200 1200
No of Rolls 3 1
Angle deg 35.0 0.0
Roll Diameter mm 152 152
Type Fixed Fixed Profile
Rotating Weight kg 19.9 16.9 Horizontal Length m 291
Bearing Type Ball Ball Vertical Lift m -33
Rating N 10465 2053
Max Actual Load N 489 978
Max Calc Load N 489 978
RPM 503 503
Min L10 Life hr 100000000 184045
Ave L10 Life hr 195039662 184045
Vert. Misalign mm 0.000 0.000
Angular Install Tolerance mm 12.700 12.700
Forward Tilt deg 0.0 0.0 Belt
Mfg. Tolerance mm 2.540 2.540 Type Fabric- US
Idler/Belt Friction 0.50 0.50 Description 4-440
Seal Drag -Kis Nm 0.36 0.36 Cover Gauge mm 12.0 x 6.0
Speed Factor -Kiv N-m/rpm 0.0003 0.0003 Rating kN /(N/mm) 92 / 77
Load Factor -Ciw mm-N/N 0.05969 0.05969 Safety/DesignFactor 10.00
Drag Multiplier 1.00 1.00 Elastic Modulus N/mm 7000
Kt Multiplier 0.92 0.92 Weight kg/m 33.2
Apparent Length m 596
Takeup Max Run Ten kN / N/mm / % 57.9 / 48 / 63
Type Manual Max Accel Ten kN / N/mm / % 76.7 / 64 / 83
Tension kN 55.2 Max Decel Ten kN / N/mm / % 53.8 / 45 / 58
No of Pulleys 1
Weight kg 11264
Selected Due To Accel Slip
Approx. Carriage Travel Due To (Refer To Belt Manufacturer)
Permanent m 2.94
Total m 2.94

Comments:
Date 04/07/2018 13
Version 17.1.7.0 File c-01.an2x
Engineer Horacio
Project
Company Ingenieria
Location
Case Name Empty
Description

Drives
1
Location 17
Number of Motors 1
Total Nameplate Power (kW) 170
Power Ratio 1.00
Efficiency 0.95
Wrap Angle (Deg) 181
Synchronous RPM 1500
HS Inertia (kg-m²) 6.27
Backstop Required? Yes
Min Backstop Rating 22754
Backstop Torque 0
Running
Running Power (kW) 46
Percent Nameplate (%) 27.1
Running Te (kN) 11.0
Friction Factor 0.35
Wrap Factor 0.49
Slip Ratio 3.02
Actual T1/T2 Ratio 1.22
Breakaway
Breakaway Friction Multiplier 1.50
Req Breakaway Torque (% Nmpl) 41
Motor Peak Torque (% Nmpl) 225
Acceleration
Start Time(sec) 3
Ave Starting Torque (% Nmpl) 150
Starting Te (kN) 47.0
Friction Factor 0.40
Wrap Factor 0.39
Slip Ratio 3.54
Actual T1/T2 Ratio 2.55
Stopping
Est. Drift Time(sec) 14.2
Brake Stop Time(sec) 0.0
Brake Torque (N-m) 0
Brake Te (kN) 0
Brake Ratio 1.00
Friction Factor 0.40
Wrap Factor 0.39
Slip Ratio 3.54
Actual T1/T2 Ratio 1.05

Comments:
Date 04/07/2018 14
Version 17.1.7.0 File c-01.an2x
Engineer Horacio
Project
Company Ingenieria
Location
Case Name Empty
Description

Input
Idler Skirt Accel No. No. Extra
Length Lift Angle Idler Percent
Flt Desc Label Spacing Length Load Of Of Drag
(m) (m) (degrees) Selection Load
(m) (m) (mtph) Cleaners Plows (N)
1 Carry 25.00 -0.10 -0.22 Carry 1.50 0 3.00
2 Carry 246.00 -33.00 -7.64 Carry 1.50 0
3 Carry 20.01 0.06 0.18 Carry 1.50 0
4 Head 1
5 Return -20.05 0.14 0.40 Return 3.00 0
6 Return -245.83 32.50 7.53 Return 3.00 0
7 Bend
8 Return -4.45 -0.02 -0.21 Return 3.00 0
9 Bend
10 Return 2.01 0.10 2.76 Return 3.00 0
11 Takeup
12 Return -3.08 0.01 0.19 Return 3.00 0
13 Bend
14 Return 0.13 0.89 81.41 Return 3.00 0
15 Bend
16 Return -19.12 -0.28 -0.84 Return 3.00 0 1
17 Dr/Tail

Comments:
Date 04/07/2018 15
Version 17.1.7.0 File c-01.an2x
Engineer Horacio
Project
Company Ingenieria
Location
Case Name Empty
Description

Output
Run Accel Decel Min Sag Idler Idler Belt Material
Station Elevation Misc Drag Mass
Flt Desc Tension Tension Tension Tension Drag Align Deform Trpling
(m) (m) (N) (kg)
(kN) (kN) (kN) (kN) (N/m) (N/m) (N/m) (N/m)
1 Carry 0.00 0.10 47.3 30.0 51.1 3.1 9.15 1.74 2.02 263 1162
2 Carry 25.00 0.00 47.8 32.1 51.3 3.0 9.15 1.74 2.02 11539
3 Carry 271.00 -33.00 40.3 39.2 40.5 3.1 9.15 1.74 2.02 930
4 Head 291.01 -32.94 40.5 40.7 40.5 1596 502
5 Return 291.01 -33.54 42.1 42.9 42.0 6.1 1.74 1.45 3.06 779
6 Return 270.95 -33.40 42.3 44.1 41.9 6.1 1.74 1.45 3.06 9631
7 Bend 25.12 -0.90 54.4 68.5 51.3 266 502
8 Return 25.08 -0.90 54.7 69.4 51.4 6.1 1.74 1.45 3.06 173
9 Bend 20.63 -0.91 54.7 69.7 51.4 460 502
10 Return 20.65 -1.51 55.2 70.8 51.7 6.1 1.74 1.45 3.06 67
11 Takeup 22.66 -1.42 55.2 70.9 51.8 464 502
12 Return 22.67 -2.02 55.7 72.0 52.1 6.1 1.74 1.45 3.06 120
13 Bend 19.59 -2.01 55.7 72.2 52.1 416 502
14 Return 19.29 -1.66 56.1 73.3 52.3 0.9 1.74 1.45 3.06 30
15 Bend 19.43 -0.77 56.4 73.6 52.6 422 502
16 Return 19.13 -0.42 56.8 74.7 52.9 6.1 1.74 1.45 3.06 1051 743
17 Dr/Tail 0.01 -0.70 57.9 76.7 53.8 315 10628

Comments:
Date 04/07/2018 16
Version 17.1.7.0 File c-01.an2x
Engineer Horacio
Project
Company Ingenieria
Location
Case Name Empty
Description

Pulley
Pulley No. 1 2 3 4 5 1) Head@4
Flight Description Head Bend Bend Takeup Bend
Label
Location 4 7 9 11 13
Same As (Pulley No.) 4 4 4

Tension (T1) (kN) 40.5 54.4 54.7 55.2 55.7


Tension (T2) (kN) 42.1 54.7 55.2 55.7 56.1
2) Bend@7
T1 Incoming Angle (degrees) 359.8 7.5 359.8 357.2 180.2
Wrap Direction Clockwise Counterclockwise Counterclockwise Clockwise Clockwise
Wrap Angle (degrees) 180.6 7.7 182.5 182.9 98.4
T2 Outgoing Angle (degrees) 180.4 359.8 177.2 180.2 278.6
Pulley Weight (kg) 502.85 502.85 502.85 502.85 502.85
Resultant Force (kN) 82.7 7.4 109.9 110.9 84.7
Resultant Force Angle (degrees) 270.12 185.73 88.51 268.72 49.20 3) Bend@9
Pulley Diameter (mm) 600 600 600 600 600
Lagging Gauge (mm) 15.0 0.0 0.0 0.0 0.0
Lagging Type Diamond
Face Width (mm) 1276 1276 1276 1276 1276
Pulley RPM (RPM) 121.26 127.32 127.32 127.32 127.32

Bearing Centers B (mm) 1581 1581 1581 1581 1581


4) Takeup@11
Overhung Load (N)

5) Bend@13

Comments:
Date 04/07/2018 17
Version 17.1.7.0 File c-01.an2x
Engineer Horacio
Project
Company Ingenieria
Location
Case Name Empty
Description

Pulley
Pulley No. 6 7 6) Bend@15
Flight Description Bend Dr/Tail
Label
Location 15 17
Same As (Pulley No.) 4

Tension (T1) (kN) 56.4 57.9


Tension (T2) (kN) 56.8 47.3
T1 Incoming Angle (degrees) 98.6 179.2 7) Dr/Tail@17
Wrap Direction Counterclockwise Clockwise
Wrap Angle (degrees) 99.4 181.1
T2 Outgoing Angle (degrees) 359.2 0.2
Pulley Weight (kg) 502.85 972.84
Resultant Force (kN) 86.4 105.2
Resultant Force Angle (degrees) 229.05 89.63

Pulley Diameter (mm) 600 800


Lagging Gauge (mm) 0.0 12.0
Lagging Type Diamond
Face Width (mm) 1276 1276
Pulley RPM (RPM) 127.32 92.71

Bearing Centers B (mm) 1581 1581

Overhung Load (N) 0.0

Comments:
Date 04/07/2018 18
Version 17.1.7.0 File c-01.an2x
Engineer Horacio
Project
Company Ingenieria
Location
Case Name Empty
Description

Idlers
Carry Default Return Default
Idler Name Carry Return
Specification DIN-6300 DIN-6300
Idler Selection Database Database
Description 6306-152-3 6306-152-1
Type Fixed Fixed
Estimated No of Idlers 195 94

For Belt Width (mm) 1200 1200


No of Rolls 3 1
Angle (degrees) 35 0
Bearing Type Ball Ball
Roll Diameter (mm) 152 152
Roll Material Steel Steel
Rotating Weight (kg) 19.9 16.9
Load Rating (N) 10465 2053
Max Actual Load (N) 489 978
Max Calc. Idler Load - CIL (N) 489 978
RPM 503 503
Min L10 Life (hr) 100000000 184045
L10 Average (hr) 195039662 184045
% Reliability for 50000 Hrs 100.00 98.53
Vertical Misalignment (mm) 0.000 0.000
Angular Install Tolerance (mm) 12.700 12.700
Angular Install Tolerance (deg) 0.51 0.51
Forward Tilt (degrees) 0.0 0.0
Manufacturing Tolerance (mm) 2.540 2.540
Idler to Belt Friction Factor 0.50 0.50

Seal Drag - Kis (Nm) 0.36 0.36


Speed Factor - Kiv (Nm/RPM) 0.0003 0.0003
Load Factor - Ciw (mm-N/N) 0.05969 0.05969
Drag Multiplier 1.00 1.00
Temperature Multiplier - Kt 0.92 0.92
Regen Multiplier

Comments:
Date 04/07/2018 19
Version 17.1.7.0 File c-01.an2x
Engineer Horacio
Project
Company Ingenieria
Location
Case Name Empty
Description

Vertical Curves
Edge Center Load Per Rec. Max.
Radius Tension Tension Lift Radius Lift Off Local Edge Local Center
Location Type Radius Radius Idler Idler Sp.
(m) Case (kN) (m) (mm) Tension (m) Tension (m)
(m) (m) (N) (m)

Vertical Curve 2
2 Convex 90 Run 47.8 21 13 1286 1.50 51.21 34.82
Carry Side Accel 32.1 11 21 1023 1.50 38.07 21.68
Drift 51.3 13 12 1344 1.50 54.12 37.72

Vertical Curve 3
3 Concave 150 Run 40.3 137 0.0 36 8
Carry Side Accel 39.2 134 0.0 37 5
Drift 40.5 138 0.0 36 5
6 Concave 150 Run 42.3 144 0.0 0 0
Return Side Accel 44.1 150 0.3 0 0
Drift 41.9 143 0.0 0 0

Comments:
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Engineer Horacio
Project
Company Ingenieria
Location
Case Name Empty
Description

Trajectory

Material Discharge Trajectory


Interval X Dist mm Y Drop mm Vertical Bankboard
1 305 28 Pulley Center To Top Of Material
2 610 114 X Dimension mm -1672
3 914 256 Y Dimension mm 0
4 1219 455 Pulley Center To Bottom Of Material
5 1524 712 X Dimension mm -1672
6 1829 1025 Y Dimension mm 0
7 2134 1395 Horizontal Bankboard
8 2438 1822 Pulley Center To Top Of Material
9 2743 2306 X Dimension mm 0
10 3048 2847 Y Dimension mm 1672
11 3353 3445 Pulley Center To Bottom Of Material
12 3658 4099 X Dimension mm 0
13 3962 4811 Y Dimension mm 1672
14 4267 5580
15 4572 6405

Comments:
Date 04/07/2018 21
Version 17.1.7.0 File c-01.an2x
Engineer Horacio
Project
Company Ingenieria
Location
Case Name Empty
Description

Belt
Specification Fabric- US
Carcass 4-440
Rating N/mm 77
Top Cover Gauge mm 12.0
Bottom Cover Gauge mm 6.0
Top Rubber Type Default
Bottom Rubber Type Default
Max Belt Width mm 1372
Min Belt Width mm 762
Weight kg/m 33.2
Modulus N/mm 7000
Accel/Decel Limit % 140

Run Accel Decel


Min Safety Factor 10.00 7.14 7.14
Actual Safety Factor 15.96 12.06 17.19
Local Tension Limits % 115
Min Local Safety Factor 8.70 6.21 6.21
Actual Local Safety Factor 9.23 11.15 8.89
Highest Local Tension Location Tail Transition Tail Transition Tail Transition
Lowest Tension Allowable N/mm 0.00 0.00 0.00
Lowest Local Tension N/mm 19.55 11.39 19.52
Lowest Local Tension Location Head Transition Tail Transition Head Transition
Dynamic Splice Efficiency 0.30
Min Splice Dynamic Safety Factor 2.61 1.86 1.86
Actual Splice Safety Factor 2.77 3.34 2.67

Comments:
Date 04/07/2018 22
Version 17.1.7.0 File c-01.an2x
Engineer Horacio
Project
Company Ingenieria
Location
Case Name Empty
Description

Transitions
Transitions Run Acceleration Deceleration
Head Transition Point 4
Length (mm) 1200
Trough Depth (%) 50
Pulley Height (mm) 102
Tension At Head (kN) 40.5 40.7 40.5
Highest Local Stress (N/mm) 52.2 52.3 52.1
Local (S.F.) 14.76 14.72 14.77
Splice (S.F.) 4.43 4.42 4.43
Low Tension (N/mm) 19.6 19.7 19.5

Tail Transition Point 1


Length (mm) 1657
Trough Depth (%) 0
Pulley Height (mm) 0
Tension At Tail (kN) 47.3 30.0 51.1
Highest Local Stress (N/mm) 83.4 69.1 86.6
Local (S.F.) 9.23 11.15 8.89
Splice (S.F.) 2.77 3.34 2.67
Low Tension (N/mm) 25.8 11.4 28.9
Head Transition

Tail Transition

Comments:
Date 04/07/2018 23
Version 17.1.7.0 File c-01.an2x
Engineer Horacio
Project
Company Ingenieria
Location
Case Name All
Description

Pulley Resultant Forces


Case Name Base Empty
Forces (kN)
1 - Head 54.9 82.7
2 - Bend 5.4 7.4
3 - Bend 80.6 109.9
4 - Takeup 81.4 110.9
5 - Bend 62.2 84.7
6 - Bend 63.6 86.4
7 - Dr/Tail 129.4 105.2

Comments: