Professional Documents
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: GASWA/14-10/01
Pickling and Passivation Rev.- 00
Procedure
Date 5/08/2014
CLIENT: KACST
PO. No : 252829/M/100
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Doc. No. GASWA/14-10/01
Pickling and Passivation Rev.- 00
Procedure
Date 5/08/2014
1.
P
5/08/2014 00 For Approval Mubeen Ahmad M. Ateeq Ashraf
URPOSE
The purpose of this procedure is to restore the stainless steel protective thin layer of chromium oxide after
welding of Stainless Steel vessels groove (butt) joints.
2. SAFETY PRECAUTIONS
To prevent from burns or inhaling the fumes produced by the chemicals during in the pickling &
passivation procedure;
a) A tool box meeting shall be conducted with all people who will involve in the procedure, explaining
them the procedure and measures to be taken during application.
b) Work area shall be barricaded and safety signs shall be displaced to keep away the non –
concerned people.
c) The specified area for the pickling and passivation process will be well ventilated. To avoid
unnecessary evaporation, keep the containers closed as much as possible.
d) Eating, drinking or smoking in the Pickling area shall be not allowed
e) All pickling residues shall be neutralized to protect the environment.
b) All dirt, cinders, fly ash or other extraneous matter shall be removed by brushing with a hard fiber
brush (Nylon Brushes) or stainless steel wire brush. Mild steel wire brush shall not be used for
cleaning purpose.
c) All organic materials, paints, crayon marks, soap, oil or grease shall be removed by washing with any
commercial paint remover, (those containing HCl or H2S04 are not permitted) light solvent naphtha di-
chloro ethane or benzene. Soap solutions or similar detergents may also be used. Motor petrol shall
not be used.
3.2 APPLICATION OF PROCEDURE
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Doc. No. GASWA/14-10/01
Pickling and Passivation Rev.- 00
Procedure
Date 5/08/2014
3.2.1 PICKLING
Pickling is the most common chemical procedure used to remove oxides and iron contamination.
Thorough rinsing with clean tap water must follow pickling. The water being used in pickling must
have acceptable chloride content less than 50 ppm.
Pickling normally involves using an acid mixture containing:
Nitric acid : 10 – 15% in volume
Hydrofluoric Acid : 1 – 5% in volume
Remainer : Water
3.3 INSPECTION
The rinsed surface shall be checked with a blue litmus paper. If it turns to red colour, means acid is
present there and further rinsing shall be done till satisfactory results achieved.
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Doc. No. GASWA/14-10/01
Pickling and Passivation Rev.- 00
Procedure
Date 5/08/2014
6. DOCUMENTATION
Certificate of Compliance shall be prepared by QA/QC Department for successful inspection results.
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